April 2015

Sahin Engine Barings

Production Location

Sahin Engine Barings

• Sahin is the first and the only integrated engine bearing manufacturer in Turkey since 1955 celebrating its 60th year this year.

• In 1969 Sahin signed license agreement with Glacier Metal Company which lasted for 20 years and started thin-wall steel backed bearing production.

• Today the company has over a thousand bearing molds, and provides products for various types of petrol and diesel engines worldwide and expands its product range every year.

• With its solid experience and engineering know-how in the industry, Sahin is able to meet all new requirements.

• Sahin has been a supplier of leading OEM’s and serves both domestic and world markets, a brand known for its quality, reliability and extensive after-sales service.

Introduction

Sahin Engine Barings

Capacity

Location Gebze – Kocaeli / Turkey

Production area 8.000 m2 covered / 22.000 m2 total

Capacity plain bearings (main/con-rod) 32-36 million pcs/year in 3 shift (with new line) thrust washers 2.2 million pcs/year in 3 shift

bushes 3.2 million pcs/year in 3 shift

flanged bearings 345.000 pcs/year in 3 shift

Production tech 5 manufacturing lines

6th line (MIBA) became operative in April 2015

fully automated plating line

Product portfolio plain bearings 38 – 89 mm

with MIBA 38 – 135 mm

thrust washers 40 – 150 mm

bushes 18 – 65 mm

flanged bearings 38 – 150 mm

Product range: PV, LCV, MCV, HCV, tractors, industrial machineries, railway engines, tanks, marine applications

Sahin Engine Barings

Products

Sahin Engine Barings

Ongoing Investment

A transfer line from MIBA has started test productions in April 2015, the line has the latest developments of MIBA on plain bearing production.

Sahin Engine Barings

Facility Concept

Sahin Engine Barings

Facility Concept

aluminium based part-tree intended suppliers production location

aluminium bimetal strip Russia, China Kocaeli / Turkey

copper based part-tree

powder metal Eksel Bimetal (2) İzmir / Turkeysteel plate Turkey İzmir / Turkeyplating in-house Kocaeli / Turkey

(1) Eksel Bimetal http://www.ekselbimetal.com.tr/#!enghomepage/c1j5n is our sister company located in İzmir / Turkey

Raw Material

Quality Certificates

certificates since

ISO 9002 1994 obsoleteQS-9000 1999 obsoleteISO TS 16949 2004ISO 9001 2004ISO 14001 2005ISO 18001 2013ISO 10002 2015/Q4 planned ISO 27001 2016/Q2 planned

SAHIN ENGINE BEARINGS

Sahin Engine Barings

Measurement lab

Dimensional Measurement Lab 3D Measurement Device (DEA) Coating Thickness Measurement Device / Magnetic ind. Profile Projector Roundness Measurement Device Wall Thickness Measurement Device Semi-height Measurement Device Hardness Measurement MicroVickers Rockwell B/C Surface Quality Measurement Surface Roughness Band Tensile Measurement Tensile Test Device

Chemistry lab Determination of Ph (pH meter / electrometric)

Determination of Sn,Cu,Fe,Ni,Zn on Al bearing materia (Atomic Absorption Spectrometer / A.A.S

method)

Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material (Atomic Absorption Spectrometer / A.A.S method)

Determination of Sn,Cu on overlay - (Atomic Absorption Spectrometer / A.A.S method)

Analysis of Fe, Al and Cu bearing material (Vacuum Optical Emission Spectrometer / optical emission)

Test lab

SAHIN ENGINE BEARINGS

Own design Material fatigue and wear

measurement

Fatigue test machine

Load vs time

Torque vs time

Top bearing temperature

Bottom bearing temperature

Oil temperature vs time

Other labs

Metallography Lab Examination of inner structure

Cutting machine Polishing machine Microscope and PP10 Digital Camera System

Calibration Lab Calibration

Semi-height measurement device (load cell)

Die & Tool Design Workshop

• Milling machine• Lathe• Surface grinding machine• Cylindrical grinding machine• Drilling machine

• All tools, dies, moulds are designed in-house by the Engineer Team.• The R&D Department of Şahin Engine Bearings works to add value for

customers by improving current products and developing new products; the department sees itself as partners with the customers.

- low external ppm (< 50 ppm)( i.e. Türk Traktör 2014 PPM Ratio 0 ppm)

- copper based sinter bimetal production plant (sister company)

- in-house plating line

- fast and flexible production

- state of the art MIBA transfer line ( available from 2015 Q1 )

- extensive product portfolio

- tailor made possibilities (Branding / Packaging etc.)

- OEM culture since early 1970’s (Renault supplier for 20 years)

- in-house machine production capabilitiy

Strengths

SAHIN ENGINE BEARINGS

OEM / Current

-Türk Traktor CNH / Fiat Tractor Turkey-Tumosan / Fiat Tractor Turkey-Basak Traktor / Steyr Turkey-Millat / Perkins Pakistan-Alghazi Tractors / Perkins Pakistan*CNH / Tier 4 Project / all tests are approved Italy

OEM / Past

-Tofas / Fiat Turkey -Renault Turkey-Uzel / Perkins Turkey-Dacia / Renault Romania-Vamo / Perkins Bulgaria-Deutz Germany

Customers

OES / Current

- Ford Turkey- Tofas / Fiat Turkey - Temsa / Mitsubishi Turkey- Karsan / Peugeot Turkey- Türk Traktor CNH / Fiat Tractor Turkey- Otoyol / Iveco Turkey

Customers

SAHIN ENGINE BEARINGS

Domestic AftermarketDealer Engine Groups- Fiat – Renault – Peugeot- Ford- Opel – VW- Lada-Skoda- Hyundai, Kia, Mazda, Mitsubishi, Nissan- Cummins- Ford Tractor- Fiat Tractor- Perkins/MF- John Deere- Lister, Valmet, UTB, Same, Zetor

Export Aftermarket

- South America- Middle East- Europe- East Europe- North and South Africa- CIS Countries

Customers

SAHIN ENGINE BEARINGS

TOTAL DOMESTIC EXPORT0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

30%

23%

44%

70%

77%

56%

SALES RATIO

OE/OES IAM

OE/Aftermarket Sales Breakdown