ARAG® Series 466 ConsoleOperating Instructions and Parts Manual

Form 1481

7-03

Description

All part numbers include: power cables, 10' extensioncable, 16.5' boom section output cables, pressure gauge,connection hose and fittings.

Part Number Sections Gauge

4665-3-OP100-3 3 100 psi

4665-3-OP300-3 3 300 psi

4665-5-OP100-5 5 100 psi

4665-5-OP300-5 5 300 psi

Series 466 ConsoleThese sprayer consoles allow the operator to monitor and control boom pressure and control each boom section. These controls can be easily mounted in the sprayer and tractor cabs. Control valves are kept on the sprayer frame.

Features:• Sealed switches

• High brightness LED indicators

• Master valve and pressure regulating switches

• General protection fuse, automotive type

• Switches tested to last more than 100,000 cycles

• 12 VDC operation

• Liquid-filled pressure gauge, 2.5" diameter with rear connection

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Warning!

Read the instructions in this manual carefully. Hypro/ARAG cannot be held responsible for damage caused byimproper use or installation.

PRECAUTIONS:1. Never spray the console with a pressure washer.2. Never use solvents for cleaning.3. In case of electric welding, make sure that the power supply to the console is disconnected. If necessary,

disconnect the battery cables.4. Use only original Hypro/ARAG replacement parts.

This equipment is for installations on agricultural spraying machines.This product is manufactured in accordance to:- E. U. norm 89/336/CEE dated 03/05/1989 and to its subsequent modifications- EN ISO 14982 (electro-magnetical compatibility - agricultural and forest machinery).

These consoles work best with Arag electric valves and use 2-wire reversing polarity circuits.

Console1. Install the console (Ref. A in Fig. 3) close to the operator, in a clearly visible but protected position, using the

bracket provided.2. Choose the best position, taking care that the controls are easy to operate and that the device does not limit the

driver's visibility.3. Connect the extension cable (Ref. C in Fig. 6) to the console. Connect the other end to the end cable (Ref. D in

Fig. 6), and bring the end cable to the point where the control unit is to be installed.4. Route the wiring so that it cannot come into contact with moving parts.

Connecting the ValvesFit the gaskets on the connectors which connect the valves to the end cable (Ref. D, Fig. 6). Secure the connectorsto the valves, following the codes provided in the diagrams in Fig. 6 and as appropriate to the type of console.

P - Proportional valveG - General of main ON/OFF (not used in our application)1 - Boom valve 1 2 - Boom valve 23 - Boom valve 3 4 - Boom valve 4*5 - Boom valve 5*

*Boom valves 4 and 5 are only used when using a 5-boom console.

Power Supply Cable5. Supply power to the console by means of the ignition key, using the power supply cable provided

(Ref. B, Fig. 6).6. Connect the two-pin outlet connector to an ignition circuit capable of providing a continuous load of 10A. Make the

connections shown in Fig. 1. If a 10A protected circuit is not available, insert relay as shown in Fig. 2.7. Protect the line with a 10A fuse (Fig. 1 and 2).8. Use cables with wire gauge of at least 15 gauge or larger.

Technical and Operating SpecificationsDescription Value Power supply voltage 12 Vdc ±10%Operating temperature 0° - 70°CFuse 10A

Possible Applications

Installation

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To avoid the risk of short circuits, do not connect the power supply cable until the installation has been completed.

WARNING: Make sure that the voltage of the tractor battery is the same as that of theswitch box (12Vdc).

Installation Continued

Fig. 1

Fig. 3

Fig. 2

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Instructions for Wiring 466 Series Consoles to Non-Hypro/Arag Valves

WARNING: Non-Hypro/Arag valves typically draw more amps. Do not exceed a total amp draw capability of 10 amps.

WARNING: Modifying cable harnesses will void the warranty.

Three-wire boom section valves (motorized ball valves)

1. See Fig. 4 for wiring schematic.

2. Use standard flat spade connectors to insert into DIN connector.

3. Secure and seal with electrical tape.

Fig. 4Three-wire boom section valves (motorized ball valves)

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Instructions for Wiring 466 Series Consoles to Non-Hypro/Arag Valves

Two-wire solenoid valves

1. See Fig. 5 for wiring schematic.

2. Use standard flat spade connectors to insert into DIN connector.

3. Secure and seal with electrical tape.

Two-wire regulating valves

1. Use the 466 series console controls regulating valves by reversing polarity.

2. Use cable marked “P.”

3. Use standard flat spade connectors to insert into the DIN connector.

4. Use positions 1 and 2.

5. If the direction of the valve is wrong, switch positions of the spade connectors in the DIN connector.

6. Secure and seal with electrical tape.

Fig. 5Two-wire solenoid valves

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Operation

Pressure Adjust Switch: Acts on the regulator valve to increase (lever up) or decrease (lever down) the pressure in the system.

Master Switch: Single switch override for boom section switches.

Switch 1-5: Opens (lever up) and closes (lever down) the relative section valve.

Troubleshooting

PROBLEM

1. The LEDs illuminate, but it is not possible to operate the valves.

2. The LEDs are off and the valves are not working.

3. The switches are on OFF, but the valves are open.

4. The pressure regulating valve works in the opposite direction.

CAUSE

Connectors not connected.

Fuse blown.

No power supply.

Power supply cablereversed.

Polarity of “P” cablereversed.

REMEDY

Be sure connectors are attachedproperly with gasket and screwsecurely fastened.

Check the fuse. Replace asnecessary with 10A fuse only.

Check the power supply throughcable B in Fig. 6.

Check the polarity of the powersupply cable.

Check the polarity of the powersupply cable B in Fig. 6. For non-Hypro/ARAG valves, reverse thespades in the DIN connector.

Parts Breakdown

Part Number 466550-080 466530-090 466550-090 466530-230 466550-230

Number of Sections N/A 3 5 3 5

Description power cable extension cable extension cable boom section cable boom section cable

Meters 1 3 3 5 5

Feet 4 10 10 16.5 16.5

SPARE PARTS

COMPLETION CABLES

COMPLETE CONSOLE ONLY

Part Number 46625CPV02-910

Fig. 6

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B

A

C C D D

Printed in USA

Hypro Corporation (“Hypro”) warrants to the original purchaser of its products (the “Purchaser”) that such products will be free fromdefects in material and workmanship under normal use for the period of one (1) year for all Arag controls, which includes all consoles,wiring, manual and electrical valves. “Normal use” does not include use in excess of recommended maximum speeds, pressures,vacuums and temperatures, or use requiring handling of fluids not compatible with component materials, as noted in Hypro productcatalogs, technical literature, and instructions. This warranty does not cover freight damage, freezing damage, normal wear and tear,or damage caused by misapplication, fault, negligence, alterations, or repair that affects the performance or reliability of the product.

THIS WARRANTY IS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOTLIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Hypro’s obligation under this warranty is, at Hypro’s option, to either repair or replace the product upon return of the entire product tothe Hypro factory in accordance with the return procedures set forth below. THIS IS THE EXCLUSIVE REMEDY FOR ANY BREACHOF WARRANTY.

IN NO EVENT SHALL HYPRO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHERFOR BREACH OF ANY WARRANTY, FOR NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY, OR OTHERWISE.

Return ProceduresAll products must be flushed of any chemical (ref. OSHA Section 0910.1200 (d)(e)(f)(g)(h)) and hazardous chemicals must belabeled before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a MaterialSafety Data sheet from the Purchaser for any pump or product Hypro deems necessary. Hypro reserves the right to “disposition asscrap” pumps or products returned which contain unknown substances, or to charge for any and all costs incurred for chemical testingand proper disposal of components containing unknown substances. Hypro requests this in order to protect the environment andpersonnel from the hazards of handling unknown substances.

For technical or application assistance, call the Hypro Technical/Application number: 1-800-445-8360.To obtain service or warranty assistance, call the Hypro Service and Warranty number: 1-800-468-3428;or call the Hypro Service and Warranty FAX: (651) 766-6618.

Be prepared to give Hypro full details of the problem, including the following information:

1. Model number and the date and from whom you purchased your product.

2. A brief description of the product problem.

Hypro may request additional information, and may require a sketch to illustrate the problem. Contact the factory to receive a returnmaterial authorization before sending the product. All products returned for warranty work should be sent shipping charges prepaid to:

HYPRO CORPORATIONAttention: Service Department375 Fifth Avenue NWNew Brighton, Minnesota 55112-3288

* Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous materials being shipped.Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.

Limited Warranty on Hypro Products