April 2012 MISSILE DEFENSE - Government Accountability fielding: the Aegis Ballistic Missile Defense (Aegis BMD) with Standard Missile-3 Block IA and Block IB; Aegis Ashore; Aegis

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  • MISSILE DEFENSE

    Opportunity Exists to Strengthen Acquisitions by Reducing Concurrency

    Report to Congressional Committees

    April 2012

    GAO-12-486

    United States Government Accountability Office

    GAO

  • United States Government Accountability Office

    Highlights of GAO-12-486, a report to congressional committees

    April 2012

    MISSILE DEFENSE Opportunity Exists to Strengthen Acquisitions by Reducing Concurrency

    Why GAO Did This Study

    MDA has spent more than $80 billion since its initiation in 2002 and plans to spend $44 billion more by 2016 to develop, produce, and field a complex integrated system of land-, sea-, and space-based sensors, interceptors, and battle management, known as the BMDS. Since 2002, National Defense Authorization Acts have mandated that GAO prepare annual assessments of MDAs ongoing cost, schedule, testing, and performance progress. This report assesses that progress in fiscal year 2011. To do this, GAO examined the accomplishments of the BMDS elements and supporting efforts and reviewed individual element responses to GAO data collection instruments. GAO also reviewed pertinent Department of Defense (DOD) policies and reports, and interviewed a wide range of DOD, MDA, and BMDS officials.

    What GAO Recommends

    GAO makes seven recommendations to the Secretary of Defense to reduce concurrency and strengthen MDAs near- and long-term acquisition prospects. DOD concurred with six recommendations and partially concurred with one related to reporting on the cause of the Aegis BMD Standard Missile-3 Block IB test failure before committing to additional purchases. DOD did not agree to tie additional purchases to reporting the cause of the failure. DODs stated actions were generally responsive to problems already at hand, but did not consistently address implications for concurrency in the future, as discussed more fully in the report.

    What GAO Found

    In fiscal year 2011, the Missile Defense Agency (MDA) experienced mixed results in executing its development goals and Ballistic Missile Defense System (BMDS) tests. For the first time in 5 years, GAO found that all of the targets used in this years tests were delivered and performed as expected. None of the programs GAO assessed were able to fully accomplish their asset delivery and capability goals for the year. Flight test failures, an anomaly, and delays disrupted the development of several components and models and simulations challenges remain. Flight test failures forced MDA to suspend or slow production of three out of four interceptors currently being manufactured while failure review boards investigated their test problems.

    To meet the presidential 2002 direction to initially rapidly field and update missile defense capabilities as well as the 2009 announcement to deploy missile defenses in Europe, MDA has undertaken and continues to undertake highly concurrent acquisitions. Concurrency is broadly defined as the overlap between technology development and product development or between product development and production. While some concurrency is understandable, committing to product development before requirements are understood and technologies mature or committing to production and fielding before development is complete is a high-risk strategy that often results in performance shortfalls, unexpected cost increases, schedule delays, and test problems. It can also create pressure to keep producing to avoid work stoppages. In contrast, as shown in the notional graphic below, successful programs that deliver promised capabilities for the estimated cost and schedule use a disciplined knowledge-based approach.

    High levels of concurrency were present in MDAs initial efforts and are present in current efforts, though the agency has begun emphasizing the need to follow knowledge-based development practices. During 2011, the Ground-based Midcourse Defense, the Aegis Standard Missile 3 Block IB, and the Terminal High Altitude Area Defense experienced significant ill effects from concurrency. For example, MDAs discovery of a design problem in a new variant of the Ground-based Midcourse Defense programs interceptors while production was underway increased costs, may require retrofit of fielded equipment, and delayed delivery. Flight test cost to confirm its capability has increased from $236 million to about $1 billion. Because MDA continues to employ concurrent strategies, it is likely that it will continue to experience these kinds of acquisition problems.

    View GAO-12-486. For more information, contact Cristina Chaplain at (202) 512-4841 or chaplainc@gao.gov.

    http://www.gao.gov/products/GAO-12-486http://www.gao.gov/products/GAO-12-486

  • Page i GAO-12-486 Missile Defense

    Letter 1

    Background 3 Mixed Progress in Development and Delivery Efforts 6 Limited Progress in Developing Models and Simulations; Much

    More Remains to Be Done 11 MDAs Highly Concurrent Acquisition Strategy Magnifies the

    Effects of Tests and Other Problems 13 Conclusions 26 Recommendations for Executive Action 27 Agency Comments and Our Evaluation 29

    Appendix I Scope and Methodology 33

    Appendix II Comments from the Department of Defense 36

    Appendix III BMDS Models and Simulations Progress 40

    Appendix IV Aegis Ballistic Missile Defense (Aegis BMD) with Standard Missile-3 (SM-3) Block IA and Block IB 46

    Appendix V Aegis Ballistic Missile Defense (Aegis BMD) Standard Missile-3 (SM-3) Block IIA 53

    Appendix VI Aegis Ballistic Missile Defense (Aegis BMD) Standard Missile-3 (SM-3) Block IIB 58

    Appendix VII Aegis Ashore 65

    Contents

  • Page ii GAO-12-486 Missile Defense

    Appendix VIII Ground-based Midcourse Defense (GMD) 73

    Appendix IX Precision Tracking Space System (PTSS) 81

    Appendix X Targets and Countermeasures 87

    Appendix XI Terminal High Altitude Area Defense (THAAD) 93

    Appendix XII GAO Contact and Staff Acknowledgments 100

    Tables

    Table 1: Description of MDAs BMDS Elements 4 Table 2: European Phased Adaptive Approach Plans and Delivery

    Time Frames as of 2009 6 Table 3: BMDS Fiscal Year 2011 Selected Accomplishments 7 Table 4: Flight Test and Failure Review Cost to Assess CE-II

    Capabilitya 75 Table 5: Fiscal Year 2011 Acquisition Events by Target Class 90

    Figures

    Figure 1: Concurrency Compared to the Knowledge-Based Approach 16

    Figure 2: GMD Concurrent Schedule 17 Figure 3: SM-3 Block IB Concurrent Schedule 19 Figure 4: THAAD Concurrent Schedule 21 Figure 5: SM-3 Block IIB Concurrent Schedule 23 Figure 6: Aegis Ashore Concurrent Schedule 24 Figure 7: PTSS Concurrent Schedule 26 Figure 8: SM-3 Block IB Schedule 48 Figure 9: SM-3 Block IIB Schedule 61 Figure 10: Aegis Ashore Schedule 67 Figure 11: GMD Concurrent Schedule 77

  • Page iii GAO-12-486 Missile Defense

    Figure 12: PTSS Concurrent Schedule 83 Figure 13: THAAD Concurrent Schedule 95

  • Page iv GAO-12-486 Missile Defense

    Abbreviations Aegis BMD Aegis Ballistic Missile Defense APL Applied Physics Laboratory APUC average procurement unit cost BAR BMDS Accountability Report BMDS Ballistic Missile Defense System CDR critical design review CE-I Capability Enhancement-I CE-II Capability Enhancement -II DACS divert and attitude control system DOD Department of Defense EKV exoatmospheric kill vehicle eMRBM Extended Medium-Range Ballistic Missile FTG Flight Test GMD FTM Flight Test Missile of Aegis FTT THAAD Flight Test FTX Flight Test Other GBI ground-based Interceptor GMD Ground-based Midcourse Defense ICBM intercontinental ballistic missile IMTP Integrated Master Test Plan IRBM intermediate-range ballistic missile LV launch vehicle MDA Missile Defense Agency MRBM medium-range ballistic missile OSF Objective Simulation Framework OTA Operational Test Agency PAA Phased Adaptive Approach PDR preliminary design review PTSS Precision Tracking Space System SM-3 Standard Missile-3 SPY-1 Army/Navy Water (Shipboard) Radar Surveillance STSS Space Tracking and Surveillance System TDACS throttleable divert and attitude control system THAAD Terminal High Altitude Area Defense TSRM third-stage rocket motor VLS vertical launching system

    This is a work of the U.S. government and is not subject to copyright protection in the United States. The published product may be reproduced and distributed in its entirety without further permission from GAO. However, because this work may contain copyrighted images or other material, permission from the copyright holder may be necessary if you wish to reproduce this material separately.

  • Page 1 GAO-12-486 Missile Defense

    United States Government Accountability Office Washington, DC 20548

    April 20, 2012

    Congressional Committees

    The Missile Defense Agency (MDA) has developed and deployed an initial integrated and layered Ballistic Missile Defense System (BMDS) to defend the United States, our deployed forces, allies, and friends, and is continuing development and production of additional capabilities. Since 2002, MDA has spent more than $80 billion and plans to spend an additional $44 billion through 2016 to develop a highly complex system of systemsland-, sea-, and space-based sensors, interceptors and battle management. To rapidly field missile defense capabilities, MDA has concurrently developed, produced, and fielded a variety of systems. While this approach has helped MDA to rapidly deploy initial capabilities, it also has meant that it has fielded some assets whose capabilities are uncertain or impaired. In addition, there has been limited transparency and accountability for the acquisitions, parti

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