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Power Transformers and Reactorsfor Power Generation and
Transmission Networks
T&D
PO
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Our expertise extends to all levels fromgenerator transformers to reactors to HVDC
or phase shifter transformers and beyond.
Generator transformers100 MVA 275/13,2/13,2 kV for AGL,
Hallet power plant.Australia
Cover Image:An insulation levelalready ahead of it’stime: single phaseauto-transformers500 MVA 765/400/20 kVin operation since theearly 80’s for EDELCA.Venezuela
A pioneer in this field, AREVA T&D
has transformers operating in all the
major power networks around the
world. We have supplied all types of
transformers and reactors with the
highest rated power and voltage
levels possible.
Examples of some of our key
installations around the world include
Our R&D laboratories are dedicated
to power transformers; our central
technical department and its 40
senior R&D engineers are always in
the lead for innovations in the power
transformer and reactor domain.
AREVA experts have mastered the
analysis of complex phenomena to
design and manufacture the safest
transformers for your network.
Examples of topics under
development and in constant
evolution are partial discharge
monitoring and diagnostics, scientific
calculation for transformer modeling
and applications in transient behavior,
frequency response analysis, as well
as dielectric system development for
validation of innovative insulating
structures up to 800 kV. We work on
the cutting edge of state-of-the-art
manufacturing techniques and our
goal is to seek constant progress.
single phase shunt reactors with
ratings of 765 kV - 110 MVAr for the
HYDRO QUEBEC network in Canada;
HVDC converter transformers rated at
234 MVA - 400 kV for an Indian HVDC
link; single phase auto-transformers
with ratings of 525/460 kV - 250 MVA
for the FURNAS network in Brazil;
three-phase 765 kV - 245 MVA
generator transformers for a DYNEGY
power station in the USA; or single-
phase 525 kV - 375 MVA step up
transformers for nuclear power
stations in China.
With our experience, we offer you the
best solution to meet your needs and
requirements, and the same top class
level of quality from each of our ten
power transformer factories.
AREVA T&D, your global specialist in energy transmission, is one ofthe world leaders for transformers, auto-transformers and reactors.Our expertise extends to all levels from generator transformers toreactors to HVDC or phase-shifting transformers and beyond for allyour needs with strong references up to 800 kV and 2750 MVA.
With ten power transformer factories on four continents and apresence in over 100 countries, AREVA T&D is there when andwhere you need us.
> A world leader in transformers for over 100 years
> Broad technical expertise builton strong Research and Development
AREVA T&D – Your GlobalPartner for PowerTransmission Solutions
CAD at drawing department. Finite Element Analysis (Electro-static study). - HVDC Converter Transformer.
Regions of impulse voltagestress (Voltsp /m).
Regions of DC voltagestress (Voltsdc /m).
The MS 2000 is recognized as the
most accurate monitoring system in
the world, taking advantage of
AREVA-wide technical expertise on
transformer design, operation and
maintenance. MS 2000 guarantees
you a reliable electrical power supply
while reducing your maintenance
expenditures and managing your
transformer’s life cycle. It offers
continuous transformer supervision,
early detection of incipient fault for
condition-based maintenance, as
well as knowledge of remaining
transformer life.
Flexible and modular, MS 2000 can be
specified on new transformers or
retrofitted on transformers already in
service. All our transformers above 100
MVA are pre-equipped for monitoring.
All our factories are equipped with
the most modern, high-performance
testing equipment available and
some are also qualified as
certification centers. When a
transformer leaves the AREVA T&D
factory for your site, you know that
every step has been taken to
ensure its quality and reliability and
that the performance meets your
specific requirements.
The AREVA quality management program goes beyond the ISO 9001: 2000 qualification and our power transformer design
and manufacturing sites are able to offer you reliable products that require minimal maintenance. At AREVA T&D, we have
a worldwide concept of quality that guides our design and production techniques. This is complemented by an intensive
program to implement standardized software and production rules in all our plants. Our central technical management team
guarantees the highest expertise implementation in all our factories. You can expect the same world-class level of quality in
all our power transformer facilities and from all our engineers throughout the world.
More than 55 transformers of different designs have successfully gone through short circuit testing, and most of our
transformers and reactors have long surpassed their life expectancy and are still in service. The quality of our design as well
as the manufacturing processes and controls have been validated by time.
> We deliver what we promise
> AREVA’s innovative monitoring solution
We work on the cutting edge ofstate-of-the-art manufacturing techniques.
Three phase 765 kV245 MVA generatortransformer duringlightning impulse testfor Dynegy.Rolling Hill power plant.USA
> Guaranteed global quality
> A broad spectrumof support andmaintenance services
AREVA T&D professionals manage
your project exceeding standard
contract commitment: from the
specification of your needs through
the optimization of the equipment
life. We offer a large spectrum of
services which are supported by
our technical experience for
transformers and their equipment:
oil analysis in AREVA laboratories,
on-site assembly supervision,
commissioning, training, site
diagnostic, preventive maintenance,
retrofitting and repairs.
AREVA T&D has over 15 globally
based service centers around the
world, which bring our technical
expertise closer to you. We are
there when and where you need us
whether it’s for routine maintenance
work or emergency situations.
Three phase transformer120 MVA 220/63/10,5 kV forSONELGAZ.Algeria
Transformer during erection on site underAREVA supervision. Sydney South.
Australia
Shipping of maintransformer package.
From the conception to thecommissioning of yourprojects, we help guaranteethe overall reliability of yournetwork with a local presencethroughout the world.
We believe that all design and manufacturing companies should take an
active and responsible role towards protecting our planet. AREVA T&D
subscribes to the United Nations Global Compact principles for
environmental protection, as well as health, human rights and labor
standards. We voluntarily seek to guarantee and maintain a greater
environmental responsibility through the development and diffusion
of environmentally friendly technology. Our concern for the well
being of the environment is taken into account from the conception
of our products: using a continuous improvement approach, we
select the most appropriate components and materials whenever
possible for the construction of our units.
Commitment leads to success.The first 800 kVtransformer produced in our Brazilian plant.Single phase combination with booster765/ 512/69 kV 680 MVA for FURNAS.Brazil
Land transportation of main tank.
> A real commitment to promoteand support the environment
At AREVA, sustainable development is a keystone ofour industrial strategy for achieving profitable, sociallyresponsible and environmentally respectful growth.
The Generator Transformer is an
essential element of all nuclear, thermal
or hydraulic power stations. Generator
Transformers are step-up transformers
with delta connected LV windings
energized by generator voltage while
star connected HV windings are
connected to the transmission lines.
This type of transformer is constantly
faced with voltage changes either due
to load rejection or switching
operations, followed by generator over
excitation. It must also maintain the
ability to withstand over-loads, this
means that winding gradients must be
adjusted and cooling capacity must
remain sufficient. The high rated current
involved requires absolute control of the
magnetic field inside the tank to avoid
localized overheating of associated
metallic parts. All of these situations are
taken into account during the design
process of your specific unit.
Generator transformers require very
specific know-how, production
equipment and testing capabilities as
high or very high voltage and rated
power are often required.
We have designed, manufactured,
tested and delivered generator
transformers with the largest rated
power for many power stations,
among which:
• 550MVA single-phase units,
20/400 kV
• 1100MVA three-phase unit,
27/415 kV
• 245 MVA, three-phase units,
18/765 kV
The most common transformer in
the networks, the Interconnection
Transformer, step-up or step-down
transformer, connects the network
at different rating voltage levels
and is designed to handle all the
specified requirements of each
individual network.
These transformers offer galvanic
insulation between primary and
secondary networks and offer high
adaptability to expected levels of
performance and/or site conditions.
The design and rating of tertiary
windings, couplings and
arrangements will be adapted to your
specific needs. Our customized
design will adjust to all specific
physical constraints such as transport
limitations. The design of magnetic
circuits with two return unwound
limbs can answer height limitations,
while the final choice between three-
phase or single-phase units can be
guided according to your priorities.
Our specialties for PowerGeneration andTransmission Networks:
Transformers
>> Generator Transformers
>> Interconnection orNetwork transformers
>> Auto-transformers
>> HVDC Converter Transformers
>> Phase Shifters
>> Transformers for SVC
Reactors
>> Shunt Reactors
>> Series Reactors
>> Smoothing Reactors
Hermetic transformer 80 MVA 110/20 kV with ONAFcooling for ENERTRAG-Energiebau GmbH, Nechlin.Germany
Generator transformers require very specificknow-how, production equipment andtesting capabilities as high or very highvoltage and rated power are often required.
GENERATOR TRANSFORMERS:
INTERCONNECTION OR NETWORK TRANSFORMERS:
Compared with interconnection transformers of equivalent power flow, the
auto-transformer presents a lighter and a more economically optimized
solution. Auto-transformers have non-disconnected windings, meaning that
there is no galvanic insulation between the interconnected networks.
Characteristically for complex regulation arrangements they impose a total
mastership of dielectric phenomena. Designs for constant flux regulation at
high voltages or booster schemes are part of the AREVA T&D mastery. For
many years we have been supplying very high rated auto-transformers such
as single phase up to 500 MVA and very high voltage up to 765 kV for
networks all over the world.
High Voltage Direct Current (HVDC) systems allow the transmission of energy
over long distances and are also solutions for interconnection of networks
with different characteristics and frequencies.
The HVDC converter transformer, an important element of these systems,
transforms the AC supply voltage from a three-phase network to the required
converter bridge input voltage and compensates for voltage drop through on-
load tap changers.
Direct voltage components, superimposed on the AC ones, appear during
service and factory testing, and induce high levels of stress on the valve
windings connected to the rectifier bridge. The design and manufacture of
HVDC converter transformers requires a fine mastery of insulation structure.
The high harmonic content of the load current also demands a very specific
knowledge of thermal design. We are the experts in this field and have HVDC
converter transformers installed in Europe, India and Canada with ratings
including 310 MVA and voltage levels up to 500 kV.
Single phase auto-transformers 250 MVA 500/230/36 kV.For SMEPC. Yanggao Substation. Shanghai.China
Three phase HVDC converter transformer310 MVA 230/112 kV (insulated to 500 kV DC)for Manitoba Hydro. Henday Converter Station.Canada
Three phase auto-transformer315 MVA 400/220/33 kVfor Uttar Pradesh Power Corp. Ltd. Agra.India
AUTO TRANSFORMERS:
HVDC CONVERTER TRANSFORMERS:
As High Voltage network systems are connected with each other at several
points, the necessity of controlling the flow of energy increases. Classical voltage
regulation without phase shifting is no longer sufficient for these situations.
For this reason, phase-angle regulating transformers are necessary. Phase-shifting
transformers are divided in two families: PST with one active part or PST with two
active parts. One active part permits independent phase angle and voltage
regulation and is suitable for a limited voltage and power level. For higher power
and voltages, a PST with two active parts is ideal. Quadrature boosters offer
economical solutions when limited phase-shifting angles are required with voltage
variations. For larger phase angle regulation, constant modulus phase-shifting
transformers offer independent voltage modulation from phase angle values.
The use of Phase Shifters is always a special case in which design criteria vary
from one customer to another based on individual network specifications and
requirements. As these transformers generally have large ratings with heavy
units, the manufacturing limits as well as the transport constraints must be
taken into account. Some of our major references for European
interconnections are the constant modulus type phase-shifting transformers
with two active parts offering no load phase shifting angles of +/-21.4˚ for a
voltage level of 225 kV with rated power of 312 MVA and +/-10˚ regulation for a
voltage level of 400 kV with rated power of 1180 MVA.
AREVA T&D Static VAR Compensators provide an elegant and flexible
solution when improvements of power system efficiency and control of the
reactive power balance of the network are made imperative by
environmental considerations (for example, the construction of new
transmission lines or the location of generating stations).
The SVC Transformers are used to connect SVC equipment to transmission
lines. These transformers combine the complexity induced by DC components
-- even if moderate -- with high levels of harmonic and rated currents.
Again, mastery of insulation structure, thermal behavior and magnetic field
distribution are all part of the know-how infused into all AREVA T&D SVC
transformers.
AREVA experts have mastered the analysis ofcomplex phenomena to design and manufacturethe safest transformers for your network.
TRANSFORMERS FOR SVC
PHASE-SHIFTING TRANSFORMERS:
Phase-shifting transformer combination315 MVA 225 kV in cells
for EDF Pragnères substation.France
SVC transformers 150MVA 115/14.6kVfor Northeast Utilities
Glenbrook substation.USA
Quadrature Booster2750 MVA 400/80 kVfor National Grid Company plcHigh Marnham.UK
Shunt reactors are used to increase
the stability of your networks and to
maintain an economically acceptable
level of insulation on networks with
long transmission lines between
power plants and consumption
areas, especially if these lines are
low loaded or buried.
Indeed, shunt reactors compensate
the capacitive load of energy
transmission lines and are
solutions for:
• maintaining an acceptable voltage
whatever the load,
• limiting transient over voltages
induced by switching or sudden
load decrease,
• decreasing line losses by capacitive
current reduction.
Our know-how and experience in
the field of shunt reactors with air
gap cores magnetic circuits, provides
our reactors with low vibration and
noise levels.
Our latest generation tools for the
design of shunt reactors allows
optimized design for magnetic field
distribution that provides safe behavior.
Our manufacturing sites are
equipped with the necessary
testing means for shunt reactors,
which means supplies of important
power levels at the requested high
voltage rating.
Shunt reactors can be single- or
three-phase according to your
requirements. Our references
include single-phase units up to
800 kV - 110 MVAr and 400 kV -
125 MVAr. We have also supplied
275 kV - 250 MVAr three-phase
units that are currently in operation
on all five continents.
Smoothing reactors are used in
HVDC transmission systems to
reduce the flow of harmonic
currents and transient over currents
in the DC system.
Their two functions are:• To compensate voltage ripple at
the 12-pulse converter bridge.• To decrease the short-circuit
current in the DC link.
Their insulation is based on the samespecial design as transformer.
The smoothing reactors we designand manufacture are oil filledreactors. As opposed to the drytype ones, they offer a low level ofelectromagnetic radiation outsidethe tank.
However, to protect the
environment -- and particularly the
motors, relays and switchgear --
against magnetic flux density
effects, a magnetic shield is placed
against the internal wall of the tank.
The Smoothing Reactors benefit
from the same measure as the
HVDC transformers to ensure that
they will withstand short-circuit
stresses. The clamping structure of
the active part is reinforced in order
to conform with those requirements.
Left:110 MVAR, 765 kV single phase shunt reactorfor Hydro Quebec. Chamouchouane substation.Canada
Right:Smoothing reactors with rated current1850 A, 270 kV for IFA 2000HVDC link France/England
SHUNT REACTORS:
SERIES REACTORS:
Series reactors are used in series
connection as current limiting
devices to reduce fault currents to
required levels. Series reactors can
be single-phase or three-phase and
construction can be unshielded,
non-magnetically shielded or
magnetically shielded.
Special attention is paid to the
core/coil clamping system.
Extremely large ratings require
expertise to satisfactorily contain
problems presented by the stray
magnetic fields. Our experience in
this field covers reactors with
throughput rating up to 2000 MVAr.
SMOOTHING REACTORS:
www.areva-td.com
With manufacturing facilities in over 40 countries and a sales network in over 100, AREVA
offers customers technological solutions for nuclear power generation and electricity
transmission and distribution. The group also provides interconnect systems to the
telecommunications, computer and automotive markets. These businesses engage
AREVA's 70,000 employees in the 21st century's greatest challenges: making energy and
communication resources available to all, protecting the planet, and acting responsibly
towards future generations.
AREVA's T&D division is an active player around the globe. It designs, manufactures and
supplies a complete range of equipment, systems and services for all stages in the
transfer of electricity, from the generator to the large end-user.
www.areva.com
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AREVA T&D Worldwide Contact Centre:http://www.areva-td.com/contactcentre/Tel.: +44 (0) 1785 250 070
www.areva-td.com