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1-2 Copyright Oracle Corporation, 2003. All rights reserved.

Inbound ATF in 11.5.10

Overview

ATF Setup

Example ATF Setup ATF Execution

Dependencies and Interactions

Resources


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Operation Plan Setup

Indicates when items

are considered to be

inventory

Sequence of

Planned

Operations

Plan Type could beStandard, Inspection or

Crossdock

System suggests an

Intermediate drop

locator in pre-

specified sub-

inventory that has

material going to

same destination

Final storage location

is determined by

putaway rules


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In Inventory Flag

Flag in operation plan to indicate arrival of material in

inventorySpecified for a Drop operation only

Once this flag is specified for an operation, all subsequent

operations are assumed to be in inventoryDrop Operation with In Inventory flag checked can be only be

performed in a Storage sub

Following transactions are initiated for the material

when an operation with inventory flag is completed:Deliver transaction in Receiving

Inventory receipt and Increment of storage (on-hand) stock

Decrement of receiving stock


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Locator Determination

Intermediate locator can be system suggested (using

system API) and the following consolidation criteria:Destination Locator (e.g. consolidate material going to E1.1.1)

Operation (e.g. consolidate inspection material)

Destination Sub (e.g. consolidate material going to EACH)

Intermediate locator suggestion can be customized

using Custom API

Operation plan setup can also control if commingling

of items during consolidation is desired or notItem commingling can be setup using PL/SQL procedureLocation determination with Item prevents commingling

Location determination without Item allows commingling

Final drop location can be system suggested using

putaway rules


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Example: Operation plan to consolidate all items going

to same destination location in an intermediate P&D

locator

LPN Item Final Destination Locationusing Putaway rules

Suggested Intermediate Loc.for drop in Operation 20

LPN01 XYZ200 B1.1.1 PND1.1.1

LPN02 XYZ100 B1.1.1 PND1.1.1

LPN03 XYZ200 B1.1.2 PND1.1.2

Sample Transaction Data

Location

Determination

without itemallows item

commingling in

intermediate

locator


7/341-7 Copyright Oracle Corporation, 2003. All rights reserved.


Example: Operation plan to consolidate individual items

requiring inspection in separate inspection stations

LPN Item Operation Plan Suggested Intermediate Loc.for drop in Operation 20

LPN01 XYZ200 INS (Inspection) INS1.1.1 (Inspection Stn #1)




Location

Determination with

item consolidateseach item in

separate

intermediate

locators



LPN Determination

Received items can be consolidated in LPN using LPN

determination

Consolidation LPN can be system suggested (using

system API) and the following consolidation criteria:

Destination Locator (e.g. consolidate material going to E1.1.1)Operation (e.g. consolidate inspection material)

Destination Sub (e.g. consolidate material going to EACH)

Consolidation LPN suggestion can be customized

using Custom API Operation plan setup can also control if commingling

of items during LPN consolidation is desired or notItem commingling can be setup using PL/SQL procedure

LPN determination with Item prevents commingling

LPN determination without Item allows commingling



LPN Determination

Example: Operation plan to consolidate individual items

requiring inspection in same inspection station but

different LPNs

INS1.1.1

INS1.1.1

INS1.1.1

Suggested Loc. for dropin Operation 20

LPN01

No Suggestion

No Suggestion

Drop LPN

INS (Inspection)

INS (Inspection)

INS (Inspection)

Operation Plan

XYZ200LPN03

XYZ100LPN02

XYZ200LPN01

ItemLPN


Loc Det. without item LPN Det. with item



Operation Plan Selection Rules

Defines conditions under which a specific operation

plan is selectedMultiple operation plans can be created in a warehouse

Rules engine can be configured to select a specific operation

plan based on requirements for an item Indicates physical location for execution of operation

Intermediate Zone/sub-inventory/Locator is pre-specified by the

user or determined using Standard/Custom API

Final putaway destination is determined using putaway rules

Default operation plans are used when operation plan

selection rules fail to return an operation planDefault operation plan of

each type (Standard, Inspection and Crossdock)

are seeded in standard product




Conditions under which

the operation plan is

selected for execution

The operation plan that

gets selected when

conditions specified in

the rule are met.



Packing and Operation Plan Setup

In 11.5.10 Packing can not be included as an operation

within an operation plan. However packing can be

carried out anytime during the inbound movement

Using Packing Workbench while material resides in receivingUsing mobile packing transactions if material is in inventory

Operation Plan can be configured to include a planned

packing step in one of the following waysDrop material in a consolidation locator: Movement of material to

packing station will be handled by packing workbench

Drop material directly to a packing station



Packing and Operation Plan Setup

Planned inbound routing of material involving packing

can be modeled using one or two operation plans1 Operation Plan: A single operation plan models inbound movement

2 Operation Plans: Two operation plans model the inbound movement

2 operation plans model is suitable for following needs:Destination Locator is likely to change as a result of Packing

Consolidation of material is required prior to packing

OP1 OP1

Load Drop Load Drop

OP1 OP2

Load Drop Load Drop



Example: ATF Setup

Material movement requirements in a warehouse Move inspection required items from receiving staging to inspection

station. Consolidate similar items in LPNs at inspection station

Move full pallets (weighing >= 1000 KG) from receiving staging to P&D.

Consolidate items going to same destination location for forklift efficiency

Move full pallets from P&D to Bulk (BULK sub-inventory). Select

destination location based on putaway rules

Move partial pallets (weighing less than 1000 KG) from receiving staging

to consolidation location for packing. Consolidate similar items to simplify

packing. Pallets of same item are made at packing station

Move partial pallets from packing stations to broken pallets area (CASE

sub-inventory). Select destination location based on putaway rules Move full pallets from packing station to P&D. Consolidate items going to

same destination location for forklift efficiency



Example: ATF Setup

Define zones to facilitate operation plan and rules setupPacking zone to group all packing stations

Inspection zone to group all inspection stations

Consolidation zone to group all consolidation locators

Configure putaway rules to suggest appropriate putawaylocatorsPutaway rule to suggest CASE sub inventory when LPN weighs less

than 1000 KG

Putaway rule to suggest BULK sub inventory when LPN weighs 1000

KG or more

Define Operation Plans for all planned inbound materialmovement in the Warehouse

OP1: Move pallets from receiving to bulk storage via P&D locators

OP2: Move inspection required items to Inspection area

OP3: Move and consolidate non-pallet items for packing

OP4: Move partial pallets to broken pallets area for storage




Operation Plan to Model Full Pallet MovementConsolidate pallets going to same location in P&D

P&D Area

Receiving

Staging

Lanes

PackingStations

Bulk

Storage

Inspection

Stations

Broken

Pallet

Area

Receiving Inventory

Consolidation

Locations




Operation Plan to Model Full Pallet MovementConsolidate pallets going to same location in P&D




Move Inspection required items to inspection stationConsolidate similar items into LPNs at inspection station

P&D Area

Receiving

Staging

Lanes

PackingStations

Bulk

Storage

Inspection

Stations

Broken

Pallet

Area

Receiving Inventory

Consolidation

Locations




Operation Plan to Move Inspection Required MaterialItems moved to a pre-specified inspection zone




Move and consolidate partial pallets for packingConsolidate similar items in consolidation locations for packing

Material movement from consolidation location to packing station is carried

out in packing workbench and need not be defined in operation plan

P&D Area

Receiving

Staging

Lanes

PackingStations

Bulk

Storage

Inspection

Stations

Broken

Pallet

Area

Receiving Inventory

Consolidation

Locations




Pack broken pallets and items from mixed palletsConsolidate similar items in consolidation locations for

packing

A new operation plan (OP4 or OP1) is selected after packing if the

packed LPN is a Full LPN or Partial LPN




Movement of partial pallets from Packing StationFull pallets sent to Bulk via P&D (using operation plan OP1)

Partial pallets sent to broken pallets area

P&D Area

Receiving

Staging

Lanes

PackingStations

Bulk

Storage

Inspection

Stations

Broken

Pallet

Area

Receiving Inventory

Consolidation

Locations




Operation Plan to move partial pallets from Packing

Station




Define conditions to select appropriate operation plan

and configure operation plan selection ruleSelect OP1 when final storage location is bulk storage

Select OP2 when inspection is required for items

Select OP3 when non-pallet items are receivedSelect OP4 when partial pallets remain in packing station


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Operation plan selection rule when final storage location

is BULK (Full Pallet Location)


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Operation plan selection rule for inspection itemsNo constraints are necessary as this operation plan should be selected

for all PO receipts with inspection routing


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Operation plan selection rule for items received in partial

pallets or mixed pallets


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Operation plan selection rule to move partial pallets to

CASE when partial pallets reside at packing stations


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Putaway Execution and ATF

An operation plan is assigned to all received items

based on operation plan selection rules

Operation plan as per operation plan rules is reassigned

to received items in one of the following casesOperation plan is terminated in a receiving area e.g. an inspection

operation plan or operation plan OP3 in previous slides

User performs a drop at a locator other than the suggested locator

Putaway location is re-computed using putaway rules

when a new operation plan is assigned to received items


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ATF: Dependencies

Defining operation plans or operation plan selection

rules is not mandatory for performing mobile receipts

Standard 11.5.10 WMS install seeded with default operationplans of type standard, inspection and crossdock

Default operation plan mimic earlier inbound functionality and

ensures backward compatibility

Default operation plan is selected when operation plan

selection rule fails to select an operation plan

Enable putaway pre-generation if movement of itemusing an operation plan is required prior to inspection

Receiving locator setup is recommended for using

Inbound ATF features


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Inbound Execution

Where does it all fit in?

Nested LPN: Allows express receipt of nested LPNs LPN can also be nested using packing workbench

Nested LPN can be putaway in WMS

Receiving Locators: Monitoring of received material inWMS inquiry forms e.g. material work bench

Putaway Enhancements: Following modes are possible

Nested LPN putaway

Pack/Unpack during load and drop

ATF: Allows multi-step putaway execution of receivedmaterial in accordance with operation plan

Intermediate drop locator and drop LPN suggested by operation plan

locator and LPN determination criteria


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P&D Area


Destination location and drop LPN are suggested as per

the operation planExample: Load and drop of an LPN as per operation plan setup.

Operation Plan: OP1

Load Drop Load Drop


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Putaway mode during putaway load and drop will not

have any impact on drop Locator and drop LPN

suggestion as per the operation plan

Item can be putaway using any of the following putaway

optionsItem Based Putaway

Load entire LPNs

Load and nest entire LPN

Transfer all contents and Load

Drop entire LPN

Drop and nest LPN


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Inbound ATF in 11.5.10

For More information on Setup and use of Inbound

Features refer to WMS Implementation Guide

http://www.oracle/com/education/
http://www.oracle/com/education/http://www.oracle/com/education/

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