Artificial Lift Division Catalog

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    Superior Energy ServicesGas Lift DivisionProducts Catalog

    Artificial Lift Division

    Gas Lift Products Catalog

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    Side Pocket Mandrels

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    Wireline RetrievableGas Lift Valves

    AndGas Lift Accessories

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    SUPERIOR GBK INJECTIONPRESSURE OPERATED GAS LIFTVALVE

    INTRODUCTION

    The Superior GBK gas lift valve is a 1OD slickline retrievable, injection pressureoperated valve designed for use in eithercontinuous flow or intermittent gas liftinstallations. The valve is run on a GBKSeries latch in a KB Series style sidepocket mandrel.

    FEATURES

    Nitrogen charged bellows

    Floating seat to promote positive stem/seat

    Injection pressure operated

    Dual seal nitrogen containment

    Special bellows treatment to prolong life

    Available in various alloys and elastomers

    Integral reverse check

    1/8 - 5/16 port sizes

    APPLICATION AND OPERATION

    The bellows of the GBK gas lift valve isconstructed of three-ply Monel. Duringmanufacture, the bellows is placed in ahydrostatic pressure chamber andsubjected to external pressure. Thisspecial hydraulic forming process seatsall the convolutions of the valve bellowsso that each convolution accepts an equalamount of stress during valve operation.The component parts of the bellowsassembly are unitized by inductionbrazing that enables the nitrogen chargeto be sealed in the bellows without theuse of elastomers. To provide additionalprotection against alteration of the valve

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    pressure charge, the tail plug of the GBK valve is fitted with a copper gasket.These two seals offer double protection against fluid leakage into the bellowshousing.

    GBK seats are available with 1/8 to 5/16 ports. These sizes enable theoperator to inject gas at rates suited to changing well conditions and operatorneeds. The seats are available in either Monel or tungsten carbide.Before installation, the dome of the GBK gas lift valve is charged with nitrogen toestablish the valve operating pressure. The valve is made up to a Superior GBKSeries top latch. The valve and latch are run by slickline into the pocket of aSuperior KB Series style side pocket mandrel. The two packing sets on the GBKvalve isolate the ports in the mandrel pocket.

    In gas lift operations, high-pressure injection gas enters the port in the valve bodyfrom the casing annulus and acts on the bellows. When the combined forceresulting from the injection gas pressure on the bellows area less, the port areaand the production pressure operating over the port area is greater than the forcecaused by the nitrogen charge in the bellows, the bellows is compressed. Thevalve stem tip is lifted off the valve seat, opening the valve. The injection gasflows through the seat and into the production tubing. When the pressure of theinjection gas in the casing annulus at valve depth drops below the valve setpressure, the valve bellows extends downward, causing the ball of the stem tip toseat and closes the valve. An integral check valve in the nose of the GBK gas liftvalve prevents reverse flow through the valve. The check valve seals tightlyagainst a hard/soft seat combination.

    The stem tip, seat, and bellows, of the GBK valve are protected from damageduring valve operation by a special silicone fluid dampening feature. The non-compressible silicone fluid that is injected into the valve bellows duringmanufacture prevents vibration and chattering during valve operation. When thevalve is in the closed position the silicone fluid remains in the lower chamber ofthe bellows. As the bellows is compressed to open the valve, the viscoussilicone fluid is forced out of the lower chamber of the bellows, through a boredrilled in the cushion rod, and finally through a metering port installed in theupper end of the cushion rod. The small diameter of the metering port in thecushion rod permits only a gradual passage of the silicone fluid. Therefore, theball of the stem tip can lift off the valve seat only as rapidly as the thick silicone

    fluid can pass through the small port. While the valve remains open, the siliconefluid remains in the core of the cushion rod. When the bellows extends to closethe valve, the silicone fluid is drawn back through the port in the cushion rod andfinally into the lower chamber of the bellows adapter.

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    Valve Specifications PPEF*

    Type Ab(EffectiveBellows

    Area (sq.in)

    Port

    Size

    (in)

    Ab Area of Port

    With Bevel

    (sq. in)

    Ap/Ab 1-(Ap/Ab)

    )A/A(1

    A/APPEF

    bp

    bp

    =

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    GBK 0.31

    1/8 0.013 0.021 0.042 0.068 0.958 0.932 0.044 0.073

    3/16 0.029 0.037 0.094 0.119 0.906 0.881 0.104 0.135

    1/4 0.051 0.058 0.165 0.187 0.835 0.813 0.198 0.230

    5/16 0.079 0.097 0.255 0.313 0.745 0.687 0.342 0.456

    *PPEF (production pressure effect factor) was formerly referred to as TEF (tubingeffect factor).

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    SUPERIOR GR-20 INJECTIONPRESSURE OPERATED GAS LIFTVALVE

    INTRODUCTION

    The Superior GR-20 gas lift valve is a 1-1/2 OD slickline retrievable valvedesigned for use in either continuous flowor intermittent gas lift installations. Thevalve is run on the appropriate GR serieslatch in an M series style side pocketmandrel.

    FEATURES

    Nitrogen charged three-ply bellows

    Floating seat to promote positive stem/seat

    alignment

    Injection pressure-operated

    Dual seal nitrogen containment

    Special bellows treatment to prolong life

    Available in stainless steel or high nickel

    alloys

    Various packing materials

    Integral reverse check

    1/8 - 1/2 port sizes

    APPLICATION AND OPERATION

    The bellows of the GR-20 gas lift valve isconstructed of three ply Monel. Duringmanufacture, the bellows is placed in ahydrostatic pressure chamber andsubjected to external pressure. Thisspecial hydraulic forming process seatsall the convolutions of the valve bellowsso that each convolution accepts an equalamount of stress during valve operation.The component parts of the bellowsassembly are unitized by induction

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    brazing that enables the nitrogen charge to be sealed in the bellows without theuse of elastomers. To provide additional protection against altering the valvecharge, the tail plug of the GR-20 valve is fitted with a copper gasket. These twoseals offer double protection against fluid leakage into the bellows housing.GR-20 seats are available with 3/16 to 1/2 ports. These sizes enable theoperator to inject gas at rates suited to changing well conditions and operatorneeds. The seats are available in either Monel or tungsten carbide.Before installation, the dome of the GR-20 gas lift valve is charged with nitrogento establish the valve operating pressure. The valve is made up to a SuperiorGR series top latch. The valve and latch are run by slickline into the pocket of aSuperior M series style side pocket mandrel. The two packing sets on the GR-20valve isolate the ports in the mandrel pocket.

    In gas lift operations, high-pressure injection gas enters the port in the valve bodyfrom the casing annulus and acts on the bellows. When the combined forceresulting from the injection gas pressure on the bellows area less the port areaand the production pressure operating over the port area is greater than the forcecaused by the nitrogen charge in the bellows, the bellows is compressed. Thevalve stem tip is lifted off the valve seat, opening the valve. The injection gasflows through the seat and into the production tubing. When the pressure of theinjection gas in the casing annulus at valve depth drops below the valve setpressure, the valve bellows extends downward, causing the ball of the stem tip toseat and closes the valve. An integral check valve in the nose of the GR-20prevents reverse flow through the valve. The check valve seals tightly against ahard/soft seat combination.

    The stem tip, seat, and bellows, of the GR-20 valve are protected from damageduring valve operation by a special silicone fluid dampening feature. The non-compressible silicone fluid that is injected into the valve bellows duringmanufacture prevents vibration and chattering during valve operation. When thevalve is in the closed position the silicone fluid remains in the lower chamber ofthe bellows. As the bellows is compressed to open the valve, the viscoussilicone fluid is forced out of the lower chamber of the bellows, through a boredrilled in the cushion rod, and finally through a metering port installed in theupper end of the cushion rod. The small diameter of the metering port in thecushion rod permits only a gradual passage of the silicone fluid. Therefore, theball of the stem tip can lift off the valve seat only as rapidly as the thick silicone

    fluid can pass through the small port. While the valve remains open, the siliconefluid remains in the core of the cushion rod. When the bellows extends to closethe valve, the silicone fluid is drawn back through the port in the cushion rod andfinally into the lower chamber of the bellows adapter.

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    Valve Specifications PPEF*

    Type Ab

    (EffectiveBellowsArea)

    (sq. in)

    PortSize

    (in)

    Ap: Area of Port withBevel (sq. in)

    Ap/Ab 1-(Ap/Ab)

    )A/A(1

    A/APPEF

    bp

    bp

    =

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    GR-20 0.77

    1/8 0.013 0.021 0.017 0.027 0.983 0.973 0.017 0.028

    3/16 0.029 0.037 0.038 0.048 0.962 0.952 0.040 0.050

    1/4 0.051 0.058 0.066 0.075 0.934 0.925 0.071 0.081

    5/16 0.079 0.097 0.103 0.126 0.897 0.874 0.115 0.144

    3/8 0.113 0.129 0.147 0.168 0.853 0.832 0.172 0.202

    7/16 0.154 0.166 0.200 0.216 0.800 0.784 0.250 0.276

    1/2 0.200 0.230 0.260 0.299 0.740 0.701 0.351 0.427

    *PPEF (production pressure effect factor) was formerly referred to as TEF (tubing effect factor).

    Monel is a trademark of Inco alloys.

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    SUPERIOR GBKRF PRODUCTIONPRESSURE OPERATED GAS LIFTVALVE

    INTRODUCTION

    The Superior GBKRF Gas Lift Valve is a1" OD slickline retrievable gas lift valve.The GBKRF is production pressureoperated and is used in continuous flowgas lift installations. The production-pressure sensitive GBKRF valve is usedto enhance production by injecting high-pressure gas from the casing/tubingannulus, into the production fluid.

    Carefully controlled quantities of gaslighten the fluid column allowing naturalreservoir pressure to push the fluid up thetubing.

    FEATURES

    Externally adjusted spring

    Cross-over seat design

    Integral reverse check

    Simple design, modular construction

    Available in various alloys and elastomers

    Unitized bellows nitrogen containment

    Port sizes 1/8" - 1/4

    APPLICATION AND OPERATION

    The GBKRF is bellows actuated; springloaded, and normally closed. The valve

    components are available in eitherstainless steel or nickel alloys forcorrosion resistance in wells with highconcentrations of H2S and/or CO2. The

    metal used conforms to NACE standardMR0175 for sulfide stress crackingresistant metallic materials.

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    Constructed of multi-ply Monel, the bellows of the GBKRF is subjected to aspecial hydraulic forming process to set all the convolutions of the bellows so thateach convolution accepts an equal amount of stress during valve operation.Also, during the manufacturing process, the component parts of the bellowsassembly are unitized by induction brazing which enables the bellows to isolatepressure without the use of elastomers.

    The GBKRF floating seat is available with a choice of 1/8" to 1/4 port sizes. Aninternal guide precisely aligns the stem tip with the valve seat during everyoperation of the valve. Before installation, the spring of the GBKRF gas lift valveis adjusted to establish the valves operating pressure. The GBKRF valve isinstalled in the side pocket of a KB series style mandrel either at the surface,before the tubing string is installed in the well or by standard slickline methods ina completed well.

    The GBKRF is designed to accept a GBK-2 top latch that locks the valve in themandrel pocket. When the valve has been located in the mandrel pocket, thelatch ring of the GBK-2 engages the latch lug located above the mandrel pocketand secures the valve in the pocket. When set in the mandrel pocket, the twopacking sets on the GBKRF valve seal above and below the casing ports in themandrel pocket. Tubing pressure enters the valve nose, is routed past thevelocity-closed reverse flow check disk and upward through the crossover seat.The GBKRF crossover seat is designed with bypass holes to allow productionpressure to act on the effective area of the valves bellows. When the productionfluid pressure, acting on the effective area of the bellows minus the port area plusthe injection pressure working on the port area overcomes the force produced by

    the valves spring, the bellows is expanded. This compresses the spring and thevalve stem tip is lifted off the valve seat, opening the valve. High-pressureinjection gas in the casing annulus enters the valve through the external port inthe seat housing. As the valve is opened, the injection gas flows upward throughthe bore of the seat housing and then travels downward through the holes in thecrossover seat. The injection gas flows downward, past the reverse flow checkdart, out the nose of the valve and into the production tubing. When theproduction pressure at valve depth drops below the valves set pressure, thevalve spring pushes the bellows downward causing the ball of the stem tip toseat and close the valve. The check dart, installed in the valves check body,prevents reverse flow through the valve. The check dart seals against a

    hard/soft seat combination.

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    Valve Specifications PPEF*

    Type Ab

    (EffectiveBellowsArea)

    (sq. in)

    Port

    Size

    (in)

    Ab Area of Port with

    Bevel (sq. in)

    Ap/Ab 1-(Ap/Ab))A/A(1

    A/A

    PPEF bp

    bp

    =

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    StandardMonel

    SolidCarbide

    GBKRF 0.31

    1/8 N/A 0.021 N/A 0.068 N/A 0.932 N/A 0.073

    3/16 N/A 0.037 N/A 0.119 N/A 0.881 N/A 0.135

    1/4 N/A 0.058 N/A 0.187 N/A 0.813 N/A 0.230

    9/32 N/A 0.083 N/A 0.268 N/A 0.732 N/A 0.366

    5/16 N/A 0.097 N/A 0.313 N/A 0.687 N/A 0.456

    3/8 N/A 0.129 N/A 0.416 N/A 0.584 N/A 0.712

    *PPEF (production pressure effect factor) was formerly referred to as TEF (tubing

    effect factor).

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    SUPERIOR GBKO-3 GAS LIFT ORIFICEVALVE

    INTRODUCTION

    The Superior GBKO-3 Orifice Valve is a1" OD slickline retrievable valve designedfor use in continuous flow gas liftinstallations. When installed in a KBseries style mandrel, the GBKO-3 is usedto control the flow of gas from the casingannulus to the tubing. When installed in aKB series style mandrel with the ECfeature for annular lift, the GBKO-3 valvecontrols flow from the tubing to the

    casing. The valve consists of two primaryhousing components, a floating seat, acheck dart, a valve nose, and two sets ofexternal packing.

    FEATURES

    Simple design, modular construction

    Available in various alloys

    Many packing materials available

    Wide selection of orifice sizes (1/8 - 5/16)

    Integral reverse check

    APPLICATION AND OPERATION

    The integral reverse flow check elementprevents the backflow of gas or wellfluids. The GBKO-3 is available with 1/8"to 5/16" port sizes. This wide selection ofport sizes enables the operator to injectgas at selected volumes and rates of flowto suit changing well conditions andoperator needs.

    The GBKO-3 orifice valve is available instainless steel or nickel alloys forcorrosion resistance in wells with high

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    concentrations of H2S and/or CO2. The metal used conforms to NACE standard

    MR0175 for sulfide stress cracking resistant metallic materials. The simpledesign and modular construction of the valve allows for easy redress and rapid,

    low cost repair of valve components. The rugged solid construction and the useof premium materials provide a long service life.

    The GBKO-3 orifice valve is used to control the flow of gas from the injectionconduit to the production conduit at valve depth. Before installation in themandrel, the GBKO-3 should be fitted with a floating seat orifice of theappropriate size. The valve, with the GBK-2 top latch, is installed in the pocket ofa Superior KB series style side pocket mandrel. The valve and latch are installedin the pocket of the selected mandrel either at the surface before the tubing stringis run into the well or by standard slickline methods into an already completedwell.

    NOTE:If the initial installation includes a hydraulic set packer, the GBKO-3should not be run in the mandrel. A GDK-1 or E dummy should be used to attainthe pressure integrity required to set the packer.

    When set in the mandrel pocket, the two packing sets on the valve seal aboveand below the casing ports in the mandrel pocket. In operation, the injection gasenters the valve though the mandrel ports at the midpoint of the valve, travelsthrough the valve port, past the integral check element, out the nose and into theproduction conduit. The volumes, injection cycles and injection pressure throughthe valve are regulated at the surface by an adjustable choke. Reverse flowthrough the valve is prevented by an integral check element.

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    SUPERIOR GRDO-5 GAS LIFT ORIFICEVALVE

    INTRODUCTION

    The Superior GRDO-5 Orifice Valve is a1-1/2 OD slickline retrievable valvedesigned for use in continuous flow gaslift installations. When installed in an Mseries mandrel, the GRDO-5 is used tocontrol the flow of gas from the casingannulus to the tubing. When installed inan M series style mandrel with the ECfeature for annular lift, the GRDO-5 valvecontrols flow from the tubing to the

    casing. The valve consists of two primaryhousing components, a floating seat, anintegral reverse flow check element, avalve nose and two sets of externalpacking.

    FEATURES

    Simple design, modular construction

    Available in various alloys

    Many packing materials available

    Wide selection of orifice sizes (3/16 - 3/4)

    Integral reverse check

    APPLICATION AND OPERATION

    The integral reverse flow check dartprevents the backflow of gas or wellfluids. GRDO-5 seats are available with3/16 to 3/4 orifice sizes. This wideselection of sizes enables the operator toinject gas at selected volumes and ratesof flow to suit changing well conditionsand operator needs. The GRDO-5 orificevalve is available in stainless steel ornickel alloys for corrosion resistance inwells with high concentrations with high

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    concentrations of H2S and/or CO2. The metal used conforms to NACE standard

    MR0175 for sulfide stress cracking resistant metallic materials. The simpledesign and modular construction of the valve allows for easy redress and rapid,

    low-cost repair of valve components. The rugged, solid construction and the useof premium materials provide a long service life.

    The GRDO-5 orifice valve is used to control the flow of gas from the injectionconduit to the production conduit at valve depth. Before installation in themandrel, the GRDO-5 should be fitted with a floating seat of the appropriate portsize. The valve, with the appropriate GR series top latch is installed in the pocketof a Superior M series style side pocket mandrel. The valve and the selectedlatch are installed in the pocket of the selected mandrel either at the surfacebefore the tubing string is run into the well or by slickline methods into an alreadycompleted well.

    The GRDO-5 is used in applications where it is necessary to closely control theinjection of gas from the casing into the tubing, or tubing to casing when usedwith an M series style mandrel that has the EC feature. This valve is also usedwhen varying well conditions may dictate a change in choke diameters.

    NOTE: if the initial installation includes a hydraulic set packer the GRDO-5should not be run in the mandrel. A GRD dummy should be used to attain thepressure integrity required to set the packer.

    When set in the mandrel pocket, the two packing sets on the valve seal aboveand below the casing ports in the mandrel pocket. In operation, the injection gasenters the valve through the mandrel ports at the midpoint of the valve, travelsthrough the valve port, past the check dart, out the nose and into the productionconduit. The volumes, injection cycles, and injection pressures through the valveare regulated at the surface by an adjustable choke. An integral check dartprevents reverse flow through the valve.

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    SUPERIOR E DUMMY VALVE

    INTRODUCTION

    The Superior E dummy valve is a 1" ODslickline retrievable non-equalizingdummy valve designed to be installed in aKB series style side pocket mandrel. Thedummy consists of two packing sectionsinstalled on two pieces of bar stock. Thedummy valve is threaded to accept a GBKseries top latch. The valve is available ineither high-nickel alloys or stainless steelfor corrosion resistance in wells with high

    concentrations of H2S and/or CO2.

    FEATURES

    Rugged, solid construction

    Available in stainless steel or high nickel

    alloys

    Various packing materials available

    Accepts top latch

    APPLICATION AND OPERATION

    Packing materials for the E dummy areavailable for standard or high-temperatureservice to suit individual well conditions.The simple design of the dummy valveallows for easy replacement of thepacking and for rapid low-costreplacement of components. The valve'srugged, solid construction and qualitymaterials provide a long service life.

    The E dummy valve is a multi-purposetool used to:

    Blank off the side pocket mandrel to

    allow production by natural flow before

    installing gas lift valves.

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    Blank off the side pocket mandrel to allow pressure to be applied to the tubing

    to set a hydraulic-set packer.

    Isolate tubing flow from annular flow for test purposes during multi-point

    waterflood or gas injection.

    The E dummy valve, with a Superior GBK series latch, is installed in a SuperiorKB series style side pocket mandrel. The valve and latch are installed in the sidepocket mandrel either at the surface, before the tubing string is run into the wellor by standard slickline methods into a completed tubing string. The two sets ofpacking on the dummy valve straddle and pack off the casing ports of themandrel. Communication between the tubing and casing is positively isolated.

    The E dummy valve is non-equalizing and should only be used when theoperator can equalize the casing and tubing pressures at valve depth beforepulling the dummy valve from the mandrel pocket by standard slickline methods.If differential pressure between the casing and the tubing cannot be equalized, aSuperior equalizing dummy valve should be installed in one mandrel in the stringin place of a non-equalizing dummy valve.

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    SUPERIOR GRD DUMMY VALVE

    INTRODUCTION

    The Superior GRD dummy valve is a 1-1/2" OD slickline retrievable non-equalizing dummy valve designed to beinstalled in an M series style side pocketmandrel. The dummy consists of twopacking sections installed on two piecesof bar stock. The dummy valve isthreaded to accept a GR series top latch.The valve is available in either high-nickelalloys or stainless steel for corrosionresistance in wells with high

    concentrations of H2S and/or CO2.

    Packing materials for the GRD dummyare available for standard or high-temperature service to suit individual wellconditions. The simple design of thedummy valve allows for easy replacementof the packing and for rapid low-costreplacement of components. The valve'srugged, solid construction and qualitymaterials provide a long service life.

    FEATURES

    Rugged solid construction

    Available in stainless steel or high nickel

    alloys

    Various packing materials available

    Accepts top latch

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    APPLICATION AND OPERATION

    The GRD dummy valve is a multi-purpose tool used to:

    Blank off the mandrel pocket to allow production by natural flow before

    installing gas lift valves.

    Blank off the side pocket mandrel to allow pressure to be applied to the tubing

    to set a hydraulic-set packer.

    Isolate tubing flow from annular flow for test purposes during multi-point

    waterflood or gas injection.

    The GRD dummy valve, with a Superior GR series latch, is installed in a Superior

    M series style side pocket mandrel. The valve and latch are installed in the sidepocket mandrel either at the surface, before the tubing string is run into the wellor by standard slickline methods into a completed tubing string. The two sets ofpacking on the dummy valve straddle and pack off the casing ports of themandrel. Communication between the tubing and casing is positively isolated.The GRD dummy valve is non-equalizing and should only be used when theoperator can equalize the casing and tubing pressures at valve depth beforepulling the dummy valve from the mandrel pocket by standard slickline methods.If differential pressure between the casing and the tubing cannot be equalized, aSuperior equalizing dummy valve should be installed in one mandrel in the stringin place of a non-equalizing dummy valve.

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    SUPERIOR GBK-2 LATCH

    INTRODUCTION

    The Superior GBK-2 latch is a 1 OD,spring loaded, and ring-style latch thatanchor Superior retrievable gas lift valvesand side pocket accessories in theappropriate Superior KB series stylemandrels.

    FEATURES

    Compact and simple design latch ring

    design

    Minimum amount of force to install in

    deviated wells

    Latch components are made of premium

    materials for stress cracking resistance

    APPLICATION AND OPERATION

    The GBK-2 latch is installed and removedfrom the side pocket mandrel usingstandard slickline methods. A minimum

    amount of force is required to install thelatch. This is particularly important indeviated wells where forceful downward

    jarring is not possible.

    Latch components are available in eitherstainless steel or nickel alloys forcorrosion resistance in wells with highconcentrations of H2S and/or CO2.

    The Superior GBK-2 latch secures 1 OD

    gas lift valves, chemical injection valves,and other side pocket devices in KBM,KBMM, KBMG, or KBTG series style sidepocket mandrels.

    Before installation, the GBK-2 latch isthreaded onto the upper end of the

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    selected device and then secured to the JK running tool. The running tool, latch,and side pocket device are attached to the appropriate K series kickover tool innon-orienting mandrels and the TMP-HD, or OK series kickover tool in orientingmandrels and run by slickline to the depth of the selected mandrel.The industry standard GBK-2 latch components include a running head, latchbody with integral fishing neck, latch spring, latch ring, and latch stop. A brassshear pin positioned through the running head shank and latch body maintainsthe latch ring in the locked position until the latch and attachments are removed.

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    SUPERIOR GRA LATCH

    INTRODUCTION

    The Superior GRA latch is a 1-1/2 ODretrievable valve top latch which anchorsSuperior retrievable gas lift valves andside pocket accessories in the appropriateM series style Superior side pocketmandrels with an A-Type pocket. Thislatch is designed with a spring-loadedrotating latch cam.

    FEATURES

    Rugged field proven design

    Cam type latch

    Available in stainless steel or high nickel

    alloys

    APPLICATION AND OPERATION

    The GRA latch is installed and removedfrom the mandrel pocket using standardslickline methods. A minimum amount offorce is required to install the latch.

    The latch components are available ineither stainless steel or nickel alloys forcorrosion resistance in wells with highconcentrations of H2S and/or C02.

    The GRA latch secures 1-1/2 OD gas liftvalves and other side pocket devicesmandrel pockets.

    Prior to installation, the latch is assembledonto the upper end of the selected deviceand then secured to the GJC-5 runningtool. The running tool, latch and sidepocket device are attached to the R or Lseries kickover tool in non-orientingmandrels and the OM series or TP-HD

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    kickover tools in orienting mandrels and run by slickline to the depth of theselected mandrel.

    Downward jarring will drive the side pocket device into the mandrel pocket andset the latch. As the latch and device are jarred downward into the pocket, thespring-loaded latch cam rotates into the latch body. This enables the latch camto travel past the narrow bore at the top of the pocket. When the no-go shoulderof the latch contacts the top of the pocket, the latch cam will be located at thelocking recess. The latch cam will snap-outward and engaged the locking recesswhich will secure the latch and the attached device in the pocket.

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    SUPERIOR GRK LATCH

    INTRODUCTION

    The Superior GRK latch is a 1-1/2 OD,spring loaded, and ring-style latch thatanchor Superior retrievable gas lift valvesand side pocket accessories in theappropriate Superior M series stylemandrels.

    FEATURES

    Compact and simple latch ring design

    Minimum amount of force to install in

    deviated wells

    Latch components are made of premium

    materials for stress cracking resistance

    Pocket debris barrier

    APPLICATION AND OPERATION

    The GRK latch is installed and removedfrom the side pocket mandrel usingstandard slickline methods. A minimum

    amount of force is required to install thelatch. This is particularly important indeviated wells where forceful downward

    jarring is not possible.

    Latch components are available in eitherstainless steel or nickel alloys forcorrosion resistance in wells with highconcentrations of H2S and/or CO2.

    The Superior GRK latch secures 1-1/2

    OD gas lift valves, chemical injectionvalves, and other side pocket devices inMMM, MMG, MMRG or MTG series styleside pocket mandrels.

    Before installation, the GRK latch isthreaded onto the upper end of the

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    selected device and then secures to the GRK running tool. The running tool,latch, and side pocket device are attached to the appropriate TP-HD or OMseries kickover tool in orienting mandrels and run by slickline to the depth of theselected mandrel.

    The industry standard GRK latch components include a running head, latch bodywith integral fishing neck, latch spring, latch ring, and latch stop. A brass shearpin positioned through the running head shank and latch body maintains the latchring in the locked position until the latch and attachments are removed.

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    Conventional Mandrels

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    SUPERIOR JR SERIESCONVENTIONAL GAS LIFTMANDRELS

    INTRODUCTION

    The Superior JR Series Conventional GasLift Mandrels are installed as part of thetubing string and have an exterior portedlug which accepts a 1 OD conventionalsubsurface control device and a reverseflow check valve. All Superior JR seriesmandrels are internally drifted to standarddrifted specifications and hydrostaticallytested to 6,000 psi.

    FEATURES

    Standard API connections and grades

    Robust construction

    Accepts standard 1 conventional gas lift

    valves and checks

    APPLICATION AND OPERATION

    Superior JR mandrels are designed forsingle-string installations and are normallyused injection-pressure operated tubingflow applications.

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    Engineering Data for JR Series Conventional Gas Lift Mandrels

    Tubing

    Size

    (in./mm)

    Type

    Maximum

    OD

    (in./mm)

    ID

    (in./mm)

    Length

    (ft.)

    1.315 EUE

    33.4JR

    2.669

    67.8

    1.049

    26.64

    1.660 EUE

    42.2

    JR3.000

    76.2

    1.380

    35.14

    JR Defector Lug3.148

    79.9

    1.380

    35.14

    1.990 EUE

    48.3

    JR3.262

    82.9

    1.610

    40.9

    4

    JR Deflector Lug3.418

    86.8

    1.610

    40.94

    JR-R Deflector Lug3.305

    83.9

    1.610

    40.94

    2.063 IJ*

    52.4

    JR Deflector Lug3.454

    86.8

    1.751

    44.54

    JR-R Deflector Lug3.625

    83.9

    1.751

    44.54

    2.375 EUE

    60.3

    JR 3.78196.0

    1.99550.7

    4

    JR Deflector Lug3.937

    99.9

    1.995

    50.74

    JR-R Deflector Lug4.093

    103.9

    1.995

    50.74

    2.875 EUE

    73.0

    JR4.335

    110.1

    2.441

    62.04

    JR Deflector4.489

    114.0

    2.441

    62.04

    JR5.062

    128.6

    2.992

    75.94

    *IJ represents an integral joint thread, an API thread in which the box is integral to the tubing and no coupling isrequired.

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    SUPERIOR SR DEFLECTOR LUGCONVENTIONAL GAS LIFT MANDRELS

    INTRODUCTION

    The Superior SR Deflector LugConventional Gas Lift Mandrels areinstalled as part of the tubing string andhave an exterior ported lug which acceptsa 1-1/2 OD conventional subsurfacecontrol device and a reverse flow checkvalve. All Superior SR series mandrelsare internally drifted to standard driftedspecifications and hydrostatically tested to

    6,000 psi.

    FEATURES

    Standard API connections and grades

    Robust construction

    Accepts standard 1-1/2 conventional gas

    lift valves and checks

    APPLICATION AND OPERATION

    Superior SR deflector lug mandrels aredesigned for dual-string installations andare normally used in injection-pressure-operated tubing flow applications. Thesemandrels feature long, tapered, welded-inline with the exterior ported lug to protectthe installed subsurface control deviceand allow the mandrel to easily pass othermandrels during installation in dual-stringapplications.

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    Engineering Data for SR Series Conventional Gas Lift Mandrels

    Tubing

    Size

    (in/mm)

    Type

    Maximum

    OD

    (in/mm)

    ID

    (in/mm)

    Length

    (ft.)

    1.900 EUE

    48.3SR-R Deflector Lug

    4.200

    106.7

    1.610

    40.94

    2.375 EUE

    60.3

    SR4.375

    110.1

    1.995

    50.74

    SR Deflector Lug4.531

    114.0

    1.995

    50.74

    SR-R Defector Lug 4.719

    119.6

    1.995

    50.74

    2.875 EUE

    73.0

    SR4.929

    110.1

    2.441

    62.04

    SR Deflector Lug5.084

    114.0

    2.441

    62.04

    SR-R Deflector Lug5.281

    119.6

    2.441

    62.04

    3.500 EUE

    88.9SR

    5.655

    143.6

    2.992

    75.94

    4.500 EUE

    114.3SR

    6.875

    174.6

    3.958

    100.54

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    SUPERIOR CONVENTIONAL WASHOVER GAS LIFT MANDRELS

    INTRODUCTION

    The Superior Conventional Washover Gas Lift

    Mandrels are installed as part of the tubing string

    and have an exterior ported lug which accepts a 1

    OD conventional subsurface control device and a

    reverse flow check valve. All Superior Washover

    mandrels are internally drifted to standard drifted

    specifications and hydrostatically tested to 3,000

    psi.

    FEATURES

    2-3/8 4.7 ppf EUE 8RD connections

    Accepts standard 1 conventional gas lift

    valves and checks

    APPLICATION AND OPERATION

    Superior Washover mandrels are designed for

    single-string installations and are normally used

    injection-pressure operated tubing flowapplications.

    ENGINEERING DATA

    MAXIMUM OUTSIDE

    DIAMETER (IN)

    (RUNNING CLEARANCE)

    3.454

    OVERALL LENGTH (IN) 36.500

    ID FLOW 2.00

    WEIGHT (LBS) 32.0 LBS

    THREAD 2-3/8 EUE 8RD

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    ConventionalGas Lift Valves

    AndGas Lift Accessories

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    SUPERIOR GJ-20 INJECTIONPRESSURE OPERATED GAS LIFTVALVE

    INTRODUCTION

    The Superior GJ-20 Gas Lift Valve is a 1-1/2 OD conventional gas lift valvedesigned for use in either continuous flowor intermittent flow gas lift installations.The valve is bellows-operated, nitrogen-charged and normally closed. Thesimplicity of the GJ-20 design assures along operating life.

    FEATURES

    Conventional type valve

    Nitrogen charged bellows

    Floating seat to promote positive stem/seat

    Injection pressure operated

    Dual seat nitrogen containment

    Special bellows treatment to prolong life

    Available in various alloys and elastomers

    3/16 1/2 port sizes

    APPLICATION AND OPERATION

    The bellows of the GJ-20 Gas Lift Valve isconstructed of three-ply Monel. Duringmanufacture, the bellows is placed in ahydrostatic pressure chamber and

    subjected to external pressure. Thisspecial hydraulic forming process seatsall the convolutions of the valve bellowsso that each convolution accepts an equalamount of stress during valve operation.The bellows of the GJ-20 valve canaccept a wide range of internal setpressures to suit individual well

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    conditions. During manufacture, the component parts of the GJ-20 bellowsassembly are unitized by a silver soldering process that enables the nitrogenpressure charge to be sealed within the bellows without the use of elastomers.To provide additional protection against alteration of the valve pressure charge,the tail plug of the GJ-20 valve is fitted with both a copper gasket and an o-ring.These two sealing elements offer double protection against fluid leaking into thebellows housing.

    The design of the GJ-20 Gas Lift Valve includes a bubble-tight seal between thevalve stem tip and floating seat. GJ-20 seats are available in six port sizes:3/16, 1/4, and 5/16 3/8, 7/16 and 1/2". This selection of port sizes enablesthe operator to inject gas at selected volumes and rates of flow to suit changingwell conditions and operator needs. The seats are available in either Monel ortungsten carbide. All tungsten carbide seats are lapped with the tungstencarbide stem tips as matched pairs to ensure a leak proof seal. An additionalfeature of the GJ-20 valve is an internal stem guide that guides the tungstencarbide ball into precise alignment with the valve seat with every operation of thevalve. The GJ-20 valve is designed so that the valve seat and stem tip can bereplaced without disassembling the entire valve.

    VALVE APPLICATION

    Prior to installation, the dome of the GJ-20 valve is charged with nitrogen toestablish the valve operating pressure. The valve is then attached either to aSuperior GJ-20 Reverse Flow Check Valve, and installed on one of two Superiorconventional gas lift mandrels, the standard GC or GC Deflector Lug Mandrels.

    The operator can assemble the GJ-20 valve, the reverse flow check valve andthe selected mandrel in any one of four completion designs. The GJ-20 valvecan operate either by injection pressure or production pressure and well fluidsmay be produced either through the tubing or the casing.

    In the standard completion design, the GJ-20 valve is operated by injectionpressure and well fluids are produced through the tubing. In this design, the GJ-20 Gas Lift Valve and the GJ-20 Reverse Flow Check Valve are installed on theselected mandrel. In operation, the high-pressure injection gas enters the ports inthe valve body from the casing annulus and acts upon the bellows. When thehigh-pressure injection gas overcomes the pre-set nitrogen charge pressure

    within the bellows, the bellows is compressed and the valve stem tip is lifted offthe valve seat, opening the valve. The injection gas flows through the bore of theseat, down through the check valve and into the production tubing. If the high-pressure injection gas in the casing annulus at valve depth drops below the valveset pressure, the valve bellows extends downward, causing the ball of the stemtip to seat and close the valve. The GB-1 Reverse Flow Check Valve preventsreverse flow thought the valve. The check elements in the GJ-20 check valveseats tightly against both a soft seat and a metal-to-metal seat.

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    Valve Specifications PPEF*

    Type Ab:EffectiveBellowsArea (sq.

    in.)

    Port

    Size

    (in.)

    Ap : Area of Port

    With Bevel

    (sq. in.)

    Ap/Ab 1-(Ap/Ab)

    )A/A(1

    A/APPEF

    bp

    bp

    =

    GJ-20 0.77 3/16 0.029 0.038 0.962 0.040

    1/4 0.051 0.066 0.934 0.070

    5/16 0.079 0.103 0.897 0.115

    7/16 0.154 0.200 0.800 0.250

    1/2 0.200 0.260 0.740 0.351

    *PPEF (production pressure effect factor) was formerly referred to as TEF(tubing effect factor).

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    SUPERIOR GJ-40 INJECTIONPRESSURE OPERATED GAS LIFTVALVE

    INTRODUCTION

    The Superior GJ-40 Gas Lift Valve is a 1OD conventional gas lift valve designedfor use in either continuous flow orintermittent flow gas lift installations. Thevalve is bellows-operated, nitrogen-charged and normally closed. Thesimplicity of the GJ-40 design assures along operating life.

    FEATURES

    Conventional type valve

    Nitrogen-charged bellows

    Floating seat to promote positive stem/seat

    Injection pressure operated

    Dual seat nitrogen containment

    Special bellows treatment to prolong life

    Available in various alloys and elastomers

    1/8 3/8 port sizes

    APPLICATION AND OPERATION

    The bellows of the GJ-40 Gas Lift Valve isconstructed of three-ply Monel. Duringmanufacture, the bellows is placed in ahydrostatic pressure chamber andsubjected to external pressure. This

    special hydraulic forming process seatsall the convolutions of the valve bellowsso that each convolution accepts an equalamount of stress during valve operationThe bellows of the GJ-40 valve canaccept a wide range of internal setpressures to suit individual wellconditions.

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    During manufacture, the component parts of the GJ-40 bellows assembly areunitized by a silver soldering process that enables the nitrogen pressure chargeto be sealed within the bellows without the use of elastomers. To provideadditional protection against alteration of the valve pressure charge, the tail plugof the GJ-40 valve is fitted with both a copper gasket and an o-ring. These twosealing elements offer double protection against fluid leaking into the bellowshousing.

    The design of the GJ-40 Gas Lift Valve includes a bubble-tight seal between thevalve stem tip and floating seat. GJ-40 seats are available in five port sizes:1/8, 3/16, 1/4, 5/16 and 3/8. This selection of port sizes enables the operatorto inject gas at selected volumes and rates of flow to suit changing wellconditions and operator needs. The seats are available in either Monel ortungsten carbide. All tungsten carbide seats are lapped with the tungstencarbide stem tips as matched pairs to ensure a leak proof seal. An additionalfeature of the GJ-40 valve is an internal stem guide that guides the tungstencarbide ball into precise alignment with the valve seat with every operation of thevalve. The GJ-40 valve is designed so that the valve seat and stem tip can bereplaced without disassembling the entire valve.

    VALVE OPERATION

    Prior to installation, the dome of the GJ-40 valve is charged with nitrogen toestablish the valve operating pressure. The valve is then attached either to aSuperior GBF or GB-1 Reverse Flow Check Valve, and installed on one of fourSuperior conventional gas lift mandrels. The Superior gas lift mandrels available

    for GJ-40 well completion designs are: GJ-40 Mandrel, GJ-40 Pack-off Mandrel,GB Mandrel and GBR Mandrel. The operator can assemble the GJ-40 valve, thereverse flow check valve and the selected mandrel in any one of four completiondesigns. The GJ-40 valve can operate either by injection pressure or productionpressure and well fluids may be produced either through the tubing or the casing.In the standard completion design, the GJ-40 valve is operated by injectionpressure and well fluids are produced through the tubing. In this design, the GJ-40 Gas Lift Valve and the GB-1 Reverse Flow Check Valve are installed on theselected mandrel. The Superior conventional gas lift mandrels which may beused in the standard GJ-40 completion design are the GJ-40 Mandrel, the GJ-40Pack-off Mandrel or the GB Mandrel. In operation, the high-pressure injection

    gas enters the ports in the valve body from the casing annulus and acts upon thebellows. When the high-pressure injection gas overcomes the pre-set nitrogencharge pressure within the bellows, the bellows is compressed and the valvestem tip is lifted off the valve seat, opening the valve. This injection gas flowsthrough the bore of the seat, down through the check valve and into theproduction tubing. If the high-pressure injection gas in the casing annulus atvalve depth drops below the valve set pressure, the valve bellows extendsdownward, causing the ball of the stem tip to seat and close the Valve.

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    The GB-1 Reverse Flow Check Valve prevents reverse flow through the valve.The check valve seats tightly against both a soft seat and a metal-to-metal seat.

    Valve Specifications PPEF*

    Type Ab

    (EffectiveBellows

    Area)

    (sq. in.)

    Port

    Size

    (in.)

    AP: Area of Port

    With Bevel

    (sq. in.)

    Ap/Ab 1-(Ap/Ab)

    )A/A(1

    A/APPEF

    bp

    bp

    =

    Standard

    Monel

    Solid

    Carbide

    Standard

    Monel

    Solid

    Carbide

    Standard

    Monel

    Solid

    Carbide

    Standard

    Monel

    Solid

    Carbide

    GJ-40 0.31 1/8 0.013 0.021 0.042 0.068 0.958 0.932 0.044 0.073

    3/16 0.029 0.037 0.094 0.119 0.906 0.881 0.104 0.135

    1/4 0.051 0.058 0.165 0.187 0.835 0.813 0.198 0.230

    5/16 0.079 0.097 0.255 0.313 0.745 0.687 0.342 0.456

    3/8 0.113 0.129 0.365 0.416 0.635 0.584 0.575 0.712

    *PPEF (production pressure effect factor) was formerly referred to as TEF(tubing effect factor).

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    SUPERIOR GJ-40 CONVENTIONALREVERSE FLOW CHECK VALVES

    INTRODUCTION

    The Superior GJ-40 ConventionalReverse Flow Check Valves are 1velocity check valves used with Superiorconventional gas lift valves that do nothave integral reverse flow check valves.These check valves protect the casingfrom backflow through valves below theworking valve, allow application ofpressure to the tubing for circulation or

    acidizing and prevent commingling ofproduction fluids in dual gas liftinstallations.

    FEATURES

    Integral reverse check

    Includes hard and soft seats

    Available in standard or premium materials

    APPLICATION AND OPERATION

    Superior reverse flow check valvesrequire flow to close. As the differentialpressure across the valves check dartincreases, the dart contacts the soft seatand then the hard seat to form a seal andclose the check valve.

    These valves each have an elastomericsoft seat and stainless steel hard seat.The initial seal is between the valves

    stainless steel check dart and the softseat. These check valves can withstand10,000-psi differential pressure and canbe converted from velocity check valvesto positive check valves by the addition ofa spring. The flow area for the 1 OD GB-1 check valve is equivalent to a 5/16 port.

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    Engineering Data for GJ-40 Conventional Reverse Flow CheckValves

    TypeOD

    (in./mm)

    Equivalent

    Port

    Size

    (in./mm)

    Connecting

    Thread

    (in. TPI)

    Spring

    GJ-401.000

    25.4

    0.3125

    7.91/2 - 14 NPT G1081-002

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    SUPERIOR

    SUPERIOR GJ-20 CONVENTIONALREVERSE FLOW CHECK VALVES

    INTRODUCTION

    The Superior GJ-20 ConventionalReverse Flow Check Valves are 1-1/2velocity check valves used with Superiorconventional gas lift valves that do nothave integral reverse flow check valves.These check valves protect the casingfrom backflow through valves below theworking valve, allow application of

    pressure to the tubing for circulation oracidizing and prevent commingling ofproduction fluids in dual gas liftinstallations.

    FEATURES

    Integral reverse check

    Includes hard and soft seats

    Available in standard or premium materials

    APPLICATION AND OPERATION

    Superior reverse flow check valvesrequire flow to close. As the differentialpressure across the valves check dartincreases, the dart contacts the soft seatand then the hard seat to form a seal andclose the check valve.

    These valves each have an elastomericsoft seat and stainless steel hard seat.

    The initial seal is between the valvesstainless steel check dart and the softseat. These check valves can withstand10,000-psi differential pressure and canbe converted from velocity check valvesto positive check valves by the addition ofa spring. The flow area for the 1-1/2 ODGJ-20 check valve is equivalent to a 9/16 port.

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    Engineering Data for GJ-20 Conventional Reverse Flow Check

    Valves

    TypeOD

    (in./mm)

    Equivalent

    Port

    Size

    (in./mm)

    Connecting

    Thread

    (in. TPI)

    Optional

    Spring

    GJ-201.500

    38.1

    0.5625

    14.31/2-14 NPT G1612-001

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    Superior Energy ServicesWell Solutions GroupArtificial Lift Division

    Plunger Lift Equipment

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    Plungers

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    SUPERIOR SINGLE PAD PLUNGER

    INTRODUCTION

    The Superior single pad plunger is designedfor optimum performance in wells with

    damaged or defective tubing.

    APPLICATION & OPERATION

    The spring loaded pads expand andcontract to compensate for anyinconsistencies in the tubing thus creating aconsistent seal against the walls of thetubing and maximizing efficiency. Theplunger has the ability to collapse theoutside diameter so that the plunger canpass through tight spots in the tubing. Inaddition, the plunger can be used withoutbroaching the tubing.

    The pads restrict leakage or slippage whichcapitalizes on the wells pressure tomaximize lift efficiency. The pads are madefrom 17-4ph stainless steel. This makes the

    Superior Single Pad Plunger more resistantto wear caused by bad or worn productiontubing. The life expectancy of the padsdepends on the number of cycles that theplunger runs.

    ENGINEERING DATA

    MAXIMUM OUTSIDEDIAMETER (IN)

    1.900

    OVERALL LENGTH (IN) 9.820

    WEIGHT (LBS) 6.0 LBS

    PULLING TOOL 2 JDC

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    SUPERIOR DUAL PAD PLUNGER

    INTRODUCTION

    The Superior dual pad plunger is designed foroptimum performance in wells with damagedor defective tubing.

    APPLICATION & OPERATION

    The spring loaded pads expand and contractto compensate for any inconsistencies in thetubing thus creating a consistent seal againstthe walls of the tubing and maximizing

    efficiency. The plunger has the ability tocollapse the outside diameter so that theplunger can pass through tight spots in thetubing. In addition, the plunger can be usedwithout broaching the tubing.

    The pads restrict leakage or slippage whichcapitalizes on the wells pressure to maximizelift efficiency. The pads are made from 17-4ph

    stainless steel. This makes the Superior DualPad Plunger more resistant to wear caused bybad or worn production tubing. The lifeexpectancy of the pads depends on thenumber of cycles that the plunger runs.

    ENGINEERING DATA

    MAXIMUM OUTSIDEDIAMETER (IN)

    1.900

    OVERALL LENGTH (IN) 14.406

    WEIGHT (LBS) 9.0 LBS

    PULLING TOOL 2 JDC

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    SUPERIOR BRUSH PLUNGER

    INTRODUCTION

    The Superior dual pad plunger is designed foroptimum performance in wells that produce sand,salt and/or coal fines.

    APPLICATION & OPERATION

    If a well is producing sand, salt and coal fines, abrush plunger provides an effective seal for thesemarginally producing wells.

    The brush plunger is covered with a flexible nylonbrush that allows the plunger to travel in the tubingdespite foreign materials. The brush effectivelyremoves sand, salt and coal fines that accumulateon the walls of the tubing. The diameter of thebrush is slightly larger than the plunger body, so itcreates an effective seal by adapting to deviationsin the tubing. The brush design affords heavydurability in harsh well conditions.

    The Superior Brush Plunger is designed for optimaloperations in:

    Low pressure wells

    Wells with tubing irregularities

    Wells that produce salt, sand or coal fines

    Wells requiring high seal efficiency

    .

    ENGINEERING DATA

    MAXIMUM OUTSIDEDIAMETER (IN)

    1.900

    OVERALL LENGTH (IN) 15.0625

    WEIGHT (LBS) 8.0 LBS

    PULLING TOOL 2 JDC

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    SUPERIOR SPIRAL PLUNGER

    INTRODUCTION

    The Superior spiral plunger is designed for optimumperformance in high GLR wells that make formationsand, frac sand and paraffin.

    APPLICATION & OPERATION

    The spiral plunger is a solid plunger designed andmachined to tolerances of the tubing ID to allow formaximum durability and efficiencies. The spiralplunger is most appropriate for wells that makesolids.

    The spiral plunger is available in 2 and 2-1/2 sizes.All spiral plungers are available in 10, 12 and 17lengths. Standard metallurgy is 4140 heat-treated,cold rolled steel it is also available in 17-4ph

    stainless steel for wells with harsher environments.

    ENGINEERING DATA

    MAXIMUMOUTSIDE

    DIAMETER (IN)1.900 2.340

    OVERALL LENGTH(IN)

    10.0, 12.0, 17.0 10.0, 12.0, 17.0

    PULLING TOOL 2 JDC 2 JDC

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    SUPERIOR SPIRAL PLUNGER WITH RIFLING

    INTRODUCTION

    The Superior spiral plunger with rifling is designed foroptimum performance in wells with that makeformation sand, frac sand and paraffin.

    APPLICATION & OPERATION

    The spiral plunger is designed with rifling to improvethe gas turbulence and increase sealing efficiencies.The rifling on the upper shoulder and bottomincreases the efficiencies by creating a vortex of gasand fluid, causing the plunger to spin and providebetter sealing and travel velocities.

    The spiral plunger with rifling is available in 2 and 2-1/2 sizes. All spiral plungers are available in 10, 12and 17 lengths. Standard metallurgy is 4140 heat-

    treated, cold rolled steel it is also available in 17-4ph stainless steel for wells with harsherenvironments.

    ENGINEERING DATA

    MAXIMUMOUTSIDE

    DIAMETER (IN)1.900 2.340

    OVERALL LENGTH

    (IN)

    10.0, 12.0, 17.0 10.0, 12.0, 17.0

    PULLING TOOL 2 JDC 2 JDC

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    SUPERIOR BYPASS PLUNGER

    INTRODUCTION

    The Superior bypass plunger is designed tofall in the well against flow at a higher rate

    than a conventional plunger.

    APPLICATION & OPERATION

    The bypass plunger bypass lockingmechanism allows the plunger to be lockedin the open or closed position toaccommodate movement. In the lockedopen position, the plunger will fall thru flowprovided by the well and the bypassremains open until the plunger strikes thebottom hole bumper spring. In the closedposition, the plunger return to the surfacewith a full load of fluid and not open until itstrikes the lubricator. The lockingmechanism will prevent premature shiftingof the bypass rod to the other positionduring movement.

    ENGINEERING DATA

    MAXIMUM OUTSIDEDIAMETER (IN)

    1.900

    OVERALL LENGTH (IN) 13.750

    WEIGHT (LBS) 7.0 LBS

    PULLING TOOL 2 JDC

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    SUPERIOR BOTTOM HOLE BUMPER SPRING

    INTRODUCTION

    The Superior Bottom Hole Bumper Spring(BHBS) is installed at the bottom of the wellin the tubing and absorbs the impact of theplunger when it hits bottom to preventdamage to the seating nipple and tubing.

    APPLICATION & OPERATION

    The BHBS minimizes downhole restrictionswhich yields increased production. A BHBSis either dropped from the surface orinstalled by wireline. If needed, a ball andseat can be added to retain liquid in thetubing.

    The BHBS has evolved from fieldapplication and testing with input fromvarious operators. Because of itsimportance in protecting the well andextending the life of the plunger lift system,the BHBS is designed for maximumdurability and is engineered to actuallyminimize downhole restrictions and sandcutting. The results: increased productionand profits.

    Improvements to the spring design andmetallurgy guarantees the longest lifeBHBS available on the market today. The

    elimination of the ball in the flow stream hasprovided increased flow area to reducepressure drop thru the seat area while inoperation.

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    SUPERIOR BOTTOM HOLE BUMPER SPRING

    Standard metallurgy is 4140 heat-treated, cold rolled steel it is also available in17-4ph stainless steel for wells with harsher environments.

    The Superior Bottom Hole Bumper Spring can be modified for installation into

    wells with:

    Wells with a seating nipple and/or plunger lift system

    Wells without a seating nipple that require a plunger lift system

    Wells with low liquids that require a standing valve to hold liquids in thetubing

    Adaptable to various nipple profiles and IDs

    ENGINEERING DATA

    MAXIMUM OUTSIDE DIAMETER (IN) 1.900

    OVERALL LENGTH (IN) 28.1875

    WEIGHT (LBS) 12.0 LBS

    PULLING TOOL 2 JDC

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    SUPERIOR STAR STOP

    INTRODUCTION

    The Superior Star Stop is a cost effectivebottom stop for a plunger lift installation.

    APPLICATION & OPERATION

    The Star Stop is installed in a No-Go nippleand provides a cost effective bottom stop fora plunger lift installation. The stop is made

    from 4140 hardened steel and is easy toinstall and remove from the well.

    ENGINEERING DATA

    MAXIMUM OUTSIDEDIAMETER (IN)

    1.900

    OVERALL LENGTH (IN) 8.000

    WEIGHT (LBS) 4.0 LBS

    PULLING TOOL 2 JDC

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    SUPERIOR STAGE TOOL

    INTRODUCTION

    The Superior stage tool is a cost effectivesolution to optimize production from deepand/or low GLR wells.

    APPLICATION & OPERATION

    The Superior stage tool is designed to be a low-cost and efficient method of lift to increase andoptimize production form deep and/or low GLRoil and gas wells. The installation utilizes two

    plungers one installed below the stage tooland one above it. The stage tool acts as aninterface between the upper and lower plungerlift installation. The stage tool has a standingvalve built into it and it eliminates the fallback offluids, while a corresponding reduction in theflowing bottomhole pressure increases the flowof fluid from the formation.

    Primary applications of the Superior stage tool:

    Low volume wells that may require longershut-in times to allow for fluid inflow

    Wells that do not have sufficient gasproduction to allow a one plunger system tocycle the plunger to the surface

    Wells that have a production packer

    Older wells that have a single plungersystem that does not cycle to the surface

    Low GLR wells

    ENGINEERING DATA

    MAXIMUM OUTSIDEDIAMETER (IN)

    1.900 2.340

    MINIMUM INSIDEDIAMETER (IN)

    0.875 1.500

    OVERALL LENGTH (IN) 42.500 45.000

    PULLING TOOL 2 JDC 2 JDC

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    Superior Energy ServicesWell Solutions GroupArtificial Lift Division

    Lubricators

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    SUPERIOR DUAL OUTLET LUBRICATOR LOW PRESSURE

    INTRODUCTION

    The Superior dual outlet low pressurelubricator is designed to operate in plungerlift wells with working pressures up to 3000psig.

    FEATURES & BENEFITS

    Dual 2 flow outlets for maximum flowand minimum pressure drops

    NPT outlet for needle valveinstallation

    Available for 2-3/8 and 2-7/8plunger lift installations with EUE 8rdthreads standard

    Trigger style catcher mechanism Stub Acme thread on cap provides

    easy access to spring

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    SUPERIOR DUAL OUTLET LUBRICATOR HIGH PRESSURE/HEAVY DUTY

    W/ BOWEN UNION TOP CONNECTION

    INTRODUCTION

    The Superior dual outlet highpressure/heavy duty lubricator with BowenUnion top connection is designed to operatein plunger lift wells with working pressuresup to 5000 psig and is tested to 7500 psig.

    FEATURES & BENEFITS

    Dual 2-1/6 5M RTJ XXM flow outletflanges for maximum flow andminimum pressure drops

    NPT outlet for needle valveinstallation

    2-1/6 5M RTJ XXM bottom flange for

    installation to the tree Available for 2-3/8 and 2-7/8

    plunger lift installations with EUE 8rdthreads standard

    Trigger style catcher mechanism Stub Acme thread on cap provides

    easy access to spring

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    Superior Energy ServicesWell Solutions GroupArtificial Lift Division

    Superior Automation & Controls

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    80/83Flow Data, Inc. 3184 Mesa Avenue Grand Junction, CO 81504 T 970.523.7744 F 970.523.7744 www.flow-data.com

    Features

    Well Automation and

    SMARTER Plunger Lift Solution

    The Superior Energy solution powered by Flow Data is the intelligent

    choice in well automation. Our solution generates a lifetime of

    efficiencies and productivity that make it the smarter choice. Our

    programmers and engineers with input from end users have

    developed a complete Plunger Lift software solution that can be used

    in Basic and Expert mode. The software can be customized to meet

    the needs of each customer. This customization is possible with the

    use of the proven and powerful SCADAPack PLC hardware. Utilizing

    reliable open protocol platforms, our solution is highly flexible allowing

    for communication with most all field devices on the market. Inaddition, our smarter architecture has no single point of failure we

    have built in redundancy.

    The Complete Solution

    Basic mode for operating wells

    Expert Plunger Lift Mode for dynamic well optimization

    Full wireless Well Automation, EFM and Plunger Lift for 30+

    wells per controller

    RapidTrend SCADAlog application for efficient high density

    Modbus trending to an SQL database

    Owner Add-On Application Capability

    Redundant Communications

    Standardized Modbus Register Configuration Wizard

    Pad Wide - Well Synchronization

    Future Proof Programmable Solution

    Interface with ClearSCADA, CygNet, Intellution, Wonderware

    and other major applications

    Pad-Wide Solutions

    Intelligent multi-well synchronization

    algorithm

    Wireless or wired instrumentation

    capable

    Tank level monitoring: pad-wide

    shutdown, daily liquid production, and

    well test feature

    Pulsed meter liquids measurement

    and daily production reports

    Braden Head monitoring and shut-in

    Dump line Pressure

    Local Operator Interface Controls

    all wells from one location

    Remote and Local acknowledge and

    reset

    Remote pad shut-in EmergencyShutdown

    Pad Manager laptop application:

    allows for complete functionality

    well-site operations

    Pad Manager EZ well configuration

    No Programming

    High density trending with adjustable

    recording frequency

    Auto Intermitted Dynamic Features

    Emulates plunger control without plunger

    hardware

    Early startup based on pressures

    Extended flow time based on calculated or

    fixed critical flow velocity

    Minimum Tubing / Static differential flow

    permissive

    Minimum / Critical flow permissive

    Maximum static pressure override with

    adjustable reset

    Complete Plunger Lift Applicatio

    Plunger Safety: Fast and Critical Arriv

    Alarm and Shutdown

    Proportional auto-adjust optimizer

    Dynamic No-show Modifier

    Extended After Flow

    Dynamic critical flow rate

    Static Margin Permissive

    Minimum Flow Permissive

    Static Pressure Override with auto re

    Complete Plunger Cycle History Reco

    Early Startup on Tubing and Casing

    Adjustable No-show shut-in

    Open Conditions

    Normal off cycle expires

    High Casing Pressure

    High Tubing Pressure

    High Tubing and Casing Pressure

    Tubing Line above set point

    Casing Tubing above set point

    Close Conditions

    Normal after flow cycle expires

    Flow rate below critical flow rate

    Extended flow cycle below critical f

    rate

    Tubing Line below set point

    Casing Tubing below set point

    Line pressure above set point

    703 23 2/10 Road. Grand Junction, CO 81505 Phone: (970) 263-0400 Fax: (970) 263-0411www.superiorenergy.com

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    Features

    Well Automation & Plunger Lift Solution

    Non-Custody Transfer

    The Superior Energy solution is the cost effective choice in Custody

    Transfer well automation. Our solution is the superior choice for low

    producing wells that need to operate on manual, intermitter, or plunger

    lift. Our Well Services Division has implemented its field knowledge

    into a cost effective controller or for legacy systems a retrofit board.

    With input from end users, we have developed a complete solution that

    accommodates most communication protocols. We utilize open

    protocol platforms and have an effective interface for local

    configuration and control.

    Manual Intermitter Plunger L

    Well Optimizatio

    Standardized Modbus Registe

    Interfaces: ClearSCADA, CygNet, Intellutio

    Wonderware and other major application

    50 Runs of Plunger Arrival Histo

    Laptop Interface with Local Trendin

    Auto Intermitted Dynamic Features

    Emulates plunger control without plunger hardware

    Early startup based on pressures

    Extended flow time based on calculated or fixed critical flow velocity

    Minimum Tubing / Static differential flow permissive

    Minimum / Critical flow permissive

    Maximum static pressure override with adjustable reset

    Complete Plunger Lift Application

    Plunger Safety: Fast & Critical Arrival w/ SD

    Proportional auto-adjust optimizer

    Dynamic No-show Modifier

    Extended After Flow

    Dynamic critical flow rate

    Static Margin and Min Flow Permissive

    Static Pressure Override with auto reset

    Fifty (50) Plunger Cycle History Record

    Early Startup on Tubing and Casing

    Adjustable No-show shut-in

    Open Conditions

    Normal off cycle expires

    High Casing Pressure

    High Tubing Pressure

    High Tubing and Casing Pressure

    Tubing Line above set point

    Casing Tubing above set point

    Close Conditions

    Normal after flow cycle expires

    Flow rate below critical flow rate

    Extended flow cycle below critical flow rat

    Tubing Line below set point

    Casing Tubing below set point

    Line pressure above set point

    Powered by:

    11000 Equity Dr. Ste 150 Houston, TX 77041 Phone: (832) 590-1400www.superiorenergy.com

    http://www.superiorenergy.com/http://www.superiorenergy.com/http://www.superiorenergy.com/
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    Superior Energy ServicesArtificial Lift Division

    Superior Energy Services Artificial Lift Division136 Keating Drive

    Belle Chasse, Louisiana 70037U. S. A.

    Telephone: (504) 393-1111Fax: (504) 393-1121

    Superior Energy Services Gas Lift Division110 Bercegeay Road

    Broussard, Louisiana 70518U. S. A.

    Telephone: (337) 837-8604Fax: (337) 837-9041

    Superior Energy Services Gas Lift Division565 North LHS, Ste F

    Lumberton, Texas 77657

    U. S. A.Telephone: (409) 751-0900Fax: (409) 751-0901

    Superior Energy Services Artificial Lift Division209 Kimberly Drive

    Cleburne, Texas 76031U. S. A.

    Telephone: (817) 645-5100Fax: (817) 645-6001

    Superior Energy Services Artificial Lift Division703 23 & 2/10 Road

    Grand Junction, Colorado 81505U. S. A.

    Telephone: (970) 263-0400Fax: (970) 263-0411

    Superior Energy Services Houston Sales1111 East FM 517Alvin, Texas 77511

    U. S. A.Telephone: (281) 288-0992

    Fax: (281) 388-0673

    Superior Energy Services Corporate Offices