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Arauco North America Governor’s 2015 Forest Products Summit October 2015

Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

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Page 1: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Arauco North America Governor’s 2015 Forest Products Summit

October 2015

Page 2: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Schedule

Arauco – A Brief Introduction

Why Particleboard?

Why Michigan?

Product Offering Strategy

Page 3: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Arauco – A Brief Introduction

Company Overview

Our Products

Schedule

Page 4: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

4

Arauco at a glance

• Global forestry player, producer of market pulp, panels, solid wood and energy

• Headquartered in Santiago, Chile • One of the world’s lowest cost producers

Note: Panels division sales include plywood Pulp, Panels and Sawn Timber division sales include energy

Page 5: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Operational footprint

8 mills MDF: 1,470,000 m3

PB: 1,416,000 m3

1,108,735 Ha 5 mills 2,882,000 ADt

4 mills MDF: 515,000 m3 PB: 300,000 m3 HB: 60,000 m3 Plywood:710,000 m3

8 sawmills 4 remanufacturing facilities

10 Power Plants 606 MW

263,386 Ha 1 mill 350,000 ADt

2 mills MDF: 300,000 m3 PB: 260,000 m3

1 sawmill 1 remanufacturing facility

2 Power Plants 78 MW

144,390 Ha 2 mills MDF: 1,255,000 m3 PB: 310,000 m3

50% of 232,146 Ha

TOTAL

FORESTRY PULP PANELS SOLID WOOD ENERGY

50% of 1,300,000 Adt

50% of 164 MW

3.9 million Adt 6.6 million m3 2.9 million m3 766 MW 1,632,585 ha

June, 2015

Presenter
Presentation Notes
Page 6: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Arauco at a glance

Financial Highlights YTD June 2015

Sales U.S.$ 2,646

EBITDA U.S.$ 668

Net Income U.S.$ 192

Debt U.S.$ 4,539

Net Debt/Ebitda

3.1x Debt to Equity

67%

Capex U.S.$ 282

EBITDA Margin 25 %

Cash U.S.$ 512

(in US$ million)

Financial Highlights LTM June 2015

Sales U.S.$ 5,375

EBITDA U.S.$ 1,315

EBITDA Margin 24 %

(in US$ million)

Page 7: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Arauco – A Brief Introduction

Company Overview

Our Products

Schedule

Page 8: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Forestry

Page 9: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Market Pulp

Page 10: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Pulp

Page 11: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

UKP Pulp Exterior Siding

Page 12: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

PLYWOOD

Page 13: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s
Page 14: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Plywood

Page 15: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

MOULDINGS

Page 16: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Changing the look of the house...

Transformation

Page 17: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Adds Value to the home

Page 18: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Decoratively Surfaced Panels

Page 19: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

19

Panels with Decorative Surfacing

Page 20: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

20

Schedule

Arauco – A Brief Introduction

Why Particleboard?

Why Michigan?

Product Offering Strategy

Page 21: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

21

Why Particleboard?

Lessons from Recent History

The Opportunity

Schedule

Page 22: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

22 Source: Composite Panel Association, RISI

500

700

900

1,100

1,300

1,500

1,700

1,900

2,100

2,300

2,500

3,000

5,000

7,000

9,000

11,000

13,000

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

NA Capacity -Mm3

Demand onNA Mills -Mm3

NA HousingStarts - 000's

Housing increased 33% through 2005, while PB demand declined by 8.4%

Disconnected relationship to

housing appears to continue

through economic recovery phase.

• Furniture production has steadily move offshore through the last 15 years • Foreign jurisdictions have benefited from currency, low production costs (labor, freight, regulatory,

among others), and poorly invested North American production assets • The force of “Offshoring” saw particleboard demand decline during the largest housing surge in history

The Particleboard Import Lesson

Page 23: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

23 23

North America – Composite Panels Industry:

Understanding our past to capitalize on our future: • Where did the customers go?

• Momentum shifts toward offshore production of downstream products, especially furniture Particleboard demand declined while housing starts climbed to an all time high.

• Consumer Tastes Change

• Product specifications change – PB replaced by OSB in flooring • Less furniture for electronics such as TV’s, computers, entertainment centers

• Housing drops 75%, still down 30% from 50 year average

• Slowly recovers housing starts are recovering from the cyclical lows, but remain well off 50 year average.

Page 24: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

24 24

North America – Composite Panels:

Key Learnings & Themes :

• Competitiveness issue in North America: • No investments in modern assets

• Older technology built in the 60-70’s • Modern investments have scale, lower material, energy & labor costs • Lack of vertical integration

• Disconnected supply chain between mills & customer • Panel industry is clustered with downstream consumers – imports mainly in

finished form…furniture, mouldings, flooring • NA Furniture industry is under-invested

• Process automation • Poor geographic alignment with customers / panel producers

• Costs in North America: • Wood & energy are globally competitive

Summary…North America is cost competitive, but the model is not

Page 25: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

25 25

How can we fix the model?

Can the Arauco South American experience be instructive in dealing with the challenges and

opportunities in North America?

Page 26: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Why Particleboard?

Lessons from Recent History

The Opportunity

Schedule

Page 27: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Operational footprint

8 mills MDF: 1,470,000 m3

PB: 1,416,000 m3

1,108,735 Ha 5 mills 2,882,000 ADt

4 mills MDF: 515,000 m3 PB: 300,000 m3 HB: 60,000 m3 Plywood:710,000 m3

8 sawmills 4 remanufacturing facilities

10 Power Plants 606 MW

263,386 Ha 1 mill 350,000 ADt

2 mills MDF: 300,000 m3 PB: 260,000 m3

1 sawmill 1 remanufacturing facility

2 Power Plants 78 MW

144,390 Ha 2 mills MDF: 1,255,000 m3 PB: 310,000 m3

50% of 232,146 Ha

TOTAL

FORESTRY PULP PANELS SOLID WOOD ENERGY

50% of 1,300,000 Adt

50% of 164 MW

3.9 million Adt 6.6 million m3 2.9 million m3 766 MW 1,632,585 ha

June, 2015

Presenter
Presentation Notes
Page 28: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

28

The integral and efficient use of resources allows Arauco to maximize the value of the forest

Biomass

Sawmill Plywood Mill Pulp Mill

Energy to the Grid (61 MW)

Steam

Carbon Bonds (Kyoto Protocol)

Log Merchandising

Forest

Power Plant Steam

Energy to the Industrial Complex

MW

Steam

Biomass

Nueva Aldea Industrial Complex

Composites

Page 29: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

29

Integration of Modern Panel Facilities

Sawmill Plywood Mill

Forest

Modern & Efficient Particleboard Mill

Fiber Resin Plant

Decorative Surfacing

Treating

Page 30: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

30

Michigan Mill Investment:

The Particleboard Opportunity

Trajectory of PB markets positive

• OLD & uncompetitive manufacturing operations closing down • 10 PB mills closed since 2000 , 3 alone in 2014

• US housing starts continue to climb back to underlying demand

• Business Model of scale, modern assets with high levels of integration

• Attract global furniture manufacturers seeking to on-shore back to

North America to improve service

• PB is substrate of choice for melamine decorative finishing

Application of 55 years of learning

Page 31: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Schedule

Arauco – A Brief Introduction

Why Particleboard?

Why Michigan?

Product Offering Strategy

Page 32: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Why Michigan?

A Good Fit!

Integrated Product Offering on Site

Schedule

A Recipe for Success!

Page 33: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

33

Michigan – A Good Fit!

Why Michigan?

• Close to forest & Close to our customers • Wood fibre to sustainably supply large-scale operation • Complementary fit into the wood fibre ecosystem • Address regional supply/demand imbalances • Long distance freight is under pressure • Largest consumption base in North America

• Labor is in good supply

• Local Community College

• Resin Plant across the street

• Competitive energy costs

Ideal logistics and competitive input costs

Page 34: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

34

MIDWEST

EAST CANADA

WEST

SOUTH EAST SOUTH

NORTH EAST

WEST CANADA In ‘000 m3

Particleboard Industry – A Story of Regional Imbalance:

Page 35: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

35

Michigan – Important Customers in Close Proximity

• Office Furniture – Grand Rapids

• Ready to Assemble Furniture –Dowagiac

• Store Fixtures – Alpena, Coldwater, Grand Haven, Grand Rapids, Holland

• Commercial Fabrication & Cabinetry – Detroit, Holland, Roseville, Madison Heights, Midland, Rochester Hills

• Distributors – Detroit &

throughout

• Door Manufacturer – Clinton

Page 36: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

36

Midwest – Important Customers in Close Proximity

• Complimentary customers in important industries nearby:

• Ohio

• Largest consumer of PB in North America

• Wisconsin • Largest assembled

furniture manufacturer • Indiana

• Mobile homes, office furniture, door products, cabinets

• Iowa • Office furniture, countertops

• Illinois • Chicago is a major

distribution hub • Minnesota

• Distribution • Eastern Canada

• Neighbor is the 2nd largest consuming region

Page 37: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

37

Why Michigan?

A Good Fit!

Integrated Product Offering on Site

Schedule

A Recipe for Success!

Page 38: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

38

Page 39: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

39

Integrated approach on site

Page 40: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

40

Innovation & Design

Page 41: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

41

Office Furniture

Page 42: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

42

Home Office Furniture

Page 43: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

43

Why Michigan?

A Good Fit!

Integrated Product Offering on Site

Schedule

A Recipe for Success!

Page 44: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

44

A Recipe for Success!

Arauco’s Strengths: - Technological capability

- Value Add Strategy - Experienced Management - Long-term vision - Commitment - Financial depth

44

Michigan’s Strengths: - Wood availability - Strong regional customer base - Logistics advantage - Local resin supply

- Large Industrial Energy Rate - Open for Business

Page 45: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

45

In Closing….

Thank you for your Michigan Welcome!!

Page 46: Arauco North America · 2016-02-26 · • Global forestry player, producer of market pulp, panels, solid wood and energy • Headquartered in Santiago, Chile • One of the world’s

Arauco North America

October 2015