AquaPure Seriesimages.inyopools.com/cloud/documents/apure35plg... · Page 6 WARNING Should a lack of water be detected, the unit’s electronic flow switch is designed to turn off

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Installation and Operation Manual

Chlorine Generating Device 120V Plug-InAPURE35PLG

FOR YOUR SAFETY - This product must be serviced by professionals who are qualified in pool/spa product service. Improper installation and/or operation can create an unwanted electrical hazard which can cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty.

This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.

WARNING

AquaPure Series

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Table of ContentsSection 1. Important Safety Instructions ...... 5

Section 2. System Description ...................... 82.1 ProductSpecifications ...................................... 82.2 ProductContents .............................................. 9

Section 3. Installation Instructions ............... 103.1 MaterialsandTools ........................................... 103.2 InstallationRequirements ................................. 103.3 InstallthePowerPack,Cell,andPod ............... 113.4 BypassPlumbingInstructions ........................... 133.5 AlternativeInstallation

(WhenPipeisObstructed) ................................ 133.6 ConnectiontoanAquaLink®RS

ControlSystemorPDA(Optional) .................... 143.6.1 SettingtheControllerTypeonthe

PowerPack ................................................143.6.2 WiringtotheAquaLink®RSControl

SystemorPDA ...........................................153.6.3 TestingtheConnection ..............................15

Section 4. Pool Water Preparation ................ 164.1 DeterminingPoolSize

(GallonsofWaterinYourPool) ......................... 164.2 DeterminingPoolSize

(LitresofWaterinYourPool) ............................ 164.3 SelectingModelSize ........................................ 164.4 ChemistryYouNeedtoKnow ........................... 174.5 OptimumPoolWaterConditions ..................... 184.6 ChlorineTesting ................................................ 184.7 Salt(NaClSodiumChloride) ........................... 194.7.1 WhentoAddSalt .......................................194.7.2 WhatTypeofSalttoUse ...........................194.7.3 HowMuchSalttoUse .................................... 194.7.4 HowtoAddSalttothePool ......................19

Section 5. Operating Instructions ................. 215.1 ControlPanel .................................................... 215.2 TurningPowerPackOn/Off(Manually) ............ 215.3 SettingtheChlorineOutputLevel ..................... 215.4 ConnectiontoanAquaLink®RS/PDA

ControlSystem ................................................. 225.5 PolarityReversal ............................................... 225.6 BackupBattery ................................................. 22

Section 6. Maintenance Instructions ............ 236.1 Daily .................................................................. 236.2 Monthly ............................................................. 236.3 CleaningtheCell .............................................. 246.4 Winterizing ........................................................ 256.4.1 WinterizingProcedure ................................25

Section 7. Troubleshooting ........................... 267.1 ProblemsandCorrectiveAction ....................... 26

Section 8. Replacement Parts and Exploded Views ............................ 29

8.1 Parts List .................................................................................. 298.2 ExplodedViews ................................................ 30

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Table1. ApproximatePoundsandKilogramsofSaltNeededtoObtain 4000ppm(4.0gpl) ................................ 20

Table2. ApproximatePoundsandKilogramsofStabilizerNeededtoObtain50ppm ..... 20

Figures TablesFigure1. ExampleofInstallation .......................... 8

Figure2. CartonContents .................................... 9

Figure3. InstallationRequirements ...................... 10

Figure4. Installation Requirements ........................................ 11

Figure5. AttachingthePowerPack ..................... 11

Figure6. DisassembletheCell andPod ................................................. 11

Figure7. MarkingPipeforDrilling FeederHoles ......................................... 11

Figure8. DrillingFeederHoles ............................. 11

Figure 9. Pipe Spacer ........................................... 11

Figure10. CellClamps ........................................... 12

Figure11. WaterFlowArrows ................................ 12

Figure12. CellAttached ......................................... 12

Figure13. InstallingPodandCell .......................... 12

Figure14. LockingRingAlignment ......................... 12

Figure15. LockingRingTool .................................. 12

Figure16. LockingRingLevel ................................ 12

Figure17. ConnectingCellLeads .......................... 12

Figure18. PodConnector ...................................... 12

Figure19. ExampleofBypassInstallation ............. 13

Figure20. ExampleofAlternativeInstallation ........ 13

Figure21. AccessingandWiringtothe PowerPCB ............................................ 15

Figure22. CommunicationWiringbetweenPowerPackandAquaLinkRSControlSystem orPDANetwork ..................................... 15

Figure23. ControlPanelonthePowerPack ......... 21

Figure24. UndoLockingRing ................................ 24

Figure25. RemovetheCell .................................... 24

Figure26. InverttheCell ........................................ 24

Figure27. InstallingtheWinterizingCap ................ 25

Figure28. LockingRingLevel ................................ 25

Figure29. CellExplodedView ............................... 30

Figure30. PodExplodedView ............................... 30

Figure31. PowerPack,LockingRingTool,andWinterizingCap ..................................... 30

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Section 1. Important Safety InstructionsREAD AND FOLLOW ALL INSTRUCTIONS

All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:

WARNINGEQUIPMENT UNDER PRESSURE: Alwaysturnpumpoffpriortoinstallingorservicingthepowerpack,pod,orcell.Yourpump/filtersystemisoperatedunderpressureandthepressuremustbereleasedbeforeyoubeginwork.Pleaseseeyourpump/filterowner’smanualforfurtherinstructions.

WARNINGToreducetheriskofelectricshock,fireorinjury,serviceshouldonlybeattemptedbyaqualifiedpoolserviceprofessional.

WARNINGJandy®AquaPure®Eichlorinegeneratingdevicesaredesignedfordomestic(residential)swimmingpooluseonly.Contraryusecouldaffectperformance,voidwarranty,andmayresultinpropertydamage,seriousinjury,ordeath.• Operatingachlorinegeneratorwithoutwaterflowingthroughthecellmaycauseabuildupofflammable

gases,resultinginfireorexplosion.• Keepequipmentoutofreachofchildren.• Donotuseifsupplycordisdamaged.• Adamagedsupplycordshouldonlybereplacedbythemanufacturer,serviceagentorelectrician.• Wheninstallingandusingthiselectricalequipment,alwaysfollowbasicsafetyprecautions.• Beforeperforminginstallation,disconnectallpower.• Connecttoacircuitthatisprotectedbyagroundfaultcircuitinterrupter(GFCI).• Donotinstallwithinanouterenclosureorbeneaththeskirtofahottuborspa.

WARNINGInstallationmustbedoneinaccordancewiththeNationalElectricalCode(“NEC”orNFPA-70)intheUS,theCanadianElectricalCode(“CEC”orC22.1)inCanada,and/oranyotherlocalandnationalinstallationcodes.

RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH.Connectonlytoabranchcircuitthatisprotectedbyaground-faultcircuit-interrupter(GFCI).ContactaqualifiedelectricianifyoucannotverifythatthecircuitisprotectedbyaGFCI.MakesuresuchaGFCIshouldbeprovidedbytheinstallerandshouldbetestedonaroutinebasis.TotesttheGFCI,pushthetestbutton.TheGFCIshouldinterruptpower.Pushtheresetbutton.Powershouldberestored.IftheGFCIfailstooperateinthismanner,theGFCIisdefective.IftheGFCIinterruptspowertothepumpwithoutthetestbuttonbeingpushed,agroundcurrentisflowing,indicatingthepossibilityofelectricalshock.Donotusethedevice.Disconnectthedeviceandhavetheproblemcorrectedbyaqualifiedservicerepresentativebeforeusing.

Awire-bindingscrewforgrounding(labeled)isprovideinsidethepowerpack.Toreduceriskofelectricshock,connectthegroundwiretothegroundingpointsinthepowerpackandofyourelectricserviceorsupplypanelwithaconductorequivalentinsizetothecircuitconductorssupplyingthisequipment.Itisrequiredthatthewaterflow/salinitypodisinstalledinthesamepipingastheelectrolyticcell,withoutanyvalvesordivertersbetweenthem(seeSection3.2,Figure3).Theflow/salinitypodmustbemountedasinSection3.2,Figure3.

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WARNINGShouldalackofwaterbedetected,theunit’selectronicflowswitchisdesignedtoturnoffthesystem.Interferingwiththeelectronicflowswitchcouldresultinpersonalinjuryand/ordamagetothecell.

WARNINGTo Reduce the Risk of Injury -• Thewaterinaspashouldneverexceed104°F(40°C).Watertemperaturesbetween100°F(38°C)and

104°F(40°C)areconsideredsafeforahealthyadult.Lowerwatertemperaturesarerecommendedforyoungchildrenandwhenspauseexceeds10minutes.

• Sinceexcessivewatertemperatureshaveahighpotentialforcausingfetaldamageduringtheearlymonthsofpregnancy,pregnantorpossiblypregnantwomenshouldlimitspawatertemperaturesto100°F(38°C).

• Beforeenteringaspaorhottub,theusershouldmeasurethewatertemperaturewithanaccuratethermometersincethetoleranceofwatertemperature-regulatingdevicesvaries.

• Theuseofalcohol,drugs,ormedicationbeforeorduringspaorhottubusemayleadtounconsciousnesswiththepossibilityofdrowning.

• Obesepersonsandpersonswithahistoryofheartdisease,loworhighbloodpressure,circulatorysystemproblems,ordiabetesshouldconsultaphysicianbeforeusingaspa.

• Personsusingmedicationshouldconsultaphysicianbeforeusingaspaorhottubsincesomemedicationmayinducedrowsinesswhileothermedicationmayaffectheartrate,bloodpressure,andcirculation.

WARNINGThisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebyapersonresponsiblefortheirsafety.

WARNINGProlongedimmersioninhotwatermayinducehyperthermia.Hyperthermiaoccurswhentheinternaltemperatureofthebodyreachesalevelseveraldegreesabovethenormalbodytemperatureof98.6°F(37°C).Thesymptomsofhyperthermiaincludedizziness,fainting,drowsiness,lethargy,andanincreaseintheinternaltemperatureofthebody.Theeffectsofhyperthermiainclude:• Unawarenessofimpendingdanger• Failuretoperceiveheat• Failuretorecognizetheneedtoexitspa• Physicalinabilitytoexitspa• Fetaldamageinpregnantwomen• Unconsciousnessresultinginadangerofdrowning

WARNINGPREVENT CHILD DROWNING: Donotletanyone,especiallysmallchildren,sit,step,leanorclimbonanyequipmentinstalledaspartofyourpool’soperationalsystem.Locatethecomponentsofyouroperationalsystematleast3ft.(1m)fromthepoolsochildrencannotusetheequipmenttoaccessthepoolandbeinjuredordrown.

WARNING• Thepowerpackmustbebeinstalledatleast5ft.(1.5m)verticallyofftheground.• Thepowerpackmustbebeinstalledatleast10ft.(3m)fromtheinsidewallofyourswimmingpoolorspa.

WARNINGOperatingtheJandy®AquaPure®EichlorinegeneratingdevicewithoutwaterflowthroughtheelectrolyticcellcancauseabuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.

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WARNINGToreducetheriskofinjury,donotremovethesuctionfittingsofyourspaorhottub.Neveroperateaspaorhottubifthesuctionfittingsarebrokenormissing.Neverreplaceasuctionfittingwithoneratedlessthantheflowratemarkedontheequipmentassembly.

SAVE THESE INSTRUCTIONS

CAUTIONItisimportanttonotethatcertainmaterialsusedinandaroundswimmingpoolsandspasmaynotbecompatiblewithchemicalscommonlyusedtopurifypoolandspawater(e.g.acids,chlorine,salt,stabilizers,etc.).

ZodiacPoolSystems,Inc.doesnotwarrantorguaranteethatthechlorinatedwatergeneratedbytheJandy®AquaPure®Eichlorinegeneratingdevicewillnotdamageordestroycertaintypesofplants,decking,copingandothermaterialsinandaroundyourpooland/orspa.Beforeselectingmaterialstobeusedinandaroundyourpooland/orspa,pleasediscussalloptionswithyourcontractortoassessthecompatibilityofsuchmaterialsandchemicals.

Whenmixingacidwithwater,ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID.Somehelpfulconsiderationsmayinclude:•Choosingplantsthatcanwithstandsplashoutofpoolwatercontainingchlorineand/orsaltandotherwaterpurificationchemicals.

•Allmetalcomponentsusedinandaroundapoolshouldbeofahighgrade,qualitystainlesssteel.•Carefulselectionofmasonryproducts.Theporosityandhardnessofnaturalstonesvariesgreatly.Thereforewerecommendyouconsultwithyourbuilderorstonecontractoronthebestchoiceforstonematerialsaroundyourpoolorspa.

•Sealingallmasonryproducts.Professionalsinthestoneindustryspecifythatevennaturalstone,especiallywhenusedoutdoors,besealedtopreventweathering,staining,andprematuredegradation.Consultwithyourstoneordeckcontractorforthepropersealerforthemasonryproductsyouhaveselectedtousearoundyourpoolorspa.

•Fortheoptimalresults,sealersshouldbereappliedonaregularbasis.Reapplytheprotectivesealeronascheduleperthemanufacturer’sinstructions.

•Useofchemicalsotherthanthoserecommendedmaybehazardous.Followthechemicalmanufacturers instructions.

WARNING• Peoplewithinfectiousdiseasesshouldnotuseaspaorhottub.• Toavoidinjury,exercisecarewhenenteringorexitingthespaorhottub.• Donotusedrugsoralcoholbeforeorduringtheuseofaspaorhottubtoavoidunconsciousnessand

possibledrowning.• Pregnantorpossiblypregnantwomenshouldconsultaphysicianbeforeusingaspaorhottub.• Watertemperatureinexcessof100°F(38°C)maybeinjurioustoyourhealth.• Beforeenteringaspaorhottubmeasurethewatertemperaturewithanaccuratethermometer.• Donotuseaspaorhottubimmediatelyfollowingstrenuousexercise.• Prolongedimmersioninaspaorhottubmaybeinjurioustoyourhealth.• Donotpermitanyelectricappliance(suchasalight,telephone,radio,ortelevision)within5ft.(1.52m)of

aspaorhottub.• Theuseofalcohol,drugsormedicationcangreatlyincreasetheriskoffatalhyperthermiainhottubsandspas.• Watertemperatureinexcessof100°F(38°C)maybehazardoustoyourhealth.

CAUTIONThisdeviceisintendedforusewithpermanentswimmingpoolsandmayalsobeusedwithhottubsandspasifsomarked.Donotusewithstorablepools.Apermanently-installedpoolisconstructedinoronthegroundorinabuildingsuchthatitcannotbereadilydissembledforstorage.Astorablepoolisconstructedsothatitiscapableofbeingreadilydisassembledforstorageandreassembledtoitsoriginalintegrity.

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Section 2. System Description

Figure 1. Example of Installation

2.1 Product SpecificationsMaximum Operating Pressure: 50psi Input Current @ 120 VAC: ~1.3 A Minimum Flow Rate: 40gpm Input Freq: 47~63HzMaximum Flow Rate: 92gpm Output Voltage: 25VDC(max)Maximum water volume treated: APURE35PLG-35,000gal.(132,000L)

Output Current (adjustable by switch): APURE35PLG - 5ADC

Chlorine Output: APURE35PLG - 0.62oz.(17.5g)perhour

Dimensions: Power Pack (L x W x H):10in.x4.5in.x13in. Electrolytic Cell (L x W x H):6.5in.x5.5in.x12in. Pod (L x W x H): 6.5in.x5.5in.x6in.

Required Salt Level: 4,000ppm(4.0gpl)

Input Voltage: 120 V Weight: Power Pack:7lbs. Electrolytic Cell:2lbs. Pod:1.5lbs.

Heater

Pump

To power outlet

Power Pack

Filter

Pool Intake Spa Intake

Spa ReturnPool Return

Pod Cell

The cell and pod must be installed as the last pieces of equipment in the circulation plumbing system just before the pool

Water Flow

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Figure 2. Carton Contents

2.2 Product Contents

ITEM DESCRIPTION QTYA Power Pack 1B Cell 1C Power Pack Bracket 1D Pipe Spacer - 1½ in. (40mm) pipe only 2E Screw Set (includes wall plugs) 1F Installation and Operation Manual 1G Hole Saw 1H Locking Ring Tool 1I Pod 1J Winterizing Cap 2

H03

3590

000_

BE

TA-

Installation and Operation Manual

Chlorine Generating Device 120V Plug-InAPURE25PLGAPURE35PLG

FOR YOUR SAFETY - This product must be serviced by professionals who are qualifi ed in pool/spa product service. Improper installation and/or operation can create an un wanted electrical hazard which can cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty.

This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.

WARN ING

AquaPure Series

A B HJ

DG

F

IC

E

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Section 3. Installation Instructions

Before you begin your installation, please check that you have the right tools and a suitable location to install the power pack and cell. Please ensure that you have read and understood the Important Safety Instructions section.

3.1 Materials and Tools

Installation Materials Furnished Tools Needed for Installation• PipeSpacer-for1½in.(40mm)pipe

• HoleSaw

• ScrewSet(includeswallplugs)

• InstallationandOperationManual

• CordlessDrill(orPowerDrill)

• 15/64in.(6mm)HammerDrillBit(onlynecessarytodrillintobrickorconcrete)

• PencilorMarkingPen

• PhillipsHeadScrewdriverorPhillipsHeadDrillBit

3.2 Installation Requirements

WARNINGFOR YOUR SAFETY: Thisproductmustbeservicedbyaprofessionalpool/spaservicetechnician.Theproceduresinthismanualmustbefollowedexactly.Failuretofollowwarningnoticesandinstructionsmayresultinpropertydamage,seriousinjury,ordeath.Improperinstallationand/oroperationwillvoidthewarranty.

EQUIPMENT UNDER PRESSURE: AlwaysturnpumpoffpriortoinstallingorservicingtheJandy®AquaPure®Eichlorinegeneratingdevice.Yourpump/filtersystemisoperatedunderpressureandthepressuremustbereleasedbeforeyoubeginwork.Pleaseseeyourpump/filterowner’smanualforfurtherinstructions.

Figure 3. Installation Requirements

15 ft. (4.6 m)MAX

Power Pack

Cell

Pod

2 ½ ft. (0.76 m) MIN

Water Flow

The installation requirements for the Jandy AquaPure Ei chlorine generating device are as follows:

• The power pack must be be installed at least 5 ft. (1.5 m) vertically off the ground.

• The power pack must be be installed at least 10 ft. (3 m) from the inside wall of your swimming pool or spa.

• Thecellmustbeinstalledona2½ft.(0.8m)horizontallengthofpipeaftertheheaters,pumps,andfilters,asthelastpieceofequipment in the plumbing system (see Figure 3).

• Thecellandpodmustbeinstallednomorethan15 ft. (4.6 m) from the power pack (see Figure 3).

• Thepowerpackmustbeinstallednomorethan3 ft. (1 m) from an electrical outlet.

• Thepodmustbeinstalledupstreamfromthecell.

WARNINGTheJandyAquaPureEichlorinegeneratingdevicemustbeinstalledhorizontallywiththecellabovethepipetoavoidbuildupofflammablegaseswhichcanresultinFIREOREXPLOSION.

Itisrequiredthatthewaterflow/salinitypodisinstalledinthesamepipingastheelectrolyticcell,withoutanyvalvesordivertersbetweenthem(seeFigure3).Theflow/salinitypodmustbemountedasshowninFigure3.

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3.3 Install the Power Pack, Cell, and Pod

6. Invert the lower clamps and place on the pipe. Mark the pipe for drilling the feeder holes (see Figure 7).

7. Drill the feeder holes using the holesaw provided. Ensure holes are clean and smooth(seeFigure8).

8. Usethepipespacerasshownifmountingona1½in.(40mm)pipe(seeFigure9).

NOTE:Thepipespacerisrequiredfor1½in.(40mm)diameterpipeonly.Thespacerisnotrequiredon2in.(50mm)pipe.

9. Verifythegasketisattachedtotheupperclamp.Thecurvedsideofthegasketmustbepointingdownsothatitwill create a seal with the pipe.

Figure 4. Installation Requirements

Figure 5. Attaching the Power Pack Figure 6. Disassemble the Cell and Pod

Figure 8. Drilling Feeder HolesFigure 7. Marking Pipe for Drilling Feeder Holes

Figure 9. Pipe Spacer

Spacer used for 1 ½ in

(40mm) pipe only

Screws

Lower Clamp

Upper Clamp

Push-buttonThru-holes

Feeder Holes

15 ft (4.6 m)

MAX

1. Ensure placement of the cell, the power pack, and the cell will meet all the installation requirements outlined in Section3.2.

2. Screwthepowerpackbracketintopositionensuringitisnomorethan15 ft. (4.6 m) from the cell (see Figure 4 and 5).

3. Position the power pack in place by aligning the bracket with the corresponding thru-holes (see Figure 5).

4. Unscrewthelockingringfromthecellandthepodinordertoextractthemfromthelowerclamp(seeFigure6).

5. Pressthetwo(2)push-buttonsoneithersideoftheupperclamptoseparatetheupperclampfromthelowerclamp(see Figure 6).

WARNINGToavoidpropertydamage,seriousinjuryordeath,donotoperatetheelectrolyticcellwithoutwatercirculation.AbuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.

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Figure 11. Water Flow Arrows

Figure 13. Installing Pod and Cell

Figure 10. Cell Clamps

Figure 14. Locking Ring Alignment Figure 15. Locking Ring Tool

Figure 12. Cell Attached

Figure 16. Locking Ring Level Figure 17. Connecting Cell Leads Figure 18. Pod Connector

10. Securetheclamps,pipespacer,andgasketaroundthepipeasshown(seeFigure10)makingsuretheflowarrowsontheclamppointinthedirectionofthewaterflow(seeFigure11and12).Makesurethetwo(2)clipsonthesides of the clamp are snapped into place.

11. Inserttheo-ringintothechanneloneachoftheclamps(seeFigure12).

15. Securely connect the cell leads to the like colored terminals (see Figure 17).

16. Attach the terminal cap.

17. Plugthepodconnectorintothepowerpack(seeFigure18).

18. Plugthepowerpackintotheelectricaloutlet.Turnthepowerpackon.

Water Flow

O-Ring

Red

Red

Blue

Blackx

12. Installthecellandthepodmakingsurethepodisinstalledupstreamfromthecell.Wheninstallingthepod,makesuretheflowswitchisinsertedintotheinletportontheclamp(seeFigure13).

13. Position the locking ring in proper alignment, making sure the bump aligns with the top thread (see Figure 14).

14. Screw down the locking ring to the threaded clamp using the locking ring tool (see Figure 15).

NOTE: Ensurethelockingringislevelwhenengagingthethreadinghousing(seeFigure16).

Locking Ring Tool

Pod Connector

Gasket(Attachestotheupperclamp)

Align the bump with the high thread on the lower clamp.

NOTE: The Upper Clamp is not shown in this diagram but it should be installed.

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3.4 Bypass Plumbing InstructionsThemaximumflowrateforthepodandcellis92gpm.Ifflowrateexceeds92gpm,thecellMUSTbeplumbedonby-pass(seeFigure19).Acontrolvalvemustbeinstalledtoregulatetheflowthroughthecell.Itcanbeinstalledontheinletsideofthecellorbetweentheinletanddischargesideofthebypasspiping.Theproperflowwillbeachievedby adjusting the handle of the valve until the red “No Flow” light has turned off and all large air bubbles are cleared from the cell.

Figure 19. Example of Bypass Installation

Figure 20. Example of Alternative Installation

3.5 Alternative Installation (When Pipe is Obstructed)Iftheonlysuitablelengthofpipeisobstructed,suchasonamultiportvalveoftenfoundonasandfilter,itisacceptableto‘lean’thecellover,uptoamaximumof45degrees(seeFigure20).Markthefeederholesinthesameangle that the cell will be leaning to ensure that you drill in the right position.

Heater

Pump

Power Pack

Filter

Pool Intake Spa Intake

Spa ReturnPool Return

To power outlet

Pod Cell

The cell and pod must be installed as the last piece of equipment in the circulation plumbing system just before the pool

Control Valve Installation OptionsInstallontheinletsideofthevessel

Installbetweentheinletanddischargesideofbypassplumbing

Do not installpast 45 degrees

Water Flow

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3.6 Connection to an AquaLink® RS Control System or PDA (Optional)

The Jandy® AquaLink RS or PDA is a multi-function pool controller which can fully control the function of the Jandy AquaPure® Ei chlorine generating device. Adjustment of the chlorine production rate can be controlled from the main menu of the Jandy AquaLink RS or PDA. The AquaLink RS or PDA offers individual pool and spa settings for output percentage. Refer to the AquaLink RS or PDA Owner’s Manual for more information.

NOTE TheJandyAquaPureEichlorinegeneratingdevicewillcommunicatewithallAquaLinkmodelsRev.Korlater.

3.6.1 Setting the Controller Type on the Power PackBefore wiring to the AquaLink RS Control System, the controller type must be set on the power pack to allow communication between the power pack and the AquaLink RS Control System or PDA. The default controller type setting is Jandy L/M.

NOTE: ThecontrollertypemustbesetbeforemakingthewiringconnectionbetweenthepowerpackandtheAquaLinkotherwisethepowerpackmaybelockedoutoftheAquaLink.

To set the controller type:

1. Turn the power pack on by pressing the ON/OFF button.

2. Waitforthestart-upsequencetocomplete.

3. PressandholdtheOUTPUTbuttonforapproximatelyfour(4)seconds.Afterfour(4)secondsacontrollertypewill be displayed on the screen.

4. KeeptheOUTPUTbuttonpressedtotogglethroughthelistofcontrollers.Eachcontrollerwillbedisplayedonthescreenfortwo(2)seconds.

5. ReleasetheOUTPUTbuttonwhenthedesiredcontrollerisdisplayed.ToconnecttotheAqualinkRSControl System or PDA, select the JANDY L/M controller type.

WARNINGFOR YOUR SAFETY: Thisproductmustbeinstalledandservicedbyaprofessionalpool/spaservicetechnician.Theproceduresinthismanualmustbefollowedexactly.Failuretofollowwarningnoticesandinstructionsmayresultinpropertydamage,seriousinjury,ordeath.Improperinstallationand/oroperationwillvoidthewarranty.

Whenusingelectricalproducts,basicprecautionsshouldalwaysbefollowed,includingthefollowing:• DANGER:RISKOFELECTRICSHOCKWHICHCANRESULTINSERIOUSINJURYORDEATH.Before

attemptinginstallationorservice,ensurethatallpowertothedeviceisdisconnected/turnedoffatthecircuitbreaker.Connectonlytoacircuitprotectedbyaground-faultcircuit-interrupter(GFCI).

• Groundingisrequired.Theunitshouldbeservicedbyaqualifiedservicerepresentativeandshouldbeproperlygroundedandbonded.

• Installtopermitaccessforservicing.• PleasereadallcautionsandsafetyinstructionsintheImportantSafetyInstructionssection.Before

attempting any electrical wiring, be sure to read and follow safety instructions. Wiring should only be attempted by a qualified professional.

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Figure 22. Communication Wiring between Power Pack and AquaLink RS Control System or PDA Network

Figure 21. Accessing and Wiring to the Power PCB

3.6.2 Wiring to the AquaLink® RS Control System or PDA1. Ensure that all power to the power pack and the controller is disconnected/turned off at the circuit breaker.

2. Removethescrewsattachingthecovertothebackplateandpropthecoveruptoexposetheterminals (seeFigure21).

NOTE:BecarefullynottopulltheribboncablethatisconnectedtothePowerSupplyandtheCover.

3. Removethewhitecapcoveringthecommshole(seeFigure21).

4. Threadthecontrollercablethroughthehole.Agrommetmaybenecessarydependingonthesizeofthecablebeing used.

5. Attachacabletietothecontrollercableasshown(seeFigure21).

6. The Jandy® AquaLink RS or PDA and power pack use a four (4) wire connection to communicate and can be wiredupto500feetapart.Anyoutdoorratedfourconductorcable,minimum22AWG,canbeused.Locatetheappropriate screw terminals on the circuit board and wire the power pack to the AquaLink RS or PDA red 4-pin terminalbar(seeFigure22).

NOTE ThescrewterminalsontheAquaLinkRSorPDAareremovabletoaidininstallation.

3.6.3 Testing the ConnectionOnce the power pack has been wired to the AquaLink RS Control System or PDA, follow these steps to test the connection:

1. Turn on the power pack and the AquaLink RS Control System or PDA. 2. Waitabout20seconds.Iftheconnectionwassuccessful,aŦ symbol will appear in the top right corner of the

power pack display.

NOTE: Ifthepowerpackdoesnotconnecttothecontroller,turnthepowerofftobothdevicesandrepeatsteps1and2.Ifthepowerpackstilldoesnotconnecttothecontroller,re-checkthewiringconnections(seeSection3.6.2)andthecontrollersettingonthepowerpack(seeSection3.6.1).

JandyPower Center

Power Pack

OPTIONAL

4 3 2 1

RED

BLK

YEL

GR

N

Red, 4-PinTerminal Bar

RED

GRNYLWBLK

BA0V PO

S

RE

DB

LK

Cable TieComm Hole

Page 16

Section 4. Pool Water Preparation

4.1 Determining Pool Size (Gallons of Water in Your Pool)

• Rectangular PoolsAveragelength(feet)xaveragewidth(feet)xaveragedepth(feet)x7.5=galloncapacity.

• Circular PoolsDiameter(feet)xdiameter(feet)xaveragedepth(feet)x5.9=galloncapacity.

• Oval PoolsLongdiameter(feet)xshortdiameter(feet)xaveragedepth(feet)x5.9=galloncapacity.

• Sloping SidesMultiplytotalgallonsby0.85=galloncapacity.

4.2 Determining Pool Size (Litres of Water in Your Pool)

• Rectangular Pools Averagelength(metres)xaveragewidth(metres)xaveragedepth(metres)x1000=litrescapacity.

• Circular PoolsDiameter(metres)xdiameter(metres)xaveragedepth(metres)x790=litrescapacity.

• Oval PoolsLongdiameter(metres)xshortdiameter(metres)xaveragedepth(metres)x790=litrescapacity.

• Sloping SidesMultiplytotallitresby0.85=litrescapacity.

4.3 Selecting Model SizeAPURE35 PLGChlorine Production

0.62oz.(17.5g)perhourResidential Pools

One(1)unitper35,000gal.(upto132,000L) (SeeGeneralRuleofSizingnotesbelow)

General Rule of Sizing: Inareaswithyear-rounduseandhighwatertemperatures,suchasFlorida,Texas,Arizona,LasVegasandSouthernCalifornia,thefollowingmustbeconsidered:

Year Round Use:Up-sizingtheJandy®AquaPure®Eichlorinegeneratingdeviceoraddingmorethanoneunitmayberecommendedforpoolsthatareclosetothemaximumsizeandusedyearround.Pleaseconsult your pool professional.

High Water Temperatures: Because chlorine demand increases with the rise of water temperature, adjustments must be made in order to keep up with chlorine demand. In hot summer months, where the watertemperaturerisesabove85ºF,youmustincreasethepumpruntimeandincreasethepercentage(%).

Page 17

4.4 Chemistry You Need to Know• Chlorine Stabilizer(cyanuricacid)isneededtomaintainproperlevelsofchlorine.Mostnon-stabilizedchlorine

isdestroyedbytheUVradiationfromthesunwithintwo(2)hours.Chlorinestabilizershouldbemaintainedbetween 30 - 50 PPM.

• Nitratescancauseextremelyhighchlorinedemandsandwilldepletechlorinefromyourswimmingpool.Insomecasesnitratesmayevenloweryourchlorinelevelstozero.Yourlocalpoolprofessionalcantestfornitrates.Make sure nitrates are not present in your pool.

• Metals (some metals) can cause loss of chlorine stain your pool. Have your local pool professional check for metals and recommend methods of removal.

• Chloramines should not be present in pool water. When organic materials combine with free chlorine, chloramines are formed. This ties up the free chlorine in your pool and does not allow the chlorine in your pool to disinfect. Chloramines also cloud pool water and burn the eyes. Shock to remove chloramines at the initial startup of the pool.

• Super Chlorination burns out the organic material that has combined with chlorine which frees the chlorine for sanitizing.Thisisaccomplishedbyraisingthechlorinelevelquicklyanddramatically.Tosuperchlorinatethepool using the Jandy® AquaPure® Ei chlorine generating device, setthechlorineproductionto100%andthensetthepumpandthecelltorunfor24hours.

• Shocking (Superoxidation)isalsoameansofburningouttheorganicmaterialthathascombinedwithchlorine.This method involves the manual addition of chemicals to quickly raise the level of chlorine. When the chlorine level is quickly raised to 5 - 15 PPM the pool water is said to have been shocked.

NOTE Oninitialstartupofapool,itisbesttoshockfromanalternatesource,i.e.,useashocktreatmentavailableatyourlocalpoolsupplier.

CAUTIONNeverusedryacidtoadjustpHinaridgeographicareaswithexcessiveevaporationandminimaldilutionofpoolwaterwithfreshwater.Abuildupofby-productscandamagetheelectrolyticcell.

• ThepH condition resulting from the operation of a salt water chlorination system is close to neutral. However, other factors usually cause the pH of the pool water to rise. Therefore, the pH in a pool chlorinated by a salt water systemtendstostabilizeatapproximately7.6.IfthepoolpHrisesabove7.6haveapoolprofessionaltesttoseeif other factors such as high calcium hardness or total alkalinity are the cause and then balance accordingly.

• Total Dissolved Solids (TDS) Adding salt to pool water will raise the TDS level. While this does not adversely affect the pool water chemistry or clarity, the pool water professional testing for TDS must be made aware salt has beenaddedforthesanitizingsystem.TheindividualperformingtheTDStestwillthensubtractthesalinitylevelto arrive at the correct TDS level.

• New pool waterinarecentlyfilledornewlyrefinishedpoolmaycontainundesirablematterwhichcouldinterferewiththesaltwaterchlorinator’sabilitytosanitizeproperly.Makesurethewateristestedbyapoolprofessionaland properly balanced before turning on the chlorinator system.

• Sequestering Agents can be used to compensate for source water which may have unusually high calcium hardness. High calcium hardness can contribute to scale formation in the pool. Sequestering agents will help keep minerals in solution and under some conditions can prevent scaling from happening. Consult your pool professional about the use of a sequestering agent.

Page 18

4.5 Optimum Pool Water Conditions In accordance with Association of Pool and Spa Professionals (APSP) standards, we recommend the following water balanceconditionsbemaintainedonanon-goingbasistoprotectthepoolfinishandtheequipmentandtoensurethepleasing appearance of the water. The Jandy® AquaPure® Ei is warranted to operate properly only if the following conditions are met:

Free Chlorine 1.0-3.0ppm.Continuousexposuretolevelsabove3.0ppmmaycause corrosion of pool metals.Combined Chlorine (Chloramines) None (Super chlorinate to remove all chloramines.)pH 7.4-7.6(UsemuriaticacidtolowerpHandsodaashtoraisepH.)Chlorine Stabilizer (Cyanuric Acid) 30 - 50 ppmTotal Alkalinity 80-120ppmCalcium Hardness 175 - 400 ppmMetals (Iron, Manganese) NoneNitrates NonePhosphates None

4.6 Chlorine TestingUseahometestkitoraskyourpoolprofessionaltotestyourwater.Itisrecommendedthatchlorinetestsamplesbetakenfromtwo(2)places,describedbelow.Comparethetwo(2)samples.Ahigherlevelshouldbefoundatthepoolreturn line. The higher level at the pool return line indicates the salt water chlorinator system is producing chlorine.

1. At the pool return line.

2. 18in.(46cm)belowthesurfaceandwellawayfromthepoolreturnline.

CAUTIONItisimportanttonotethatcertainmaterialsusedinandaroundswimmingpoolsandspasmaynotbecompatiblewithchemicalscommonlyusedtopurifypoolandspawater(e.g.acids,chlorine,salt,stabilizers,etc.).

ZodiacPoolSystems,Inc.doesnotwarrantorguaranteethatthechlorinatedwatergeneratedbytheJandy®AquaPure®chlorinegeneratingdevicewillnotdamageordestroycertaintypesofplants,decking,copingandothermaterialsinandaroundyourpooland/orspa.Beforeselectingmaterialstobeusedinandaroundyourpooland/orspa,pleasediscussalloptionswithyourcontractortoassessthecompatibilityofsuchmaterialsandchemicals.

Somehelpfulconsiderationsmayinclude:•Choosingplantsthatcanwithstandsplashoutofpoolwatercontainingchlorineand/orsaltandotherwaterpurificationchemicals.

•Allmetalcomponentsusedinandaroundapoolshouldbeofahighgrade,qualitystainlesssteel.•Carefulselectionofmasonryproducts.Theporosityandhardnessofnaturalstonesvariesgreatly.Thereforewerecommendyouconsultwithyourbuilderorstonecontractoronthebestchoiceforstonematerialsaroundyourpoolorspa.

•Sealingallmasonryproducts.Professionalsinthestoneindustryspecifythatevennaturalstone,especiallywhenusedoutdoors,besealedtopreventweathering,staining,andprematuredegradation.Consultwithyourstoneordeckcontractorforthepropersealerforthemasonryproductsyouhaveselectedtousearoundyourpoolorspa.

•Foroptimalresults,sealersshouldbereappliedonaregularbasis.Reapplytheprotectivesealeronascheduleperthemanufacturer’sinstructions.

•Useofchemicalsotherthanthoserecommendedmaybehazardous.Followthechemicalmanufacturers instructions.

Page 19

4.7 Salt (NaCl Sodium Chloride) 4.7.1 When to Add Salt

Add salt to the pool if the salt is too low (see Table 1). For a new pool or newly resurfaced pool it is recommended to wait at least 30 days (surface should be completely cured) before adding salt. Follow the pool surface manufacturer’s guidelinesforyourparticularpool.Forvinylandfiberglasspools,saltcanbeaddedatstartup.

4.7.2 What Type of Salt to Use

• Thepurerthesalt,thebetterthelifeandperformanceoftheelectrolyticcell.Useasaltthatisatleast99.8%pureNaCl.Thesaltisanevaporated,granulated,foodquality,non-iodizedsalt.Consultyoursaltsupplier.

• Avoidusingsaltwithanti-cakingagents(sodiumferrocyanide,alsoknownasYPSoryellowprussiateofsoda)thatcouldcausesomediscolorationoffittingsandsurfacefinishesinpool.

• Waterconditioningsaltpelletsarecompressedformsofevaporatedsaltandmaybeusedbutwilltakelongertodissolve.

• Do notusecalciumchlorideasasourceofsalt.Usesodiumchlorideonly.

• Do notuserocksaltbecasueinsolubleimpuritiesmixedwiththerocksaltcanshortenthelifeoftheunit.

4.7.3 How Much Salt to Use Usesalinityteststrips,aTDS/salinitymeter,oranotherreliablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1todeterminetheamountofsalttoaddtoreachthedesiredlevel.Beconservative when adding salt as it is easier to add more if needed than it is to dilute if there is too much salt.

• 4,000ppmofsaltisrecommendedforoptimumwaterconditions.

• Lowsaltconcentrationbelow3,000ppmwillcauseprematurecellfailure.

• Highsaltconcentrationabove6,000ppmmaycausecorrosiondamagetopoolfixtures.

4.7.4 How to Add Salt to the Pool 1. Turn on pump to circulate pool water.

2. IMPORTANT - Turn the power pack off by pressing the ON/Off button (OFF will be displayed on the screen).

3. Test the water for salinity level using test strips, electronic meter, or by your local pool professional.

4. UsetheTable1todeterminetheamountofsalttoadd.Beconservativewhenaddingsaltasitiseasiertoaddmore if needed than it is to dilute if there is too much salt.

5. Broadcast salt into pool. Do not add through skimmer, main drain, or surge tank. Brush the salt around the pool to facilitatedissolving.Circulatefiltersystemfor24hourstoensureevendistribution.

6. After24hours,verifycorrectsaltreadingbytestingthewatersalinitylevelusingteststrips,electronicmeter,orby your local pool professional.

7. Whenthesalinityleveliscorrect,turnthepowerpackon.PresstheOUTPUTbuttontosetthedesiredproduction rate.

Page 20

NOTE Foranewpoolornewlyresurfacedpoolitisrecommendedtowaitatleast30days(surfaceshouldbecompletelycured)beforeaddingsalt.Followthepoolsurfacemanufacturersguidelinesforyour particularpool.Forvinylandfiberglasspools,saltcanbeaddedatstartup.

Table 1. Approximate Pounds and Kilograms of Salt Needed to Obtain 4,000 ppm (4.0 gpl)Current

SaltLevelppm

Pool/Spa Size - US Gallons (Litres)

10,000 g(38,000 L)

15,000 g(57,000 L)

20,000 g(76,000 L)

25,000 g(95,000 L)

30,000 g(114,000 L)

35,000 g(132,000 L)

0 334lbs(151kgs) 501 lbs (227kgs) 668lbs(303kgs) 835lbs(379kgs) 1001lbs(454kgs) 1168lbs(530kgs)

250 313lbs(142kgs) 469 lbs(213kgs) 626lbs(284kgs) 782lbs(355kgs) 939lbs(426kgs) 1095lbs(497kgs)

500 292lbs(132kgs) 438 lbs(199kgs) 584lbs(265kgs) 730lbs(331kgs) 876lbs(397kgs) 1022lbs(464kgs)

750 271lbs(123kgs) 407lbs(185kgs) 542lbs(246kgs) 678lbs(308kgs) 814lbs(369kgs) 949lbs(431kgs)













4000 Optimum Optimum Optimum Optimum Optimum Optimum

Table 2. Approximate Pounds and Kilograms of Stabilizer Needed to Obtain 50 ppm

Current Cyanuric Acid Level - ppm

Pool/Spa Size US Gallons (Litres)

10,000 g (38,000 L) 15,000 g (57,000 L) 20,000 g (76,000 L) 25,000 g (95,000 L) 30,000 g (114,000 L) 35,000 g (132,000 L)

0 4.2lbs(1.9kgs) 6.3lbs(2.9kgs) 8.4lbs(3.8kgs) 10.5lbs(4.8kgs) 12.6lbs(5.7kgs) 14.8lbs(6.7kgs)





NOTE Theabovechartisforgeneralreferenceonly.Therecommendedstabilizerreadingisbetween30-50ppmandwillvarydependentongeographicclimate.Warm,sunnyclimateswillrequireastabilizer readingatthehigherendofthegivenrange.Consultyourlocalpoolprofessionalforyouroptimum level.Alwaysaddstabilizeraccordingtomanufacturer’sinstructions.

Page 21

Section 5. Operating Instructions

5.2 Turning Power Pack On/Off (Manually)

To turn the Jandy® AquaPure® Ei chlorine generating device on or off press the button.

NOTE: Thepowerpackwillonlyturnonandthecellwillonlyproducechlorinewhenwaterflowisdetectedbytheflowswitch.

5.3 Setting the Chlorine Output LevelWhensettingthechlorineoutputlevelyoumustconsiderthesizeofthepool,theamountofusethepoolwillbere-ceiving and how hot the weather is. All these factors weigh greatly on the level of output needed. To adjust the output level, follow these steps:

1. Turn the power pack on by pressing the button.

2. Pressthe buttontoreachthedesiredoutputlevel.Theminimumsettingis20%(oneamberlight).Theoutputcanbeadjustedinincrementsof20%upto100%.IftheOUTPUTbuttonispressedbeyond100%,theoutputlevelsettingwilldropbackto20%.

Figure 23. Control Panel on the Power Pack

On/Off

Flow Salt

Output

Indicates level of chlorine output production. Each light represents a 20% production

Check salt level indicatorIndicates that there is not enough flow through the cell

Output Setting Amount of time cell will run20%-one(1)light Cellwillruntwo(2)min.everyten(10)min.40%-two(2)lights Cellwillrunfour(4)min.everyten(10)min.60%-three(3)lights Cellwillrunsix(6)min.everyten(10)min.80%-four(4)lights Cellwillruneight(8)min.everyten(10)min.100%-five(5)lights Cellwillrunnon-stop.

5.1 Control Panel

WARNINGToavoidpropertydamage,seriousinjuryordeath,donotoperatetheelectrolyticcellwithoutwatercirculation.AbuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.

Page 22

5.4 Connection to an AquaLink® RS / PDA Control SystemThe Jandy® AquaPure® Ei chlorine generating device can be connected to an AquaLink RS or PDA Control System. See Section 3.5 and 3.6. For detailed instructions for the AquaLink RS or PDA Control System, see the respective manuals.

5.5 Polarity ReversalTheJandyAquaPureEichlorinegeneratingdeviceisareversablepolaritycellwhichmeansthatforeveryfive(5)hours of operation the cell will switch its polarity to help prevent any build up of calcium on the cell plates. This is sometimes referred to as the automated cell cleaning feature. During the transition between changing its polarity there isafive(5)minutewaittimewhenthecellwillnotproduce any chlorine. Once it has changed polarity it will continue to make chlorine.

NOTE: ‘CLEANING’willbedisplayedonthescreenduringthefive(5)minute‘WAIT’period.Theoutputlevelindicatorwillremainassetduringthecleaningperiod).

5.6 Backup BatteryThepowerpackisfittedwitharechargeablebatterywhichcanlastinexcessof500hourswithoutthepowerbeingconnected. In the event of a power failure the battery will retain ALL settings.

In the event of the battery losing its charge, the microprocessor in the unit will retain the following settings permanently:

• Operatinghours• Cellhours• Controllersetting

Page 23

Section 6. Maintenance InstructionsBefore servicing the Jandy® AquaPure® Ei chlorine generating device please ensure you have read and understood the Important Safety Instructions section.

Important: Alwaystestthechlorinelevelsofyourpoolbeforeeachuse.

6.1 Daily1. Chlorine Test. Test pool water chlorine level with a reliable test kit. Maintain ideal range by adjusting the

chlorine output level on the power pack (see Section 5.4). Recommended free chlorine level is 1.0 - 3.0 ppm.

NOTE Itisrecommendedthatchlorinetestsamplesbetakenfromtwo(2)places,one(1)atthepoolreturnline,theotherwellawayfromthepoolreturnline.Comparethetwo(2)samples.Ahigherlevelshouldbefound atthepoolreturnline.Thehigherlevelatthepoolreturnlineindicatesthesystemisproducing chlorine.

2. pH Level Test. Test the pH level of your pool with a test kit. If necessary, adjust to maintain a pH level of 7.4 - 7.6 (see Section 4.4).

CAUTIONNeverusedryacidtoadjustpHinaridgeographicareaswithexcessiveevaporationandminimaldilutionofpoolwaterwithfreshwater.Abuildupofbyproductscandamagetheelectrolyticcell.

3. Total Alkalinity Test. Test pool water for total alkalinity with a test kit. Take steps necessary to maintain an alkalinityof80-120ppm(seeSection4.4).

4. Calcium Hardness. Test pool water for calcium hardness level using test kit or by having a water sample tested by a pool professional. Adjust as necessary to maintain a calcium hardness of 175 - 400 ppm (see Section 4.4).

6.2 Monthly1. Check the cell. It is recommended that every month the cell be removed and inspected for scale formation and/or

debris. If cell needs to be cleaned, see Section 6.3 for instructions.

2. Salt Level Test. Usesalinityteststrips,aTDS/salinitymeter,oranotherreliablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1inSection4.7.4todeterminetheamountofsalt to add to reach the desired level. Be conservative when adding salt as it is easier to add more if needed than it is to dilute if there is too much salt. If the salinity level in the pool is correct and the salt LED does not go out, see Section 7: Troubleshooting.

3. Pool Water Sample. Take water sample to local pool store for testing.4. Stabilizer (Cyanuric Acid). Testpoolwaterstabilizer(cyanuricacid)levelusingatestkitorbyhavingawater

sample tested by a pool professional. Maintain ideal range of 30 - 50 PPM. Follow your pool professional’s recommendations.

5. Metals Test. It is recommended that the pool water be tested periodically for the presence of metals such as iron, and manganese. These metals should not be present in the pool water. If those metals are present, contact your local pool professional.

Page 24

6.3 Cleaning the Cell

The power pack has an automatic cell cleaning feature (polarity reversing) that removes scale deposits from the cell (see Section 5.6).

Scalewillforminexcessivelyhardwaterorfrompoolwaterthatisoutofbalanceandinascalingcondition.Following the installation of the Jandy® AquaPure® Ei chlorine generating device, check the cell once a month for signs of scale.

If the cell has a tendency to scale, it is recommended that every month the cell be removed and inspected for scale formationand/ordebris.Somefiltersallowdebristopassthroughtothecellwhichcouldlodgebetweentheplatesin the cell. A small amount of scale formation is normal. If by looking through the cell it is observed that there is excessivescaleformationbetweentheplatesordebrisispresent,thecellmustbecleanedasfollows:

1. Ensure that all power to the power pack and the controller is disconnected/turned off at the circuit breaker.

2. Before removing the cell for cleaning, shut off any necessary valves to prevent any water loss.

3. Remove the terminal cap and cell leads.

4. Undothelockingring.Ifrequired,usethelockingringtoolprovided(seeFigure24).

5. Removethecell(seeFigure25).

6. Refittheterminalcaponthecellandinvert(seeFigure26).

7. Withprotectiveglassesandgloveson,addone(1)partacidtoten(10)partswaterandmix.

8. Fillthecelltothetopoftheelectrodeplateswiththeacidsolution.Leavesolutionincellnolongerthan30min.

Figure 26. Invert the CellFigure 24. Undo Locking Ring Figure 25. Remove the Cell

WARNING• Whencleaningthecell,wearprotectiveeyeglassesandgloves.

• Whenmixingacidwithwater,ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID.

Disconnectpowertothesystematthemaincircuitbreakerbeforeperformingthisproceduretoavoidriskofelectricshockwhichcanresultinpropertydamage,severeinjuryordeath.

WARNING

Locking Ring Tool

Page 25

6.4 WinterizingVerylittlechlorineisneededincoldwater.Below51°F(11°C),chlorineproductionisnotpermitted;operatingthechlorinator in cold water might result in over-chlorinated pool water.

Ifpreventativemeasuresarenottaken,freezingwatermaycauseseveredamagetothecell.Preventfreezedamagetothecellbyrunningpumpcontinuouslyorwinterizepoolbydrainingwaterfrompump,filter,andallintakeandreturnlines. Remove the cell, clean and store it indoors. Coil the cell leads, wrap in plastic and tape to the power pack.

Awinterizingcapisavailabletoreplacethecellduringwinterizingorcellmaintenance.Thiswillenablepoolpumpto circulate water with the cell out of the line.

When a FREEZE CONTROLLER is used on pump equipment and the chlorinator is run through the winter, turn the CHLORINEPRODUCTIONdownto10-20%,otherwise,chlorineproductionwillexceedtherecommendedlevelof1 - 3 ppm.

6.4.1 Winterizing Procedure

Figure 27. Installing the Winterizing Cap Figure 28. Locking Ring Level

Disconnectpowertothesystematthemaincircuitbreakerbeforeperformingthisproceduretoavoidriskofelectricshockwhichcanresultinpropertydamage,severeinjuryordeath.

WARNING

1. Ensure that all power to the power pack and the controller is disconnected/turned off at the circuit breaker.

2. Shut off any necessary valves to prevent any water loss.

3. Remove the terminal cap and cell leads.

4. Undothelockingring.Ifrequired,usethelockingringtoolprovided(seeFigure24).

5. Removethecell(seeFigure25).

6. Attachthewinterizingcap(seeFigure27)

7. Position the locking ring in proper alignment, making sure the bump aligns with the top thread.

8. Screwdownthelockingringtothethreadedclampusingthelockingringtool.

NOTE: Ensurethelockingringislevelwhenengagingthethreadinghousing(seeFigure28).

x

Page 26

Section 7. Troubleshooting

7.1 Problems and Corrective ActionProblem PossibleCause CorrectiveAction

Lowornochlorine. Lowstabilizer(cyanuricacid) levelinpoolwater.

Addstabilizertomaintain30-50ppm (seeSection4.7.4,Table2).

Insufficientoperatinghoursof theunit.

Increasethesystemoperatingtimeperday.

ChlorineOutputpercentagesettoolow. Increasechlorineproductionbypressingtheoutputbutton(seeSection5.3).

Recentincreasesinweathertemperaturewithoutincreasingthechlorineproductionofyourunit.

Increasechlorineproductionbypressingtheoutputbutton(seeSection5.3).

Temporarylossofchlorineduetoheavyorganicload-rain,leaves,fertilizerorheavybatherload.Petsusingpool.

Setchlorineproductionto100%andsetthepumpandthecelltorunfor24hours.After24hours,recheckchlorinelevels.Ifstilltoolow,superchlorinatewithalternatesource.

Low(lessthan3,500ppm)saltlevelinpoolwater.

Usesalinityteststrips,aTDS/salinitymeter,oranotherrealiablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1insection4.7.4todeterminetheamountofsalttoaddtoreachthedesiredlevel.Maintainasalinitylevelof4,000ppm-4,500ppm.

Highnitratelevel. Contactapoolprofessional.

Metalspresentinpoolwater. Contactapoolprofessional.

Newpoolwater.Notshockedproperlyuponstartup.

Superchlorinatethepool.

Clogged or dirty cell. Removecellforinspectionandcleanifnecessary(seeSection6.3).

Problem PossibleCause CorrectiveAction

Chlorineleveltoohigh. Chlorineoutputpercentagesettoohigh. Decreasethechlorineproductionratebypressingtheoutputbutton(seeSection5.3).

Powerpackandcellturnedontoolong. Ifchlorineoutputissetatthelowestsettinganditconsistentlyprovidesexcessivechlorinelevels,decreaseoperationtimeasmuchasnecessary.

WARNINGAlwaysturnpumpoffpriortoattemptingserviceorrepairYourpumpandfiltersystemisoperatedunderpressureandpressuremustbereleasedbeforeyoubegintoavoidsystemdamageorpersonalinjury.Opentheairreliefvalveonyourpoolfiltertoreleasethepressureinthesystem.

Page 27


NodisplayonLCD(screenisblank). Nopowertounit. Checkthepowercordispluggedintotheelectricaloutletandthatthecordisnotdamaged.


Flowlightison(Displaysays“NoFlow”).

Causedbyinsufficientwaterflowthroughthepodandcell.

NOTE: WhentheFlowlightison,thechlorineoutputwillbe turnedoff.

Filterisdirty. Cleanthefilter.

Closedvalves. Checkandcorrectallvalvealignments.

Pumpfailstoprovidesufficientwaterflow.

Checkforcorrectoperationofthepump.Ensurethereisnolossofpumpprimeorcloggedstrainerbaskets.

FlowSwitchconnectionloose.

Checkthattheflowswitchisproperlyconnectedtothepowerpack.

FlowSwitchfailure. Replacetheflowswitch.


Saltlightison(Displaysays“CheckSalt”).

NOTE: TheSaltlightwillturnonwhenthesaltleveldrops below3,000ppmanditwill remainonuntilthesaltlevelis raisedabove3,500ppm.

Saltlevelislessthan3,000ppm,dependingonwatertemperature.

Maintainasalinitylevelof 4,000ppm-4,500ppm (seeSection4.7orcontact yourlocalpoolprofessional).

Acombinationofextremelylowwatertemperature(closetofreezing)andlowsaltlevel(~3,500ppm).

Maintainasalinitylevelof 4,000ppm-4,500ppm (seeSection4.7orcontact yourlocalpoolprofessional).

Celllifeexpired. Replacethecell.


“OutputFault”appearsonthescreen. Powersupply. Turnthepowerofftothepowerpackandconsultyourlocalpoolcareprofessional.

Page 28


Saltleveltoohigh. Toomuchsalthasbeenadded to pool.

Backwashorpartiallydrainpoolanddilutewithfreshwateruntilsalinityreturnsto4,000ppm-4,500ppm.


Saltleveltoolow. Notenoughsaltaddedtothepool.

Addsalttopooluntilsalinityreturnsto4,000ppm-4,500ppm (seeSection4.7.4).

Heavyrainfalldilutedthepoolwater.

Addsalttopool,untilsalinityreturnsto4,000ppm-4,500ppm (seeSection4.7.4).

Leakinpool. Repair pool.


Chlorineodor. Presenceofexcesschloramines(combinedchlorine).

Manuallyshockthepool (seeSection4.4).


Cloudywater,slimywallsofpool. Combinedalgaeandbacteriagrowth.

Brushdowntheaffectedwallsandthenmanuallyshockthepool (seeSection4.4).


Eyeand/orskinirritation. Improperwaterbalance. BalancethewatertorecommendedlevelsinSection4.5.


Scaleformationonpoolequipment.

NOTE:Tocleanthedeposit(scale)onthecell(seeSection6.3).

IncorrectpHcausingmineralstocomeoutofsolution.

Adjusttotalalkalinityto80-120ppm.ThenadjustpHtowithintherange7.4-7.6(seeSection4.5).

Hightotalhardness. Dilutepoolwithfreshwater.Consultyourpoolprofessionalregardinguseofasequesteringagent.

Page 29

Section 8. Replacement Parts and Exploded Views

8.1 Parts List

KeyNo. Description OrderPartNo.

Cell

1 R-Kit,TerminalCap,APUREEi R05112002* R-Kit,LockingRing R05113003* R-Kit,Electrode,APUREEi35 R05115004* R-Kit,O-Ring,ElectrodeHousing R05116005* R-Kit,SaddleClampAssy,APUREEi R0511700

Pod

6 R-Kit,Plugs,APUREEiPod R05118007 R-Kit,FlowSwitch,APUREEiPod R05119008 R-Kit,PodHousing,APUREEiPod R0512000

PowerPack9 R-Kit,PowerSupply,120/240VPlug-InVersion R0511100

Miscellaneous10 R-KitLockingRingTool R051260011* R-Kit,WinterizingKit R0512700

*Replacemento-ringsuppliedinthiskit

Page 30

1

2

3

2,3,4,5,112,3,4,5,11

5

5

5

5

5

5

5

5

8

2

7

7

6

Figure 29. Cell Exploded View Figure 30. Pod Exploded View

Figure 31. Power Pack, Locking Ring Tool, and Winterizing Cap

8.2 Exploded Views

11

109

Page 31

NOTES

© 2009 Zodiac Pool Systems, Inc. All rights reserved. H0335900 Rev A 10/09

ZODIAC POOL SYSTEMS, INC.

2620 Commerce Way • Vista, CA • 92081 Tel: 800-822-7933 • Fax: 877-327-1403

For warranty support in Canada:ZodiacPoolSystemsCanada,Inc. 2115SouthServiceRoadWest,Unit3 Oakville,Ontario•CanadaL6L5W2 Tel:888-647-4004•Fax:905-825-5780

®ETL Listed

Conforms To UL STD 1081

Certified to CAN/CSA C22.2 NO. 218.1

Documents

AquaPure Seriesimages.inyopools.com/cloud/documents/apure35plg... · Page 6 WARNING Should a lack of water be detected, the unit’s electronic flow switch is designed to turn off