Aristomat General En

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ARISTOMAT TL / GL

General

Users Manual

Chapter 1


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Translation of the original operating instructions

Author Technical editorial office ARISTO Graphic Systeme GmbH & Co. KG

Copyright © ARISTO Graphic Systeme GmbH & Co. KG

Version 1.02

Issue 11/2010

Docu-Number 00001 8854 E / Chapter 1


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EG-Konformitätserklärung / EC-Declaration of Conformity

Wir / We ARISTO Graphic Systeme GmbH & Co. KG

Schnackenburgallee 117

D-22525 Hamburg/Germany

erklären in alleiniger Verantwortung, dass die Produkte / declare under our sole responsibility that the products

Markus Winterl(Geschäftsführer / Managing Director)

in Übereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG: 2006-05 und dem Geräte- und Produktsicherheitsgesetz vom31. Dezember 2000 hergestellt wurden.

Die Richtlinie 2004/108/EG und die Schutzziele der Nieder-spannungsrichtlinie 2006/95/EG gemäß Anhang 1. Nr. 1.5.1 der Richtlinie 2006/42/EG, wurden eingehalten.

Folgende Normen und Bestimmungen werden angewandt:

- EN ISO 12100 Teil 1 und 2 : 2003 „Sicherheit von Maschinen“

- EN ISO 13857 : 2008 „Sicherheitsabstände gegen dasErreichen von Gefährdungsbereichen mit den oberen undunteren Gliedmaßen“

- EN 60204-1 : 2007-06 „Sicherheit von Maschinen -Elektrische Ausrüstung von Maschinen - Teil 1“

- EN 61000-6 Teil 1 bis 4: „Elektromagnetische Verträglichkeit(EMV) Fachgrundnormen Störaussendungen“

- DIN EN ISO 2151:2009-01 „Akustik - Geräuschmessnorm für Kompressoren und Vakuumpumpen - Verfahren der Genauig-keitsklasse 2“

- Unfallverhütungsvorschrift „Grundsätze der Prävention"(BGV A1) : 2004-01

- Unfallverhütungsvorschriften „Elektrische Anlagen undBetriebsmittel" (BGV A3) : 1997-01

- Unfallverhütungsvorschrift „Lärm" (BGV B3) : 1997-01

Dokumentationsbevollmächtigter

Name: Dipl. Ing. Jörg Schlüter Anschrift: siehe Anschrift des Herstellers

were manufactured in accordance with the EC machinerydirective 2006/42/EG, as amended on May 17, 2006 and theEquipment and Product Safety Act, 31 December 2000.

The Directive 2004/108/EG and the protection goals of theLow Voltage Directive 2006/95/EC according to Annex 1 No. 1.5.1of the Directive 2006/42/EC, were complied.

The following standards and regulations are applied:

- EN ISO 12100 Part 1 and 2 : 2003 „Safety of machinery“

- EN ISO 13857 : 2008 „Safety distances to prevent hazardzones being reached by upper and lower limbs”

- EN 60204-1 : 2007-06 „Safety of machinery - Electrical

equipment of machines - Part 1”- EN 61000-6 Part 1 up to 4: „Electromagnetic compatibility (EMC)

Generic standards - Emission standard”

- DIN EN ISO 2151:2009-01 „Acoustics - Noise test code for compressors and vacuum pumps - Engineering method(grade 2)”

- Regulations for the prevention of accidents:

- "Grundsätze der Prävention" (BGV A1) : 2004-01

- "Elektrische Anlagen und Betriebsmittel" (BGV A3) : 1997-01

- "Lärm" (BGV B3) : 1997-01

Authorized person for documentation:Name: Dipl. Ing. Jörg Schlüter

Address: see address of manufacturer

Hamburg, 20. Januar/January 2010

ARISTOMAT GL 2O32-8 Art. No.: 0000 04100 ARISTOMAT GL 2432-8H Art. No.: 0000 04111

ARISTOMAT GL 2O32-8H Art. No.: 0000 04101 ARISTOMAT GL 3232-8H Art. No.: 0000 04131

ARISTOMAT GL 2O72-8H Art. No.: 0000 04151 ARISTOMAT GL 3252-8H Art. No.: 0000 04121

ARISTOMAT GL 2432-8 Art. No.: 0000 04110 ARISTOMAT GL 4252-8H Art. No.: 0000 04161


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EG-Konformitätserklärung / EC-Declaration of Conformity






in Übereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG: 2006-05 und dem Geräte- und Produktsicherheitsgesetz vom31. Dezember 2000 hergestellt wurden.





- EN 60204-1 : 2007-06 „Sicherheit von Maschinen -Elektrische Ausrüstung von Maschinen - Teil 1“


- DIN EN ISO 2151:2009-01 „Akustik - Geräuschmessnorm für Kompressoren und Vakuumpumpen - Verfahren der Genauig-keitsklasse 2“





Name: Dipl. Ing. Jörg Schlüter Anschrift: siehe Anschrift des Herstellers

were manufactured in accordance with the EC machinerydirective 2006/42/EG, as amended on May 17, 2006 and theEquipment and Product Safety Act, 31 December 2000.





- EN 60204-1 : 2007-06 „Safety of machinery - Electrical

equipment of machines - Part 1”- EN 61000-6 Part 1 up to 4: „Electromagnetic compatibility (EMC)

Generic standards - Emission standard”

- DIN EN ISO 2151:2009-01 „Acoustics - Noise test code for compressors and vacuum pumps - Engineering method(grade 2)”




- "Lärm" (BGV B3) : 1997-01

Authorized person for documentation:Name: Dipl. Ing. Jörg Schlüter

Address: see address of manufacturer


ARISTOMAT TL 1310-8 Art. Nr.: 0000 04003




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EG-Einbauerklärung / EC-Declaration of Incorporation






in Übereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG :2006-05 und dem Geräte- und Produktsicherheitsgesetz vom 31.Dezember 2000 hergestellt wurden.





- EN 1012 Teil 1 und 2 „Kompressoren und Vakuumpumpen,

Sicherheitsanforderungen“- EN 60204-1 : 2007-06 „Sicherheit von Maschinen -

Elektrische Ausrüstung von Maschinen - Teil 1“


- DIN EN ISO 2151 : 2009-01 „Akustik - Geräuschmessnorm für Kompressoren und Vakuumpumpen - Verfahren der Genauig-keitsklasse 2“




Die speziellen technischen Unterlagen nach Anhang VII Teil Bwurden erstellt und werden der zuständigen Behörde auf Ver-langen übermittelt.


Name: Dipl. Ing. Jörg Schlüter, Anschrift: siehe Anschrift des Herstellers

Die Inbetriebnahme ist so lange untersagt, bis festgestellt wurde,dass - soweit zutreffend - die Maschine, in die die unvollständigeMaschine eingeabut werden soll, den Bestimmungen der Maschinenrichtline 2006/42/EG entspricht.

Die o.a. Produkte dürfen nur in Verbindung mit einer entsprech-nenden ARISTOMAT Grundmaschine verwendet werden.

were manufactured in accordance with the EC machinery directive2006/42/EG, as amended on May 17, 2006 and the Equipment andProduct Safety Act, 31 December 2000.





- EN 1012 Part 1 and 2 „Compressors and vacuum pumps, safetyrequirements“

- EN 60204-1 : 2007-06 „Safety of machinery - Electrical equip-ment of machines - Part 1“

- EN 61000-6 Teil 1 up to 4: „Electromagnetic compatibility (EMC)Generic standards - Emission standard“

- DIN EN ISO 2151 : 2009-01 „Acoustics - Noise test code for compressors and vacuum pumps - Engineering method(grade 2)“




- "Lärm" (BGV B3) : 1997-01

The special technical documentation according to Annex VII,Part B, have been created and shall be transmitted

to the competent authority on demand. Authorized person for documentation:

Name: Dipl. Ing. Jörg Schlüter Address: see address of manufacturer

Commissioning is prohibited until it has been determined that -if applicable - the final machinery into which it is to be incorporatedhas been declared in conformity with the provisions of Directive2006/42/EC.

The above mentioned products may only be used in connectionwith the corresponding ARISTOMAT basic machine.


Vakuum Pumpensysteme / Vacuum Pump Systems

ARISTOMAT TL ARISTOMAT GL ARISTOMAT SL

Typ Art.No. Typ Art.No. Typ Art.No.

1K1W 0000 04091 5K5W 0000 04097 1K1W 0000 072043,0KW 0000 04093 2 x 5K5W 0000 04096 3KW 0000 072025K5W 0000 04095 3 x 5K5W 0000 04089 3K5W 0000 072032 x 5K5W 0000 04094 5K5W 0000 07205

6K4W 0000 07208


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ARISTOMAT GL / TL - General 1-3

Contents

Contents

1. Introduction ........................................................................................5

2. Information on the users manual....................................................6

Structure of the users manual ............................................................................. 6

Training ................................................................................................................. 6

3. Safety Instructions ............................................................................7

General ................................................................................................................. 7

Proper use ............................................................................................................ 7

Improper use......................................................................................................... 7

Operators .............................................................................................................. 8

Procedure in case of malfunctions ...................................................................... 8Occupational safety ............................................................................................. 8

4. Safety Devices .................................................................................11

ARISTOMAT TL ....................................................................................................... 11

ARISTOMAT GL....................................................................................................... 11

5. Danger Area .................................................................................... 13

ARISTOMAT TL ....................................................................................................... 13

ARISTOMAT TL with Conveyor ............................................................................... 13

ARISTOMAT GL....................................................................................................... 14ARISTOMAT GL with Conveyor .............................................................................. 14


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1-4 ARISTOMAT GL / TL - General

Contents


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Introduction

1. Introduction

Dear Customer,

we are pleased to welcome you to the user group of our ARISTOMAThigh speed cutters. The new digital cutting machines ARISTOMAT were

developed specifically in response to the growing demand for more

employed processing machines for automated volume production: a work

surface which is accessible from all sides, extremely robust

crossbar with minimal overhang at the sides, strong AC-servomotors

and flawless vacuum technique with matrix zones.

The intuitive CutterControlPanel Software provides completely new

possibilities of user handling. The user has all information on cutting

data on the PC-screen and controls all processing functions

comfortably by mouse-click. Essential functions such as manual control

or setting of origin can be carried out from any point of the cutter by means

of a mobile control pad.

Legal notice

ARISTO Graphic Systeme reserves the right to make any alterations or

improvements in the hardware, software and the manual at any time and

without any notice.

All rights reserved. This manual and no part of it may be reproduced

or stored in any form or by any means electronically, mechanically, by

photocopying, recording, or otherwise (including private purposes), or storedon any kind of data carrier, or translated without prior written permission

of ARISTO Graphic Systeme. ARISTO Graphic Systeme reserves the

right to claim recourse in cases of violation.

ARISTO Graphic Systeme takes no manufacturer’s responsibility for improper

use of the hard- and software. This includes, for example, interference

with the hardware, passing on of data to third parties, loss of data by

erroneous erasure, etc.

Trademarks

The soft- and hardware trade names used in this manual are registeredtrademarks owned by their respective companies.

Contact

ARISTO Graphic Systeme

GmbH & Co. KG


D-22525 HAMBURG / Germany

Tel: +49-40-547 47- 0

Fax: +49-40-547 47- 111E-Mail: [email protected]

www aristo.de


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Information on the users manual

2. Information on the users manual

Structure of the users manual

The complete documentation is partitioned into chapters. The following

chapters apply to every ARISTOMAT:

Chapter 1 "ARISTOMAT GL/TL - General"

Chapter 2 "ARISTOMAT GL/TL - Basic Elements"

Chapter 3 "ARISTOMAT GL/TL - Material transport systems"

Chapter 12 "ARISTOMAT GL/TL - Safety Devices"

and the Chapter for the purchased "Tool head".

Further chapters refer to the particular ARISTOMAT equipment youhave installed.

All third manufacturer components, identifiable by their labels or name

plates, come with the manufacturers manuals and safety instructions.

Warranty is limited to the third manufacturer warranty terms and

conditions.

Training

ARISTO offers comprehensive training courses to achieve maximumproficiency, hence maximum productivity on the ARISTOMAT.

The User Manual serves as a guide for training and consultation and must

be at the user‘s disposal at all times.

Do not remove parts of the documentation. ARISTO reserves the right to

make any alterations or improvements in the manual without any notice.


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Safety Instructions

3. Safety Instructions

General

In accordance with observed current safety guidelines, the ARISTOMAT

is classified as a production machine for use in an industrial environ-

ment.

Nevertheless, danger can arise when safety instructions are not

observed and kept to during operation, or when the machine is not used

in compliance with its purpose.

In order to avoid injuries to personnel or damages to the plotter the follow-

ing safety rules must be observed at all times. The following safety rules

are complemented by special safety and danger notes in the individualhandbooks of the tool heads.

Proper use

The proper use of the cutter and the observance of the safety

regulations are basic prerequisite for its safe operation.

The cutter is intended for processing of materials arranged on the

cutter table. The supplied equipment determines the possible uses of

the cutter.

Any other use which does not meet this description shall be classed

as improper use. The operator is solely liable for any damage resulting

from improper use !

Improper use

Improper use of the machine can:

• Cause injury

• Result in serious damage to the machine

• Lead to loss of warranty

Improper use of the machine includes, among other things:

• deliberate or careless interference with the machine during operation

• non-compliance of safety instructions

• use of tools not permitted by the manufacturer

• processing of non-permitted materials for this machine

• installation of foreign appliances at the plotter system without written

permission from the manufacturer

• non-compliance of the service intervals as recommended bythe manufacturer


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Safety Instructions

Operators

• The ARISTOMAT shall only be used or operated by thorough

trained and qualified personnel.

• Every person who operate the plotter system must have read and

understood the Users Manual for the ARISTOMAT and its options.

• Every person who operate the plotter system mus be over the age of 16.

• Trainees shall only operate the machine under supervision of an

experienced operator.

Procedure in case of malfunctions

• Any troubleshooting work or inspection on the cutter is to be carried out

only when it is switched OFF or in OFF-line mode.

• Safety Devices (light barriers, collision Shut-off, EMERGENCY OFF

buttons in the plotter system) may not be bridged or put out of

operation under any circumstances.

• If malfunctions cannot be remedied by the operators using simple

measures, a authorized service technician must be informed.

Occupational safety

•

The local regulations regarding safety at work and accident preventionmust always be observed for the operation of the cutter systems.

• Safety settings must be checked as to their functional readiness.

The plotter may not be put into operation if faults in the functions arise.

• The ARISTOMAT, tool heads and accessories shall only be put in

operation when in faultless condit ion and shall only be used as delivered

from the factory.

• Covers serve safety purposes. Do not operate the ARISTOMAT, tool

heads and/or accessories without covers.

•

Unauthorized modifications or alterations to the machine that couldaffect safety are prohibited.

• Installation, start up, maintenance, and repair of the machine may only

be executed by manufacturer authorized service technicians.

• Use a maximum air pressure up to 8 bar. Use only oil-free and pulse-

free compressed air.

• Do not wear loose clothing, ties, jewellery, etc.; tie back long hair.

- these can otherwise get caught in the moving parts of the machine and

cause severe injuries.

• Always remove tools from tool heads before assembly (disassembly)- danger of injury.


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Safety Instructions

• Replace blades carefully. Handle with care, a sharp blade can cause

injuries. Worn down and broken blades can also cause injuries.

• Take care when blades break during operation, Pieces of the blade may

be in the cutting underlay or in the material - danger of injury.

WARNING

The plotter system uses mains voltage

Separate machine from electricity mains and lock the power

switch in the OFF-position with a padlock, when

• repairing or servicing the ARISTOMAT

Turn the main power OFF, when

• changing a tool head

Turn the drive system OFF, when

• changing a tool, such as blades

• loading and/or aligning material

When the drive system is under power

• maintain a sufficient safety distance from the traversing bridge over

the entire area of travel: Do not lean over the table top or rest on it

and do not move under the ARISTOMAT

• do not place objects in the caution area

• do not look directly into the laser beam of the laser pointer

Caution

When working with Conveyor

• do not place objects under the conveyor belt

• do not touch the conveyor return

• do not touch the conveyor clamps

• do not reach under the conveyor belt

At material transport system

• do not lean over the material advance system or rest on it

• be careful when loading up material and inserting the roll in the bearings

- danger of bruising

• do not manually interfere during transport process - danger of injury

• for the transportation and handling of material rolls it isrecommended to wear safety boots


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Safety Instructions

At machines with a routing device

• wear ear protection, the sound pressure level can exceed 85 dB (A)

• wear eye protection

• do not operate the router without suction device

Note during dust formation

During the processing of various materials, health hazardous mist or

stream can be released (see safety data sheet of material manu-

facturer). This must be taken into consideration in the choice and usage

of an exhaust appliance.

The exhaust appliance must be approved for the respective dust

category according to DIN EN 60335-2-69 Anh. AA andE DIN IEC 61 J/94/CD. With the release of carcinogenic substances

(or substances under suspicion of causing cancer) the exhaust

appliance must be approved for dust category H according to the

Ordinance on Hazardous Substances (§ 35 u. § 15a GefStoffV).


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Safety Devices

4. Safety Devices

ARISTOMAT TL

**

ARISTOMAT GL


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Safety Devices

Main power switch ON/OFF

is connected with mains electricity supply. To ensure that the machine

is cut off from the mains supply, the switch must be locked in the

OFF-position with a padlock!

EMERGENCY OFF button (* optional)

The drives of the ARISTOMAT are switched off immediately.

Drives OFF switch (red)

switches OFF the ARISTOMAT drives.

Collision Shut-off

performs an Emergency Stop when the moving parts of the machine

collide with an obstacle.

Light barrier

performs an Emergency Stop when the light beam is interrupted by an

obstacle.

Ultrasonics Collision Shut-off (option)

stops the machine, when in the detection range of the sensors anobstacle is detected. It sounds a warning tone. The drives remain switched

ON.

!CAUTION: After an emergency STOP eliminate the source of

danger and turn the EMERGENCY OFF button to unlock it to

continue plotting!


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Danger Area

5. Danger Area

ARISTOMAT TL

ARISTOMAT TL with Conveyor

Total work area on the table top

Traversing bridge

Slide

Tool carriage

Tool head

- Passage between traversing bridge and table top

- Area between tool head and table top

Conveyor clamp

Conveyor return


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Danger Area

ARISTOMAT GL

ARISTOMAT GL with Conveyor

Total work area on the table top

Traversing bridge

Slide

Tool carriage

Tool head

- Passage between traversing bridge and table top

- Area between tool head and table top

Conveyor clamp

Conveyor return

Documents

Aristomat General En