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AR-2005
2
Table of ConTenTs
Gravity Feed Spray Guns ........................................................................................... 3
Gravity Feed Cups ........................................................................................................ 9
EZ Liners ......................................................................................................................... 9
Suction Feed Spray Guns and Cups ...................................................................10
Pressure Feed Spray Guns .....................................................................................14
Pressure Cups and Tanks ........................................................................................18
Air Control ....................................................................................................................20
Regulators and Air Valves .......................................................................................24
Hose and Fittings .......................................................................................................26
Breathable Air and Respirators .............................................................................28
Accessories ..................................................................................................................30
Parts Breakdowns ......................................................................................................37
Quick Selection Chart ...............................................................................................72
GRAvity Feed SpRAy GunS • �
ACCeSSORieS
120175 GFC-5021-Liter aluminum gravity cup
802187 dGi-501-pSiDigital pressure gauge
1�0095 HAF-507-K2Whirlwind filter
192246 BXX-1250Single gun case
experience the power of pLuS...
• powerful atomization – twice the energy available in HVLP guns
• powerful productivity – super fast fluid flow for high speed painting
• powerful efficiency – equal to or better than HVLP transfer efficiency
pLuS™ Gravity Feed
Order no. Fluid inlet Air Model no. tip (mm) pressure Applications
110264 1.2 & 1.3 25-35 PSI Base coatsGFG-670 30-40 PSI High solids clearcoats(Includes 1.2 mm, 30-40 PSI Single stages1.3 mm, and 25-30 PSI Waterbornes1.4 mm fluid tips) 1.4 30-40 PSI Low solids clearcoats 30-40 PSI Single stages
pLuS™ Gravity Feed High efficiency Air Cap
#410 air cap primers, base coats, clearcoats, single stage and low vOC
Air cap pattern 30-40 PSI 9-11 CFM Gravity Tips: 1.0 mm, 1.2 mm, 1.� mm, 1.4 mm, 1.6 mm, 1.8 mm
Air Cap Order No. 192174 Air Cap Model No. Av-440-410
included tip sizes shown in bold
For complete parts breakdown please see page �7
PlUs™
HigH effiCienCy graviTy feed
Order No.110264Model No.GFG-670
pLuS™ Gravity Gun includes:• 1.2 mm, 1.3 mm, and
1.4 mm fluid tips• 1-Liter aluminum cup with push on lid
• High output air adjusting valve with gauge
• Spray lube, fluid filter, gun hook
12 1⁄2˝
220052 HA-58673⁄8˝ HVLP air hose assy. (35´)
4 • GRAvity Feed SpRAy GunS
ACCeSSORieS
the ultimate HvLp Base Coat/Clearcoat Gun
• excellent value
• three guns in one
Gti® Millennium Gravity Feed
Order no. Fluid inlet Air Model no. tip (mm) pressure Applications
170156 1.3 & 1.4 20-25 PSI Base coats Gti-620G 25-30 PSI High solids clearcoats,(Includes single stages1.3 mm, 1.4 mm, and 1.5 20-25 PSI Base coats1.5 mm 25-30 PSI Low solids clearcoats,fluid tips) single stages
Gti® Millennium Gravity Feed HvLp Air Cap
#2000 air cap Base coats, clearcoats, primers, single stage, and low vOC
Air cap pattern 4-10 PSI (air cap) 12.5-16.0 CFM @ 30 PSI inlet Gravity Tips: 1.2 mm, 1.� mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2mm
Air Cap Order No. 1921�6 Air Cap Model No. Gti-407-2000included tip sizes shown in bold
For complete parts breakdown please see page �8
gTi® MillenniumHvlP graviTy feed
Gun Order No.170156Model No.Gti-620G
1�0095 HAF-507-K2Whirlwind filter
192246 BXX-1250Single gun case
Gti® Gravity Gun includes:• 1.3 mm, 1.4 mm, and
1.5 mm fluid tips• 1-Liter aluminum cup with push on lid
• High output air adjusting valve with gauge
• Spray lube, fluid filter, gun hook
220052 HA-58673⁄8˝ HVLP air hose assy. (35´)
12˝
802187 dGi-501-pSiDigital pressure gauge
120175 GFC-5021-Liter aluminum gravity cup
GRAvity Feed SpRAy GunS • 5
ACCeSSORieS
190252 GFC-50120 oz. Acetal gravity cup
180006 HAv-501Air adjusting valve with gauge
192218
SCRUBS® hand cleaner towel
192219
Gun hook
the Start of a Great Finish
• Reduces sanding and overspray
pRi® HvLp Gravity Feed primer
Order no. Fluid inlet Air Model no. tip (mm) pressure Applications
170166 1.4 15-20 PSI Self-etching primerspRi-601G-14 20-30 PSI Primer sealers 15-25 PSI Adhesion promoters
170167 1.8 15-20 PSI Primer sufacerspRi-601G-18
pRi® Gravity Feed HvLp primer Air Cap
#101 air cap primers including low vOC
Air cap pattern 4-10 PSI (air cap) 16 CFM @ 30 PSI inlet Gravity Tips: 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm Air Cap Order No. 192187 Air Cap Model No. pRi-407-101
included tip sizes shown in bold
For complete parts breakdown please see page �9
Pri®
HvlP graviTy feed
Order No.170166Model No.pRi-601G-14
Order No.170167Model No.pRi-601G-18
192212
Gun cleaning kit
pRi® Gravity primer Gun includes:• 1-Liter aluminum cup with push on lid
• Spray lube
11˝
6 • GRAvity Feed SpRAy GunS
ACCeSSORieS
For complete parts breakdown please see page 40
9014�0 81-�818 oz. Aluminum gravity cup
192191 SRi-478-K12Disposable cup kit (12 cups)
1�0095 HAF-507-K2Whirlwind Filter
192218
SCRUBS® hand cleaner towel
sri W HvlP sPoT rePair
devilbiss SRiW Gravity Feed HvLp Spot Repair Air Cap
#215 air cap primers, base coats, clearcoats, single stages, low vOC
4-10 PSI(air cap) 4.8 CFM @ 29 PSI inlet Gravity tips: 0.8 mm, 1.0 mm Air Cap Order No. 192�18 Air Cap Model No. SRi-407-215
included tip sizes shown in bold
Order No.170177Model No.SRi-6�0G-10
Order No.802150Model No.SRi-6�1G-10
Order No.170178Model No.SRi-6�0G-08
SRiW HvLp Gravity Feed Spot Repair
Order no. Fluid tip inlet Air Model no. (mm) Cup pressure Applications
170177 1.0 4 oz. 20-29 PSI For more control whenSRi-6�0G-10 Aluminum spraying small areas close up
802150 1.0 8 oz. 20-29 PSI For more control whenSRi-6�1G-10 Aluminum spraying small areas close up
170178 0.8 4 oz. 20-29 PSI For more control when SRi-6�0G-08 Aluminum spraying small areas close up at lower flow rates
new! Wider “d˝-Shaped pattern
• now available with 8 oz. cup for larger jobs!
SRiW Gravity Spot Repair Gun includes:• 4 oz. Aluminum cup• 4 oz. Disposable cup• Pouring funnel, spanner wrench, gun hook, spray lube
SRiW Bumper deMon Spot Repair Gun includes:• 8 oz. Aluminum cup• Pouring funnel, spanner wrench, gun hook, spray lube
bumper deMon
1�0502 dS-20Desiccant Snake
9 1⁄2˝
GRAvity Feed SpRAy GunS • 7
ACCeSSORieS
M1-G Gravity Feed HvLp Air Cap
9�p air cap Base coats clearcoats, single stage, waterbornes
Air cap pattern 10 PSI (air cap) 10 CFM @ 18 PSI inlet Gravity tips: 1.2 mm (92), 1.3 mm (93), 1.4 mm (94), 1.7 mm (97)
Air Cap Order No. 900�61 Air Cap Model No. 46-9�00included tip sizes shown in bold
Jga®
HvlP graviTy feed
M1-gHvlP graviTy feed
World Famous JGA® in HvLp Gravity
JGA® Gravity Feed HvLp Air Cap
#�50 air cap Base coats, low solid clears, general purpose
Air cap pattern 10 PSI(air cap) 13 CFM @ 23 PSI inlet Gravity tips: 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm
Air Cap Order No. 192�08 Air Cap Model No. Av-440-�50included tip sizes shown in bold
JGA® HvLp Gravity Feed
Order no. Fluid Model no. tip (mm) Air Cap Applications
110269 1.4 #350 Base coats, low solids clears, JGA-6�5G-14 general purpose
proven performance
• Low air volume requirements
M1-G HvLp Gravity Feed
Order no. Fluid inlet Air Model no. tip (mm) pressure Applications
901210 1.4 18 PSI Base coats, clearcoats, single 6924-0000-0 stages, waterbornes (94 x 93P)
Order No.110269Model No.JGA-6�5G-14
Order No.901210Model No.6924-0000-0
For complete parts breakdown please see page 41
For complete parts breakdown please see page 42
190252 GFC-50120 oz. Acetal gravity cup
180006 HAv-501Air adjusting valve with gauge
192246 BXX-1250Single gun case
192219
Gun hook
192212
Gun cleaning kit
JGA® Gravity Gun includes:• 1.4 mm fluid tip• 1-Liter aluminum cup with push on lid
• Spray lube, fluid filter, gun hook
M1-G Gravity Gun includes:• 1.4 mm fluid tip• 1-Liter aluminum cup
with push on lid• Spray lube, fluid filter, gun hook
10˝ 10˝
8 • GRAvity Feed SpRAy GunS
ACCeSSORieS
FinishLine® Gravity Feed Air Caps
#1 & #� air cap primers, basecoats, clearcoats, single stage and low vOC
Air cap pattern HVLP #3 13 CFM @ 23 PSI inlet Conventional #1 9.9 CFM @ 40 PSI inlet
Fluid Tips: 1.3 mm, 1.5 mm, 1.8 mm, 2.2 mm
HVLP Air Cap #3 690001 / FLG-1-� Conv. Air Cap #1 690000 / FLG-1-1
For complete parts breakdown please see page 4�
192246 BXX-1250Single gun case
1�0095 HAF-507-K2Whirlwind Filter
1�0502 dS-20Desiccant Snake
180006 HAv-501Air adjusting valve with gauge
flg-3graviTy feed
Order No.611106Model No.FLG-64�
Order No.611110Model No.FLG-65�G-1�
Order No.611109Model No.FLG-651G-1�
Order No.611112Model No.FLG-65�G-15
now More than ever... price & performance Leader
Order No.802099Model No.FLG-645
flg-3sPeCialTy CoaTings HvlP graviTy feed
Superior Application of Liquid Masking, Chip Guards and Other Specialty Materials
FinishLine® Gravity Feed
Order no. Fluid Model no. tip (mm) type Cup Applications
611110 1.3 HVLP 1-Liter Top coatsFLG-65�G-1� aluminum
611112 1.5 HVLP 1-Liter Top coats, light primersFLG-65�G-15 aluminum
611106 1.8 HVLP 1-Liter PrimersFLG-64� aluminum
611109 1.3 CNV. 1-Liter Top coats/general purposeFLG-651G-1� aluminum
802099 2.2 HVLP 20 oz. Liquid masking, chip guards, FLG-645 Acetal other specialty materials
Cnv. = Conventional
192219
Gun hook
FinishLine® � Gravity Guns include:• 1-Liter aluminum cup with push on lid
• Gun hook, spray lube, fluid filter
FinishLine® Specialty Coating Gun includes:• 2.2 mm Fluid tip• 20 oz. Acetal cup with lid• Spray lube, fluid filter
10 1⁄2˝
GRAvity Feed CupS And e-Z LineRS • 9
A Cup to Fit all devilbiss, Binks and FinishLine Gravity Spray Guns
gravity Cups
81-381
54-4458 SRI-478-K12
Most economical disposable paint Cup System Available
• Saves painter’s time with clean up and mess
• Saves shop’s money by greatly reducing solvent required to clean cup and inside of gun
GFC-501GFC-502
OMX-70-K10
e-Z liners
Gravity Feed Cups
Order no. Cup Model no. size Application
120175 1-Liter All full size current DeVilbiss, Binks and GFC-502 Aluminum FinishLine gravity guns
190252 20 oz. All full size current DeVilbiss, Binks and GFC-501 Acetal FinishLine gravity guns
9014�0 8 oz. DeVilbiss SRiW, SRi, and Binks Cub 81-�81 Aluminum gravity guns
900875 4 oz. DeVilbiss SRiW, SRi, and Binks Cub 54-4458 Aluminum gravity guns
192191 4 oz. DeVilbiss SRiW, SRi, and Binks Cub SRi-478-K12 Nylon gravity guns
For complete parts breakdown please see page 44
e-Z Liners Order no. Model no. description
190966 E-Z Liner Kit (48 liners OMX-70-K48 & bushings)
192177 E-Z Liner Kit (10 liners OMX-70-K10 & bushings) (order qty. 12)
ACCeSSORieS
10 • SuCtiOn Feed SpRAy GunS
For complete parts breakdown please see pages 45 & 46
World Famous Fit and Feel
Gti® Suction Gun includes:• 2.0 mm and 2.2 mm
fluid tips• TGC 1-qt. cup• High output air adjusting valve with gauge
• Spray lube
plus™ Suction Feed Gun Order no. Fluid inlet Model no. type tip (mm) pressure Application
110265 High 1.6 30-40 PSI Base coatsJGA-670 Efficiency 35-45 PSI High and low solids (Includes clearcoats1.6 mm 35-45 PSI Single stagesand 1.8 mm 1.8 30-40 PSI Synthetic and acrylic fluid tips) enamels
pLuS™ Suction Feed High efficiency Air Cap #410 air cap primers, base coats, clearcoats, single stage, and low vOC
Air cap pattern 30-40 PSI 9-11 CFM Suction tips: 1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.6 mm, 1.8 mm
Air Cap Order No. 192174 Air Cap Model No. Av-440-410included tip sizes shown in bold
Order No.110265Model No.JGA-670
PlUs™
HigH effiCienCy sUCTion feed
180089 HAv-511High output air adjusting valve with gauge
180095 BG-2Blow Gun
220052 HA-58673⁄8˝ HVLP air hose assy. (35´)
192218
SCRUBS® hand cleaner towel
1�0502 dS-20Desiccant Snake
Gti® Millennium Suction Feed Gun Order no. Fluid inlet Model no. type tip (mm) pressure Application
170161 HVLP 2.0 20-25 PSI Base coatsGti-620S 2.2 25-30 PSI Low and high solids, clearcoats and Single stages
Gti® Millennium Suction Feed HvLp Air Cap #2000 air cap Base coats, clearcoats, primers, single stage, and low vOC
Air cap pattern 4-10 PSI (air cap) 12.5-16.0 CFM @ 30 PSI inlet Suction tips: 1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm
Air Cap Order No. 1921�6 Air Cap Model No. Gti-407-2000included tip sizes shown in bold
pLuS™ Suction Gun includes:• 1.6 mm and 1.8 mm
fluid tips• TGC 1-qt. cup• High output air adjusting valve with gauge
• Spray lube
Order No.170161Model No.Gti-620S
gTi®
HvlP sUCTion feed
12˝
11˝
ACCeSSORieS
SuCtiOn Feed SpRAy GunS • 11
For complete parts breakdown please see page 47 & 50
Jga®
ConvenTional sUCTion feed
Order No.110225Model No.JGA-644
Order No.110102Model No.JGA-6�6
JGA® Suction Gun includes:• TGC 1-qt. cup
JGA® Conventional Suction Feed Air Caps #9000 air cap Base coats, clearcoats, single stages
Air cap pattern 35-50 PSI inlet 9-13 CFM Suction tips: 1.6 mm, 1.8 mm Air Cap Order No. 199000 Air Cap Model No. Av-440-9000 #80 air cap Synthetic and acrylic enamels
Air cap pattern 25-45 PSI inlet 10-14 CFM Suction tips: 1.8 mm Air Cap Order No. 1902�0 Air Cap Model No. MB-40�9-80
devilbiss JGA® Suction Feed Guns Order no. Fluid inlet Model no. type tip (mm) pressure Application
110225 CNV. 1.6 35-50 PSI Base, clear, low VOC, JGA-644 single stages, Urethanes
110102 CNV. 1.8 25-45 PSI Synthetic and acrylic JGA-6�6 enamels. May need to restrict fluid flow with needle adj. for baseCnv. = Conventional and clear coats.
180006 HAv-501Air adjusting valve with gauge
192212
Gun cleaning kit
1�0095 HAF-507-K2Whirlwind filter
1200�8 tGS-50�8 oz. Polyethylene suction cup
120011 tGC-54537 oz. Aluminum suction cup
eGA™ Suction/pressure Feed Gun Order no. Fluid inlet Model no. type tip (mm) pressure Application
110222 CNV. 1.0 30 PSI All automotive eGA-50�-�90F refinishing materials
Cnv. = Conventional
ega™
ConvenTional sUCTion/PressUre feed
Order No.110222Model No.eGA-50�-�90F eGA™ Conventional Suction or pressure Feed
touch-up Air Cap #�90 air cap General purpose
Air cap pattern 30 PSI inlet 3 CFM Suction or Pressure Tip: 1.0 mm Air Cap Order No. 19008� Air Cap Model No. eGA-40-�90
10˝
�˝
12˝
proven technology and durability
ACCeSSORieS
12 • SuCtiOn Feed SpRAy GunS
no. 7 Conventional Suction Feed Air Cap #�6Sd air cap Synthetic and acrylic enamels
Air cap pattern 30-50 PSI inlet 7.9-11.5 CFM Suction tips: 1.8 mm (36SS) Air Cap Order No. 900��7 Air Cap Model No. 46-�027 #�6SK air cap Synthetic and acrylic enamels
Air cap pattern 30-70 PSI inlet 11.5-20.2 CFM Suction tips: 1.8 mm (36SS) Air Cap Order No. 900��9 Air Cap Model No. 46-�050
no. 7 Conventional Suction Feed Gun Fluid Order no. tip Model no. type (mm) Application
901188 CNV. 1.8 Synthetic and acrylic enamels6100-1808-9 (36SS x 36SD)
901189 CNV. 1.8 Synthetic and acrylic enamels6100-1809-2 (36SS x 36SK)Cnv. = Conventional
Order No.901188Model No.6100-1808-9
Order No.901189Model No.6100-1809-2
Order No.901198Model No.6211-4�07-9
Order No.901200Model No.6211-4�08-8
Conventional suction feed
For complete parts breakdown please see pages 48 & 49
2001 gun
no. 7 gun
192218
SCRUBS® hand cleaner towel
180006 HAv-501Air adjusting valve with gauge
192212
Gun cleaning kit
1�0095 HAF-507-K2Whirlwind filter
901475 82-55537 oz. Aluminum suction cup
1�˝
1�˝
11˝
10˝
2001 Conventional Suction Feed Gun
Fluid Order no. tip Model no. type (mm) Application
901198 CNV. 1.8 Synthetic and 6211-4�07-9 acrylic enamels(66SS x 66SD)
901200 CNV. 1.8 Synthetic and 6211-4�08-8 acrylic enamels(66SS x 66SK)
Cnv. = Conventional
2001 Conventional Suction Feed Air Cap
#66Sd air cap Synthetic and acrylic enamels
Air cap pattern 30-50 PSI inlet 7.9-12.1 CFM Suction tips: 1.8 mm (66SS) Air Cap Order No. 900�45 Air Cap Model No. 46-6020 #66SK air cap Synthetic and acrylic enamels
Air cap pattern 30-70 PSI inlet 11-19.5 CFM Suction tips: 1.8 mm (66SS) Air Cap Order No. 900�51 Air Cap Model No. 46-6082
ACCeSSORieS
SuCtiOn Feed SpRAy GunS • 1�
patented “drip Free design” – One Quart plus Capacity �7 oz.
82-54582-555
TGC-545TLC-555
TGS-503
Suction Feed Cups Order no. Cup Model no. size Application
120011 37 oz. All full size current DeVilbiss and FinishLine tGC-545 Aluminum Suction guns
120012 37 oz. All full size current DeVilbiss and FinishLine tLC-555 Teflon lined Suction guns aluminum
90147� 37 oz. All full size current Binks Suction guns82-545 Aluminum
901475 37 oz. All full size current Binks Suction guns82-555 Teflon lined aluminum
1200�8 8 oz. DeVilbiss EGA & EGHV Suction touch-up gunstGS-50� Polyethylene
suction feed Cups
Order No.802177Model No.FLG-641S-15
flg-3ConvenTional sUCTion feed
FinishLine® Conventional Suction Feed Gun Order no. Fluid Model no. type tip (mm) Application
802177 CNV. 1.5 General purpose, light to heavy FLG-641S-15 viscosity materials
Cnv. = Conventional
For complete parts breakdown please see page 51
FinishLine® Suction Gun includes:• 1-qt. aluminum
suction cup
FinishLine® Conventional Suction Feed Air Cap
# 1 air cap General purpose
Air cap pattern 40 PSI inlet 9.9 CFM Suction tips: 1.3 mm, 1.5 mm, 1.8 mm, 2.2 mm Air Cap Order No. 519001 Air Cap Model No. FLG-1-1included tip sizes shown in bold
180095 BG-2Blow Gun
220052 HA-58673⁄8˝ HVLP air hose assy. (35´)
1�0502 dS-20Desiccant Snake
1�050� RHi-01Relative humidity indicator
1�0099 HAR-602120 CFM Air Control Unit with regulation
10˝
durable detail suction cup
For complete parts breakdown please see page 52
ACCeSSORieS
14 • pReSSuRe Feed SpRAy GunS
For complete parts breakdown please see page 45
the Guns of Choice for High Solids Clearcoat
pLuS™ pressure Feed High efficiency Air Caps
#410 air cap primers, base coats, clearcoats, single stage, and low vOC
Air cap pattern 30-50 PSI 9-12 CFM Pressure tip: 1.0 mm Air Cap Order No. 192174 Air Cap Model No. Av-440-410 #414 air cap High solids
Air cap pattern 60-65 PSI inlet 19-22 CFM Pressure tip: 1.2 mm Air Cap Order No. 192�12 Air Cap Model No. Av-440-414
pLuS™ High efficiency pressure Feed Guns Order no. Fluid inlet FluidModel no. type tip (mm) pressure Application Flow
110266 High 1.0 30-50 PSI Medium to high Up to JGA-570-10 Efficiency solids fleet materials 10 oz./min. 25-35 PSI Enamels and primers
110272 High 1.2 60-65 PSI High solids fleet Up to pLuS-514p-12 Efficiency materials 14 oz./min.
PlUs™
HigH effiCienCy PressUre feed
Order No.110266Model No.JGA-570-10
Order No.110272Model No.pLuS-514p-12
192212
Gun cleaning kit
1200�� KB-5552 qt. pressure cup
180042 JGA-444Fluid tube
18007� vS-5�2Fluid filter
1�0090 HGS-5242Fluid regulator
11-14˝
12 1 ⁄2˝
ACCeSSORieS
pReSSuRe Feed SpRAy GunS • 15
For complete parts breakdown please see page 46
Gti® HvLp pressure Feed Guns Order no. Fluid inlet FluidModel no. type tip (mm) pressure Application Flow
170159 HVLP 1.1 30 PSI Low to medium solids 12 oz./min.Gti-520p-11
170165 HVLP 1.4 50 PSI High solids 16 oz./min.Gti-546p-14
Gti® Millennium pressure Feed HvLp Air Cap
#2000 air cap primers, base coats, clearcoats, and low vOC
Air cap pattern 4-10 PSI (air cap) 12.5-16.0 CFM @ 30 PSI inlet Pressure tips: 1.1 mm, 1.4 mm Air Cap Order No. 1921�6 Air Cap Model No. Gti-407-2000 #46Mp air cap primers, base coats, clearcoats, single stages and low vOC
Air cap pattern 4-10 PSI (air cap) 22.5 CFM @ 50 PSI inlet Pressure tips: 1.1 mm, 1.4 mm Air Cap Order No. 192184 Air Cap Model No. Gti-407-46Mp
Order No.170159Model No.Gti-520p-11
Order No.170165Model No.Gti-546p-14
gTi® HvlP PressUre feed
192218
SCRUBS® hand cleaner towel
192025 KK-5051KB EZ Liner Kit
220019 KB-40066´ fluid/air hose assy.
1800�7 Hd-50�Hose cleaner
901560 / 901561 8�C-220 / 8�C-2212.7 gal. pressure tanks
11˝
12˝
ACCeSSORieS
16 • pReSSuRe Feed SpRAy GunS
JGA® Conventional pressure Feed Air Cap #9000 air cap General purpose, basecoats, clear coats
Air cap pattern 35-50 PSI inlet 9-13 CFM Pressure tips: 1.2 mm Air Cap Order No. 199000 Air Cap Model No. Av-440-9000 #777 air cap High solids
Air cap pattern 50-80 PSI inlet 17-25 CFM Pressure tips: 1.4 mm Air Cap Order No. 192066 Air Cap Model No. Av-440-777 #765 air cap High solids
Air cap pattern 60-65 PSI inlet 19-22 CFM Pressure tips: 1.2 mm Air Cap Order No. 192�10 Air Cap Model No. Av-440-765
JGA® Conventional pressure Feed Guns Order no. Fluid inlet FluidModel no. type tip (mm) pressure Application Flow
110271 CNV. 1.2 60-65 PSI High solids fleet <13 oz./min.JGA-504-765-12 materials
110274 CNV. 1.4 50-80 PSI High solids fleet >12 oz./min.JGA-504-777-14 materials
11027� CNV. 1.2 35-50 PSI Low to medium solids <12 oz./min.JGA-504-90-12
Cnv. = Conventional
Jga®
ConvenTional PressUre feed
Order No.110271Model No.JGA-504-765-12
Order No.110274Model No.JGA-504-777-14
Order No.11027�Model No.JGA-504-90-12
For complete parts breakdown please see page 47
192218
SCRUBS® hand cleaner towel
220019 KB-40066´ fluid/air hose assy.
1�0090 HGS-5242Fluid regulator
901�72 80-�50SGII 2 qt. pressure cup
901�77 80-�56Liner (SGII)
ideal for Spraying Large Surfaces
11-14˝
9-10˝
11-14˝
ACCeSSORieS
pReSSuRe Feed SpRAy GunS • 17
9˝
2001 Conventional pressure Feed Gun Order no. Fluid inlet Fluid Model no. type tip (mm) press. Application Flow
901196 CNV. 1.2 30-50 Base coats, 12 oz./min. 6211-2800-7 PSI clearcoats, low VOCs (63BSS x 63PB) single stages, urethanes and fleet finishes
901199 CNV. 1.8 30-50 Adhesives (solvent 16-20 6211-4�08-2 PSI base, white vinyl oz./min. (66SS x 66SD-3) glue, contact cement)Cnv. = Conventional
Order No.901192Model No.6202-1202-8
Mach 1HvlP PressUre feed
For complete parts breakdown please see pages 5� & 54
Order No.901196Model No.6211-2800-7
Order No.901199Model No.6211-4�08-2
2001ConvenTionalPressUre feed
192212
Gun cleaning kit
1800�7 Hd-50�Hose cleaner
901560 / 901561 8�C-220 / 8�C-2212.7 gal. pressure tanks
180042 JGA-444Fluid tube
18007� vS-5�2Fluid filter
Mach 1™ pressure Feed Gun Order no. Fluid inlet Fluid Model no. type tip (mm) pressure Application Flow
901192 HVLP 1.4 50 PSI Base coats, 16 oz./min. 6202-1202-8 clearcoats, low (94 x 97AP) VOC’s, single stages, urethanes and fleet finishes
Mach 1™ pressure Feed HvLp Air Cap
97Ap air cap Base coats, low solids, low vOC’s single stages, urethanes and fleet finishes
Air cap pattern 10 PSI (air cap) 22.5 CFM @ 55 PSI inlet Pressure tips: 1.4 mm (94) Air Cap Order No. 900�7� Air Cap Model No. 46-970�
12-15˝
2001 Conventional pressure Feed Air Cap #6�pB air cap Base coats, clearcoats, low vOC’s single stages, urethanes, and fleet finishes
Air cap pattern 30-70 PSI inlet 9-20 CFM Pressure tips: 1.2 mm (63SS)
Air Cap Order No. 900�4� Air Cap Model No. 46-6002 #66Sd-� air cap Adhesive (solvent base, white vinyl glue, contact cements)
Air cap pattern 30-70 PSI inlet 7.9-16.2 CFM Suction tips: 1.8 mm (66SS)
Air Cap Order No. 900�5� Air Cap Model No. 46-6092
14˝
ACCeSSORieS
18 • pReSSuRe Feed CupS And tAnKS
For complete parts breakdown please see pages 55 & 56
Heavy-duty, A.S.M.e. Code pressure tanks Comply with O.S.H.A. Regulations
901775 pt-78-K102.7 gal tank liner
1922�1 ptS-2GAL-K204002.7 gal strainer
80-350 SGII
Less mess, easiest 2 qt pressure cup to use
901�77 80-�562 Qt. cup liner (SGII)
192242 HAR-51160 CFM fluid pressure tank regulator
Pressure Cups and Tanks
pressure Cups and tanks
¾” H.p. direct drive Air driven Order no. Agitation Model no. Capacity Regulation included
901�72 2-qt. Yes N/A80-�50
1200�� 2-qt. Yes N/AKB-555
901558 2.7 gal. Single No8�C-210
901560 2.7 gal. Double No8�C-220
901559 2.7 gal. Single Yes8�C-211
901561 2.7 gal. Double Yes8�C-221
901562 9.8 gal. Double No (available8�G-520 separately)
1800�7 2-qt. N/A N/AHd-50�
83C-220 83C-221
1650�0 MSp-524Respirator (M)
ACCeSSORieS
pReSSuRe Feed CupS And tAnKS • 19
192025 KK-5051KB EZ Liners
220019 KB-40066´ fluid/air hose assy.
83G-520 KB-555 KB II
Comfortable to carry. easy clean ups with disposable liners
Cleans fluid hoses quickly without wasting solvent
HD-503 Solvent Saver
192244 pt-408-K209.8 gal tank liner
For complete parts breakdown please see pages 57, 58, & 70
18005� QMG-418Agitator assy.
180068 QS-5012Air motor/gearbox drive
ACCeSSORieS
20 • AiR COntROL
dad-500™ desiCCanT air dryer sysTeM
Compare the humidity reading before and after filtering with devilbiss dAd-500
Compare devilbiss filtered air vs. unfiltered airDeVilbiss’ DAD-500 filters out contaminants to .01 microns
Avoid Costly Redo’s
eliminate Moisture and dirt in Air Lines
ReAdinG AFteR FiLteRinG(.2% Relative humidity)
ReAdinG BeFORe FiLteRinG(70.2% Relative humidity)unFiLteRed AiR
Oil Dirt
Rust
CleanAir = Better Finish
FiLteRed AiR
desiccant Air dryer Order no. Model no. description
1�0026 3-stage desiccant air dryer systemdAd-500
1908�1 dAd-1Desiccant Refill
190727 HAF-6Filter Element Kit
190845 HAF-28Coalescing Filter Element
For complete parts breakdown please see page 59
190895 dAd-400Humidity indicator
220052 HA-58673⁄8˝ HVLP air hose assy. (35´)
summer 2005also includes: 1/2˝ ball valve
ACCeSSORieS
AiR COntROL • 21
the value Leader
• Removes moisture and dirt
• Regulates air pressure
Air Filtration and Regulation Systems — Removes dirt and Water from Air LinesClean air™
air line filTers and ConTrol UniTs
13-0042
HAF-518
removes dirt, water and oil–perfect
for low humidity conditions
finisHline®
air ConTrol UniT
Order No.1�0099Model No.HAR-602
1�009� HAR-60060 CFM regulator w/gauge
1�0100 HAR-52050 CFM regulator for HAR-602
192�14 GA-�75Gauge for HAR-520 regulator
192�15 HAF-�9HAR-602 Element Kit
For complete parts breakdown please see pages 60 & 61
190771 HAF-18Automatic drain
Air Line Filters Order no. Model no. description
1�0098 Two-stage filtration system, including HAF-518 centrifugal and coalescer w/ 60 CFM regulator
1�0041 100 CFM air line filter 1�-0041
1�0042 100 CFM air line filter w/ 60 CFM regulator1�-0042
1�0099 120 CFM air line filter w/ 50 CFM regulatorHAR-602
ACCeSSORieS
Complete Compressed Air treatment Centers
CT30 & CT30PdesiCCanT CarTridge dryers • Ct series desiccant air dryers
remove water vapor from the compressed air down to a dew point of -40° F
• Quick change 10 lb. desiccant cartridge bag is made of a special fiber media which removes oil aerosols and solid particles down to .01 microns – meaning no need for coalescing or final filters
Ct desiccant Cartridge dryer Order no. description
1�0500 Desiccant Air Dryer wall mount
1�0501 Desiccant Air Dryer portable with stand
22 • AiR COntROL
1�009� HAR-60060 CFM regulator w/gauge
1�0100 HAR-52050 CFM regulator
1�0505 Mi-�0Humidity Indicator
Order No.1�0500 Ct�0 Wall Mount
Order No.1�0501 Ct�0-p portable
For complete parts breakdown please see page 62 1305021 (CT30-P)
Patent Pending
Completely portable – Allows
placement at point of use
1�0504 dC-�0Desiccant Cartridge
192�14 GA-�75Gauge for HAR-520 regulator
ACCeSSORieS
AiR COntROL • 2�
desiccant snake
tM
Order No.1�0502 dS20 • A unique design that combines desiccant
drying with built in dirt and oil aerosol filters
• effective with both HvLp and Conventional spray equipment
240006 H-2008Adapter (1/4 NPT M, 1/4 NPS M)
dries Compressed Air in the Air Line
130502 (DS20)
Alerts painter when Humidity enters the Air Line
Recommended for use with desiccant Snake
desiccant Snake and indicator Order no. description
130502 DS20 Desiccant Snake
130503 RHI-01 Humidity Indicator
1�0042 1�-0042100 CFM Air Filtration Unit with regulation
1�0099 HAR-602120 CFM Air Control Unit with regulation
130503 (RHI-01) (actual size)
220052 HA-58673⁄8˝ HVLP air hose assy. (35´)
802191 SSp-69Coupler 1/4˝ x 1/4˝ NPT (F)
24 • ReGuLAtORS / AiR vALveS
For complete parts breakdown please see pages 56, 60 & 61
Order No.1�009�Model No.HAR-600
Order No.192242Model No.HAR-511
Order No.1�0100Model No.HAR-520
Air Regulators Order no. Model no. description
1�009� 60 CFM air regulator, gauge and valve HAR-600 (regulator available separately as HAR-507)
192242 60 CFM air regulator HAR-511 Flow through regulator for pressure tanks
1�0100 50 CFM air regulator - non-relieving HAR-520 (purchase GA-375 gauge separately)
HAR-600
HAR-511
HAR-520
air regulators
ReGuLAtORS / AiR vALveS • 25
gun Mounted air adjusting valves, regulators and gauges
Order No.802187Model No.dGi-501-pSi
digital gauge
Order No.180089Model No.HAv-511
Order No.180006Model No.HAv-501
Order No.180005Model No.HAv-500
High output air adjusting valves
Order No.1�0015Model No.HARG-510
air regulator
HAV-511
HAV-501
HAV-500
digital Air Control for precise Color Match
available summer 2005
For complete parts breakdown please see page 71
26 • HOSe And FittinGS
Hoses
Air Hose Assemblies
Hose Assembly Connection Size Order no. Length Bulk thread type of Connection i.d. Model no. of Hose Hose# Size Connection nut & nipple
5/16˝ 220002 25´ H-1921 1/4˝ NPS (F) Three-Piece 240032 HA-2125 Swivel Reusable P-HC-4527
5/16˝ 220004 50´ H-1921 1/4˝ NPS (F) Three-Piece 240032 HA-2150 Swivel Reusable P-HC-4527
3/8˝ 220049 25´ H-1958 1/4˝ NPS (F) Three-Piece 240038 HA-5825 Swivel Reusable P-HC-4528
3/8˝ 220052 35´ H-1958 1/4˝ NPS (F) Three-Piece HC-4719 HA-5867 Swivel Reusable P-HC-4528
3/8˝ 220054 35´ H-1958 1/4˝ NPS (F) Three-Piece 240033 HA-58�5 Swivel Reusable P-HC-4528
3/8˝ 220047 50´ H-1958 1/4˝ NPS (F) Three-Piece 240033 HA-5850 Swivel Reusable P-HC-4528
HA-5867 HVLP Air Hose Assembly includes HC-4719 High Volume Air Quick Disconnect and HC-4419 Stem.
Fluid Hose Assemblies
Hose Assembly Connection Size Order no. Length Bulk thread type of Connection i.d. Model no. of Hose Hose# Size Connection nut & nipple
3/8˝ 220008 25´ H-1973-1 3/8˝ NPS (F) Three-Piece 240035 HA-7�25 Reusable P-HC-4548
3/8˝ 220040 35´ H-1973-1 3/8˝ NPS (F) Three-Piece 240035 HA-7��5 Reusable P-HC-4548
3/8˝ 220045 50´ H-1973-1 3/8˝ NPS (F) Three-Piece 240035 HA-7�50 Reusable P-HC-4548
1/4˝ 220055 35´ H-1975-1 3/8˝ NPS (F) Three-Piece 240034 HA-75�5 Reusable P-HC-4543
Smooth Cover — Spray and Air tool HoseCan be used for all kinds of air-operated equipment. Smooth brick-red cover, synthetic rubber compound tube with high tensile strength braid. Hose offers superior resistance to oil, weathering, ozone and abraision. Can be used with reusable or permanent crimp connec-tions. Maximum application temperature: 150°F
nyliner ii Fluid HoseIdeal for use with a wide range of materials such as resins and solvents contained in latices, epoxies, urethanes, alkyds, primers, acrylics, ketone, MEK, acetone, polyesters, silicones, bitumastic coatings, oil and water-based paints, lacquers, latex coatings, toluene, turpentine, naptha, and many other solvents. Tube is nylon; cover is black neoprene rubber; yarn reinforced. Can be used with permanent crimp or reusable connections. Maximum application temperature: 150°F
Air/Fluid Hose Set (for use with KBii Cup)
Bulk Bulk Conn. type Conn. Order no. Air Fluid thread of nut & Model no. Length Hose Hose Size Conn. nipple
220019 5´9˝ 210002 1/4˝ NPS (F) Three 240032 KB-4006 H-1921 Swivel Piece P-HC-4527 Reusable
6´3˝ 210007 3/8˝ NPS (F) Three 240034 H-1975-1 Piece P-HC-4543 Reusable
Bulk Hose Chart
Maximum Working Feet type of Size Size Bulk Hose pressure per Hose i.d. O.d. Model no. (pSi) Reel (Order no.)
Smooth 1/4˝ 1/2˝ H-1957 250 400-600 (210003) Cover 5/16˝ 5/8˝ H-1921 250 500-700 (210002) Air 3/8˝ 11/16˝ H-1958 250 400-600 (210004)
Nyliner II 1/4˝ 1/2˝ H-1975-1 500 400-650 (210007) Fluid 3/8˝ 11/16˝ H-197�-1 500 400-650 (210006)
premium Hose Helps ensure premium paint Jobs
For properly piped shop information, see page 6�
HOSe And FittinGS • 27
Quick disconnects - High Flow Ball and Ring Lock type
(For use with HvLp Spray equipment)
Connection Order thread number number Size
HC-4719 (A) 240147 1/4˝ NPT (M)
HC-4720 (B) 240148 1/4˝ NPT (F)
Stem numberHC-1166 (C) 240015 1/4˝ NPT (M)
HC-4419* (D) 240145 1/4˝ NPS (F)
*Designed for spray guns. Special cone seat prevents leaks!
(A)
(B)
(C)
(d)
Hose fittings
The chart above shows test data at 25 SCFM using:
New DeVilbiss high flow HC-4720 coupler, HC-4419 stem.RBL 611 coupler, 612 stem.Sharpe 8320 coupler, 8330 stem.Original DeVilbiss P-HC-4120 coupler, P-HC-201 stem.Milton/Sata “P˝ style 1804 coupler, 1810 stem.Milton “M˝ style S715 coupler, S727 stem.Sata/Milton “T˝ style 784 coupler, 786 stem.Milton “A˝ style S775 coupler, S777 stem.
pressure drop Comparison at 50 pSi inlet at 25 SCFM
Reusable Connections
Hose Size and type
Straight (M) Male Connections Fits (F) Female Female Size Size devilbiss Connection Complete i.d. O.d. Hose no. thread Size Connection no.
1/4˝ 1/2˝ H-1957 1/4˝ NPS (F) p-HC-452� H-1975-1 3/8˝ NPS (F) p-HC-454�
5/16˝ 5/8˝ H-1921 1/4˝ NPS (F) p-HC-4527 1/4˝ NPS (M) p-HC-4599
3/8˝ 11/16˝ H-1973-1 1/4˝ NPS (F) p-HC-4528 3/8˝ NPS (F) p-HC-4548 1/4˝ NPT (M) p-HC-4955
Adapters
part Straight type number Male thread Female thread
Ad-404 1/4˝ NPS 3/8˝ NPS
p-H-4105 3/8˝ NPS 1/4˝ NPS
valves - Ball type
part number thread
vA-540 3/8˝ NPS (M) x 3/8˝ NPT (M)
vA-542 1/4˝ NPS (M) x 1/4˝ NPT (M)
vA-595 1/2˝ NPT (M) x 1/2˝ NPT (M)
designed to Optimize Airflow
nipples (MBe) Male Both ends
part Straight type number Male thread Male thread
Ad-�1 1/4˝ NPS 1/4˝ NPS
H-2008 1/4˝ NPS 1/4˝ NPT
H-1446 3/8˝ NPS 3/8˝ NPS
Ad-11 3/8˝ NPS 3/8˝ NPT
Coupler
part number thread
SSp-69 1/4˝ x 1/4˝ NPT (F)
Additional hose fittings on page 64
28 • BReAtHABLe AiR And ReSpiRAtORS
air vizor™ breaTHable air sysTeMs
DAD-503
HAF-601
DAD-504
Breathable Air Systems
Belt no. of Regulator Breathable visor Filtration Order no. and Hood Air Covers unit Filtration Model no Assembly Hose (�0´) included included description
16501� Yes No 2 None — Mpv-625
160019 Yes Yes 12 DAD-503 3 Stage Filtration Mpv-651 with Desiccant Air Dryer Systen
160020 Yes Yes 12 HAF-601 3 Stage Mpv-652 Filtration System
160018 Yes Yes 12 DAD-504 Desiccant Mpv-650 Retrofit System
Supplies Grade d Breathable Air*
* Air Vizor™ requires proper air line filtration and carbon monoxide (CO) monitoring to complete and approved supplied air respirator. A carbon monoxide (CO) monitor may be purchased locally or from ENMET Corp. (734) 761-1270 (phone). Order form available from DeVilbiss upon request.
Breathable Air Filtration
Removes Removes Removes Order no. dirt to liquid oil Removes Removes Model no. description 5 micron water aerosols humidity odor
1�0089 3-stage filtration with Yes Yes Yes Yes Yes dAd-50� dessicant air dryer system
1�0087 3-stage filtration system HAF-601 Yes Yes Yes No Yes
1�0096 Desiccant retrofit system Yes, when Yes, when Yes, when Yes, when Yes dAd-504 used with used with used with used with DAD-500 DAD-500 DAD-500 DAD-500 or or or HAF-518 HAF-518 HAF-518
For complete parts breakdown please see pages 65 & 66
summer 2005also includes: 1/2˝ ball valve
BReAtHABLe AiR And ReSpiRAtORS • 29
respirators
extremely Comfortable, Strong and durable
Order No.165029Model No.MSp-52�
Order No.1650�0Model No.MSp-524
Order No.1650�1Model No.MSp-525
Order No.900254Model No.40-141
Order No.90025�Model No.40-128
Order No.900255Model No.40-14�
PainTer Pro™ resPiraTors
For complete parts breakdown please see pages 67 & 68
MillenniUM 3000
Approved, when used as specified
CautionNot for use with paints that contain isocyanates. Read and follow all printed warnings. A qualified safety expert or hygienist should be used to select the correct respirator.
Respirators Order no. Replaceable Model no. Size description cartridges
90025� Medium Millennium 3000 Respirator Yes40-128
900254 Small Millennium 3000 Respirator Yes40-141
900255 Large Millennium 3000 Respirator Yes40-14�
165029 Small Painter Pro™ Respirator YesMSp-52�
1650�0 Medium Painter Pro™ Respirator YesMSp-524
1650�1 Large Painter Pro™ Respirator YesMSp-525
165028 Medium Economy Respirator YesMSp-514 (not shown)
�0 • ACCeSSORieS
High holding capacity for all dry spray booths
af filters™
exhaust air filtersOrder No.90011�Model No.29-�56 (pack of 3 filters)
flame retardant booth PaperOrder No.900115Model No.29-8�6
Highly absorbent
Model 140-b engine/Part Cleaning gunOrder No.901205Model No.65�0-0000-1
extension gun for cleaning engines and automotive equipment
For complete parts breakdown please see page 69
Model 140-B Gun includes:• 6´ fluid hose
Size: 3´ x 30´ 90 sq. ft. of surface area
Size: 60˝ x 300´
ACCeSSORieS • �1
Whirlwind™ disPosable air filTer
DeVilbiss
Motor Guard
Sharpe
Viskon- Aire
• Patented two-stage filter
Stage 1- Swirl Chamber- Removes large water droplets
Stage 2- Filter Media- Removes smaller water droplets, oil droplets, and dirt particles
All other competitive filters:• Water droplets saturate the
filter media - shortening the life of the filter
• Smaller inlet surface area increases pressure drop
Cross-section view of filters
FILTER TOUGHNESSEnergy needed to break male thread. More energy = stronger.
DeVilbiss bends, but doesn’t break120
100
80
60
40
20
0Ener
gy N
eede
d to
Bre
ak F
ilter
(inch
-pou
nds)
DeVilbissThread did NOT BREAK
at 108 in.-lbs.input energy
Motor GuardThread brokeat 25 in.-lbs.input energy
SharpeThread brokeat 25 in.-lbs.input energy
Viskon-AireThread brokeat 25 in.-lbs.input energy
6
5
4
3
2
1
0DeVilbiss Motor Guard Sharpe Viskon-Aire
FILTER ELEMENT INLET SURFACE AREALarger area = longer life & less pressure drop
DeVilbiss has largest surface area
Surf
ace
Area
(squ
are
inch
es)
Can be used with all HVLP spray guns
7
6
5
4
3
2
1
0DeVilbiss Motor Guard Sharpe Viskon-Aire
FILTER PRESSURE DROPLower drop = better flow
DeVilbiss has lowest pressure drop
PSI P
ress
ure
Dro
p(@
80p
si w
ith 2
0 cf
m fl
ow ra
te)
devilbiss Whirlwind: longer life and less pressure drop
Whirlwind disposable Air Filter Order no. Model no. description
1�0028 Whirlwind FilterHAF-507 (order qty. 12)
1�0095 Whirlwind Filter HAF-507-K2 2 pack (order qty. 6)
Highly absorbent
�2 • ACCeSSORieS
scrubs® Hand Cleaner ToWelsOrder No.192218
pre-moistened hand cleaner towel that works on paint
gun storage Cases
Order No.192246Model No.BXX-1250
Order No.8021�6Model No.BXX-1258
Store your guns and their accessories
Professional spray gun Cleaning KitOrder No.192212
single gUn Case TWo gUn Case
ACCeSSORieS • ��
gun Cleaning bottleOrder No.192�16Model No.dpC-8
Makes fluid passage cleaning simple
Color blow gun
High air flow, low noise and O.S.H.A. compliant
Color Blow Gun Accessories
192274 Rubber Tip BG-12
192275 4 in. Nozzle BG-11 Extension
BG-11
BG-12
Order No.180095Model No.BG-2
dew rag KitOrder No.802168Model No.pp-101-K12
Only a pro painter can wear this!
�4 • ACCeSSORieS
192219
GH-505 & GH-56
gravity spray gun Holders gravity spray gun Cup lids
spray gun lube
gun Wrenches
Paint strainers
Gun Wrenches 900712 For use with M1-G, 54-�918 M1-G Clear and Mach 1 HVLP spray guns
901294 For use with #7 Gun 7�-165 spray head (not shown)
9004�1 For use with 2001 spray gun 5-476 (not shown)
180008 Contains all necessary WR-10� sizes for use with most spray equipment
WR-103
Gravity Gun Cup Lids 190944 disposable Lid Kit GFC-404-K2 for GFC-502 gravity cup (Kit of 2)
190225 Lid Assembly Kit GFC-402 for GFC-501 gravity cup
Gravity Gun Holders 180029 Mixing Bench Gun Holder GH-505 Features a sturdy, no tip design for use on paint mixing benches
180026 paint Strainer Holder GH-56 Attaches to the GH-505 to allow easier pouring and mixing through a paint strainer
192219 Wall Mount Gun Holder Protective coating prevents scratches on gravity cups
9008�� Mixing Bench Gun Holder 54-4�50
54-3918
Spray Gun Lube 181001 Spray Gun Lube SSL-10 (Order in quantities of 12)
• Contains no silicone or petroleum distillates
• Compatible with all paint materials
54-4350paint Strainers
Order no. pkg. Model no. description Qty.
901441 White 5 81-82 Fine Mesh
901442 Blue 5 81-8� Medium Mesh
90144� Red 5 81-84 Coarse Mesh
ACCeSSORieS • �5
fluid strainers
Hgs fluid regulatorOrder No.1�0090Model No.HGS-5242
gun fluid TubeOrder No.180042Model No.JGA-444
Strainers Max. Order no. Working Model no. Application description pressure
190181 Gravity Fluid Strainer KGp-5-K5
900006 Suction Strainer 149-278
240129 Pressure Fluid Strainer 250 PSI pLH-MF-6-100
2401�1 Pressure Screen-100 Mesh 250 PSI pLH-MFC-100
18007� Pressure Fluid Strainer 300 PSI vS-5�2
191925 Pressure Screen-100 Mesh vS-58-K10
VS-532PLH-MF-6-100
KGP-5-K5
�6 • ACCeSSORieS
Tank liners
tank Liners 901775 tank Liner pt-78-K10
901776 tank Liner pt-78-K60
19214� tank Liner pt-52 (order quantity 10)
19215� tank Liner pt-52-K60
191696 tank Liner ptL-406-K20
192244 tank Liner ptL-408-K20
PT-78-K10 PT-78-K60
PTL-408-K20
pressure tank and Cup Series
8�B, 8�C 8�G-500 2 Qt. Cup
Steadi-Grip8�-5600 8�-15600
8�-5500 8�-15500 8�-5400
X
X
X
X
X
X
X
X
DeVilbiss PT-52 series tank liners also fit Binks 83B and 83C tank seriesDeVilbiss PTL-406 series tank liners also fit Binks 83G-500 tank seriesBinks PT-78 series tank liners also fit DeVilbiss PT, QMGT-5200 and QMST-5200 tank seriesBinks PTL-408 series tank liners also fit DeVilbiss QMGT-5500 and QMST-5500 tank series
tank Liner Selection Chart
tank LinersFits
tank SizeCase Qty.
PT-52 2.7 gal. 10
PT-52-K60 2.7 gal. 60
PTL-406-K20 9.8 gal. 20
PTL-410-K8 11.8 gal. 8
PT-78-K10 2.7 gal 10
PT-78-K60 2.7 gal. 60
PTL-408-K20 9.8 gal. 20
80-356 2 qt. 12
83-2878 2 gal. 12
6-228-60 2 gal. 60
6-238-60 2 gal. 60
6-239 5 gal. 24
pressure tank SeriesAll pt
Series tanks QMGt-5200 QMSt-5200
QMGt-5500 QMSt-5500
QMGt-51000 QMSt-51000
X X
X X
X
X
Bink
sd
evilb
iss
PT-52PT-52-K60 80-356
pARtS BReAKdOWn • �7
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-194
pLuStM High efficiency Gravity Feed Spray Gun
ind. Ref. parts no. Order no. Model no. description Required
1 — — #410 Air Cap 1 2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1 3 192042 GTI-3 Air Cap Retaining Ring 1 4 192174 AV-440-410 #410 Air Cap and Retaining Ring 1 5 See Chart 1 See Chart 1 Fluid Tip 1 •6 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 7 192178 GTI-425 Baffle Assembly 1 •8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut 1 10 192050 GTI-404 Spreader Valve 1 11 192054 GTI-413 Fluid Needle 1 •12 190161 JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) 2 13 — — Body Bushing 1 •14 — — Fluid Needle Spring 1 •15 — — Spring Pad 1 16 190894 MBD-19-K10 Spring and Pad (Kit of 10) 1 17 192043 GTI-414 Needle Adjusting Screw 1 18 192139 KK-5059 Bushing, Spring, Pad and Knob Kit 1 •19 — — Air Valve Spring 1 •20 — — Air Valve 1 21 — — Air Valve Body 1 •22 — — U Cup Seal 1 •23 — — Washer 1 •24 — — Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 26 190281 P-MB-51 Air Inlet Nipple 1/4" NPS(M) 1 27 — — Trigger Stud Screw 1 28 — — Trigger Stud 1 29 190889 JGS-478 Stud and Screw Kit 1 30 — — Trigger 1 31 191943 JGS-477-1 Trigger Stud, Screw Kit 1 •32 192151 KGP-13-K5 Cup Gasket (Kit of 5) 1 •33 — — Retaining Clip 1 •34 — — Seal 1 •35 — — Pin 1 36 192229 GTI-428-K5 Clip, Seal & Pin Kit (5 Each) 1 37 192219 — Gun Holder, Coated 1 38 192228 GTI-415 Air Adjusting Valve (Optional) 1
110264 (GFG-670)
•nOte: Gun Repair Kit 192227 (KK-5058-2)Contains:
Ref. no. description Qty. 6 Baffle Seal 1 8 Packing 1 12 Gasket Kit 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Cup Gasket 1 33 Retaining Clip 1 34 Seal 1 35 Pin 1
Setup information by paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed.
Chart 1 Fluid tip Fluid tip tip Size i.d. Order no. Model no. in. mm 192215 AV-213-10 .039 1.0 192168 AV-213-12 .047 1.2 192169 AV-213-13 .051 1.3 192170 AV-213-14 .055 1.4 192172 AV-213-16 .063 1.6 192173 AV-213-18 .070 1.8
nOte: See page 44 for GFC-502 Cup parts breakdown.
1715
14
1312
16
1810
32
26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft.lbs.)Use medium strength thread sealant (i.e. Loctite 242 Blue or equal) on threads.
11
3
1
2 5
67
4
Fluid Tip (Torque to 15-20 ft.lbs.)
89
20
252423
2221
1912
(See DETAIL #8)
2728
29
30
31
37
38
33 34 35
36
(Optional)
detAiL #83-Piece Needle Packing Assembly
�8 • pARtS BReAKdOWn
Refer to Service Bulletin: SB-2-168 Customer Service1-800-445-3988
Gti® Millennium HvLp Gravity Feed Spray Gun
Chart 1 Fluid tip Fluid tip tip Size i.d. Order no. Model no. in. mm 192124 GTI-213-12 .047 1.2 192134 GTI-213-13 .051 1.3 192044 GTI-213-14 .055 1.4 192135 GTI-213-15 .059 1.5 192045 GTI-213-16 .063 1.6 192046 GTI-213-18 .070 1.8 192047 GTI-213-20 .079 2.0 192132 GTI-213-22 .086 2.2
Ref. ind. parts no. Order no. Model no. description Required
1 — — Air Cap 1 2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1 3 192042 GTI-3 Air Cap Retaining Ring 1 4 192136 GTI-407-2000 Air Cap (#2000) and Retaining Ring 1 5 See Chart 1 See Chart 1 Fluid Tip 1 •6 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 7 192178 GTI-425 Baffle Assembly 1 •8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut 1 10 192050 GTI-404 Spreader Valve 1 11 192054 GTI-413 Fluid Needle 1 •12 190161 JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) 2 13 — — Body Bushing 1 •14 — — Fluid Needle Spring 1 •15 — — Spring Pad 1 16 190894 MBD-19-K10 Spring and Pad (Kit of 10) 1 17 192043 GTI-414 Needle Adjusting Screw 1 18 192139 KK-5059 Bushing, Spring, Pad and Knob Kit 1 •19 — — Air Valve Spring 1 •20 — — Air Valve 1 21 — — Air Valve Body 1 •22 — — U Cup Seal 1 •23 — — Washer 1 •24 — — Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 26 190281 P-MB-51 Air Inlet Nipple 1/4" NPS(M) 1 27 — — Trigger Stud Screw 1 28 — — Trigger Stud 1 29 190889 JGS-478 Stud and Screw Kit 1 30 — — Trigger 1 31 191943 JGS-477-1 Trigger Stud, Screw Kit 1 •32 192151 KGP-13-K5 Cup Gasket (Kit of 5) 1 •33 — — Retaining Clip 1 •34 — — Seal 1 •35 — — Pin 1 36 192229 GTI-428-K5 Clip, Seal & Pin Kit (5 Each) 1 37 192219 — Gun Holder, Coated 1 38 192140 KK-5060 Air Cap Cleaning Kit 1
• A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun repair and should be kept on hand for service convenience.
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
170156 (Gti-620G) HvLp Gravity Feed
•nOte: Gun Repair Kit 192227 (KK-5058-2)Contains:
Ref. no. description Qty. 6 Baffle Seal 1 8 Packing 1 12 Gasket Kit 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Cup Gasket 1 33 Retaining Clip 1 34 Seal 1 35 Pin 1
Setup information by paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed.
nOte: See page 44 for GFC-502 Cup parts breakdown.
detAiL #83-Piece Needle Packing Assembly
1715
14
13
12
16
18 10
32
26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft.lbs.)Use medium strength thread sealant (i.e. Loctite 242 Blue or equal) on threads.
2728
29
30
31
11
31
2
5
7
4
Fluid Tip (Torque to
15-20 ft.lbs.)
89
20
2524
2322
21
1912
(See DETAIL #8)1921�7 (Gti-50��-2000)
Air Cap test Kit
Center Air Port
Fan Air Port
5
4
192140 (KK-5060)Air Cap Cleaning KitConsists of: 2 brushes & 1 wirepick. Helps keep air cap clean and performing properly.
38
6
37
33 34 35
36
pARtS BReAKdOWn • �9
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-200
ind. Ref. Order parts no. no. Model no. description Req’d.
1 — — Primer Air Cap 1 2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1 3 192042 GTI-3 Air Cap Retaining Ring 1 4 192187 PRI-407-101 Primer Air Cap and Retaining Ring 1 5 See Chart 1 Fluid Tip 1 •6 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 7 192178 GTI-425 Baffle Assembly 1 •8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut 1 10 192050 GTI-404 Spreader Valve 1 11 192054 GTI-413 Fluid Needle 1 •12 190161 JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) 2 13 — — Body Bushing 1 •14 — — Fluid Needle Spring 1 •15 — — Spring Pad 1 16 190894 MBD-19-K10 Spring and Pad (Kit of 10) 1 17 192043 GTI-414 Needle Adjusting Screw 1 18 192139 KK-5059 Bushing, Spring, Pad and Knob Kit 1 •19 — — Air Valve Spring 1 •20 — — Air Valve 1 21 — — Air Valve Body 1 •22 — — U Cup Seal 1 •23 — — Washer 1 •24 — — Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 26 190287 P-MB-51 Air Inlet Nipple1/4" NPS(M) 1 27 — — Trigger Stud Screw 1 28 — — Trigger Stud 1 29 190889 JGS-478 Stud and Screw Kit 1 30 — — Trigger 1 31 191943 JGS-477-1 Trigger, Stud, Screw Kit 1 •32 190181 KGP-13-K5 Fluid Cup Gasket (Kit of 5) 1 •33 — — Retaining Clip 1 •34 — — Seal 1 •35 — — Pin 1 36 192229 GTI-428-K5 Clip, Seal & Pin Kit (5 Each) 1 37 192219 — Gun Holder, Coated (Optional) 1
• 192227 (KK-5058-2) Gun Repair Kit includes a quantity of necessary parts.
Suffixes: -K5, -K10 designate kits of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
Chart 1 Fluid tip Fluid tip tip Size i.d. Order no. Model no. in. mm 192124 GTI-213-12 .047 1.2 192134 GTI-213-13 .051 1.3 192044 GTI-213-14 .055 1.4 192135 GTI-213-15 .059 1.5 192045 GTI-213-16 .063 1.6 192046 GTI-213-18 .070 1.8 192047 GTI-213-20 .079 2.0 192132 GTI-213-22 .086 2.2
•nOte: Gun Repair Kit 192227 (KK-5058-2)Contains:
Ref. no. description Qty. 6 Baffle Seal 1 8 Packing 1 12 Gasket Kit 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Cup Gasket 1 33 Retaining Clip 1 34 Seal 1 35 Pin 1
192186 (pRi-50��-101)Air Cap test Kit
Center Air Port
Fan Air Port
5
4
nOte: See page 44 for GFC-502 Cup parts breakdown.
8(See Detail #8)
(Optional)
9
detAiL #83-Piece Needle
Packing Assembly
30
29
31
28
27
24
2221
20
1912
2325
3
1
42
5
7
3211
1213
14
15
171618
26*
Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft.lbs.) * Use medium strength
thread sealant (i.e. Loctite 242) on threads.* Fluid Tip
(Torque to 15-20 ft.lbs.)
637
10
33 34 35
36170166 (pRi-601G-14), 170167 (pRi-601G-18)
pRi® HvLpGravity Feed primer Spray Gun
40 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-511
Chart 1 Fluid tip Fluid tip Fluid needle Fluid needle tip Size i.d. Order no. Model no. Order no. Model no. in. mm 192193 SRI-2-08-K 192204 SRI-37 .031 0.8 192194 SRI-2-10-K 192195 SRI-3 .039 1.0 802151 SRI-2-12-K 192195 SRI-3 .047 1.2
• nOte: Gun Repair 192211 (SRi-426)Contains:
Ref. no. description Qty. 3 Air Cap Seal 1 5 Separator 1 8 Seal 2 9 Needle Packing 1 11 Needle Spring 1 14 Air Valve Spring 1 16 Air Valve Seal 1 25 Wrench 1
SRi HvLpGravity Feed Spot Repair Gun170178 (SRi-6�0G-08)170177 (SRi-6�0G-10)802150 (SRi-6�1G-10)
*Lids – 4 ea. Red, Yellow & Green
Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
192�20 (SRi-50��-215)Air Cap test Kits
Center Air Port
Fan Air Port
26
20
Fluid Tip (Torque to 6-7 ft.lbs.)
Air Inlet Nipple(Torque to 15 ft.lbs.)
21
22 23 24
8
7
611
10
12
4
1
3
2
5
9
14
15
8
19
1816
17
13
25
27
nOte: For regulatory compliance and best spray performance, the air cap, spreader valve, and air inlet parts are not interchangeable.
ind. Ref. Order parts no. no. Model no. description Req’d.
1 192318 SRI-407-215 Air Cap/Retaining Ring-HVLP 1 2 — — Retaining Ring 1 •3 192203 SRI-35-K5 Air Cap Seal Kit (5) 1 4 — See Chart 1 Fluid Tip & Seal Kit 1 •5 192196 SRI-6-K5 Separator Kit (5) 1 6 192319 SRI-415 Spreader Valve Assembly 1 7 192199 SRI-17-K Body Bushing Kit 1 •8 — — Seal 2 •9 192209 SRI-411-K3 Needle Packing Kit 1 (3 Packings & 1 Nut) 10 — See Chart 1 Fluid Needle 1 •11 — — Needle Spring 1 12 192201 SRI-19-K2 Needle Adjusting Knob Kit (2) 1 13 192207 SRI-404-K Air Valve Assembly 1 •14 — — Air Valve Spring 1 15 — — Air Valve Stem Assembly 1 •16 — — Air Valve Seal 1 17 — — Air Valve Body 1 18 192197 SRI-9 Trigger (SRI) 1 19 192210 SRI-412 Trigger Stud & Screw Kit 1 20 192206 SRI-402 Air Control Valve 1 21 192317 SRI-40 Air Inlet Adapter 1 *22 192191 SRI-478-K12 Disposable Cup & Lid Kit (12) 1 23 54-4458 54-4458 Cup & Lid Kit (Alum. – 1 ea.) 1 24 54-4539 54-4539 Lid Kit (Kit of 3 for Alum. Cup) 1 •25 — — Wrench (SRi) 1 26 192190 SRI-51-K12 Funnel Kit (12) 1 27 192219 — Gun Holder, Coated 1
pARtS BReAKdOWn • 41
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-362
JGA® HvLp Gravity Feed Spray Gun
Chart 1 Fluid tip Fluid tip tip Size i.d. Order no. Model no. in. mm 192124 GTI-213-12 .047 1.2 192134 GTI-213-13 .051 1.3 192044 GTI-213-14 .055 1.4 192135 GTI-213-15 .059 1.5 192045 GTI-213-16 .063 1.6 192046 GTI-213-18 .070 1.8 192047 GTI-213-20 .079 2.0 192132 GTI-213-22 .086 2.2
Ref. ind. parts no. Order no. Model no. description Required
1 — — Air Cap 1 2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1 3 192042 GTI-3 Air Cap Retaining Ring 1 4 192308 AV-440-350 Air Cap and Retaining Ring 1 5 See Chart 1 See Chart 1 Fluid Tip 1 6 192178 GTI-425 Baffle Assembly 1 •7 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 •8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut (Kit of 10) 1 10 192050 GTI-404 Spreader Valve 1 11 192054 GTI-413 Fluid Needle 1 •12 190161 JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) 2 13 — — Body Bushing 1 •14 — — Fluid Needle Spring 1 •15 — — Spring Pad 1 16 190894 MBD-19-K10 Spring and Pad (Kit of 10) 1 17 192043 GTI-414 Needle Adjusting Screw 1 18 192139 KK-5059 Bushing, Spring, Pad and Knob Kit 1 •19 — — Air Valve Spring 1 •20 — — Air Valve 1 21 — — Air Valve Body 1 •22 — — U Cup Seal 1 •23 — — Washer 1 •24 — — Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 26 190281 P-MB-51 Air Inlet Nipple 1/4" NPS(M) 1 27 — — Trigger Stud Screw 1 28 — — Trigger Stud 1 29 190889 JGS-478 Stud and Screw Kit 1 30 — — Trigger 1 31 191943 JGS-477-1 Trigger, Stud, Screw Kit 1 •32 192151 KGP-13-K5 Cup Gasket (Blue) (Kit of 5) 1 •33 — — Retaining Clip 1 •34 — — Seal 1 •35 — — Pin 1 36 192229 GTI-428-K5 Clip, Seal & Pin Kit (5 Each) 1 37 192219 — Gun Holder, Coated 1
• A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun repair and should be kept on hand for service convenience.
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
110269 (JGA-6�5G-14)
•nOte: Gun Repair Kit 192227 (KK-5058-2)Contains:
Ref. no. description Qty. 7 Baffle Seal 1 8 Packing 1 12 Gasket 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Cup Gasket 1 33 Retaining Clip 1 34 Seal 1 35 Pin 1
nOte: See page 44 for GFC-502 Cup parts breakdown.
detAiL #83-Piece Needle Packing Assembly
1715
14
13
12
16
18 10
32
*26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft.lbs.)Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
28
27
29
30
31
11
31
25
6
4
Fluid Tip (Torque to
15-20 ft.lbs.)
89
20
2524
2322
21
1912
(See DETAIL #8)
192�09 (Av-50��-�50)Air Cap test Kit
Center Air Port
Fan Air Port
5
4
7
37
33 34 35
36
42 • pARtS BReAKdOWn
Refer to Part Sheet: SBBI-2-181 Customer Service1-800-445-3988
Model M1-G HvLp Gravity Feed Spray Gun
Order Model parts no. no. no. description Req’d
1 900636 54-3531 Retaining Ring 1 2 See Chart 1 See Chart 1 Air Nozzle 1 3 See Chart 2† See Chart 2† Fluid Nozzle 1 4 900848† 54-4368† Head Insert 1 5 900850▲ 54-4369-5▲ Head Insert Seal Ring (Kit of 5) 1 6 ● ● Trigger Stud 1 7 ● ● Trigger Screw 1 8 900843† 54-4364 † Side Port Control Assembly 1 9 ▲ ▲ Retaining Ring 1 10 ▲ ▲ O-Ring 1 11 ▲★ ▲★ O-Ring 2 12 ★ ★ Seal Retainer 2 13 ▲❋ ▲❋ Spring, Yellow 1 14 900623▲ 54-3512 ▲ Spindle Assembly 1 15 ▲❋ ▲❋ Spring, Blue 2 16 900640† 54-3541† Housing 1 17 900858 54-4382 ABSS Needle 1 18 900659 54-3606 Material Valve Control Knob 1 19 900990† 54-768† Air Connection 1 20 900841 54-4360 Trigger 1 21 900851▲ 54-4370▲ Seal Cartridge Assembly 1 22 ● ● Valve Spindle Cap 1 23 192151▲ KGP-13-K5▲ Cup Gasket (Kit of 5) 1 24 900712 54-3918 Wrench (Optional) 1 25 192219 192219 Gun Holder, Coated 1
Chart 1 includes Air nozzle Ring Order no.
92P NO 900371 (46-9505)
93P NO 900361 (46-9300)
Chart 2 Fluid Order i.d. Size nozzle no. in. MM
92 900311 (45-9200) .046 1.2
93 900313 (45-9300) .052 1.3
94 900314 (45-9400) .055 1.4
97 900321 (45-9700) .070 1.8
●Screw, Stud & Cap Kit 900925 (54-522�)
no. description Qty.
6 Trigger Stud 1 7 Trigger Screw 1 22 Valve Spindle Cap 1
†torquing information
no. description torque
3 Fluid Nozzle 10-12 Ft. Lb. 4 Head Insert 20-23 Ft. Lb. 8 Side Port 4-6 Ft. Lb. 16 Housing 15-17 Ft. Lb. 19 Air Connection 15-17 Ft. Lb.
★O-Ring & Retainer Kit 900926 (54-5224)
no. description Qty.
11 O-Ring 2 12 Seal Retainer 2
❋Spring Kit 900927 (54-5225)
no. description Qty.
13 Spring, Yellow 1 15 Spring, Blue 2
Ref. no. description Qty. 5 Seal 1 9 Retaining Ring 1 10 O-Ring 1 11 O-Ring 2 13 Spring, Yellow 1
Ref. no. description Qty. 14 Spindle 1 15 Spring, Blue 2 21 Seal Cartridge 1 23 Cup Gasket 1
▲nOte: Gun Repair Kit 900847 (54-4�67-1) Contains:
nOte: See page 44 for GFC-502 Cup parts breakdown.
OptiOnAL TEST AIR NOZZLE
& GAUGE900838 (54-4356)
(93P air nozzle)
25
22
2021
54
23
1
6 23
7 1512
1116
17
1815
1112
1314
9
108
24 (Optional)
19
Must be replaced whenever #4 is
removed
(See Chart 1)
(See Chart 2)
901210 (6924-0000-0)
pARtS BReAKdOWn • 4�
Customer Service1-800-445-3988
FinishLine™ � Gravity Feed Spray Gun611106 (FLG-64�), 611110 (FLG-65�G-1�), 611109 (FLG-651G-1�), 611112 (FLG-65�-15) 802099 (FLG-645)
Ref. no. 5 Fluid Fluid tip & Seal Kit tip Order no. Model no. Size
690032 FLG-302-13K 1.3 690018 FLG-302-15K 1.5 690033 FLG-302-18K 1.8 690019 FLG-302-22K 2.2
Chart 2Chart 1 Ref. no. 2 Air Cap Order no. Model no. Application
690000 FLG-1-1 Conventional 690001 FLG-1-3 HVLP
•nOte: Repair Kit 6900�1 (FLG-488) Contains:
Ref. no. description Qty. 4 Fluid Tip Seal 1 9 Seal 1 13 Needle Spring 1 15 Air Valve 1 16 Air Valve Spring 1 20 Trigger Screw 1 22 Trigger Stud 1 24 Needle Packing 1
nOte: See page 44 for GFC-502 Cup parts breakdown.
519210 (FLG-46�)Air Cap test KitFor HvLp Gun
Center Air Port
Fan Air Port
32
27
Ref. Order ind. parts no. no. Model no. description Required
1 690017 FLG-301 Retaining Ring 1 2 See Chart 1 See Chart 1 Air Cap 1 3 — — Fluid Tip 1 •4 690020 FLG-304-K5 Fluid Tip Seal (Kit of 5) 1 5 See Chart 2 See Chart 2 Fluid Tip & Seal Kit 1 6 690021 FLG-305 Baffle 1 7 192151 KGP-13-K5 Cup Gasket Kit (Kit of 5) 1 8 690022 FLG-308 Spreader Adjustment Valve 1 •9 — — Seal 1 10 — — Bushing 1 11 690027 FLG-483 Seal, Bushing, Spring & Knob Kit 1 12 690023 FLG-311 Fluid Needle 1 •13 — — Needle Spring 1 14 — — Needle Adjusting Knob 1 •15 — — Air Valve 1 •16 — — Air Valve Spring 1 17 — — Air Valve Cap 1 18 690030 FLG-487 Air Valve Kit 1 19 690026 FLG-322 Air Inlet Fitting 1 •20 — — Trigger Screw 1 21 — — Trigger 1 •22 — — Trigger Stud 1 23 690029 FLG-485 Trigger, Stud & Screw Kit 1 •24 — — Needle Packing 1 25 — — Needle Packing Nut 1 26 690028 FLG-484 Needle Packing (3) and Nut (1) Kit 1 27 192219 — Gun Holder, Coated 1
• A quantity of necessary parts is included in Repair Kit 690031 (FLG-488) for complete gun repair and should be kept on hand for service convenience.
2
3
54
6
7
812
13
1716
15
18
25
26
2322
2120 19
24
11
14
1110
9
Fluid tip(Torque to
15-20 ft-lbs.)
Air inlet Fitting 1/4˝ npS(M)(Torque to 15 ft-lbs.)
Use medium strength thread sealant (i.e. Devcon #2242 Blue,
or equal) on threads.
1
Refer to Service Bulletin: SB-2-609
44 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletins: SB-4-043 (GFC-502), SB-4-261 (GFC-501), and Refer to Part Sheets: 77-2739 (81-381), 77-2719 (54-4458)
120175 (GFC-502)Gravity Feed Cup/Aluminum
Gravity Cups & Cup Liners190252 (GFC-501)Gravity Feed Cup/Acetal
Ref. Order ind. parts no. no. Model no. description Required
1 190252 GFC-501 Cup Assembly, 20 oz. Acetal 2 190225 GFC-402 Cup Lid Assembly 1 3 190181 KGP-5-K5 Filter (Kit of 5) 1 *4 190731 KGP-12-K5 Cup Gasket (White) (Kit of 5) For GFG/GFHV 1 •4A 192151 KGP-13-K5 Cup Gasket (Blue) (Kit of 5) 1 ◊+5 190966 OMX-70-K48 Disposable Liner Kit (Kit of 48) 1
Included in GFC-402 Cup Lid Assembly* For GFG/GFHV guns (White)• For GTI, FLG, M1-G, PRI and GFG Plus (Blue)+ Kit includes 1 piercing tool, necessary liners and drain bushings.◊ Adapter Part No. GFC-405 Allows OMX-70 liner to be used with Sata, Binks, Sharpe, Accuspray,
Iwata and DeVilbiss Plastic Gravity Cups. No adapter required for GFC-502 cup.
Ref. Order ind. parts no. no. Model no. description Required
1 120175 GFC-502 Aluminum Gravity Feed Cup (1 Liter) 2 190944 GFC-404-K2 Disposable Lid Kit (Kit of 2) 1 3 190181 KGP-5-K5 Filter Kit (Kit of 5) 1 *4 190731 KGP-12-K5 Cup Gasket (White) (Kit of 5) For GFG/GFHV 1 •4A 192151 KGP-13-K5 Cup Gasket (Blue) (Kit of 5) For GTi and Finishline 1 ◊+5 190966 OMX-70-K48 Disposable Liner Kit (Kit of 48) 1
* For GFG/GFHV guns (White)• For GTI, FLG, M1-G, PRI and GFG Plus (Blue)+ Kit includes 1 piercing tool, necessary liners and drain bushings.◊ Adapter Part No. GFC-405 Allows OMX-70 liner to be used with Sata, Binks, Sharpe, Accuspray,
Iwata and DeVilbiss Plastic Gravity Cups. No adapter required for GFC-502 cup.
900875 (54-4458)4 oz. Aluminum Cup
9014�0 (81-�81)8 oz. Aluminum Cup
192191 (SRi-478-K12)4 oz. disposable nylon Cup & Lid Kit
1
2 2
1
4 or 4A
3
2
1
5
5
3
4 or4A
1
2
Piercing ToolBushing
Liner
Piercing ToolBushing
Liner
Gravity Cup detailDrain Hole
Cup Fitting
Filter
Gun Body
Cups include one E-Z Liner gravity cup liner installed, plus liners and bushings, and one insertion tool. Use of E-Z Liners saves cleanup time and solvent.
Order OMX-70-K48 (190966), kit of 48 liners, and bushings, plus insertion tool.
Ref. Order Model ind. parts no. no. no. description Required
1 900875 54-4458 Gravity Feed Cup Assembly (4 oz.) 1 2 900902 54-4539 4 Ounce Cup Lid Assembly (Kit of 3) 1
Ref. Order Model ind. parts no. no. no. description Required
1 901430 81-381 Gravity Feed Cup Assembly (8 oz.) 1 2 900787 54-4251 Cup Cover Kit 1
Contains 12 Cups and 12 Lids (4 ea. Red, yellow & Green)
pARtS BReAKdOWn • 45
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-475
pLuStM High efficiencypressure Feed110266 (JGA-570-10)110272 (pLuS-514p-12)
Suction Feed110265 (JGA-670)
Ref. Order ind. parts no. no. Model no. description Required
1 — — Air Cap 1 2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1 3 192042 GTI-3 Air Cap Retaining Ring 1 4 — — #410 Air Cap and Retaining Ring 1 5 See Chart 2 or 3 Fluid Tip 1 •6 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 7 192178 GTI-425 Baffle Assembly 1 •8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut 1 10 192051 GTI-405 Spreader Valve 1 11 See Chart 2 or 3 Fluid Needle 1 •12 190161 JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) 2 13 — — Body Bushing 1 •14 — — Fluid Needle Spring 1 •15 — — Spring Pad 1 16 190894 MBD-19-K10 Spring and Pad (Kit of 10) 1 17 192043 GTI-414 Needle Adjusting Screw 1 18 192139 KK-5059 Bushing, Spring, Pad and Knob Kit 1 •19 — — Air Valve Spring 1 •20 — — Air Valve 1 21 — — Air Valve Body 1 •22 — — U Cup Seal 1 •23 — — Washer 1 •24 — — Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 26 190287 P-MB-51 Air Inlet Nipple 1/4" NPS(M) 1 27 — — Trigger Stud Screw 1 28 — — Trigger Stud 1 29 190889 JGS-478 Stud and Screw Kit 1 30 — — Trigger 1 31 191943 JGS-477-1 Trigger Stud, Screw Kit 1 •32 — — Fluid Inlet Gasket (Teflon) 1 33 — — Locknut 1 34 — — Fluid Inlet Adapter 1 35 190888 JGA-4042 Fluid Inlet, Gasket, Nut Kit 1 •36 — — Retaining Clip 1 •37 — — Seal 1 •38 — — Pin 1 39 192229 GTI-428-K5 Clip, Seal & Pin (Kit of 5 Each) 1 40 190828 JGA-132 Plug 1 41 192228 GTI-415 Air Adjusting Valve (Optional) 1
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
Chart 2 (Suction) Fluid Fluid needle needle Order no. Model no. 192054 GTI-413 Fluid tip Fluid tip tip Size i.d. Order no. Model no. in. mm 192215 AV-213-10 NR NR 192168 AV-213-12 NR NR 192170 AV-213-14 .055 1.4 192172 AV-213-16 .063 1.6 192173 AV-213-18 .070 1.8
NR = Not Recommended
Chart � (pressure) Fluid Fluid needle needle Order no. Model no. 192311 GTI-449-12 Fluid tip Fluid tip tip Size i.d. Order no. Model no. in. mm 192215 AV-213-10 .039 1.0 192168 AV-213-12 .047 1.2 192170 AV-213-14 .055 1.4 192172 AV-213-16 NR NR 192173 AV-213-18 NR NR
NR = Not Recommended•nOte: Gun Repair Kit 192227
(KK-5058-2) Contains:
Ref. no. description Qty. 6 Baffle Seal 1 8 Packing 1 12 Gasket Kit 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Cup Gasket 1 36 Retaining Clip 1 37 Seal 1 38 Pin 1
Setup information by paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed.
nOte: See page 52 for tGC-545 Suction Feed Cup parts breakdown.
3
2
1
4
41(Optional)
2827 29
30
31
Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft. lbs.)
*Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
26*
10
36 37 38
39
1213
1415
17
16
18
40
11
Fluid Tip (Torque to 15-
20 ft. lbs.)
5
67
8(See Detail)
9
24 23 2221
2019 12
25 Fluid Inlet Nipple 3/8" NPS(M)
(Torque to 20-25 ft.
34*
3332
35
Chart 1 (Suction/pressure) no. on Air Cap Air Cap Order no. Air Cap Model no. type of delivery 410 192174 AV-440-410 Suction or Pressure 414 192312 AV-440-414 Pressure
detAiL #83-Piece Needle Packing Assembly
46 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-473 or SB-2-199
Gti® Millennium HvLppressure/Suction Feed
detAiL #83-Piece Needle Packing Assembly
nOte: See page 52 for tGC-545 Suction Cup parts breakdown.
1921�7 (Gti-50��-2000) #2000 Cap
191574 (KK-50��-46Mp)#46Mp Cap
Air Cap test Kit
170159 (Gti-520p-11), 170165 (Gti-546p-14), 170161 (Gti-620S)
• 192227 (KK-5058-2) Gun Repair Kit includes a quantity of necessary parts.+ Use medium strength thread sealant (i.e. Devcon #2242 Blue or equal) on threads.Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
Ref. ind. parts no. Order no. Model no. description Required
1 — — Air Cap 1 2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1 3 192042 GTI-3 Air Cap Retaining Ring 1 4 See Chart 1 See Chart 1 Air Cap and Retaining Ring 1 5 See Chart 2 or 3 See Chart 2 or 3 Fluid Tip 1 • 6 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 7 See Chart 1 See Chart 1 Baffle Assembly 1 • 8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut 1 10 192051 GTI-405 Spreader Valve 1 11 See Chart 2 or 3 See Chart 2 or 3 Fluid Needle 1 •12 190161 JGS-72-K10 Gasket Kit (Teflon) (Kit of 10) 2 13 — — Body Bushing 1 •14 — — Fluid Needle Spring 1 •15 — — Spring Pad 1 16 190894 MBD-19-K10 Spring and Pad (Kit of 10) 1 17 192043 GTI-414 Needle Adjusting Screw 1 18 192139 KK-5059 Bushing, Spring, Pad & Knob Kit 1 •19 — — Air Valve Spring 1 •20 — — Air Valve 1 21 — — Air Valve Body 1 •22 — — U Cup Seal 1 •23 — — Washer 1 •24 — — Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 +26 190287 P-MB-51 Air Inlet Nipple 1/4" NPS(M) 1 27 — — Trigger Stud Screw 1 28 — — Trigger Stud 1 29 190889 JGS-478 Stud and Screw Kit 1 30 — — Trigger 1 31 191943 JGS-477-1 Trigger Stud, Screw Kit 1 •32 — — Fluid Inlet Gasket (Teflon) 1 33 — — Locknut 1 +34 — — Fluid Inlet Adapter 1 35 190888 JGA-4042 Fluid Inlet, Gasket, Nut Kit 1 •36 — — Retaining Clip 1 •37 — — Seal 1 •38 — — Pin 1 39 192229 GTI-428-K5 Clip, Seal & Pin (Kit of 5 Each) 1 40 192140 KK-5060 Air Cap Cleaning Kit 1
Chart 2 (Suction)Fluid needle Fluid needle Order no. Model no.
192054 GTI-413 Fluid tip Fluid tip tip Size i.d. Order no. Model no. in. mm
192124 GTI-213-12 .047 1.2 192134 GTI-213-13 .051 1.3 192044 GTI-213-14 .055 1.4 192135 GTI-213-15 .059 1.5 192045 GTI-213-16 .063 1.6 192046 GTI-213-18 .070 1.8 192047 GTI-213-20 .079 2.0 192132 GTI-213-22 .086 2.2
•nOte: Gun Repair Kit 192227 (KK-5058-2) Contains:Ref. no. description Qty. 6 Baffle Seal 1 8 Packing 1 12 Gasket Kit 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Cup Gasket 1 36 Retaining Clip 1 37 Seal 1 38 Pin 1
Chart � (pressure) Fluid tip and needle tip Size i.d. Order no. Model no. in. mm 191517 JGA-4045-FF .055 1.4 191518 JGA-4045-FX .043 1.1
Fluid tip and needle Reference
if this no. if this no. Matched Fluid is on needle, is on tip, tip and needle order order Assembly
JGA-402-FF AV-2120-FF JGA-4045-FF JGA-402-FX AV-2120-FX JGA-4045-FX
Chart 1 (Air Cap and Baffle Combinations) no. Stamped on parts Set CFM@ Cap pressure Air Cap Ref. no. 4 Ref. no. 7 part no. Baffle Air Cap Baffle Assy. 2 pSi 4 pSi 6 pSi 8 pSi 10 pSi
2000 (Not Stamped) GTI-407-2000 GTI-425 7.3 10.4 12.8 14.7 16.5
46MP 46 GTI-407-46MP *JGPV-401-46-50 8.5 13.0 16.5 19.8 22.5
nOte: Baffle Seal NOT used with GTI-546P gun (46MP air cap).
26* Air Inlet Nipple 1/4″ NPS(M) (Torque to 15 ft. lbs.)
* Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
Fluid Inlet Nipple, 3/8˝ NPS(M) (Torque to
20-25 ft. lbs.)
34+
33
32
3530
3128
2729
Fluid Tip (Torque to
15-20 ft.lbs.)
24 2322 21
2019 12
25
32
5
7
14
10
36 37 38
39
11
1213
14 15
171618
8(See
Detail #8)
9
192140 (KK-5060)Air Cap Cleaning KitConsists of: 2 brushes & 1 wirepick. Helps keep air cap clean and performing properly.nOte: Included with GTI-620S and GTI-520P models only.
40
6
pARtS BReAKdOWn • 47
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-259
JGA® pressure/Suction Feed
• A quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for complete gun repair and should be kept on hand for service convenience.
Suffixes: -K5 designates kit of multiple parts.Example: JGA-4035-K5 is a kit of 5 packings.
nOte: See page 52 for tGC-545 Suction Feed Cup parts breakdown.
CHARt 2 – FLuid tipS
Fluid tip Fluid tip tip Size i.d. type of Fluid Order no. Model no. (in.) (mm) delivery
192215 AV-213-10 .039 1.0 Pressure Feed 192168 AV-213-12 .047 1.2 Pressure Feed 192170 AV-213-14 .055 1.4 Pressure Feed 192172 AV-213-16 .063 1.6 Suction Feed 192173 AV-213-18 .070 1.8 Suction Feed
AV-213-10OR
AV-213-12
AV-213-14192311
GTI-449-12PRESSURE192066
AV-440-777777
AV-213-12192311GTI-449-12PRESSURE
192310AV-440-765
765
AV-213-16OR
AV-213-18
192311GTI-449-12
192054GTI-413
SUCTIONOR
PRESSURE
199000AV-440-90009000
AV-213-16OR
AV-213-18
192054GTI-413SUCTION
190230MB-4039-8080
pressure FeedSuction Feed
Fluid tips used
(Ref. no. 5)
Fluid needle (Ref. no. 11)
Fluid tips used
(Ref. no. 5)
Fluid needle (Ref. no. 11)
type of Fluid
delivery
Air Cap With Ring (Ref.
no. 4)
no. onAir Cap
Order no.
CHARt 1 – AiR CApS, FLuid tipS, FLuid needLeS & AppLiCAtiOnS
* Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
• nOte: Gun Repair Kit 192227 (KK-5058-2) Contains:
Ref. no. description Qty. 7 Baffle Seal 1 8 Packing 1 12 Gasket (Teflon) 2 14 Fluid Needle Spring 1 15 Spring Pad 1 19 Air Valve Spring 1 20 Air Valve 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 32 Fluid Inlet Gasket 1 36 Retaining Clip 1 37 Seal 1 38 Pin 1
Ref. Order ind. parts no. no. Model no. description Required
1 — — Air Cap 1 2 191972 JGA-156-K10 Spring Clip (Kit of 10) 1 3 192042 GTI-3 Air Cap Retaining Ring 1 4 — See Chart 1 Air Cap & Retaining Ring 1 5 — See Charts 1 & 2 Fluid Tip 1 6 192178 GTI-425 Baffle Assembly 1 • 7 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 • 8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut (Kit of 10) 1 10 192051 GTI-405 Spreader Valve Assembly 1 11 — See Chart 1 Fluid Needle 1 • 12 190161 JGS-72-K10 Gasket (Teflon) (Kit of 10) 2 13 — — Body Bushing 1 • 14 — — Fluid Needle Spring 1 • 15 — — Spring Pad 1 16 190894 MBD-19-K10 Spring & Pad (Kit of 10) 1 17 192043 GTI-414 Needle Adjusting Screw 1 18 192139 KK-5059 Bushing, Spring, Pad & Knob Kit 1 • 19 — — Air Valve Spring 1 • 20 — — Air Valve 1 21 — — Air Valve Body 1 • 22 — — U Cup Seal 1 • 23 — — Washer 1 • 24 — — Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 26 190287 P-MB-51 Air Inlet Nipple 1/4" NPS(M) 1 27 — — Trigger Stud Screw 1 28 — — Trigger Stud 1 29 190889 JGS-478 Stud & Screw Kit (Kit includes 3 Studs & 5 Screws) 1 30 — — Trigger 1 31 191943 JGS-477-1 Trigger, Stud & Screw Kit 1 • 32 — — Fluid Inlet Gasket (Teflon) 1 33 — — Locknut 1 34 — — Fluid Inlet Adapter 1 35 190888 JGA-4042 Fluid Inlet, Gasket & Nut Kit 1 • 36 — — Retaining Clip 1 • 37 — — Seal 1 • 38 — — Pin 1 39 192229 GTI-428-K5 Clip, Seal & Pin Kit (5 Each) 1 40 190828 JGA-132 Plug 1 41 192228 GTI-415 Air Adjusting Valve (Optional) 1
4
Fluid Tip (Torque to
15-20 ft. lbs.)
1112
1314
16
18
15 17
4
31
2
OR5
*26Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft. lbs.)
41(Optional)
40
2827
29
30
31
Fluid Inlet Nipple 3/8" NPS(M)
(Torque to 20-25 ft. lbs.)
32
3533
*3424 23 22 21
25
20 19 12detAiL #83-Piece Needle
Packing Assembly
36 37 38
39
10
(See DETAIL)8 9
7
6
48 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Part Sheet: 77-2316
Model 2001 Conventional Suction Feed Gun901198 (6211-4�07-9)901200 (6211-4�08-8)
■ 901294 (73-165) Allen Wrench for #16 (Optional). ✖ 900487 (54-1372) Heavy Duty Spring (Optional).
❋ Conventional open end or other standard wrenches are not suitable for removing or reinserting the fluid nozzle. Wrench 5-476, available from Binks is recommended.
Order Model parts no. no. no. description Required
1 900990 54-768 Connection 1 2 900455 54-1050 Trigger 1 3 ▲ ▲ Spring 1 4 900474 54-1236 Air Valve Assembly 1 5 ▲ ▲ Valve Stem Assembly 1 6 ▲ ▲ O-Ring 1 7 See 4 See 4 Valve Body 1 8 ▲ ▲ Packing 1 9 901451 82-135-5 Nut (Kit of 5) 1 10A 900986▲ 54-764-5 ▲ Fluid Packing (Standard) (Kit of 5) 1 10B ▲ ▲ Packing-Teflon (Optional) 1 11 901059 56-164 Nut 1 12 Chart 1 Chart 1 Air Nozzle & Ring 1 13 Chart 2 Chart 2 Fluid Nozzle 1 14 900997▲ 54-918-5▲ Gasket 1 15 900599 54-3348 Head 1 16 900938■ 54-710 ■ Screw 1 17 ▲● ▲● Screw 1 18 900522 54-1780 Quick Change Side Port Control (Optional) 1 19 900598 54-3347 Side Port Control 1 20 See 19 ▲ See 19 ▲ Pin 1 21 See 19 See 19 Washer 1 22 See 19 ▲ See 19 ▲ Spring 1 23 See 19 ▲ See 19 ▲ Packing 2 24 See 19 See 19 Washer 2 25 See 19 See 19 Body 1 26 See 19 See 19 Screw 1- 27 900393 47-56500 #565 Needle 1 28 ▲✖ ▲✖ Spring 1 29 ▲ ▲ O-Ring 1
Order Model parts no. no. no. description Required
30 900442 54-1013 Body 1 31 900437 54-1007 Control Screw 1 32 ▲● ▲● Stud 1 33 901455 82-221 Flat Brush 1 901431 5-476 Fluid Nozzle Wrench (Optional)
Chart 1Air nozzle & Ring Order no.
66SD 900345 (46-6020)
66SK 900351 (46-6082)
Chart 2Fluid Order i.d. Sizenozzle no. in. MM
66SS 900285 (45-6601) .070 1.8
●Screw & Stud Kit 9009�0 (54-5228)
no. description Qty.
17 Screw 1 32 Stud 1
4
3
5
6
789
12
13❋
14
1516 ■
17
19 26
252423
222120
24
18
2
1110
1
32 28 ✖
29 3031
27
▲nOte: Gun Repair Kit 901175 (6-229) Contains:
Ref. no. description Qty. 3 Spring 1 5 Valve Stem 1 6 O-Ring 1 8 Packing 1 10A Packing 1 10B Packing-Teflon 1 14 Gasket 1 17 Screw 1 20 Pin 1 22 Spring 1 23 Packing 2 28 Spring 1 29 O-Ring 1 32 Stud 1
33
pARtS BReAKdOWn • 49
Customer Service1-800-445-3988
Refer to Part Sheet: 77-1153
Model 7 Conventional Suction Feed Gun901188 (6100-1808-9), 901189 (6100-1809-2)
Order Model parts no. no. no. description Required
1 See Chart 1 See Chart 1 Air Nozzle & Ring 1 2 See Chart 2 See Chart 2 Fluid Nozzle 1 3 900934 54-707 Head 1 4 900938 54-710 Screw 1 5 ▲● ▲● Trigger Screw 1 6 ▲● ▲● Trigger Stud 1 7 900958 54-730 Stem 1 8 ▲See 17 ▲See 17 Spring 1 9 See 17 See 17 Washer 1 10 ▲ ▲ Packing 1 11 See 17 See 17 Spindle 1 12 ▲See 17 ▲See 17 Gasket 1 13 See 17 See 17 Housing 1 14 See 17 See 17 Knob 1 15 See 17 See 17 Washer 1 16 See 17 See 17 Screw 1 17 900957 54-729 Side Port Control 1 18 ▲ ▲ Gasket 1 19 900942 54-717 Housing 1 20 900380 47-3600 #36 Needle 1 21 See 25 See 25 Screw 1 22 ▲ ▲ Spring 1 23 See 25 See 25 Ring 1 24 See 25 See 25 Body 1 25 900951 54-724 Fluid Control Assembly 1 26 900990 54-768 Connection 1 27 900982 54-753 Trigger 1 28 900482 54-1340 Nut 1 29 ▲900975 ▲54-747-5 Packing (Kit of 5) 1 30 See 32 See 32 Body 1 31 ▲See 32 ▲See 32 Stem 1 32 900483 54-1341 Air Valve Assembly 1 33 ▲ ▲ Spring 1 34 ▲ ▲ Gasket 1
Chart 1Air nozzle & Ring Order no.
36SD (Std) 900337 (46-3027)
36SK (Std) 900339 (46-3050)
▲nOte: Repair Kit 900851 (6-188) Contains:
no. description Qty. 5 Screw 1 6 Stud 1 8 Spring 1 10 Packing 1 12 Gasket 1 18 Gasket 1 22 Spring 1 29 Packing 1 31 Stem 1 33 Spring 1 34 Gasket 1 37 Wiper 2 38 Packing 1
●Stud & Screw Kit 900928 (54-5226)
no. description Qty.
5 Trigger Screw 1 6 Trigger Stud 1
★Sleeve & Retainer Kit 900929 (54-5227)
no. description Qty.
35 Sleeve 1 36 Retainer 1
Chart 2Fluid Order i.d. Sizenozzle no. in. MM
36SS 900275 (45-3601) .070 1.8
Order Model parts no. no. no. description Required
35 ★ ★ Sleeve 1 36 ★ ★ Retainer 1 37 ▲ ▲ Wiper 2 38 ▲900986 ▲54-764-5 Packing (Kit of 5) 1 39 900987 54-765 Nut 1 40 900545 54-1989 Side Port Control, Quick Change (Optional) 1 41 ❋901294 ❋73-165 Allen Wrench, Gunhead Screw for
#4 (Not Shown; Optional) 1 901455 82-221 Flat Brush (not shown) 1
40
1 2
34 ❋(41)
5
6
35 36 37
38 39
27
34333130
2928 32
26
19
20
18
7
212223
2425
17 8 9 10 11 12 13 14 15 16
50 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-163
eGA detail pro™
* A quantity of necessary parts is included in Gun Repair Kit KK-5044.
Suffixes: -K3, -K5, etc. designates kits of multiple parts. Example: 38273-136-K5 is a kit of 5 packings.
Ref. Order ind. parts no. no. Model no. description Required
1 190082 EGA-4 Packing Nut 1 *2 190412 38273-136-K5 Needle Packing (Kit of 5) 1 3 190090 EGA-7 Baffle (air distributor) 1 • 4 191974 EGA-4000-F Tip, Needle & Gasket (lapped) (includes #14) 1 • 5 190494 EGA-59-K5 Gasket (Kit of 5) (Polyethylene) 1 6 190087 EGA-443 Trigger & Stud Assembly 1 *7 — — Trigger Bearing Stud 1 *8 — — Air Valve Plunger 1 9 190495 EGA-454 Fan Adjustment Assembly – Horn 1 *10 — — O-Ring 1 *11 — — Washer 2 *12 — — Spring 1 13 190081 EGA-3 Packing Gland 1 • 14 — — Fluid Needle (included in Item 4) 1 *15 — — Needle Spring 1 16 190015 AG-16 Needle Adj. Screw 1 17 190085 EGA-441 Air Valve Assembly 1 18 — — Lock Nut 1 *19 — — Stem 1 *20 — — Ball 1 *21 — — Spring (Kit of 5) 1 22 — — Spring Retainer 1 23 — — Gun Body Assembly 1 24 190083 EGA-40-390 Air Cap For EGA Detail Pro™ 1 25 190079 EGA-11 Retaining Ring For EGA Detail Pro™ 1
nOte: Repair Kit 190681 (KK-5044)A complete gun rebuild kit consists of:
Ref. no. description Qty. 2 Fld. Needle Packing 1 5 Gasket 1 7 Trigger Bearing Stud 1 8 Air Valve Plunger 1 10 O-Ring 1 11 Washer 2 12 Spring 1 15 Needle Spring 1 19 Stem 1 20 Ball 1 21 Spring 1
•eGA-4000-F (191974)Fluid Tip, Needle & Gasket consists of:
Ref. tip Size i.d. no. description in mm Qty. 4 Fluid Tip (F) .039 1.0 1 5 Gasket 1 14 Fluid Needle (F) 1
nOte: See page 5� for tGS-50� Suction Cup parts breakdown.
110222 (eGA-50�-�90F)
1
2
3
5
6
7
823
94
25
24
Fluid Inlet1/4″ NPS(M)
18
19
20
21
22
16
15
13
17
11 10 11 12
Air Inlet1/4″ NPS(M)
14
pARtS BReAKdOWn • 51
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-2-630
* A quantity of necessary parts is included in Repair Kit FLG-488 (Order NO. 690031) for complete gun repair and should be kept on hand for service convenience.
Ref. Order ind. parts no. no. Model no. description Required
1 690017 FLG-301 Retaining Ring 1 2 — See Chart 1 Air Cap 1 3 — — Fluid Tip 1 *4 690020 FLG-304-K5 Fluid Tip Seal (Kit of 5) 1 5 — See Chart 2 Fluid Tip & Seal Kit 1 6 690021 FLG-305 Baffle 1 7 690022 FLG-308 Spreader Adjustment Valve 1 *8 — — Seal 1 9 — — Bushing 1 10 690027 FLG-483 Seal, Bushing, Spring and Knob Kit 1 11 690023 FLG-311 Fluid Needle 1 *12 — — Needle Spring 1 13 — — Needle Adjusting Knob 1 *14 — — Air Valve 1 *15 — — Air Valve Spring 1 16 — — Air Valve Cap 1 17 690030 FLG-487 Air Valve Kit 1 18 690026 FLG-322 Air Inlet Fitting 1 *19 — — Trigger Screw 1 20 — — Trigger 1 *21 — — Trigger Stud 1 22 690029 FLG-485 Trigger, Stud and Screw Kit 1 *23 — — Needle Packing 1 24 — — Needle Packing Nut 1 25 690028 FLG-484 Needle Packing and Nut Kit 1 (3 Packings and 1 Nut) 26 — — Fluid Inlet Fitting 1 27 — — Splash Shield 1 28 — — Lid Gasket 1 29 802178 FLG-489 Gasket and Splash Shield Kit Cam
Chart 2 Fluid tip & Seal Kits
Fluid tip & Fluid tip & Seal Kit Seal Kit tip Size i.d. Order no. Model no. in. mm 690032 FLG-302-13K* .051 1.3 690018 FLG-302-15K* .059 1.5 690033 FLG-302-18K* .070 1.8 690019 FLG-302-22K* .086 2.2
•nOte: Repair Kit6900�1 (FLG-488) Contains:
Ref. no. description Qty. 4 Fluid Tip Seal 1 9 Seal 1 13 Needle Spring 1 15 Air Valve 1 16 Air Valve Spring 1 20 Trigger Screw 1 22 Trigger Stud 1 24 Needle Packing 1
Chart 1 Air Cap
Air Cap Air Cap Order no. Model no. Application 690000 FLG-1-1 Conventional
1
Fluid Tip (Torque to
15-20 ft-lbs.)
Air Inlet Fitting 1/4″ NPS(M)(Torque to 15 ft-lbs) Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads
2
5
34
6
10
8
9
711
12
13
10
1615
14
17
18
26
2120
22
19
25
23 24
Fluid Inlet Fitting 3/8″ NPS(M)(Torque to 15 ft-lbs) Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads
FinishLine™ � Conventional Suction Feed Spray Gun802177 (FLG-641S-15)
52 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletins: SB-4-391 (TLC-555 & TGC-545), SB-4-090 (TGS-503) & SB-4-396 (82-545 & 82-555)
*nOte: Repair Kit 190925 (KK-5007)Cup Repair Kit for TGC, TLC Cups. Consists of:
Ref. no. description Qty. 1 Adapter, 1/2" NPS (M) 1 2 Nut, 3/8" NPS (F) 1 3 Cam 1 4 Drip Free Valve & Gasket 1 5 **Tri-Seal® Lid Gasket 1
• This lid assy. can be used along with AD-404 (1) adapter for use with JGA, JGHV, GTi, MBC or other guns with a 3/8" NPS(M) fluid inlet. The EGA and EGHV guns use this lid assy. without the adapter.
+ One C-422 (6) cup lid is included.
* 190925 (KK-5007) Repair Kit includes #’s 1-5. Repair kit contains enough parts to repair one complete assembly (see parts list).
Suffixes: Suffix -K3 designates a kit of multiple parts. Example: TGC-407-1-K3 is a kit of 3 drip free valves.
** Registered Trademark of Tri-Seal International.
Ref. Order ind. parts no. no. Model no. description Required
*1 — — Adapter, 1/2" NPS (M) 1 *2 — — Nut, 3/8" NPS (F) 1 *3 — — Cam *4 190924 TGC-407-1-K3 Drip Free Valve & Gasket (Kit of 3) 1 *5 190391 TGC-9-K5 **Tri Seal® Lid Gasket (Kit of 5) 1 6 190381 TGC-404 Lid Assembly (Quart) 1 7 — — Suction Cup Assembly (Quart) 1 190395 TLC-401 Suction Cup Assembly (Teflon®, Quart)
Ref. Order ind. parts no. no. Model no. description Required
1 240003 AD-404 Adapter – Accessory 1/4" NPS(M)x 3/8" NPS(F) 1 •2 190514 TGS-401 Lid Assembly 1 3 190512 TGS-4-K5 Gasket (Kit of 5) 1 4 190513 TGS-6-K5 Fluid Tube 4" (Kit of 5) 1 +5 120037 TGS-406 Cup and Cover Assembly (Polyethylene) 1 6 190567 C-422 Cup Lid 1
120012 (tLC-555), 120011 (tGC-545) 90147� (82-545), 901475 (82-555)
1200�8 (tGS-50�)
Suction Feed Cups
1
2
3
4
5
7
6
1
2
3
4
6
5
1/4 NPS (F)
Keep Vent Hole open.
Do not fill above 250 ml line.
Apply Loctite #262 to first two threads.
pARtS BReAKdOWn • 5�
Customer Service1-800-445-3988
Refer to Part Sheet: 77-2463
▲Available in Spare Parts Kit 900658 (54-3605) (not furnished). Please order kit separately.✖ Part of Self-Adjusting Packing Kit 900792 (54-4261) without needle.
Order Model parts no. no. no. description Required
1 900636 54-3531 Retaining Ring (Metal) 1 2 See Chart 1 See Chart 1 Air Nozzle 1 3 See Chart 2 See Chart 2 Fluid Nozzle 1 4 900642 54-3543 Head Insert 1 5 ● ● Trigger Stud & Screw 1 6 900730 54-3946 Side Port Control Assembly #6 1 7 See 6 See 6 Control Stem 1 8 See 6 See 6 Guide Bushing 1 9 See 6 See 6 Retaining Ring 1 10 See 6 See 6 Control Body 1 11 See 6 See 6 O-Ring 1 12 See 6 See 6 Control Screw 1 13 ▲■ ▲■ O-Ring, Teflon 2 14 ■ ■ Seal Retainer 2 15 ▲❋ ▲❋ Spring, Yellow 1 16 ▲900623 ▲54-3512 Spindle Assembly 1 17 ▲❋ ▲❋ Spring, Blue 2 18 900640 54-3541 Housing 1 19 900728 54-3941 Needle Assembly (Stainless Steel) 1 20 900659 54-3606 Fluid Control Knob 1 21 900990 54-768 Air Connection 1 22 900637 54-3533 Fluid Inlet (Stainless Steel) 1 23 900792 54-4261 Self-Adjusting Packing Kit 1 24 ▲✖ ▲✖ Gland Adapter 1 25 ▲✖ ▲✖ Needle Seal 1 26 ▲✖ ▲✖ Seal Backup 1 27 ▲✖ ▲✖ Spring 1 28 ▲✖ ▲✖ Packing Nut 1 29 ● ● Valve Spindle Cap 1 30 ★ ★ Gasket 1 31 ★ ★ Plug 1 32 900644 54-3547 Trigger 1 33 901470 82-469 Brush 1 34 900712 54-3918 Wrench (Optional) 1
Chart 1Air nozzle Order no.
92P (Opt) 900371 (46-9505)
93P (Opt) 900361 (46-9300)
94P (Opt) 900363 (46-9400)
95P (Opt) 900365 (46-9500)
95AP (Opt) 900369 (46-9503)
97P (Opt) 900372 (46-9700)
97AP (Std) 900373 (46-9703)
Chart 2Fluid Order i.d. Sizenozzle no. in. MM
91 900309 (45-9100) .040 1.0
92 900311 (45-9200) .047 1.2
93 900313 (45-9300) .051 1.3
94 900314 (45-9400) .055 1.4
95 900318 (45-9500) .059 1.5
● Stud, Screw & Cap Kit 9009�0 (54-5228)
no. description Qty.
5 Trigger Stud & Screw 1 29 Valve Spindle Cap 1
■ O-Ring & Retainer Kit 900926 (54-5224)
no. description Qty.
13 O-Ring, Teflon 2 14 Seal Retainer 2
❋Spring Kit 900927 (54-5225)
no. description Qty.
15 Spring, Yellow 1 17 Spring, Blue 2
★plug, Gasket & Fitting Kit 900922 (54-5220)
no. description Qty.
30 Gasket 1 31 Plug 1 — Fitting for Press. Assist. 1
▲nOte: Gun Repair Kit 900658 (54-�605) Contains:
Ref. no. description Qty. 13 O-Ring, Teflon 2 15 Spring, Yellow 1 16 Spindle Assembly 1 17 Spring, Blue 1 24 Gland Adapter 1 25 Needle Seal 1 26 Seal Backup 1 27 Spring 1 28 Packing Nut 1
✖ nOte: Self-Adjusting packing Kit 900792 (54-4261) Contains:
Ref. no. description Qty. 24 Gland Adapter 1 25 Needle Seal 1 26 Seal Backup 1 27 Spring 1 28 Packing Nut 1
Mach 1 HvLp pressure Feed Spray Gun901192 (6202-1202-8)
34
21
17 20
33
6
19
78 9 10 11
12
13 14 15 16
17 14 13 18
43
22
1
24 2526
27 28
23
29 3031 32
2
5
54 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Part Sheet: 77-2316
Model 2001 Conventional pressure Feed Gun901196 (6211-2800-7)901199 (6211-4�08-2)
▲ Also available in Repair Kit 901175 (6-229). ✖ 900487 (54-1372) Heavy Duty Spring (Optional).■ 901294 (73-165) Allen Wrench for #16 (Optional).
Order Model parts no. no. no. description Required
31 900437 54-1007 Control Screw 1 32 ▲● ▲● Stud 1 33 901455 82-221 Flat Brush (Optional) 1 900431 5-476 Fluid Nozzle Wrench (Optional) (Not Shown) 1
Order Model parts no. no. no. description Required
1 900990 54-768 Connection 1 2 900455 54-1050 Trigger 1 3 ▲ ▲ Spring 1 4 900474 54-1236 Air Valve Assembly 1 5 ▲ ▲ Valve Stem Assembly 1 6 ▲ ▲ O-Ring 1 7 See 4 See 4 Valve Body 1 8 ▲ ▲ Packing 1 9 901451 82-135-5 Nut (Kit of 5) 1 10A 900986 ▲ 54-764-5▲ Fluid Packing (Standard) (Kit of 5) 1 10B ▲ ▲ Packing-Teflon (Optional) 1 11 901059 56-164 Nut 1 12 See Chart 1 See Chart 1 Air Nozzle with Ring 1 13 See Chart 2 See Chart 2 Fluid Nozzle 1 14 900997 54-918-5▲ Gasket (Kit of 5) 1 15 900599 54-3348 Head 1 16 900938 54-710■ Screw 1 17 ▲● ▲● Screw 1 18 900522 54-1780 Quick Change Side Port Control (Optional) 1 19 900598 54-3347 Side Port Control 1 20 See 19▲ See 19▲ Pin 1 21 See 19 See 19 Washer 1 22 See 19▲ See 19▲ Spring 2 23 See 19▲ See 19▲ Packing 2 24 See 19 See 19 Washer 1 25 See 19 See 19 Body 1 26 See 19 See 19 Screw 1 27 See Chart 3 See Chart 3 Needle Assembly 1 28 ▲✖ ▲✖ Spring 1 29 ▲ ▲ O-Ring 1 30 900442 54-1013 Body 1
●Screw & Stud Kit 9009�0 (54-5228)
no. description Qty.
17 Screw 1 32 Stud 1
Chart 1 – Air nozzle & RingAir nozzle & Ring Order no.
66SD-3 900353 (46-6092)
63P 900342 (46-6000)
63PB 900343 (46-6002)
Chart 2 – Fluid nozzlesFluid Order i.d. Sizenozzle no. in. MM
63BSS 900281 (45-6321) .050 1.2
66SS 900285 (45-6601) .070 1.8
Chart � – needle needle Order For no. no. Fluid nozzle
563A 900391 (47-56310) 63BSS
565 900393 (47-56500) 66SS
▲nOte: Gun Repair Kit 901175 (6-229) Contains:
no. description Qty. 3 Spring 1 5 Valve Stem 1 6 O-Ring 1 8 Packing 1 10A Packing 1 10B Packing Teflon 1 14 Gasket 1 17 Screw 1 20 Pin 1 22 Spring 1 23 Packing 2 28 Spring 1 29 O-Ring 1 32 Stud 1
33
18
12
13●
9 8 7
6
5
4
14
1516■
17
10 11
32
1
32
27
28✖29
3031
26
25242324
22
20
21
19
pARtS BReAKdOWn • 55
Customer Service1-800-445-3988
Refer to Part Sheet: 77-2658
Model 901�72 (80-�50) Steadi-Grip “SG-2”2 Qt. pressure Cup
Available Accessories
Order no. Model no. description Qty.
901377 80-356 ● Canister Liner Quantity Pack of liners 12/pk 180006 HAV-501 Air Adjusting Valve & Gauge 1
no. Order no. Model no. description parts Req.
1 901644 85-46 Spring Cap 1 2 ■ ■ Spring 1 3 901594 85-184 Cap 1 4 ■ ■ ■ Washer 5 ■ ■ Diaphragm 1 6 901624 85-262 Diaphragm Retainer 1 7 ■ ■ O-Ring 2-003 EPR 2 8 — — Seat 1 9 ■ ■ Seal 1 10 — — Valve 1 11 ■ ■ Spring 1 12 ■ ■ Pop Valve (Set at 15 psig) 1 13 901368■ 80-360 ■ Check Valve Assembly 1 14 ▲ ▲ Check Valve Body 1 15 ▲ ▲ O-Ring 1 16 ▲ ▲ Ball 3/16 Dia. 1 17 ▲ ▲ Check Valve Spring 1 18 ▲ ▲ Set Screw 1/4-28 x 1/4 Headless Hex 1 19 190801 GA-313 Gauge (0-15 psig) 1 20 — — Steadi-Grip Handle 1 21 900990 54-768 Air Connection 1/4 nps (m) 2 22 ■ ■ Handle Gasket 1 23 Purch Locally Purch Locally Handle Nut, 1/4-20 1 24 901381 80-364 Auxiliary Handle 1 25 901362 80-372 Vent Knob 1 26 901393 80-385 Fluid Tube Assembly 1 27 ■ ■ Fluid Tube Seal 1 28 ■ ■ Fluid Tube Nut, 1/2-20 Stainless Steel 1 29 ● ● Canister Lid (Standard) 1 30 — — Screw 1/4-20 x 5/8 Flat Head Socket 2 31 901399 ■ 80-392 ■ Lid Gasket (E.P.D.M.) 1 32 901377 ● 80-356● Disposable Can Liner Kit, 12 Pack 1 33 — — 2 Qt. Canister Assembly 1 34 ❋ ❋ Retainer Ring 4 35 ❋ ❋ Knob 4 36 ❋ ❋ Swivel 4 37 ❋ ❋ Pin 4 38 — — Canister 1
iMpORtAntAll air and fluid pressure in the system must be relieved before servicing the cup and before cup is filled or cleaned.
Attempting to service the cup while pressurized could result in damage to components or personal injury.
Do not exceed 50 PSIG input air pressure into the cup. Excessive pressure could damage components.
38
36
37
35
34
33
32
31
27
2830
29
26
2522
20
21
23
1210
24
21
19
11
7
9865
43
21
14
16 18
1513
17
56 • pARtS BReAKdOWn
Customer Service1-800-445-3988
pt ii™ A.S.M.e. Code pressure tanks901558 (8�C-210), 901559 (8�C-211), 901560 (8�C-220), 901561 (8�C-221)
* Parts included in KK-5057 Kit (1 ea. of #’s 18, 19, 20 & 21).
● Parts included in PT-410 Air Motor Assembly.
† Parts included in KK-5001-1 Air Motor Repair Kit.
◊ Parts included in KK-5006 Strainer Screen & Felt Kit (2 ea. of #59, 4 ea. of #60).
Suffixes: -K designates kits of multiple parts. Example: SSG-8096-K5 is a kit of 5 O-Rings.
no. Order no. Model no. description parts Req. 1 — — Tank Assy. Kit (Includes #’s 1A, 18, 19, 20 & 21) 1 1A — — Tank Shell 1 2 192070 PT-33-1 Lid Gasket, Santoprene 1 3 — — Lid, Zinc Plated (Agitator) 1 4 — — Air Motor/Adapter Assy. (#’s 35, 48, 49, 50 & 51) 1 5 — Purchase locally Street Elbow 1/4" NPT (F) x 1/4" NPT (M) 1 6 240006 H-2008 Nipple 1/4" NPT (M) (83C-210 & 83C-220) 2 x 1/4"NPS (M) (83C-211 & 83C-221) 3 7 — — Hose Assembly 1 8 180005 HAV-500 Air Adjusting Valve 1/4" NPS (F) x 1/4" NPT (M) 1 9 83-2727 83-2727 Gauge (83C-210 & 83C-220) 1 Gauge (83C-211 & 83C-221) 2 9A — Purchase locally Pipe Plug 1/4" NPT(M) (Supplied/Regulator) 1 10 192242 HAR-511 Regulator (All regulated models) 1 10A 130059 HAR-507 Regulator (83C-211 & 83C-221) 1 11 190360 SSP-30-ZN 90° Swivel Adapter 1/4" NPS (F) x 1/4" NPT (M) 1 12 — Purchase locally Cross 1/4" NPT (F) 1 13 — — Safety Valve, 80 PSI 1 14 190290 PT-32 Handle 1 15 — Purchase locally Hex Nut 3/8"-16 1 16 240000 AD-11 Nipple 3/8" NPT (M) x 3/8" NPT (M), S.S. 1 17 — Purchase locally Street Elbow 3/8" NPT (F) x 3/8" NPT (M), S.S. 1 *18 — — Thumb Screw 4 *19 — — Yoke Assembly 4 *20 — — Cotter Pin, 3/32 x 1" 4 *21 — — Hinge Pin 4 22 190289 PT-31 Fluid Tube 1 23 901775 PT-78-K10 or Tank Liner (Kit of 10) 1 901776 PT-78-K60 Tank Liner (Kit of 60) 24 — — Lid, Zinc Plated 1 25 — — Hex Nipple 1/4" NPT (M) 1 26 — — Drain Valve 1 27 83-4233 83-4233 D.M. Nipple (Universal Pipe Thread) (83C-210 & 83C-211) 2 (83C-220 & 83C-221) 3 28 191554 KK-4977 Repair Kit 1 29 — — O-Ring 1 30 — — Spring 1 31 — — O-Ring 1 32 — — Valve 1 33 — — O-Ring 1 34 — — Diaphragm Assembly 1 35 190301 PT-410 Air Motor Assembly 1 36 — — End Cap 1 † 37 — — End Cap Gasket 1 38 190313 PT-58 Bearing 2 39 — Purchase locally Screw (1/4"-28 x 1/2") 12 ●40 — — Front Plate 1 † 41 — — End Plate Spacer 2 42 — — Dowel Pin 4 ●43 — — Body 1 † 44 — — Vane 4 45 — — Rotor Assembly 1 ●46 — — End Plate 1 47 190311 PT-56 Shaft Seal 1 48 — — Air Motor Adapter 1 49 — Purchase locally Set Screw (1/4"-20 x 1/4") 4 50 190292 KK-5041 Seal Assembly 1 51 — — Shaft Coupling 1 52 190354 SSG-8096-K5 O-Ring (Kit of 5) 1 53 — — Adapter Nut 1 54 — — Shaft 1 55 — — Propeller Assembly 1 56 — — Propeller 1 56A — Purchase locally Set Screw (1/4"-20 x 3/8" S.S.) 1 57 — — Muffler Assembly 1 58 See 57 — Body 1 ◊59 See 57 — Screen 2 † ◊60 See 57 — Felt 1 61 See 57 — Cap 1 62 192271 KK-5075 Agitator Shaft Assy. (Optional-Order Separately) 1
Refer to Part Sheet: SBBI-21-044
9A
27 26
25
14
Fluid Out
Air to Spray Gun
6
1716
1312 15
10
24
27
Air In
11
9
8�C-210 pReSSuRe tAnK (Includes Ref. No. 1, 2 and 18 thru 23)
4
57
59
5960
61
56A
56
54
53
52
Open side of seal (50) faces downward.
49
49
49
51
50
48
55
62
58
47
3938
46
42
45**
42
43
44
393837
36
41
41
35
40
2834
333231
3029
HAR-507 (Ref. no. 10A) & HAR-511 (Ref. no. 10) ReGuLAtOR ASSeMBLieS
(HAR-511 shown)
8�C-220 & 8�C-221 pReSSuRe tAnKS(Dual Regulation
included with these models)
9A
8
10A
1
1A
6
7
25
26
•20
Air to Spray Gun
27
7
6
5
4
•21
•19
Fluid Out
9
27
6
9
•18
16
17
14
1512
13
10
1127
23
23
22
6
Air In
8�C-211 pReSSuRe tAnK WitH AGitAtOR
pARtS BReAKdOWn • 57
Customer Service1-800-445-3988
Refer to Service Bulletin: SBBI-21-070
8�G A.S.M.e. Code pressure tanks
• Parts included in KK-5077 Air Manifold Kit (1 ea. #’s 1, 18, 33, 34)
* Parts included in KK-5014 Clamp, Pin & Screw Kit (1 ea. of #’s 4, 5, 6 & 7).
Suffixes: -K designates kits of multiple parts. Example: SSG-8184-K2 is a kit of 2 O-Rings.
Order Model parts no. no. no. description Required
•1 191911 TIA-5110 Safety Valve Assembly, 110 PSI 1 2 192244 PTL-408-K20 Disposable Tank Liner 1 3 — — Tank Assembly (includes #’s 4 through 9) 1 *4 — — Clevis Pin 6 *5 — Purchase Locally Cotter Pin (1/8" Dia. x 1" Lg.) 6 *6 — — Thumb Screw 6 *7 — — Clamp 6 8 — — Tank 1 9 — — Plug 1 10 — Not Used — 11 — Not Used — 12 — Not Used — 13 — — Fluid Tube (3/8"-18 NPT) 1 14 192068 QM-1458-1 Lid Gasket, Santoprene 1 15 — — Tank Lid 1 16 240038 VA-540 Ball Valve 1 17 — Purchase Locally Street Elbow (3/8"-18 NPT) 1 •18 — Purchase Locally Street Elbow (1/4"-18 NPT Brass) 1 19 180053 QMG-418 Agitator Assy. (includes #’s 20 through 31) 1 20 — — Retaining Nut 1 — — — — 1 21 — — Thrust Collar 1 22 — Purchase Locally Set Screw (5/16"-18 x 3/8") 1 23 — — Thrust Washer Kit 1 24 — — Bearing Assembly 1 25 191882 SSG-8184-K2 O-Ring (Kit of 2) 1 26 190747 KK-5042 Shaft Seal Kit 2 26A — — Shaft Seal 1 26B — — Retainer 1 27 — — Agitator Shaft (5/8" Dia.) 1 28 191806 QMS-444 Agitator Paddle Kit 1
(includes #’s 30 and 31), Nylon 29 — — Agitator Paddle 1 30 — Purchase Locally Hex Socket Head Cap Screw 1
(5/16"-18 x 1-1/4", S.S.) 31 — — Plug 1 •32 — — Air Manifold 1 •33 — — Drain Valve 1 34 240039 VA-542 Valve 2 35 130059 HAR-507 Air Regulator 1 36 83-1355 83-1355 Gauge, 100 lbs. 1 37 83-4233 83-4233 D.M. Nipple, 1/4" x 3/8" NPT 1 38 83-1290 83-1290 Gauge, 150 lbs. 1 39 192242 HAR-511 Air Regulator 1 40 190960 SSP-8217-ZN Swivel Adapter 1 41 — — Bushing, 3/8" (M) x 1/4" (F) (Supplied/Regulator) 2 42 — — Pipe Plug, 1/4" NPT (Supplied/Regulator) 2
(26) nOte:
Open side of Shaft Seal (26A) faces downward.
Retainer (26B) is only required in tank if tank is used for VACUUM operation. Not necessary to replace if tank is used for pressure only.
Air/Fluid Connections nOte:
Use a Teflon-based sealant on all air/fluid connections.
901562 (8�G-520)
QS-5012 Agitator drive (Not included with QMG-418)
Standard duty 1/4 hp agitator drive with 15:1 gear reduction. Operates from 20 to 120 rpm. Mounted on agitator shaft. Includes air adjusting valve, fittings and hose for connection to air supply on tank lid. For further information, see SBBI-19-087.
8�G-520 pressure tank (9.8 Gallon Galvanized Steel)
2023
23
24
25
2122
31
118
3217
1615
14
13
27 19
26A26B
26See
“(26) NOTE” below.
29
3028
9
(Used with no agitation.)
8
24 5
67
3
19
33
38
36
37
34
34
41 42
40
42
39
35
58 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-4-205
KB ii™ pressure Cup1200�� (KB-555)
KK-5052 AdApteR FittinG & HOSe KitAllows flushing of cup tube, hose and gun using SolventSaver™. Kit includes: HD-410 adapter fitting and 2′ hose assembly.
28
KB II
SolventSaver™
5
nOte #5 Apply thread sealant (i.e. Loctite #242 Med. Strength Blue or equivalent) onto threads.
5
1
2
3
4
6
7
8
9
10
11
27
27/27A
26/ 26A
25
24
2322
21 2019
14
12
13
18
171615
Fluid Outlet3/8" NPS (M)
Air Inlet1/4˝ NPS (M)
Air Outlet1/4" NPS (M)
*ReGuLAtOR RepAiR Kit 190956 (KK-4887-2)Consists of:
Ref. no. description Qty. 16 Valve Spring 1 17 Valve, Teflon 1 18 Valve Seat and Gasket Assembly 1 19 Diaphragm 1 20 Slip Ring 1
◊ALuMinuM FLuid tuBe Kit 190864 (KK-4997)(not waterborne compatible)Consists of:
Ref. no. description Qty. 10 Locknut 1 25 Gasket 1 26 Fluid Tube Assembly 1
StAinLeSS SteeL FLuid tuBe Kit 19086� (KK-4996)For waterborne compatibility use KK-5051 disposable cup liners and KK-4996 Fluid tube KitConsists of:
Ref. no. description Qty. 10A Locknut 25A Gasket 1 26A Fluid Tube Assembly 1
* These parts are included in the Regulator Repair Kit KK-4887-2.
• Recommended spare parts.
+ A secondary handle (3) has been provided with each cup. May be used for “Belt Hanging.”
◊ These parts are included in Ref. No. 27, Fluid Tube Kit – Aluminum (KK-4997).
These parts are included in Ref. No. 27A, Fluid Tube Kit – Stainless Steel (KK-4996).
® Registered Trademark of DuPont deNemours.
Suffixes: -K2, -K3, -K5, K6 designates kits of multiple parts. Example: KB-81-K5 is a kit of 5 Slip Rings.
Ref. Order ind. parts no. no. Model no. description Required
1 190573 KB-64 Retaining Ring 1 •2 190577 KB-81-K5 Slip Ring (Kit of 5) 1 +3 190575 KB-74 Handle – Secondary 1 4 — — Nut 5/16"-18 (purchase locally) 1 5 190287 P-MB-51 Adapter 2 •6 190574 KB-66 Pressure Bleed Valve (For KB-555) 1 7 190901 KB-70 Lid w/handle (For KB-555) 1 8 190761 GA-355 Pressure Gauge 0-30 PSI 1 •9 190576 KB-80-K5 Gasket (Kit of 5) 1 ◊10 190249 MBD-11-K5 Locknut (For KB-555, Kit of 5) 1 10A — Locknut 1 11 190578 KB-422 2 qt. cup (For KB-555) 1 •12 191200 KB-432-K3 Check Valve (Kit of 3) 1 •13 190692 KB-85-K5 Gasket (Kit of 5) 1 14 190582 TIA-4355 Safety Valve 1 15 190848 KB-428-1 Regulator Assembly 1 *16 — — Valve Spring 1 *17 — — Valve, Teflon® 1 *18 — — Valve Seat & O-Ring Assembly 1 *19 — — Diaphragm, Teflon® protected 1 *20 — — Slip Ring 1 21 — — Regulator Spring 1 22 — — Nut 1 23 — — Adjusting Screw 1 24 — — Bonnet 1 ◊25 190175 KB-60-K6 Gasket (Kit of 6) 1 ◊26 — Fluid Tube Assembly (Aluminum) 1 26A — Fluid Tube Assembly (Stainless Steel) 1 27 190864 KK-4997 Fluid Tube Kit – (Aluminum For KB-555) 1 27A 190863 KK-4996 Fluid Tube Kit – (Stainless Steel) 1 28 192026 KK-5052 Adapter Fitting & Hose Kit 1 29 192025 KK-5051 Cup Liner Kit 1
pARtS BReAKdOWn • 59
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-6-156
desiccant Air dryer System1�0026 (dAd-500)
•1�00�0 (dAd-600) tune-up KitConsists of:
Model no. description Qty.DAD-1 Desiccant Refill 1 HAF-6 Filter Element for 13-0041 1
+Key MAintenAnCe iteMS(Replace periodically for efficient performance)
Order Modelno. no. description190831 DAD-1 Desiccant Refill190727 HAF-6 First stage water
separator filter element (5 microns)
190845 HAF-28 Second stage coalescing filter element (.01 microns)
Ref. Order ind. parts no. no. Model no. description Required
1 130041 13-0041 Water Separator Filter 1 2 130027 HAF-505 Oil Coalescing Filter 1 3 130059 HAR-507 Air Regulator 1 4 190564 GA-288 Gauge 1 5 240039 VA-542 Ball Valve 1 6 190953 DAD-8 Air Filter (inside of tank) 2 7 190895 DAD-400 Humidity Indicator
(1 Humidity Indicator—Paper Included) 1 8 190877 PT-417 Desiccant Tank (without desiccant)
(includes # 6) 1 9 190883 HAF-404 Filter Change Indicator 1 • 130030 DAD-600 Tune-Up Kit (see Tune-Up Kit chart) 1 + 190831 DAD-1 Desiccant Refill 1 + 190727 HAF-6 Filter (see Key Maintenance Items chart) 1 + 190845 HAF-28 Filter (see Key Maintenance Items chart) 1 10 802153 SSG-8217-K2 ) Ring Kit 1 11 802154 PT-96 Pipe Plug special 1-1/2 NPT 2 12 802188 VA-595 Brass Shut Off Valve (not shown) 1
1
2
8
4
537
6
6
11
10
9
1110
60 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletins: SB-6-140, SB-6-147, SB-6-152
Clean AirtM Air Line Filter, Coalescing Filter & Control unit
1�0059 (HAR-507) 60 CFM Air Regulator
1�0041 (1�-0041) 100 CFM Air Line Filter
1�0027 (HAF-505) 55 CFM Coalescing Filter
1
5
6
2
3
4
7
+8
9
10
11
12
13
14
1
23
6
4
7
8
9
10
5
1 (not shown)
1A
23
4
5
6
7
8
9 (optional)
nOte
The regulator on CleanAir Units manufactured prior to 9/97 was 13-0045 (HAR-506).
HAR-600 includes HAR-507 Regulator, GA-288 Gauge, and VA-542 Ball Valve.
Ref no. description Qty. 9 Diaphragm Assy. 1 10 O-Ring 1 11 Valve 1 12 O-Ring 1 13 Spring 1 14 O-Ring 1
+ nOte: Regulator Repair Kit 191554 (KK-4977) Consists of:
ind. Ref. Order Model parts no. no. no. description Req.
1 — — #10-32x9/16 Fillister Hd. Screw 6 2 191429 HAR-14 Cover 1 3 — — Spring Button 1 4 — — Diaphragm Spring 1 5 — — Body 1 6 — — Pipe Plug 1/4" NPT(M) 1 7 — — Bottom Plug 1 +8 191554 KK-4977 Repair Kit (See breakdown) 1
1�0059 (HAR-507)
ind. Ref. Order Model parts no. no. no. description Req.
1 190883 HAF-404 Filter Change Indicator 1 (Not shown) 1A — — Cover 1 2 — — O-Ring 1 3 190845 HAF-28 Filter & O-Ring Kit 1 4 190771 HAF-18 Automatic Drain (Standard) 1 5 190763 HAF-8 Plastic Bowl 1 6 191417 HAF-19 Metal Bowl Guard 1 7 190869 HAF-409 Clamp Ring 1 8 — — 1/2 x 3/8 Vinyl Tubing – 6 ft. 1 9 190766 HAF-11 Manual Drain (Optional) 1
1�0027 (HAF-505)
OptiOnAL ACCeSSORieS Order Model no. no. description
190564 GA-288 Gauge, 160# – 2" Diameter 190771 HAF-18 Automatic Drain allows maintenance-free drainage 240039 VA-542 Ball Valve 190851 HAF-407 Bracket Assembly for 13-0041 and 13-0042
ind. Ref. Order Model parts no. no. no. description Req.
*1 — — Gasket 1 *2 — — Baffle 1 •3 — — Bowl O-Ring 1 4 190727 HAF-6 Filter Kit 1 5 190856 HAF-26 Baffle Kit 1 *6 — — Element Retainer 1 7 190766 HAF-11 Manual Flexible Drain 1 8 190763 HAF-8 Transparent Plastic Bowl 1 9 191417 HAF-19 Bowl Guard 1 10 190869 HAF-409 Clamp Ring Assembly 1
1�0041 (1�-0041)
pARtS BReAKdOWn • 61
Customer Service1-800-445-3988
Air Control unit1�0099 (HAR-602)
Ref. Order ind. parts no. no. Model no. description Required
1 130100 HAR-520 Regulator 1 2 240160 VA-594 Shut-Off Valve 1 3 192314 GA-375 Pressure Gauge 1 4 192315 HAF-39 Element & Gasket Kit 1 5 * * Socket Head Screw, 1/4-20 x 3/4 4 6 * * Wingnut, 1/4-20 1 7 802112 KK-5088 Regulator Kit 1
* Purchase Locally
3
21
1
7
7
Refer to Service Bulletin: SB-6-180
5
4
6
62 • pARtS BReAKdOWn
Customer Service1-800-445-3988
1�0500 (Ct�0) desiccant Air dryer 1�0501 (Ct�0-p) portable desiccant Air dryer
* The Material Safety Data Sheet (MSDS-52) is available upon request.
Ref. Order ind. parts no. no. Model no. description Required
1 130505 — Humidity Indicator (1 Humidity 1 Indicator Paper included) 2 130511 — Drain (Manual) 1 3 130510 — Gasket 1 *4 130504 — Desiccant Cartridge (not shown) 1
Refer to Service Bulletin: SB-6-182
3
1
2
Air Inlet
Air Outlet
130500 Dryer Shown
pARtS BReAKdOWn • 6�
Customer Service1-800-445-3988
HosesA properly piped Shop is of prime importance for a premium Finish.The bottom line in finishing is a quality paint job. Though on the surface it may not seem a significant factor in your being able to turn out a quality paint job, the plumbing of your shop's air lines is very important. Correct installation is necessary for the proper performance of your equipment – for an uncontaminated air supply and for sufficient pressure to your spray gun.
Correct airline piping is so important that this one factor alone can reduce contaminants in your air supply up to 75%*. Reducing contaminants to the filter also reduces the frequency of filter replacement, maintenance, and of course, reduces the risk of contaminants to the paint supply.
Even the size of the pipe is critical. Did you ever have only 60 or 70 pounds of pressure at your spray gun when your compressor should deliver l00 pounds? Using pipe that is too small in diameter can cause this pressure drop.
For example, if an air compressor delivers 100 PSI through a 100 ft. pipe, 1/2" in diameter, there's greater pressure drop than if a 3/4" diameter pipe were used.
The following chart will help reduce pipe pressure drop.
Minimum pipe Size Recommendations
Compressor Compressor Main Min.pipeSize Capacity Air Line diameter
11⁄2 & 2 HP 6 to 9 CFM Over 50 ft. 3/4"3 & 5 HP 12 to 20 CFM Up to200 ft. 3/4" Over 200 ft. 1"5 to 10 HP 20 to 40 CFM Up to 100 ft. 3/4" 100 to 200 ft. 11⁄4" Over 200 ft. 11⁄4"10 to 15 HP 40 to 60 CFM Up to 100 ft. 1" 100 to 200 ft. 11⁄4" Over 200 ft. 11⁄2"* Under no circumstances are we advising that correct air line piping reduces contaminants so much that you do not need a filtering system. A point-of-use filter is still strongly recommended.
Body Shop Air Line plumbing Guide:1. After leaving the air compressor, air line pipe goes
straight up the shop wall as high as possible. This helps prevent any water from leaving the compressor and traveling through the pipe.
2. Horizontal pipes should slope back towards the compressor at least 4" per 50 ft. As warm air leaves the compressor, it cools and thereby condenses as it travels through the pipe. This water vapor, a problem in itself, also can cause scaling and rust inside the piping. The backward sloping of the pipe helps push these contaminants toward the compressor drain.
3. Take-off comes from the top of the main air supply line at each air drop. This reduces the risk of water and other contaminants from traveling down the drop into the water separator.
4. Pipe diameter must be of sufficient size for the volume of air being passed as well as the length of pipe used. This will minimize pressure drop.
5. First air drop should be at least 25 ft. from the compressor although 50 ft. is optimum. This allows the compressed air to cool to room temperature so any condensation can occur before it gets to the water separator.
6. Shut-off valve is installed before the point-of-use filter. This allows air to be shut off for the filter maintenance.
7. Point-of-use filter (not shown) attaches to spray gun and is strongly recommended for eliminating any remaining contaminants.
8. Drain Valves - The daily draining of the system at each outlet disposes of the contaminants that build up in the air supply.
9. Drain the compressor trap daily if equipped with a manual drain.
Proper maintenance of the air compressor can reduce airborne contaminants such as particules and oils, and reduce heat and operating cost. Check air filters, oil level and perform regular maintenance per operating manuals.
Guidelines to piping your Shop
• Pipe slopes upward – recommended 4" rise in 50 ft.• Minimum 25 ft. to first outlet (50 ft. optimum)• Pipe size (see chart)• Shut off valve before filter• Drain daily
Refer to Service Bulletin: SB-2-168
64 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Hose Fittings
240109p-HC-4482
Female Thread3/8˝ NPS
Fluid Hose210006
H-197�-13/8˝ I.D.
NPT = taperedNPS = straight (M) = Male Whenever possible, match straight threads with straight threads and(F) = Female tapered with tapered. Otherwise, leakage may occur.
240145HC-44191/4˝ NPS (F)
240148HC-4720
1/4˝ NPT (F)
2400�7p-HC-45991/4˝ NPT (M)
240015HC-1166
1/4˝ NPT (M)
240147HC-4719
1/4˝ NPT (M)
2400�2p-HC-45271/4˝ NPS (F)
Air tools (Male Stem)
Spray equipment (Female Stem)
2400��p-HC-45281/4˝ NPS (F)
Air Hose210004H-19583/8˝ I.D.
240156p-HC-4808-13/8˝ NPS (M)
2400�5p-HC-45483/8˝ NPS (F)
Air Hose210002H-19215/16˝ I.D.
specialCone seat
Prevents leaks!
pARtS BReAKdOWn • 65
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-25-050
Air vizor™
Ref. Order ind. parts no. no. Model no. description Required
1 165015 MPV-480 Visor Assembly (Includes #’s 2-8) 1 2 165018 MPV-44-K10 Visor Cover (Kit of 10) 2 3 165035 MPV-490 Visor Window 1 4 165021 MPV-483 Browguard Assembly 1 5 165034 MPV-49 Fabric Face Seal 1 6 165001 MPV-457 Tube & Diffuser Assembly 1 7 165007 MPV-24 Hair & Neck Cover 1 8 — — Storage Bag 1 9 160014 MPV-469 Waist Belt/Filter Assembly (Includes #’s 10-12) 1 10 165036 MPV-442 Mini QD Coupler 1 11 160017 MPV-472 Regulator & Housing 1 12 160029 MPV-22 Disposable Carbon Filter 1 13 165041 MPV-4005 Waist Belt Without Regulator 1 14 — — Waistbelt & Filter Housing 1 15 165032 MPV-10 Air Inlet Quick Disconect Stem 1 16 160015 MPV-530 30 ft. Breathable Air Hose Assembly 1 160016 MPV-550 50 ft. Breathable Air Hose Assembly 1
SpeCiFiCAtiOnS:Operating inlet air pressure range: 45 PSI - 100 PSINominal flow rate to Vizor: 6.5 cfmMaximum operating temperature: 105°F
16501� (Mpv-625)
1
2
3
4
56
8
11
10
12
14
15
16Breathable Air Hose (order separately)
139
Air Supply Inlet
Carbon Filter Indicator
Connect to source of Grade D air
Respirator Feed TubeVisor Browguard
Crown Strap Adjustment
Headband Adjuster
Knob
Browguard Tension Knob
7
MPV-442 Mini QD Coupler (sold separately)
66 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletins: (See Below)
Breathable Air Filtration units
Ref. Order ind. parts no. no. Model no. description Required
1 130041 13-0041 Air Filter/Separator 1 2 130027 HAF-505 Coalescing Filter 1 3 130086 HAF-517 Charcoal Filter 1 4 130091 HAR-508 Flow-Thru Regulator 1 5 190939 MPV-424 Breathable Air Quick Release Socket 1 6 190953 DAD-8 Screen (Not Shown) 2 7 190093 GA-316 Gauge 1 8 190877 PT-417 Desiccant Tank (without desiccant,
Includes Ref. No. 6) 1 9 190895 DAD-400 Humidity Indicator (1 Humidity Indicator
Paper Included) 1 10 190564 GA-288 Gauge 1 11 130059 HAR-507 Air Regulator 1 12 VA-542 Ball Valve 1 13 190831 DAD-1 Replacement Desiccant (Not Shown)
(1 Humidity Indicator Paper Included) 1 14 130030 DAD-600 Desiccant Tune-Up Kit (Not Shown)
Includes 1 ea: DAD-1, DAD-3, HAF-6 & HAF-507 1 15 190939 MPV-424 Quick Release Socket (Not Shown) 1 16 190883 HAF-404 Filter Change Indicator (Not Shown) 1 17 — — Cover 1 18 190856 HAF-26 Baffle Kit 1 19 190727 HAF-6 Filter & O-Ring Kit 1 20 190845 HAF-28 Filter & O-Ring Kit 1 21 190937 HAF-36 Filter & O-Ring Kit 1
Ref. Order ind. parts no. no. Model no. description Required
22 190771 HAF-18 Automatic Drain (Standard) 1 23 190766 HAF-11 Manual Drain (Optional) 1 24 190763 HAF-8 Plastic Bowl 1 25 191417 HAF-19 Metal Bowl Guard 1 26 190869 HAF-409 Clamp Ring 1 27 — — 1/2 x 3/8 Vinyl Tubing, 6 ft. 1 •28 190938 KK-5045 Diaphragm Repair Kit 29 191429 HAR-14 Cover 1 30 — — Spring Button 1 31 — — Diaphragm Spring 1 32 — — Bottom Plug 1 ◊33 191554 KK-4977 Repair Kit
• diaphragm Repair Kit 1909�8 (KK-5045) Consists of:
description Qty.Thrust Washer 1Adjusting Screw Assembly 1Main Spring 1Slip Ring 1Diaphragm Assembly 1Valve Assembly 1Valve Spring 1Bottom Plug O-Ring 1
◊ Repair Kit 191554 (KK-4977) Consists of:
description Qty.Diaphragm Assembly 1O-Ring 1Valve 1O-Ring 1Spring 1O-Ring 1
HAR-508 (SB-6-1��)Air Regulator
28•BodyAssembly
(Not included in Repair Kit)
Body Cover(Not included in Repair Kit)
HAR-507 (SB-6-147)Air Regulator
29
30
31
Body & Pipe Plug
(Not Included in Repair Kit)
32
33◊
HAF-517(SB-6-155)Stage �Charcoal Filter
HAF-505(SB-6-152)Stage 2Coalescing Filter
1�-0041(SB-6-140)Stage 1Centrifugal Filter
17
18
23
22
24
26
27
25
19
16
20
23
22
24
26
27
17
25
Not Shown
21
23
24
26
17
25
16Not
Shown
dAd-504 (SB-6-176) desiccant dryer Retrofit
3
5
47
dAd-50� (SB-6-159) ultimate Air StationHAF-601 (SB-6-1�2) Air Station Filtration unit
1 2 3
4
7
6
5
8
9
10
11
12
pARtS BReAKdOWn • 67
Customer Service1-800-445-3988
Millennium �000 Respirators900254 (40-141), 90025� (40-128), 900255 (40-14�)
Also available: tune-up Kit 90026� (40-1928) Consisting of:
description Qty.Cradle Headband 1 Neckstrap – right 1 Neckstrap – left 1 Inhalation Valve 2 Cartridge Gasket 2 Exhalation Valve 1 Exhalation Valve Cover 1
Order Model parts no. no. no. description Required
1 900259 40-1921-10 Cartridge (2/Card, Kit of 10 Cards) 2 2 900261 40-1924-10 Pre-filter (10/Card, Kit of 10 Cards) 2 3 900262 40-1925 Cover (Kit of 2) 2
1
2
3
Refer to Part Sheet 77-2131
68 • pARtS BReAKdOWn
Customer Service1-800-445-3988
painter pro™ Spray painting Respirators
Suffixes: -K2 & -K10 designate kits of multiple parts. Example: MSE-4-K10 is a kit of 10 discs.
1
2
8
7
3
4
5
6
Ref. Order ind. parts no. no. Model no. description Required
1 190272 MSE-4-K10 Inhalation Valve Disc Kit 2 2 190273 MSE-7-K10 Exhalation Valve Flap Kit 1 3 190271 MSE-2-K2 Rubber Gasket Kit 2 4 400001 MSP-4102 Cartridge Dispenser (Pkg. of 8) (2 req’d/change) 1 5 400002 MSP-4103 Filter Dispenser (Pkg. of 16) (2 req’d/change) 1 6 192073 MSP-22-K2 Pre-Filter Clips (Pkg. of 2) 1 7 190423 MSE-9 Cradle Suspension 1 8 190424 MSE-10 Exhalation Valve Cover 1
to update old respirators, use #’s 4, 5 & 6. New filters fit old respirator part numbers MSP-513, -520, -521 & -522. The new filters update your old DeVilbiss respirator to new NIOSH standards.
165028 (MSp-514)165029 (MSp-52�)1650�0 (MSp-524)1650�1 (MSp-525)
Refer to Service Bulletin: SB-25-012
pARtS BReAKdOWn • 69
Customer Service1-800-445-3988
Refer to Part Sheet: 77-1191
Model 140-B engine/part Cleaning Gunextension gun for spraying solvents to clean engines and parts901205 (65�0-0000-1)
▲note: Air valve Repair Kit 901086 (57-�00) Contains:
no. description Qty. 3 Packing 1 4 Packing Nut 1 14 Air Valve Assembly 1 19 Air Valve Spring 1 20 Air Valve Cap 1
*note: nozzle Kit 901087 (57-�01)Contains:
no. description Qty. 9 Nozzle Lock Nut 1 10 Outside Nozzle 1
●note: trigger Kit 901088 (57-�02) Contains:
no. description Qty. 5 Trigger 1 6 Trigger Shaft 1 7 E-clip 2
Order Model parts no. no. no. description Required
1 — — Syphon Hose (1/4 in. I.D.) (Purchase Locally) 1 2 — — Hose Clamp for 1/2 in. O.D. Hose (Purchase Locally) 1 3 ▲ ▲ Packing 2 4 ▲ ▲ Packing Nut 1 5 ● ● Trigger 1 6 ● ● Trigger Shaft 1 7 ● ● E-clip 2 8 — — Outside Tube 1 9 ∆* ∆* Nozzle Lock Nut 1 10 ∆* ∆* Outside Nozzle 1 11 901069 57-101 Air Tube Assembly 1 12 See 11 See 11 Nozzle 13 See 11 See 11 Tube 14 ▲ ▲ Air Valve Assembly 1 15 See 14 See 14 Stem 16 See 14 See 14 Washer 17 See 14 See 14 Valve Disc Retainer 18 See 14 See 14 Valve Disc 19 ▲ ▲ Air Valve Spring 1 20 ▲ ▲ Air Valve Cap 1 21 — — Air Connection 1
∆ Note: To adjust fluid flow, loosen Nozzle Lock Nut (#9), and turn Outside Nozzle (#10)
1
2
34
5
67
8910
1213
11
21
1/4″ NPS(m)
15
1617 18
1920
14
70 • pARtS BReAKdOWn
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-14-052
Solvent Saver™
Hose & Gun Cleaner1800�7 (Hd-50�)
12
1
2
3
4
6
5
7
8
9
10
11KK-5052 AdApteR FittinG & HOSe KitAllows flushing of cup tube, hose and gun using SolventSaver™. Kit includes: adapter fitting and 2′ hose assembly.
28
KB II
SolventSaver™
OptiOnAL:
Ref. Order ind. parts no. no. Model no. description Required
1 — — Needle Valve Assembly 1 2 — — Needle Valve Gasket (Kit of 2) 1 3 190582 TIA-4355 Safety Valve 1 4 — — Lid 1 5 190577 KB-81-K5 Ring Gasket (Kit of 5) 1 6 190573 KB-64 Retaining Ring 1 7 190576 KB-80-K5 Gasket Kit (Kit of 5) 1 8 190578 KB-422 Cup (2 quart) 1 9 191882 SSG-8184-K2 O-Ring Kit (Kit of 2) 1 10 — — Hub Assembly 1 *11 Purchase locally Nut (5/16-18) 1 12 190575 KB-74 Handle 1
pARtS BReAKdOWn • 71
Customer Service1-800-445-3988
Refer to Service Bulletin: SB-6-105
Air Regulator
Ref. Order ind. parts no. no. Model no. description Required
1 190421 GA-338 Pressure Gauge 1 2 190960 SSP-8217-ZN Swivel Adapter 1/4” NPT(M) X 1/4” NPS(F) 1 3 240006 H-2008 Nipple 1/4” NPT(M) X 1/4” NPS(M) 1 4 190956 KK-4887-2 Repair Kit (See breakdown) 1
1�0015 (HARG-510) Air Regulator and Gauge Assembly
nOte: Repair Kit 190956 (KK-4887-2) Consists of:
Ref. no. description Qty. 5 Slip Ring 1 6 Diaphragm, Teflon Protected 1 7 Valve Seat & Gasket Assembly 1 8 Valve, Teflon 1 9 Valve Spring 1
3
2
1
9
8
7
6
5
4
72 • QuiCK SeLeCtiOn CHARt
Gravity and pressure Feed Quick Selection Chart
Clears / Single Stage HvLp Finish Quality productivity Material Savings
Finish Quality GTi-620G GFG-670 GFG-670 GFG-670
productivity GTi-620G GFG-670 GFG-670 GFG-670
Material Savings GTi-620G GFG-670 GFG-670 GFG-670
poor Air Supply JGA-635G-14 GFG-670 GFG-670 GFG-670
Safest Choice GTi-620G GFG-670 GFG-670 GFG-670
price JGA-635G-14 JGA-635-14 JGA-635-14 JGA-635-14
Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10
Basecoats HvLp Finish Quality productivity Material Savings
Finish Quality GTi-620G GTi-620G GFG-670 GFG-670
productivity GTi-620G GTi-620G GFG-670 GFG-670
Material Savings GTi-620G GTi-620G GFG-670 GFG-670
poor Air Supply JGA-635G-14 GFG-670 GFG-670 GFG-670
Safest Choice GTi-620G GFG-670 GFG-670 GFG-670
price FLG-653G-13 FLG-653G-13 JGA-635-14 JGA-635-14
Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10
undercoats HvLp Finish Quality productivity Material Savings
Finish Quality PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18*
productivity PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18*
Material Savings PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18*
poor Air Supply FLG-643* FLG-643* FLG-643* FLG-643*
Safest Choice PRi-601G-18* PRi-601G-18* PRi-601G-18* PRi-601G-18*
price FLG-643* FLG-643* FLG-643* FLG-643*
Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10*Replace PRi-601G-18 with PRi-601G-14 if shooting PPG or Sherwin undercoats
*Replace FLG-643 with FLG-653-13 if shooting PPG or Sherwin undercoats
pressure Feed HvLp Finish Quality productivity Material Savings
Finish Quality GTI-546P-14 Plus-514P-12 Plus-514P-12 JGA-570-10
productivity GTI-546P-14 Plus-514P-12 JGA-504-777-14 JGA-570-10
Material Savings GTI-520P-11 Plus-514P-12 JGA-570-10 JGA-570-10
poor Air Supply GTI-520P-11 JGA-570-10 JGA-570-10 JGA-570-10
Safest Choice GTI-520P-11 Plus-514P-12 JGA-570-10 JGA-570-10
price GTI-520P-11 JGA-504-765-12 JGA-504-765-12 JGA-570-10
QuiCK SeLeCtiOn CHARt • 7�
Clears / Single Stage poor Air Supply Safest Choice price Small sized gun
Finish Quality GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
productivity GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
Material Savings GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
poor Air Supply GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
Safest Choice GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
price JGA-635-14 GFG-670 FLG-653G-13 SRi-630G-10
Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10
Basecoats poor Air Supply Safest Choice price Small sized gun
Finish Quality GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
productivity GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
Material Savings GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
poor Air Supply GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
Safest Choice GFG-670 GFG-670 FLG-653G-13 SRi-630G-10
price FLG-653G-13 GFG-670 FLG-653G-13 SRi-630G-10
Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10
undercoats poor Air Supply Safest Choice price Small sized gun
Finish Quality FLG-643* PRi-601G-18* FLG-643* SRi-630G-10
productivity FLG-643* PRi-601G-18* FLG-643* SRi-630G-10
Material Savings FLG-643* PRi-601G-18* FLG-643* SRi-630G-10
poor Air Supply FLG-643* FLG-643* FLG-643* SRi-630G-10
Safest Choice FLG-643* PRi-601G-18* FLG-643* SRi-630G-10
price FLG-643* FLG-643* FLG-643* SRi-630G-10
Small sized gun SRi-630G-10 SRi-630G-10 SRi-630G-10 SRi-630G-10
pressure Feed poor Air Supply Safest Choice price
Finish Quality JGA-570-10 JGA-570-10 JGA-504-765-12
productivity JGA-570-10 JGA-570-10 JGA-504-765-12
Material Savings JGA-570-10 JGA-570-10 JGA-504-765-12
poor Air Supply JGA-570-10 JGA-570-10 JGA-504-90-12
Safest Choice JGA-570-10 JGA-570-10 JGA-504-765-12
price JGA-504-90-12 JGA-570-10 JGA-504-90-12
74 • nOteS
notes
nOteS • 75
notes
An illinois tool Works Company
email: [email protected] Service: 800.445.�988www.autorefinishdevilbiss.com©2005 Illinois Tool Works Inc. All rights reserved • Form No. AR-2005 • Litho in U.S.A. 7/05