•SATAL ING 03-2010€¦ · Main “y” shaped filter “y” shaped filter for dwelling Low temperature circuit pump Step-by-step mixing valve 3 ZONES Highly resistant and reliable,

SATALMODULES FOR LIVING UNITS

frontiers...New

The demands of the multi-flat structures, such as livingunit blocks, where the consumers ask for constructionlevels equal to those of the individual houses, todaythey can be satisfied by the new UNICAL technologicalsolution that differentiates from the classical andautonomous centralized heating systems : the SATALmodules.

These “living unit modules” have the function ofsupplying the centralized heating in the single flats,granting the same comforts and advantages of anautonomous heating installation.

The SATALs are proposed in different versions: fromthe simple metering device, with the main purpose toseparate the consumptions, up to more completesystems, so much to be able to be considered, for theirperformances, boilers without flame.

Major assetsAll the SATAL models have been designed to answerto precise objectives required by the consumer:

Self-management:with the chrono-thermostat the regulation is the same oneof an autonomous boiler Safety:no flame and no gas in the house Consumptions under control:thanks to the counters, the consumer pays only the actualconsumption Reduced maintenance:less components, less interventions, less expenses Respect of the privacy:the installation is possible out of the living unit.

Also for the energy supplier it is the ideal solution:

Only one flame Efficiency optimization Monitoring and remote control at low costs.

The complete series of SATAL accessories (optional)allows the planning and the consumptions andcosts control of every single living unit:

Heat units or cold energy meter, certifiedaccording to MID (Metrological InstrumentsDirective) 2004/22/CE, with infrared or M-buscommunication protocol Warm and cold water meters On-Off and/or modulating controls Data concentrator placed in the boiler house, thatmanages up to 240 entering signals, expandable.

Metering system

GSM

M-Bus

HEAT & REFRIGERATORUNIT METER

DATACONCENTRATOR

3 basic models,2 variants,endless possibilitiesThe series 2010 rotates around a new design, thatallows the standardisation of all the modules, or,more precisely, of the “fruits” and their accessoriesin a sole compact box (600x150x650 mm), completewith all the gate valves, valid both for built-in andwall mounting version and the possibility toprepare, with the same lay-out, more customizedversions.As a result w’ill get a construction simplicity anda laying/installation high speed because, first ofall, it is possible to position the box and, thanksto the gate valves fitted as standard and the onesrequested by the supplementary meteringaccessories, to test the main lines and, subsequently,when the flats are ready to be delivered, tocomplete with the specific fruits the executions,thus avoiding damages or thefts.

The box with keyclosing anddimensions600x150x650 is idealfor the built-ininstallation, but also forwall mounting. It isboth, front (on thecover) and rear,insulated withpolyester panels in tuft(FIBERFORM 62 T S -20 kg/mc density) toprevent both, surfacelosses (heat and cold)and the formation ofcondensate.

DOMESTICHOT AND COLDWATER METERS

heating... for the autonomous

SATAL ONE hotcold

CODE00361928FRAME AND GATE VALVESCode 00361900INNER COMPONENTS(excluded accessories)Code 00361927

SATAL PLUS R 3Zones-Ice


SATAL PLUS R hotcold


SATAL PLUS C 3Zones


SATAL PLUS CCODE00361902FRAME AND GATE VALVESCode 00361926INNER COMPONENTS(excluded accessories)Code 00361903

SATAL PLUS Rhotcold

For Heating and conditioning Management of 2 zones Modulating control 2 ZONES

SATAL PLUS R3Zones-Ice

For Heating and conditioning Management of 3 zones Modulating control

SATAL ONEhotcold

For heating and cooling

SATAL PLUS C

For Heating and D.H.W. Management of 2 zones Modulating control 2 ZONES

SATAL PLUS C3Zones

For Heating and D.H.W. Management of 2 zones Modulating control

The range:

3 ZONES

3 ZONES

Central heating circuit with SATAL for the management of more Dwellings

Autonomy...Just as it happens in an autonomous boiler, SATAL is ableto distribute, with its own autonomous pump, or using theone of the centralized heating system, the heating andsanitary warm water, and, in the SATAL ONE and PLUS Rversions, also the cooling one. All this directly drawingfrom the feeding lines of the central system. They can beapplied on new construction buildings, in the restructuring,but also in the transformation in autonomous systems ofthe already existing centralized ones, with distribution ofhorizontal type.Advantages in modules with built-in zone pump: integral D.H.W. production by plate heat exchanger pumps of primary circuits with reduced manometric head faster and more precise putting in steady state conditionof the living unit installation.

Advantages in modules without built-in zone pump: simpler circuits reduced costs.

... with all the benefits of the centralizedheating systemAn autonomous/centralised heating system: this is whatit is got with SATAL.With the same advantages of just one boiler in the boilerhouse:

None normative problem connected to the input of aboiler installed in the living unit Higher efficiencies of the centralized heating system and,as a consequence, a smaller environmental impact Higher saving in the installation costs: just one chimney More space available inside the living unit (the outdooror built-in the wall installation is recommended) Smaller stress of the installation due to the centralizedcombustion Possible connection to district heating and cogenerationsystems.

Heating circuit

Return to SATAL

Cold waterinlet

InstallationD.H.W.

Dwelling 3

Dwelling 1

BOILER HOUSE

Heating circuit

Return to SATAL

Cold waterinlet

InstallationD.H.W.

Filter

Secondary circuitpump

ISPESL

Primary circuit pump

Mixing header

Chronostat

Chronostat

Dwelling 2Heating circuit

Return to SATAL

Cold waterinlet

InstallationD.H.W.

Chronostat

SATALPLUS C

hotcoldSatal ONE

"Y" shaped filter 3/4"

Two way zone valve

Differential by-pass valve

Simply meteringThe first demand of the consumer is the one to be able toknow and to manage his own heating expenses, in autonomyand safety, also when the heating system is of centralizedtype.

SATAL ONE hotcold resolves in simple way the meteringrequest for single individual living unit.

SATAL ONE hotcold is constituted by a “fruit”, that can beordered also later on, able to distribute and meter the waterused for winter heating and/or the summer air conditioning.

Advantages Simple circuit Ease of regulation Precision in the hydraulic balancing Excellent thermostatic control Economic convenience

An ABS box, with insulation protection IP44,contains the terminal strip for the electricalconnections, which allows to feed he zonevalve, to connect the room chronostats and theoptional safety thermostat for low temperaturefloor heating.

For heating and cooling

hotcoldSatal PLUS R

Elechtrical boxwith regulator

Main “y” shaped filter

“y” shaped filterfor dwelling

Low temperaturecircuit pump

Step-by-stepmixing valve

Advanced heatingConnected to the modulating thermo-controller withexternal temperature sensor, the models

SATAL PLUS R hotcold and SATAL PLUS R 3Zones-Ice

offer comfort and energy saving in every living unit andin a way completely independent from the regulationof boiler house.Both models are born with the objective to manage inthe same box several zones at different temperature:

2 zones for SATAL PLUS R hotcold

1 x high temperature zone (radiators/fan-coils)1 x low temperature zone (floor heating)

3 zones for SATAL PLUS R 3Zones-Ice

2 x high temperature zones1 x low temperature zone.

The low temperature is obtained with electronic modulatingthermo-controller and external compensation (optional)that modulates temperature and water flow rate througha step-by-step motorized valve. The integral pump providesto feed the floor heating circuit with low temperature. Thesame module can also work in “2 pipes type” summerconditioning installations.

Major asset is the step-by-step mixing valve used for:

Adjusting the right water temperature to be sent to theheating circuit depending on the request determinedby the modulating room thermostat and/or by the outertemperature sensor.

Adjusting the temperature of the domestic hot waterpreset by the consumer on the modulating thermostat.

For heating and conditioning Management of 2 zones

(1 x high and 1 x low temperature) Modulating control of the room temperature inevery single apartment

2 ZONES

3Zones-IceSatal PLUS R






3 ZONES

Highly resistant and reliable, the mixing valve is constitutedby a worm gears actuator, practically insensitive to thepressure variations. In stand-by position it is normallyclosed, thus preventing inopportune blow-by.Besides it is particularly silent, because it uses a conicobturator with “caged” shaft that, further to prevent thevibration in presence of high pressures, facilitates theopening and closing operations.

Local pump: it exploits the function of “pump” in theheating circuit of the served living unit. Furthermore apossible high temperature detachment is also present,derived before the pump, that can be used for heatinga bath room radiator (if the main circuit is of lowtemperature floor heating type), that uses the pump ofthe primary circuit. The "Y" shaped filter retains theimpurities of the heating circuit preserving the meteringelements.

Advantages Use of modulating thermostats

Adjusting of a customized flow temperature inevery living unit

Completely automatic regulation

Automatic hydraulic balancing

Excellent thermostatic control (modulatingchrono-thermostat and/or outer temperaturesensor)

Priming pump for Low Temperature floor heating

Sizing of primary circuit pumps less powerful

For heating and conditioning Management of 3 zones

(1 x low and 2 x high temperature) Modulating control of the room temperature in everysingle apartment

Satal PLUS C




flow - switch

24 plateheat exchanger



Divertingvalve

Complete heatSATAL plus C can be considered a “combi boiler” withoutgas and without flame.In fact, it manages the heating in modulation (to get thereduction of the consumptions) with the possibility tohave, already included in the standard box, also the doubletemperature (high/low) and the instantaneous productionof domestic hot water. The system, besides, meters theconsumptions depending on the use of every singleconsumer.

Two available versions:SATAL PLUS C that manages 2 zones1 x high temperature (radiators/fan-coils)1 x low temperature (floor heating)

SATAL PLUS C 3Zones that manages 3 zones2 x high temperature1 x low temperature.

Excellent functionsThe diverting valve allows that the water, taken from thecentralized system, is “pushed”, via the pump, in theapartment circuit or in the plate type heat exchanger,while the special 3 way modulating and motorized valve,with step-by-step regulation, calibrates its temperaturewith a precision of a tenth of degree. The electronic PCB,with microprocessor, via the aid of the modulatingchrono-thermostat, controls its operation. When a D.H.W.tap is opened the flow-switch makes the diverting valvecommutating the flow to the excellent 22 stainless steelplate, brazed, oversized heat exchanger, able to exchange24 kW or more, starting from a system minimumtemperature of 60°C. The water temperature can beadjusted according to the wish of the user through thespecial menu of the modulating chrono-thermostat. Afurther optional hydraulic fitting allows the connectionto the domestic cold water and the relevant metering.

For heating and D.H.W. Management of 2 zones


2 ZONES

3ZonesSatal PLUS C




flow - switch

24 plateheat exchanger



Divertingvalve

3 ZONES

used for a possible bathroom radiator (if the mainheating system is of floor heating, low temperaturetype) that directly exploits the central heating systempump.

Advantages Use of modulating thermostats Adjusting of a customized flow temperature in everyliving unit

D.H.W. production, practically limitless, through thestainless steel plate heat exchanger

Completely automatic regulations Automatic hydraulic balancing Excellent thermostatic control of both, the room andthe D.H.W. temperature (modulating chrono-thermostatand/or outer temperature sensor)

Priming pump for Low Temperature floor heating Sizing of less powerful primary circuit pumps

Priority diverting valve used for:

Diverting the water flow to the D.H.W. plate heatexchanger, depending on the request of the priority flowswitch.

Allowing the flow to the heating system, depending onthe request of the modulating room thermostat/outertemperature sensor.

Its position is normally open to the D.H.W. production(thus eliminating unwished flows to the heating systemthrough narrow passages). The commutation happensonly when the local pump is Off.

Local pump: It promotes the water circulation through the plate heatexchanger (primary circuit side) in order to produce thecounter-current flow for the domestic hot water production.

It exploits the function of “pump” in the heating circuitof the served living unit.

Besides, there is also the possibility of a detachment athigh temperature, derived before the pump, that can be

For heating and D.H.W. Management of 2 zones


accessoriesSatal

1. LITERCOUNTER for COLD water metering Cod. 003617642. LITERCOUNTER for WARM water Cod. 003617632. COLD WATER VALVE KIT Cod. 003618652. WARM WATER VALVE KIT Cod. 003618665. THERMAL ENERGY COUNTER with M-bus communication Cod. 00361441

REGOLAFACILE ON-OFF Cod. 00262605 SAFETY THERMOSTAT for low temperature floor heating circuit Cod. 00361765 DEAERATOR KIT with 2 manual air vents Cod. 00361790 90° BEND KIT for D.H.W. and D.C.W. connection Cod. 00361941 DATA CONCENTRATOR for 20 ENTRIES Cod. 00361883 DATA CONCENTRATOR for 60 ENTRIES Cod. 00361884 DATA CONCENTRATOR for 240 ENTRIES Cod. 00361882

LITERCOUNTER for COLD water metering Cod. 00361764 LITERCOUNTER for WARM water Cod. 00361763 COLD WATER VALVE KIT Cod. 00361865 WARM WATER VALVE KIT Cod. 00361866 THERMAL ENERGY COUNTER

with M-bus communication Cod. 00361441 REMOTE CONTROL SIM-CRONO Cod. 00262079 REMOTE CONTROL REGOLAFACILE Cod. 00260878 SAFETY THERMOSTAT for low temperature floor heating circuit Cod. 00361765 90° BEND KIT for D.H.W. and D.C.W. connection Cod. 00361941 ZONE VALVE KIT Cod. 00361940 DIFFERENTIAL BY-PASS KIT Cod. 00361906 OUTER TEMPERATURE SENSOR Cod. SND0140C DATA CONCENTRATOR for 20 ENTRIES Cod. 00361883 DATA CONCENTRATOR for 60 ENTRIES Cod. 00361884 DATA CONCENTRATOR for 240 ENTRIES Cod. 00361882

LITERCOUNTER for COLD water metering Cod. 00361444 THERMAL ENERGY COUNTER

with M-bus communication Cod. 00361441 REMOTE CONTROL SIM-CRONO Cod. 00262079 REMOTE CONTROL REGOLAFACILE Cod. 00260878 SAFETY THERMOSTAT for low temperature floor heating circuit Cod. 00361765 90° BEND KIT for D.H.W. and D.C.W. connection Cod. 00361941 ZONE VALVE KIT Cod. 00361940 OUTER TEMPERATURE SENSOR Cod. SND0140C DATA CONCENTRATOR for 20 ENTRIES Cod. 00361883 DATA CONCENTRATOR for 60 ENTRIES Cod. 00361884 DATA CONCENTRATOR for 240 ENTRIES Cod. 00361882

SATAL PLUS R hotcold/ SATAL PLUS R 3Zones-Ice

SATAL PLUS C / SATAL PLUS C 3Zones

ZONE VALVE

ELECTRICAL BOXWITH CONNECTIONTERMINAL STRIP

“Y” SHAPEDFILTER

BALANCINGVALVE

1

2

5

4

3



PUMP

ELECTRICALMIXING VALVE

1

2

5

4

3



PLATE HEATEXCHANGER

PUMP

ELECTRICALMIXING VALVE

1

2

1

2

34

5

SATAL ONE hotcold

2

34

5

1

12

Energy counter with M-Bus communication and infrared (according to EN1434and to MID Metrological Instrument Directive 2004/22/CE), that allows the monitoring,in a constant way, the energy used for the climatization (both, in winter and summer)of the apartment. It is equipped with M-Bus inlet for two liter-counters.

The heat units or cold energy meter is the fundamental tool for the control of theconsumptions: keeping into consideration the temperature difference between theinlet and outlet and of the total water volume flowed out, it is able to calculate andto display the energy actually used by the consumer.The electronics furthermore, shows on the LCD:

accessoriesSatal

ON-OFF CHRONO-THERMOSTAT REGOLAFACILEDigital, weekly

REMOTE CONTROLSIM-CHRONOModulating, weekly

Code 00262079

Can be fitted in combination with:SATAL PLUS R hotcold

SATAL PLUS CSATAL PLUS R 3Zones-Ice

SATAL PLUS C 3Zones

REMOTE CONTROLREGOLAFACILEModulating, weeklyCode 00260878Can be fitted in combination with:SATAL PLUS R hotcold

SATAL PLUS CSATAL PLUS R 3Zones-Ice

SATAL PLUS C 3Zones

Code 00262605Can be fitted in combination with:SATAL ONE hotcold

Code 00361441

Environment protection

All the models SATAL PLUS R and SATAL PLUS C, can be equippedwith modulating chrono-thermostats and outer temperature sensor;this one, placed to the outside of the living unit, accelerates theanswer of the heating system to the actual weather variations.This guarantees considerable advantages: Smaller expense for the consumer Consumptions reduction and fast costs recovery Reduction of the environmental pollution due to smaller CO2production.

Contrarily to other similar products, the use of SATAL is still moreadvantageous with condensing boilers.The step-by-step regulation system, combined with modulatingthermostats and possible outer temperature sensor (optional),programs the right quantity of heat at the optimal temperaturenecessary to the heating.Besides, the chrono-thermostats select the lowest possibletemperatures depending on the system used (floor heating, radiators,fan-coils or other) favoring the lowering of the return temperatureinto the boiler: very important factor to get the condensationphenomenon.

The model SATAL ONEhotcold can be equipped with theREGOLAFACILE ON-OFF (cod. 00262605).

Consumptions control To guarantee the consumer and the energy supplier the followingconsumption meters are available:

- counters with unique throw- magnetic transmission and outlet of

pulses throwing- reading on 8 numbering rolls

- homologation according to EEC 75/33in metrological class B

- self-aligning turbine (protection fromsediments).

Warm water counters Cold water countersFor domestic use, practical and of immediate reading:

- total volume flowed out- inlet and outlet water temperature and

relevant ∆T;- instantaneous water flow rate and

thermal output;- reading of the consumption of the

previous 15 months- informations on possible anomalies.

Meters centralized reading concentrator, for 20 - 60 - 240 inlets M-bus EN 1434:

- serial door for local operator or modemconnection

- multifunction display for data andparameters local reading

- automated search on 3 speed of themetering devices

- setting of the reading frequency: fromone per minute to one per year

- single and complete reading function- recording of the historical report of

readings

mod.20 inlets (code 00361883) - mod.60 inlets (code 00361884) - mod.240 inlets (code 00361882)

Cod

. 402

99 -

Ed

. 1 -

06/

2010

(*) if pre-set for D.H.W. with the dedicated optional kits - data of D.H.W. depending on central heating system. (**) the data supplied depend on the flow rates / ∆t of the primary circuit.

and technical dataDimensions

46033 casteldario - mantova - italy - tel. +39 0376/5700.1 - fax +39 0376/660556 - e-mail: [email protected] - www.unical.ag

Model

MAXIMUM THERMAL OUTPUT

NOMINAL OUTPUT IN COOLING MODE**

FLOW RATE

Domestic Hot Water

MAX. TEMPERATURE

MIN. TEMPERATURE

MAX. WORKING PRESSURE

MIN. WORKING PRESSURE

D.H.W. PRODUCTION WITH ∆t 25°C

Heating

MAX. TEMPERATURE

MIN. TEMPERATURE

MAX. WORKING PRESSURE

MIN. WORKING PRESSURE

Electrical Data

SUPPLY VOLTAGE/FREQUENCY

MAX. ABSORBED OUTPUT

PROTECTION DEGREE

Circuit control

C.H. FLOW ADJUSTMENT

D.H.W. ADJUSTMENT

Metering of the Thermal Energy consumed

VOLUMETRIC HEATING AND COOLING COUNTER

NOMINAL FLOW RATE

MAXIMUM FLOW RATE

METERING METHOD

TEMPERATURE SENSOR

VOLUMETRIC D.C.W. COUNTER

NOMINAL FLOW RATE

MAXIMUM FLOW RATE

VOLUMETRIC D.H.W. COUNTER

NOMINAL FLOW RATE

MAXIMUM FLOW RATE

Weight

DRY WEIGHT

kW

kW

l/h

°C

°C

bar

bar

l/min

°C

°C

bar

bar

V/Hz

W

IP

m3/h

m3/h

m3/h

m3/h

m3/h

m3/h

kg

SATAL ONEhotcold

-

35

5

1500

90

(*)

10

(*)

(*)

85

30

6

0,5

230/50

20

X4D

1,5

3

Direct

Plathum PT500

1,5

3

1,5

3

15

Prop. Integ. modulating+ outer sensor

SATAL PLUS Rhotcold

-

35

5

1500

90

(*)

10

(*)

(*)

85

30

6

0,5

230/50

90

X4D

1,5

3

Direct

Plathum PT500

1,5

3

1,5

3

17


SATAL PLUS R3Zones-Ice

-

35

5

1500

90

(*)

10

(*)

(*)

85

30

6

0,5

230/50

90

X4D

1,5

3

Direct

Plathum PT500

1,5

3

1,5

3

17

SATAL PLUS C3Zones


Prop. Integ. modulatingby modulating chronostat

35

-

11,6

90

30

10

0,5

17

85

30

6

0,5

230/50

90

X4D

1,5

3

Diretto

Plathum PT500

1,5

3

-

-

18

SATAL PLUS C


Prop. Integ. modulatingby modulating chronostat

35

-

1500

90

30

10

0,5

17

85

30

6

0,5

230/50

90

X4D

1,5

3

Direct

Plathum PT500

1,5

3

-

-

18

On-Off

Hydraulic connections: Ø 3/4”

A. INLET OF HOT WATER FLOW FROM CENTRAL BOILER

B. RETURN OF HOT WATER TO THE CENTRAL BOILER

C. FLOW TO THE LIVING UNIT HEATING SYSTEM

D. RETURN FROM LIVING UNIT HEATING SYSTEM

E. DOMESTIC COLD WATER INLET (from main supply)

F. DOMESTIC COLD WATER OUTLET (to the living unit taps)

G. DOMESTIC HOT WATER INLET (from central boiler house)

H. DOMESTIC HOT WATER OUTLET (to the living unit taps)

Unical AG declines any liability for the inaccuracies that may appear due to errors in transcription or printing. It also reserves the right to introduce thosemodifications to its products that it considers necessary or useful, without compromising the essential characteristics of the said products.

650

600

BOX DIMENSIONS150

A

B

G

E

C (high T)

C (low T)

D (high T)

D (low T)

H

F

HYDRAULIC CONNECTIONS(general scheme)

Documents

•SATAL ING 03-2010€¦ · Main “y” shaped filter “y” shaped filter for dwelling Low temperature circuit pump Step-by-step mixing valve 3 ZONES Highly resistant and reliable,