ArcMaster 400 S - esabna.com technologies products... · Embedded microprocessor with digital controls, ... INVERTER Customer Care - USA ... scrolls through the output process modes

Exceptional Performance!Embedded microprocessor with digitalcontrols, delivering perfectly smooth,stable arc characteristics for E6010Cellulose and low hydrogen electrodes.

Smart Logic® & Easy Link!Prevents damage to the internalcomponents if installed to impropervoltage. Multi voltage 208-230/460 1 or 3 phase providing maximumflexibility.

Thermal Overload Protection!Indicator alerts the operator if dutycycle is exceeded or airflow is blocked.

Easy to use! Simple, user friendlyset-up and operation.

Twist Lock Output Terminals!Allows for easy polarity changing andcable connection.

Intelligent heat sensing fan!Operates as needed to coolcomponents and reduce airbornecontaminants pulled through the powersource.

Arc Force Control! Operatorcontrolled parameter for optimum Digsetting for STICK electrode.

Remote Receptacle Fitted!Allows remote devices to be connectedfor controlling amperage and outputcontactor.

Smart Warning Diagnostics!Alerts operator to power supplyabnormalities.

Standards Compliant IntegratedVRD! Voltage Reduction Devicereduces the OCV when the power supplyis not in use. This all but eliminates therisk of electric shock to the operator fromthe secondary welding circuit.

Arc Control! When STICK weldingthe operator can fine tune the arc andprevent the electrode from sticking andcreating an inclusion.

Lift Start TIG! Provides TIG arcstarting without use of high frequency.

Hot Start! Adjustable Hot Start foroptimized starting performance.

Rack Systems! Available in 4, 6 or8 pack packages with electrical.

ArcMaster® 400 S powersource comes with:• Power cord

• 2 x dinse 50mm plugs

• Operating manual

Order InformationPart No: 10-3070 Description: ArcMaster 400 S

Tough, Compact . . . and Portable

Quick SpecificationsProcessesSTICK (SMAW)TIG (GTAW) LiftMIG (GMAW)**Flux Cored (FCAW)**Air Carbon Arc Cutting &Gouging (CAG)Industrial ApplicationsMaintenance & repairIndustrial manufacturingConstructionInput Voltage208-230/460 VAC 1/3 PhaseInput Frequency50/60 HzRated Output @ Duty Cycle400A/36V@25% (208-230/460V, 3 phase)300A/32V@60% (208-230/460V, 3 phase)200A/28V@100% (208-230/460V, 3 phase)300A/32V@25% (208-230V, 1 phase)230A/29V@60% (208-230V, 1 phase)180A/27V@100% (208-230V, 1 phase)Output Range5-400AWeight44 lb (20 kg)

5Year*

5060

Hz1/3PHASEGTAWCAGSMAW

460V CC DC 400

AMPArcMaster 400 S®

230V

208V

INVERTER

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400S

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 B

* Limited warranty. Refer to warranty schedule. **Requires VS 212 set to CC mode.

3320 ArcMaster400S TSB.qxd 04/05/06 9:54 AM Page 1

Inbuilt ‘Smart Logic’prevents damage fromconnectiton to incorrectvoltage.

Integrated VRD. Simple to use operatorinterface.

Digital volt/amp meterand warning indicatorfor thermal overloadprotection and powersupply faults.

Process switch:STICK &Lift-Start TIGfunction

14 pin remotereceptacle.

Twist lock 50mmdinse outputterminal.

Features#




# Subject to change without notification.

5060


460V CC DC 400


230V

208V

INVERTER


Specifications#

Output Characteristics#

ArcMaster 400 SInput voltage 208-230/460 VAC

1/3 phaseRated output 400A/36V @ 25% (208-230V/460V, 3 phase)@ duty cycle 300A/32V @ 60% (208-230/460V, 3 phase)

200A/28V @ 100% (208-230/460V, 3 phase)300A/32V @ 25% (208-230V, 1 phase)230A/29V @ 60% (208-230V, 1 phase)180A/27V @ 100% (208-230V, 1 phase)

OCV 65Output range 5-400AApprovals CSA (pending); IP23S

IEC 60974-1 (CE)Primary cable length 10ft

Dimensions & WeightDimensions HxWxD 16.5 x 8.3 x 17.7 in (420 x 210 x 450 mm)Weight 44 lb (20 kg)

400A5A (A)

(V)

OCV

18V

420A

160A

(V)

OCV

400A25A (A)

10V

STICK PROCESS LIFT TIG PROCESS




Input Voltage (VAC)Duty Output OCV Output No. phase 208 Input 230 Input 460 Input kVA kwCycle Amps Voltage Amps Amps Amps

Output 25% 400 65 36 3 67 60 30 24.0 18.0

60% 300 65 32 3 44 40 20 16.0 12.0

100% 200 65 28 3 26 23 11.5 9.2 6.9

No Load – – – 3 1.4 1.1 0.7 0.5 0.13

Output 25% 300 65 32 1 96 87 – 20.0 12.0

60% 230 65 29 1 67 60 – 13.9 8.3

100% 180 65 27 1 49 44 – 10.2 6.1

No Load – – – 1 2.5 1.8 – 0.5 0.13


5060


460V CC DC 400


230V

208V

INVERTER


Control Panel#





1. VRD - (Voltage Reduction Device) lightsindicate on or off

2. Scroll buttons – used to select theparameter to be set. The LED’s showwhich function is being adjusted on theweld sequence graph.

3. Digital LED display – welding amperageand parameter values are displayed inthis window. Internal warnings such asover temperature, low or high inputvoltage applied are signaled to theoperator by a warning sound and errormessage on the screen.

4. Control knob – allows the operator toadjust the output amperage within theentire range of the power source, alsoused to set each parameter value.

5. Process functions – pressing this buttonscrolls through the output process modes(STICK, Lift Start TIG).

6. Remote current function - pressing thisbutton enables remote current..

7. Remote contactor function - pressingthis button enables remote contactor onor off.

2

3 4 5 6

1

7

5060


460V CC DC 400


230V

208V

INVERTER


Options & Accessories#

Stick KitPart No. 10-4082AWork clamp with 25’ 1 AWG cable and stickelectrode holder with 25’ 1 AWG cable.

TIG KitPart No. 10-4080Includes regulator/flowgauge,12.5ft 200 AmpTIG torch with valve. Accessory kit including 1ea of 0.040”x7”, 1/16”x7” & 3/32”x7” 2%Tungsten with collet & collet bodies, 1 ea 1/4”,5/16”, 3/8” alumina cup.

Dinse ConnectorPart No. 10-2020T-50mm dinse style male plug.

Hand Held PendantPart No. 10-2005Includes contactor On/Off switch & currentcontrol with 25ft cable and 14-pin male plug.

Torch Switch On/Off w/current controlPart No. 10-2002 25ft for CK9 HandlePart No. 10-2003 25ft for CK17 HandlePart No. 10-2004 25ft for CK26 HandleTorch mounted with 14-pin male plug.

Torch Switch On/OffPart No. 10-2001 25ftTorch mounted with 14-pin male plug.

Foot ControlPart No. 10-2008 15ftPart No. 10-2007 25ftContactor On/Off & current controlwith cable & 14-pin.

Extension CablePart No. 10-2030 3ftPart No. 10-2031 15ftPart No. 10-2032 25ftPart No. 10-2033 50ftPart No. 10-2034 75ftWith 14-pin male plug and 14-pin femalecable receptacle.





Running Gear/Cylinder CartPart No. 205199For welding power source and/or gas cylinders.

5060


460V CC DC 400


230V

208V

INVERTER


ArcMaster® Racks arethe ideal system foronsite applicationsincluding constructionand shipbuilding.


Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MSTP

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645

Easily Moved & Transported! All 4, 6 and 8 pack racks are availablewith two lifting eyes, Lift truck forkpockets in base and rugged skid forease of transportation and moving.

Quick Connect! Electricaldisconnect allows for easy connectionwith one primary power input cord.

Circuit Breaker Fitted! All racksfactory equipped with environmentallyprotected circuit breaker panel toprovide primary power line protectionfor each inverter power supply.

Rack Packages! Available as a400S package with power suppliesinstalled and commonly used with theThermal Arc Portafeed VS212 suitcasefeeder to provide a reliable and durablesolution to construction MIG (GMAW)and Flux Cored (FCAW) welding.

Approvals Compliant! MeetsIP23S and NEC requirements whenproperly installed.

Compact size! Small foot printmakes it ideal for easy transportation inpickup trucks or through doorways.

# Subject to change without notification.*Requires Portafeed VS 212 set to CC mode.^Weight does not include power supplies.^^ArcMaster racks electrics are rated for 3 phase power only.**Power supplies not included.

Quick Specifications#

ProcessesMIG (GMAW)*Stick (SMAW)TIG and Lift-Arc TIG (GTAW)Flux Cored (FCAW)*Air Carbon ArcCutting and Gouging (CAG)Industrial ApplicationsConstructionFabricationShipbuildingRental FleetsInput Voltage208-230/460 VAC 3 Phase^^Rack CapacityAccommodates ArcMaster 300A& 400A inverter power sourcesWeight & Dimensions^4 pack w/electrical250lb H55.5” x W26” x D41”6 pack w/electrical400lb H55.5” x W26” x D51”8 pack w/electrical470lb H55.5” x W26” x D61”

Order InformationPart No: 10-4029 Description: ArcMaster 4 pack**Part No: 10-4031 Description: ArcMaster 6 pack**Part No: 10-4033 Description: ArcMaster 8 pack**Part No: W4009112 Description: ArcMaster 4 pack

400S package

5060


460V CC DC 400


230V

208V

INVERTER





Ordering Information•ArcMaster 400 S Power Source 10-3070

EasyFind Guide - build your own package#

# Subject to change without notification.*Requires Portafeed VS 212 in CC mode.**Power supplies not included.

For detailed accessory descriptions see ordering information

*Gas Metal Arc Welding*Flux Cored Arc Welding

Shielded MetalArc Welding

Carbon Arc Gouging- Air

GMAWFCAW GTAW SMAW CAG

Description Part No.Portafeed VS212 W3512002 Description Part No.

TIG Kit 10-4080Description Part No.Stick Kit 25ft 10-4082A

Description Part No.Hand Pendant 25ft 10-2005

Description Part No.Work Lead, 1 AWG cable, 10ft P001912810

Description Part No.Arcair K4000 Torch Assy 7ft 61082008

Description Part No.On/Off Switch 25ft 10-2001Slider Control CK9 Handle 10-2002Slider Control CK17 Handle 10-2003Slider Control CK26 Handle 10-2004Foot Control 15ft 10-2008Foot Control 25ft 10-2007

Description Part No.Tweco® Spraymaster 12ft MS312-3545Tweco® Spraymaster 15ft MS315-3545Tweco® Spraymaster 12ft MS312-116Tweco® Spraymaster 15ft MS315-116

Description Part No.Victor Reg/flowmeter (mixed) 0781-3873Victor Reg/flowmeter (CO2) 0781-0353

Description Part No.ArcMaster 400 S Package W4009112ArcMaster 4 Rack** 10-4029ArcMaster 6 Rack** 10-4031Arcmaster 8 Rack** 10-4033

Wirefeeder

MIG Gun

Gas Regulator

Description Part No.Work Lead, 1 AWG cable, 10ft P001912810

Work Lead

Remote Control Device

26V TIG Torch Kit - Air Cooled Gouging Torch

Work LeadRemote Control Device

Gas TungstenArc Welding

Electrode Work Lead Kit

Running Gear4,6 & 8 Rack Systems

Part No. 205199

5060


460V CC DC 400


230V

208V

INVERTER

ArcMaster 400 S is capable of• GMAW (Gas Metal Arc Welding)*• FCAW (Flux Cored Arc Welding)*• GTAW (Gas Tungsten Arc Welding)• SMAW (Shielded Metal Arc Welding)• CAG (Carbon Arc Gouging)


PRODUCT PART NO. DESCRIPTION QTY PRICE

ArcMaster® 400 S 10-3070 Power supply only: includes 400S with power cord and 2 each dinse 50mm plugs

ArcMaster® 4 Pack 400 S Package W4009112 4 x ArcMaster 400 S, 4 pack rack, circuit breaker panel

ACCESSORIES

Stick Kit 10-4082A Work clamp with 25’ cable, and stick electrode with 25’ 1 AWG cable

TIG Kit 10-4080 Includes regulator/flowgauge, 12.5ft 200 Amp TIG torch with valve,accessory kit includes 1 ea of .040”x7”, 1/16”x7”, 3/32”x7” 2% Tungsten withcollet & collet bodies, 1 ea 1/4”, 5/16”, 3/8” alumina cup

Dinse Connector 10-2020 T50mm Dinse style male plug

Hand Held Pendant 10-2005 Includes contactor On/Off switch and current control with 25ft cableand 14-pin male plug

Foot Control 10-2008 Contactor On/Off and current control with 15ft cable and 14-pin male plug

10-2007 Contactor On/Off and current control with 25ft cable and 14-pin male plug

Extension Cable 10-2030 3ft with 14-pin male plug and 14-pin female cable receptacle

10-2031 15ft with 14-pin male plug and 14-pin female cable receptacle




Torch Switch On/Off 10-2001 25ft torch mounted with 14-pin male plug

Torch Switch On/Off w/current control 10-2002 25ft torch mounted with 14-pin male plug - adapts to CK9 torch handle

10-2003 25ft torch mounted with 14-pin male plug - adapts to CK17 torch handle

10-2004 25ft torch mounted with 14-pin male plug - adapts to CK26 torch handle

Rack Systems** 10-4029 4 pack w/electrical

10-4031 6 pack w/electrical

10-4033 8 pack w/electrical

Running Gear/Cylinder Cart 205199 For welding power source and/or gas cylinders

Portafeed VS 212* W3512002 15-100V DC, heavy duty, CC/CV operation, 2 roll wirefeeder

Tweco® Spraymaster 12ft MS312-3545 Gun assembly with 12ft cable, 350 Amp @ 80%, suits .035” - .045” wire

Tweco® Spraymaster 15ft MS315-3545 Gun assembly with 15ft cable, 350 Amp @ 80%, suits .035” - .045” wire

Tweco® Spraymaster 12ft MS312-116 Gun assembly with 12ft cable, 350 Amp @ 80%, suits 1/16” wire

Tweco® Spraymaster 15ft MS315-116 Gun assembly with 15ft cable, 350 Amp @ 80%, suits 1/16” wire

Victor® Regulator/Flowmeter mixed gases 0781-3873 HSR regulator/flowmeter, Argon-Argon/CO2 mixed gases

Victor® Regulator/Flowmeter CO2 0781-0353 SR311 regulator/flowmeter, CO2 gas

Arcair® K4000 Gouging Torch 61082008 K4000 torch and 7ft cable, 1000 Amp @ 100%

TOTAL QUOTE PRICE# Subject to change without notification.

*Used in CC mode for GMAW & FCAW welding.

**Power supplies not included. See Rack Systems brochure for details.

Ordering Information#




5060


460V CC DC 400


230V

208V

INVERTER


Documents

ArcMaster 400 S - esabna.com technologies products... · Embedded microprocessor with digital controls, ... INVERTER Customer Care - USA ... scrolls through the output process modes