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AGENDA
• Current landscape of food safety oversight• What is changing for Manufacturers, Retail, Consumers• Drivers of changes • How is retail industry impacted• Food Safety Culture• Conclusion
Jay Shirodker Consulting Inc.
FOOD SAFETY OVERSIGHTS
MANDATORY VOLUNTARY
Health Canada CFIA Agriculture Canada
USDA FDA US Department of Commerce
GMPs, GAPs, GDPs etc..
GFSI SCHEMES
BRC SQF IFS FSSC 22000 CANADA GAP GLOBAL GAP PRIMUS
Jay Shirodker Consulting Inc.
WHO ARE AFFECTED?
Food Producers/
Manufacturer
Storage / Distribution Transport
RETAILERS Food Service Packaging
Agents
Jay Shirodker Consulting Inc.
Ingredient Suppliers Brokers
HISTORY OF HAZARD ANALYSIS CRITICAL CONTROL POINT ( HACCP)
• 1920s‐ 3‐A standard for fittings in Dairy Industry.‐Milk Safety introduced by controlling certain factors like temperature of Milk at receiving,
Heat Treatment, sanitization of equipment which is known today as Hazard Analysis Critical Control Point. • Late 1950s
‐ NASA wanted safety built into design of food manufacturing during their mission• Early 1960s
‐ The Pillsbury Company, the Natick Research Laboratories, and the National Aeronautics and Space Administration developed space food and designed system for controlling safety of food.
• 1969 man lands on Moon‐ Pillsbury developed HACCP as we know it today
• Early 1970Pillsbury transfers HACCP concept from space program to commercially produced food
Jay Shirodker Consulting Inc.
HACCP
GMP
GLOBAL RECOGNITION FOR HACCP
3 prestigious groups opened door to HACCP on global basis
• The National Academy of Sciences report Microbiological Criteria for Foods and Food Ingredients, 1985
• Report of The International Commission for The Microbiological Specifications for Food ( ICMSF), 1988
• The codex Commission on Food Hygiene’s Guidelines for the Application of The Hazard Analysis and Critical Control Point (HACCP) system, 1991, adopted by FAO/ WHO Codex Commission, 20th session, 1993
Jay Shirodker Consulting Inc.
HACCP
GMP
HACCP/ GFSI
HACCP MISSING ELEMENTS
PRODUCT AND PROCESS FOOD SAFETY MANAGEMENT
SENIOR MANAGEMENT COMMITMENT
QUALITY
HACCP
GMP
GLOBAL FOOD SAFETY INITIATIVE ( GFSI)
• Series of food safety crises in 90s‐ BSE, dioxin and Listeria.
• Series of in‐house standards from retailers and brand manufacturers.
•Audit Fatigue • Inconsistency in auditing.•Collaboration from CEOs of retailers, industry experts•May 2000, foundation of GFSI.
Jay Shirodker Consulting Inc.
GFSIBRC, SQF, IFS, FSSC 22000,
CANADA GAP…….• Created in May 2000 • Network of 175 retailers, suppliers from over 50 countries
• Members from retailers, manufacturers, certifying bodies, accreditation bodies & standard owners
• HACCP based• Standards are updated every 4 years.• Improve cost efficiency‐
‐1 certification accepted by allJay Shirodker Consulting Inc.
HACCP
GMP
GFSI
GFSI RETAILERS Audits by GFSI Benchmarked
Schemes
Quality Safety Regulations Quality Management Emphasis on category of products
• Auditors Scrutiny Knowledge of categories Consistency in reporting
Added confidence in selection of suppliers
Added security for Private Label Products
Consistency in selection of vendors
Jay Shirodker Consulting Inc.
HACCP
GMP
GFSI
PEOPLE CONTINUE TO GET SICK..Every year..
• Government of Canada estimates‐
‐ 4 million (1 in 8) Canadians are affected by a food‐borne illness. ‐ 11,600 hospitalizations‐ 238 deaths
• CDC estimates –
‐ 48 million people( 1 in 6 Americans) get sick,
‐128,000 are hospitalized,
‐3,000 die
• In 2015
‐ 626 recalls in US and Canada
‐ 1 recall per day
Jay Shirodker Consulting Inc.
MAJOR FOOD RECALLS IN USLAST 10 YEARS
YEAR COMPANY REASON SCOPE OF RECALL
ILLNESS ( DEATHS)
January 2009, The Peanut Corporation of America
Salmonella in Peanut products
2100 Products 8 Deaths500 Illness
June 2009 Nestlé USA E.Coli Refrigerated cookie‐dough products, such as chocolate‐chip
65 ill
February 2008 Kraft Foods ‐ Oscar Mayer/Louis Rich Chicken Breast Strips
Listeria in 1 package
2.8 million pounds of chicken
Jay Shirodker Consulting Inc.
MAJOR FOOD RECALLS IN USLAST 10 YEARSYEAR COMPANY REASON SCOPE OF
RECALLILLNESS ( DEATHS)
August 2010 Wright County Egg and HillandaleFarms
Salmonella in Peanut products
550 million eggs
1500 of food poisoning
September 2006, Ready Pac E.colI 350 million $ loss to RTE spinach
5 deaths250 ill
Jay Shirodker Consulting Inc.
CFIA RECALL DATAApril 2006 ‐March 2013
Apr 06 ‐Mar 07
Apr 07 ‐Mar 08
Apr 08 ‐Mar 09
Apr 09 ‐Mar 10
Apr 10 ‐Mar 11
Apr 11 ‐Mar 12
Apr 12 ‐Mar 13 Total
Undeclared Allergen 89 54 65 65 121 142 109
645Chemical 45 33 57 35 19 24 13 226
Extraneous Material 26 26 28 19 32 31 47
209
Microbiological 64 75 73 75 78 82 81528
Other Food Safety 22 30 13 18 14 22 18
137Jay Shirodker Consulting Inc.
Recalls ‐ Statistics
• Total 626 recalls in 2015• Allergens tops the list.
‐Milk/dairy ‐ 82‐Peanuts ‐ 49‐Eggs ‐ 42‐Wheat/gluten ‐ 34
Jay Shirodker Consulting Inc.
WHAT IS CHANGED?
• Globalization
• Food Imports – increase
• Eating habits
• Emerging pathogens
• Increase surveillance
Jay Shirodker Consulting Inc.
CANADA IMPORTS
• Canada imports from 222 countries
• in 2015, Imports were C$= 47,064,961,725
Source: Statistics Canada, CATSNET Analytics
Jay Shirodker Consulting Inc.
SAFE FOOD FOR CANADIANS ACT
• Focus on Prevention‐ Preventative food safety control plan ( HACCP based)• Improved import / export and Inter‐ provincial controls‐ Register or license importers ‐ Prohibits the importation of unsafe food commodities. ‐ Holding importers accountable for the safety of imported products Inter‐ provincial transfers
• Strengthen Food Traceability• Record keeping
Jay Shirodker Consulting Inc.
IMPORTS…… GROWING!!
• Americans purchase beyond U.S. borders‐ From 150 countries, 250,000 facilities, and 130,000 importers
‐ Fruits : about 50 %, ‐ Fresh vegetables20 percent , ‐ Seafood 80 percent‐ The agency is responsible for regulating food bound for the U.S., from more than
Jay Shirodker Consulting Inc.
Major elements of the FDA Food Safety Modernization Act(FSMA)
• Preventive controls ‐prevention‐based controls
• Inspection and Compliance‐application in a risk‐based manner and adopting innovative inspection approaches.
• Imported Food Safety ‐ FDA has new tools to ensure that imported foods meet U.S. standards and are safe for our consumers
‐ Foreign suppliers verification‐ FDA accredits 3rd party qualified auditors
Jay Shirodker Consulting Inc.
Major elements of the FDA Food Safety Modernization Act(FSMA)
• Response –‐ FDA has mandatory recall authority for all food products.
‐ Detention of products that are potentially in violation of the law,
‐ Suspension of a food facility’s registration
• Enhanced Partnership‐ collaboration among all food safety agencies—U.S. federal, state, local, territorial, tribal and ‐ Improve training of state, local, territorial and tribal food safety officials.
Jay Shirodker Consulting Inc.
TODAY’S CUSTOMER
Jay Shirodker Consulting Inc.
• Multicultural‐ In 2011, in Canada , 20.6 % of the total population
was foreign born‐ https://www12.statcan.gc.ca/nhs‐enm/2011/as‐sa/99‐010‐x/99‐010‐x2011001‐eng.cfm
• Ageing Population
• Allergic
• Lifestyle
• Conscious of environment
DEMANDING CUSTOMER
SAFE ALWAYS AVAILABLE
QUALITYLONG LASTING
FROM COUNTRY OF IMMIGRATION
PRICE
Jay Shirodker Consulting Inc.
TYPES OF MANUFACTURERSMay produce High or Low Risk products
SPECIALIZED‐ GLUTEN FREE‐ PEANUT FREE‐ ORGANIC
MAINSTREAM
OTHER‐ ETHNIC
Jay Shirodker Consulting Inc.
RETAILERS REQUIREMENTS
• PRIVATE LABEL‐ 3RD PARTY AUDIT: GFSI‐ 2ND PARTY AUDIT TO REVIEW PRODUCT REQUIREMENTS
• NATIONAL BRAND‐ RISK LEVEL OF THE PRODUCT‐ HIGH VOLUME/ HIGH $ VALUE‐ GFSI‐ 2ND PARTY
‐ MUST MEET ALL APPLICABLE REGULATORY REQUIREMENTS
Jay Shirodker Consulting Inc.
MANUFACTURERS/ COMMON CHALLENGESSafety First….
BASIC FOOD SAFETY REQUIREMENTS ( HACCP),
HACCP AND WORKING TOWARDS GFSI
GFSI WITH CONTNUOUS IMPROVEMENT
Jay Shirodker Consulting Inc.
WHAT IS FOOD SAFETY CULTURE
• A food safety culture is the values of an organization with regard to food safety.
‐ https://www.gov.mb.ca/agriculture/food‐safety/at‐the‐food‐processor/food‐safety‐culture.html
• An organization with a strong food safety culture demonstrates to its employees and customers that making safe food is an important commitment
• Food Safety is intimately connected to trust. We trust government, industry, legislators and everyone from farm to fork
• ROI is cost of not dealing with food safety
Jay Shirodker Consulting Inc.
CONCLUSION
• HACCP is fundamental for food safety.• Evolution of Food Safety from HACCP to current stage is understandable because of global factors.
• Food safety culture should be ingrained at every level of food chain• Retailers get more confident with GFSI benchmarked audits.• Food safety is given and should not be related to returns on investments. No manufacturer can be considered as more or less safe. Either they are safe or unsafe..