A.S. MECHANICALSasmechanicals.in/asm_broucher.pdf · Punjab Oil Expeller Compound, Meerut Road, ... as per the design and requirement. ... UNIVERSAL SPINDLES Universal couplings are

A.S. MECHANICALSA.S. MECHANICALSM A N U FA C T U R E R S O F C O M P L E T E S T E E L R O L L I N G M I L L P L A N T S

ASMASM


Works I : 41 Main Road,

Punjab Oil ExpellerCompound, Meerut Road,

Ghaziabad, U.P. India

Works II : D-1, Site-I, B.S. Road

Industrial Area Ghaziabad

Office : D-12 & 13, Punjab Oil Expeller

Compound, Meerut Road, Ghaziabad U.P. India Tel. : 0120- 4155452,

9910071084-85e-mail : [email protected], [email protected]

web : www.asmechanicals.in

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ASM

With the intrepid commitment of its founder, Amarjit Singh, the reputation and achievements of A S Mechanicals stand in a

position of strength world-wide. Established in 1997, today A S Mechanicals is an ISO 9001:2000 certified company. Known for

quality production, it offers the consultancy, manufacturing, erection and commissioning of :

The profile ofPerseverance

As the years rolled by, since 1997, A S Mechanicals went from

strength to strength. Today, with a touch of satisfaction, we look

back at our achievements to which our entire team has

contributed. Their dedication and commitment is worthy of

commendation.

We have also had the continual support of our customers. It has

been their faith in our quality and their satisfaction in our products

that have served as an impetus to achieve even greater heights.

We once again dedicate our efforts to customer satisfaction and

pledge to supply services and products of the finest quality

Amarjit Singh

Message from the

Chairman


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e-mail : [email protected], [email protected]: www.asmechanicals.in

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Complete rolling mills

2 HI & 3 HI Mills housings (bearing / fibre/cotter pin

types)

Reduction gear boxes

Pinion stands

Gear couplings

Vertical stands

With a prestigious roster of clients that has a world wide standing, we commit ourselves to complete customer satisfaction. We

pay complete attention to customer feedback and requirements. Some of our clients are reputed names in the trade and

include Mahalakshmi Profiles Ltd., Purshottam Ispat and Panem Castings.

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Hot strip coilers

Slittings

Pushers and ejectors

Hot and cold shearing machines

Fly wheel and V-belt pulleys

Rolling mill accessories

ASM A.S. MECHANICALSA.S. MECHANICALSM A N U FA C T U R E R S O F C O M P L E T E S T E E L R O L L I N G M I L L P L A N T S

Quality....We do not make any compromises on the quality factor. It remains our

constant endeavor to upgrade the quality of our products to the highest

possible level. Rigorous quality checks take place at every stage, starting

from the manufacturing level till the final product delivery. We use the

supreme quality of raw material in the form of forging, alloy steel, CI, steel

casting, plates, etc. It is this unmarred and genuine quality product range

which opens all the channels of success and advancement for us.

Our aim our mission

our endeavor

To provide top in class products. To be totally committed to creating for the

nation, products and services that are on par with the best in the world.

Thereby carving a niche distinctly and clearly perceived as superior in

every aspect.

Our infrastructure comprises of an experienced and skilled workforce as

well as advanced manufacturing machineries including Horizontal Boring

Machines, Hobbing Machines, Lathe Machines, Drills, Plannomillers and

Planners to back our operations. These assist us in delivering unmarred

and genuine quality fabrication equipment and roll mill machines to the

ultimate destination. We lubricate our machinery from time to time and

conduct regular training sessions for our employees. As a result, we

succeed in delivering flawless and unmatched products to our customers,

who matter the most to us.

?Competitive and reasonable prices

?World class quality products for your advantage

?State-of-the-art machines for our smooth manufacturing operations

?Huge clientele in the domestic as well as International markets

?Experienced and skilled workforce as our strong backbone

?Regular introduction of innovative and advanced products from our unit

in the market.

The Excellenceof every product

The Messageof our excellence

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Company's Certificates

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ASM A.S. MECHANICALSA.S. MECHANICALSM A N U FA C T U R E R S O F C O M P L E T E S T E E L R O L L I N G M I L L P L A N T S


Rolling MillIn the process....


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ASM

ProductDetails



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REDUCTION GEAR BOXES PINION GEAR BOX

The gear boxes (Reducers/Increasers) and

Pinion Stands designing and manufacturing is

also the frame of our technical and engineering

expertise with modern features as per

industrial standards and requirements. The

gear boxes are highly efficient due to case-

hardened steels of high strength bearings of

ample dimensions, steel fabricated body for

smooth running and low noise.

MILL STANDS

We manufacture and supply complete mill stands

for the rolling of Strip Wire rods/TMT/Light

Section/Medium Section and Heavy Section

steel, ferrous and non ferrous metals.

Technicalities of our Mill Stands are :

Type

Size

3 Hi & 2 Hi Horizontal Stands 2 Hi Vertical

Stands, Universal Stands and Housing less

Stands.

6"-30" i.e. from 150 mm PCD to 750 mm

PCD Mill

A reduction gear box is used to reduce an input

speed to a a slower output speed. It is a wheel work

consisting of a connected set of rotating gears by

which power is transmitted or motion or torque is

changed. We can manufacture and supply single

stage, double stage or multistage gear boxes

having Single and Multiple outputs as required.

From Low Speed to High Speed, technicalities of

our Reduction Gear Boxes are :

From 50 H.P. up to 8000 H.P. Drives

Spur, Single and Double Helical Gears,

Bevel Gears, Worm Gear Box up to

3500 mm dia

Normal Input Load Range

Gear Type

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AdministrationResearch and Development

ASM

ProductDetails



Spindles are used as a device for power

transmission and are placed between Couplings.

Spindles are manufactured out of forged steel,

basically EN-8 or EN-9 and are properly machined

as per the design and requirement.

Our manufacturing range of spindles includes :

Palm/ Key Groove Type, Star Groove Type

UNIVERSAL SPINDLES

Universal couplings are inserted at the journal of

the rolls, to couple the mill stands. These are

basically for the power transmission from one

stand to another. Manufactured out of forged

steel, they are highly applicable at mill stands with

repeaters or high loads.

They are designed and manufactured as per the

load of the application.

UNIVERSAL COUPLINGS

These Bearing Chokes are of rolling mill duty

and blend in between window of rolling mills

stand. These bearing chokes are suitable for anti

friction roller bearings. The bearing chokes are

of EN-8 fully machined accurately with bearing

sizes. The bearing chokes are complete with

side cover, sleeves / lumbering and chick nut.

BEARING CHOKES

A Charging Pusher is an electro-mechanical or

hydraulic device which is used for feeding or

charging of raw material (like ingots, billets etc)

into the reheating furnace. Various components

which are used in the manufacture of a charging

pusher are: heavy steel slab frame, pushing screw

with pushing slab, multi stage type reduction gear

box or a hydraulic power pack with alloy steel

shafts in case of a hydraulic pusher. Depending

on the raw material to be fed i.e. scrap roll,

ingots/billets or heavy blooms and their sizes, the

mechanical or hydraulic type pusher is designed

and supplied.

CHARGING PUSHER

98

Used in pairs between Roughing and

Intermediate Finishing Stands to crop front and

back ends in Strip TMT Bar / Wire Rod Mills.

Frame fabricated with stress relieverd

structural sheet flats.

Drive gear box fabricated of steel plate body

is provided with oil lubrication system.

Shearing blades of H.C.H. Cr. steel/tank

plate or EN 39-B

En-8 forged shafts mounted to roller

bearings Gear Box connected to Electrical

Drive through V-Belt and Pulley.

Pneumatic cylinder of adequate capacity

controls shearing and swiveling operation of

shears blades.

SPECIAL FEATURES

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ROTARY SHEARING MACHINE-FIX & SWIVEL TYPE

PLATE/SCRAP SHEARING MACHINE

These are generally heavy duty type machines,

used for cutting re-rollable scrap plates, rails,

beams, channels, rounds, angles, squares etc.

in cold condition.

These are usually used by scrap mills to prepare

rolling stock in suitable shape and size for re-

rolling. Very useful in induction melting furnace,

the scrap processing yard is for cut pieces of

pipe, angles, channels, sheets, flats, round etc.

We manufacture scrap shearing machine with a

minimum capacity of 18 mm to maximum 75 mm

(cold metal)

MILL STANDS

We manufacture and supply complete mill

stands for the rolling of strip/Wire

rods/TMT/Light Section/Medium Section

and Heavy Sections steel and of ferrous or

non ferrous metals. Technicalities of our Mill

Stands are :-

3 Hi & 2 Hi Horizontal Stands 2 Hi

C a s t i n g / C a s t I r o n / S t e e l

Fabricated

6"-30" i.e. from 150 mm PCD to

750 mm PCD Mill

Antifriction Spherical Roller

Bearing/Multi Row

Bearing/Fibre Bearing/Gun

Metal Bush

Heavy duty and sturdy design which is

suitable to bear overloads.

Complete housing/structure of the Mill

Stand is stress relieved and fully

machined

Genuine and branded

Type :

Size :

Bearing Type :

Salient Features :

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ASM

ProductDetails



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BILLET SHEARING MACHINE

These are heavy duty shears required for

material preparation for either rolling or

forging. The feedstock available in the form of

billets or slabs is cut in cold condition,

depending upon end application.

M.S. plate fabricated construction completely

machined, bored with triple reduction, shafts,

special steel blades, flywheel etc

We manufacture MS/SS/ALLOY Billet

Shearing Machines upto 225 x 25 mm

capacity.

The basic function of pinch rolls is to push the

material in a particular direction. It does not

cause any kind of physical change in the

material and is usually used to move the

material over a distance.

It is installed at various places in a rolling mill

such as between the roughing mill and the

intermediate mill, before and after the TMT

Quenching Box to maintain the speed and

tension of bars. It is driven through an AC/DC

motor and consists of 2 Hi Gear Boxes, Solid

Rolls with Cardon Shaft.

PINCH ROLL DISCHARGING EJECTOR

Discharging Ejector is an electro-mechanical

device which is used to expel the hot material from

the re-heating furnace to the rolling mill. It has a

mill housing type structure with a movable frame

and can do both front and side travel for

discharging of hot material (like ingots, billets)

from re-heating furnace. It comes complete with

heavy stands, rollers, cooling system, wheels for

cross travel, gear box, pushing arrangements etc.

it uses a square billet of approx. 6 meters (or

more) length as the device to push the hot

material out of the re-heating furnace.

It is manufactured depending on the size and

capacity of the re-heating furnace.

FOUNDATION LINES

Foundation Lines are used for the foundation

of mill stand, gear boxes etc. They are made of

cast Iron. Cast iron is used because it can

absorb the vibrations. It is fully machined and

levelled in order to provide proper support and

base to the machines standing on it. The basic

reason for installing the foundation lines / base

plates is to strengthen the bottom base of the

machine and to distribute the load uniformly.

FLY WHEEL

A flywheel is a heavy metal wheel attached to a

drive shaft, having most of its weight

concentrated at the circumference. The main

function of a flywheel is to reduce speed

fluctuation by storing extra energy during part

load as kinetic energy and the same is released

during overloading. By slowly increasing the

speed of a flywheel, a small motor can store up

energy which enables the motor to perform a

function for which it is ordinarily too small.

COLD SHEARING MACHINE

Cold shearing machines are used to cut the

finished product into desired lengths. We

manufacture crop shearing machines for all

kinds of bars, rounds and structural products

like Angle, I/H beam, Flat, U Channel etc.

Steel fabricated and machined construction

Double bored with pulley -cum-fly wheel and

alloy steel pinions

All shafts made from EN-8 steel

Centralized oil lubrication system

Complete in all respects

SPECIAL FEATURES

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ProductDetails



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ROLLS MILL ROLLS AND RINGS

The Rolls for re-rolling mills are

manufactured by forging and centrifugal

spin casting process. The rolls are

manufactured in alloy steel grades such

as EN-9, EN-42, and unalloyed grades

like spheroidal cast iron and chilled cast

rolls.

VERTICAL STAND

Vertical Stands are also known as edger in

Rolling Mills. They act a independent stands

and are used to maintain the size of the

material. They come with a complete

independent set of rolls, reduction gear box

and independent fly wheel.

SPEED INCREASE CUM PINION STAND

A Speed Increase stand is generally installed in a strip mill in between Intermediate Mill Stands to increase the output speed of the rolled product. We can manufacture and supply double and triple output shafts as required, technicalities of our Pinion Gear Boxes are : Casing/Housing/Structure Material Steel Fabricated. Special Features of our Gear Boxes :

Heavy duty and sturdy design of gear box and gears which are suitable to bear overloads.

Complete structure of Gear Box is MIG welded which is tested by non-destructive weld testing.

Complete casing/housing/structure of the Gear Box is stress relieved and fully aligned.

Casing / housing / structure of the Gear Box is horizontal split type.

All gears are ultrasonic tested, duly hardened ground.

Rated torque, rated speed, torsional stiffness and backlash are some of the points considered while designing a gear box.

All pitches of the gears are precisely checked and tested trial.

Genuine and branded heavy duty antifriction spherical roller bearings are installed after thorough calculation.

Double Oil Seals complete with Internal and external pipeline for lubrication of gears and bearings are provided.

Forced coolng arrangement/duplex type with inter locking system is provided.

Inspection windows at various levels are provided for proper interlocking with mill.

Vent pipes are provided for release of heat and oil from inside the Gear Box.

72 hour non-stop trial of Gear Box is done on various speeds before dispatch.

Vibration, voice and lapping levels are throughly checked on trial before dispatch.

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PULLEY

A Pulley is a power transmission cum speed

controller device which can be used at

various places depending on the application

and size. In Rolling Mills, it is used from motor

to flywheel and flywheel to gear box so as to

control speed, input speed as per the

application. It is duly machined and balanced

and comes in all groove sizes and bores. The

material mostly used to manufacture the

pulley is graded cast Iron. We make pulleys

from 150 mm to 3500 mm dia. It comes

complete with shaft, bearings, plummer

blocks, base plates and foundation bolts etc.

It is designed and manufactured as per the

application.

SECTION STRAIGHTENING MACHINE

The machine function is to straighten all the

deformed products i.e. (angles, channels,

flats, I-beams, squares etc.) based on the

well proven rotary straightening process.

The roller of the machine is designed in

such a way that it will remain in contact of

the product, (width and thickness), during

the straightening process.

Robust construction of machine gives high

level resistance and stability. The rollers of

the machine are arranged in two ways i.e.

upper rollers and bottom rollers. By

adjusting the horizontal and vertical

movement of the upper rollers, it is very

easy to use the machine for different sizes

of the section.

GEAR COUPLINGS

A Gear Coupling is used for transmitting torque

and power between two shafts. It is normally

used for the coupling of motor to fly-wheel, fly-

wheel to gear box etc. It is individually

designed and manufactured to specific

requirements.

It is a triple crowned double engagement type

with Hexagonal and Allen Bolt, forced greased

having reamed flange hole. We provide half

and full gear couplings of 101 and above sizes

as per the customer's requirements.

ASM

ProductDetails



Gear & Gear BoxesGear & Gear Boxes

SINGLE INPUT DOUBLE OUTPUT GEAR BOX CUM PINION STANDASM manufacture the following types of gear boxes.

1) Single /Multi stage reduction Gear Boxes

2) 2 Hi & 3 Hi Pinion Stands

3) Single input single output Gear Boxes

4) Single input multi output Gear Boxes

GEARS OF REDUCTION GEAR BOX

PINION GEAR BOX 2 Hi

WORM GEAR BOX

GEARS OF PINION GEAR BOX

STEEL ROLLING MILLS MANUFACTURED AND SUPPLIED BY ASM PRODUCE THE FOLLOWING PRODUCTS

14 15Flats 12x3mm to 600 x 25m Angles 18 x 18 x 3mm to 250 x 250 x25mm

Channels 50x40m to 500x130mm I-Beams/Joists 100 x 50mm to 600 x180mm

T-Iron and Window Sections all sizes Rounds 6 mm to 330 mm

Strips 100 to 350 mm 1.2 to 6 mm

ASM

Our Clients’ accomplished records


?ALBRIGHT STEELS (Urla, Raipur)

?AMBUJA PIPES (P) LTD. (Sarna Dunger, Jaipur)

?BRAHMPUTRA TUBULARS (Amingoan, Guwahati)

?CHETAN INDUSTRIES UNIT 1, (Urla, Raipur)

?CHETAN INDUSTRIES UNIT 2, (Urla, Raipur)

?GOLDEN STRIPS (P) LTD, (Chaudgara, Kanpur)

?HARIOM CONCAST & STEELS (P) LTD, (Balanagar,Hyderabad)

?JAI TRIPTI STEELS (P) LTD, (Kalol, Ahmedabad)

Installed complete strip rolling mill (16” size), manufacturing H.R. Strip from 100 mm to 230 mm wide, with 1.6 mm to 5 mm in thickness, with a production of 100 MT per day.

Installed complete strip rolling mill (12” size), manufacturing H.R. Strip from 100mm to 183mm wide, with 1.2 mm to 5 mm in thickness, with a production of 70 MT per day.

Installed complete strip rolling mill in four (4) independent drives with roughing of 18” size and finishing of 18” size, manufacturing H.R. Strip Coil from 100mm to 360mm wide, with 1.5mm to 5mm in thickness and from 250 feet to 400 feet length, with a production of 170MT per day.

Installed complete strip rolling mill in double drive with roughing of 16” size and finishing of 12” size, manufacturing H.R. Strip from 100mm to 230mm wide, with 1.2mm to 5mm in thickness, with a production of 110MT per day.

Installing complete strip rolling mill in five (5) independent drives with roughing of 20” size and finishing of 18” size, manufacturing H.R. Strip Coil from 100 mm to 360 mm wide, with 1.5mm to 5mm in thickness and from 250 feet to 700 feet length, with a production of 230 MT per day.

Installed complete strip rolling mill in four (4) independent drives with roughing of 20” size and finishing of 18” size, manufacturing H.R. Strip Coil from 100mm to 360mm wide, with 1.5mm to 5 mm in thickness and from 250 feet to 650 feet length, with a production of 230 MT per day.

Installed complete strip rolling mill in double drive with roughing of 16” size and finishing of 12” size, manufacturing H.R. Strip from 100mm to 230mm wide, with 1.2mm to 5mm in thickness, with a production of 110MT per day.

Installed complete strip rolling mill (12” size), manufacturing H.R. Strip from 100mm to 183mm wide, with 1.2mm to 2.5mm in thickness, with a production of 50MT per day.

?JSK METALEX (Sarora, Raipur)

?MAHALAKSHMI PROFILES LTD (Medak, Hyderabad)

NAV BHARAT TUBES (P) LTD, (Jhotwara, Jaipur)

?NEERAJ PIPES (P) LTD, (Chegunta, Hyderabad)

?PURSHOTTAM ISPAT (Ram Nagar, Roorkee)

?PANEM STEELS UNIT 1 (Chaudagara, Kanpur)

?PANEM STEELS UNIT 2 (Chaudagara, Kanpur)

?PAUL STRIPS & TUBES (P) LTD, (Jejuri, Pune)

Installing complete strip rolling mill in six (6) independent drives with roughing of 22” size and finishing of 18” size, manufacturing H.R. Strip Coil from 100mm to 360 mm wide, with 1.5mm to 5mm in thickness and from 250 feet to 800 feet length, with a production of 250 MT per day.

Installed complete strip rolling mill in five independent drives with roughing of 18” size and finishing of 18” size, manufacturing H.R. Strip Coil from 100mm to 360mm wide, with 1.5mm to 5mm in thickness and from 250 feet to 400 feet length, with a production of 170MT per day.

Installed complete strip rolling mill (14” size), manufacturing H.R. Strip from 100mm to 230mm wide, with 1.4mm to 3mm in thickness, with a production of 80MT per day.

Installed complete strip rolling mill (16” size), manufacturing H.R. Strips from 100mm to 230mm wide, with 1.6mm to 5mm in thickness, with a production of 100MT per day.

Installed complete strip rolling mill in four (4) independent drives with roughing of 18” size and finishing of 18” size, manufacturing H.R. Strip Coil from 100mm to 360mm wide, with 1.8mm to 5mm in thickness and from 200feet to 300 feet length, with a production of 150MT per day.

Installed complete strip rolling mill (16” size) in double drive, manufacturing H.R. Strips from 100mm to 230mm wide, with 1.4mm to 5mm in thickness, with a production of 100MT per day.

Installed complete strip rolling mill (11” size), manufacturing H.R. Strip from 100mm to 183mm wide, with 1mm to 1.8mm in thickness, with a production of 50MT per day.

Installed complete strip rolling mill (12” size), manufacturing H.R. Strips from 100mm to 183 mm wide, with 1mm to 1.8 mm in thickness, with a production of 60 MT per day.

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?SKIPPER STEELS (Ulberia, Kolkata)

?SRI SARBATTI STEEL TUBES LTD, (Sederapet, Pondicherry)

Installed complete strip rolling mill in six (6) independent drives with roughing of 22” size and finishing of 18” size, manufacturing H.R. Strip Coil from 100mm to 360mm wide, with 1.5 mm to 5mm in thickness and from 250 feet to 800 feet length, with a production of 250 MT per day

Installed complete strip rolling mill in double drive with roughing of 16” size and finishing of 12” size, manufacturing H.R. Strip from 100mm to 180mm wide, with 1.2mm to 3.2mm in thickness, with a production of 80MT per day.

?TRIMURTI RE-ROLLERS (P) LTD, (Siltara, Raipur)

TUSSHAR PIPES (P) LTD, (Kala Dera, Jaipur)

?VANSH INDUSTRIES (Butibori, Nagpur)

Installed complete strip rolling mill (11” size), manufacturing H.R. Strip from 100mm to 183mm wide, with 0.9mm to 2.5 mm in thickness, with a production of 50 MT per day.

Installed complete structure rolling mill in double drive with roughing of 162 size and finishing of 8” size, manufacturing angles from 25 mm to 35 mm, with a production of 40MT per day.

Installed complete strip rolling mill (12” size), manufacturing H. R. Strip from 100mm to 183mm wide, with 1mm to 2.5mm thickness, with a production of 50MT per day.

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Documents

A.S. MECHANICALSasmechanicals.in/asm_broucher.pdf · Punjab Oil Expeller Compound, Meerut Road, ... as per the design and requirement. ... UNIVERSAL SPINDLES Universal couplings are