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1 © Scaled Agile, Inc. © Scaled Agile, Inc. 1 © Scaled Agile, Inc. Harry Koehnemann SAFe Consultant and Fellow [email protected] Applying Lean-Agile practices Large, Engineered Systems

Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow [email protected]

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Page 1: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

1© Scaled Agile, Inc.© Scaled Agile, Inc. 1© Scaled Agile, Inc.

Harry KoehnemannSAFe Consultant and Fellow

[email protected]

Applying Lean-Agile practices Large,

Engineered Systems

Page 2: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

2© Scaled Agile, Inc.

Agenda

Overview of Lean-Agile principles

Apply Lean-Agile principles to engineered systems

1. Align on a common cadence

2. Organize around value

3. Plan at multiple levels

4. Manage change

5. Build the solution incrementally

6. Build quality in

Page 3: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

3© Scaled Agile, Inc.

sd

Why was the Wright Flyer an example of Lean Engineering?

Page 4: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

4© Scaled Agile, Inc.

#1-Take an economic view

#2-Apply systems thinking

#3-Assume variability; preserve options

#4-Build incrementally with fast, integrated learning cycles

#5-Base milestones on objective evaluation of working systems

#6-Visualize and limit WIP, reduce batch sizes, and manage queue lengths

#7-Apply cadence, synchronize with cross-domain planning

8-Unlock the intrinsic motivation of knowledge workers

#9-Decentralize decision-making

SAFe Lean-Agile principles

Page 5: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

5© Scaled Agile, Inc.

Assume variability, preserve options

Aggressively evaluate alternatives. Converge specifications and solution set.

—Allen Ward

You cannot possibly know everything at the start

Requirements must be flexible to make economic design choices

Preservation of options improves economic results

Economic

Trade-offs

Flexible

specifications

Design sets

Page 6: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

6© Scaled Agile, Inc.

Apply fast, cadence-based learning cycles

Product development is the process of converting uncertainty to knowledge

—Dantar P. Oosterwal

Integration points control product development

Integration points accelerate learning

Development can proceed no faster than the

slowest learning loop

Improvement comes through synchronization

of design loops and faster learning cycles The Lean Machine:

How Harley Davidson Drove

Top-Line Growth and

Profitability with

Revolutionary Lean

Product Development

—Dantar P. Oosterwal

Do

CheckAct

Plan

D

CA

P

D

CA

PD

CA

PD

CA

PD

CA

PD

CA

PD

CA

PD

CA

P

Page 7: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

7© Scaled Agile, Inc.

1) Align everyone on a common cadence

One PDCA cycle

P

DC

A P

DC

A P

DC

A P

DC

A P

DC

A

P

DC

A

Documents More Documents Unverified System Certified SolutionDocuments

Driven by early

decisions and

fixed schedule

Driven by

learning and

feedback

System

Specifications

Page 8: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

8© Scaled Agile, Inc.

2) Organize around value

A G I L E R E L E A S E T R A I N ( A R T )

Business Product Mgt/

Sys. Engineering

Software Testing V&VHardware Quality Security

Page 9: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

9© Scaled Agile, Inc.

Organizing around value at scale

Aligned on a common

cadence

Get comfortable with

Collective Ownership

Requires Continuous

Integration

Leverage Community of

Practices / Scrum of Scrums

Powertrain

Vehicle

Programs

Braking

Chassis

Autonomous

Active Safety

Page 10: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

10© Scaled Agile, Inc.

3) Plan at multiple levels

Outer levels less defined, committed

Inner levels more understood, detailed,

committed

Daily plan

Multi-year vision,

milestones, events,

and roadmap

Short-term (3-4 PI)

estimate of Features

and Milestones

Epic

Epic

Epic

Epic

Epic

Epic

Epic

Epic

Epic

Epic

Epic Epic

Epic

Epic EpicEpic

Q1 Q3Q2 Q4 H1 H2 Y3 Y4

Epic

Epic

Epic

Epic

Epic

Epic

Epic

Feature

Enabler

Committed Features and

Enabler for current PI

Page 11: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

11© Scaled Agile, Inc.

Make Systems Engineering work part of agile flow

In Lean-Agile, all work is flow-based and performed in small batches

Consequently, SE activities must be part of flow

Product Vision Review/Analyze/Design Roadmap Implement Deploy/Release

Feedback

Systems

Engineer

Product

Owner

Systems Engineering

Specifications Teams

Page 12: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

12© Scaled Agile, Inc.

Define intent and roadmap to move from as-is to to-be

Evolve the intent and roadmap based on learning

TO-BE AS-IS

Increment goals

• New Features

• Experiments

New knowledge

• Market/business changes

• Technical discoveries

• Lean UX – feedback

Evolve together

Specifications Roadmap

Page 13: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

13© Scaled Agile, Inc.

How do we sequence the work?

High risk

• High learning – could cancel the project

• High risk - impacts budget or schedule

High value

• Core value (MVP)

• High value (MMF)

Understand dependencies

• Priority inversion for dependent items

Consider ART capacities

• Capacity limited by ART throughput

Page 14: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

14© Scaled Agile, Inc.

Validate assumptions early with MVPs

Don’t assume point solutions

Explore alternatives through exploration activities to gain

knowledge

Build minimum solution to gain desired knowledge (MVP)

Utilize proxies for parts of the system not yet built

MVP by building parts MVP by demonstrable learning

Page 15: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

15© Scaled Agile, Inc.

Mitigate risks using Set-Based Design (SBD)

Keep requirements and

design options open as long

as possible

Explore alternatives to arrive

at the optimal decision, not the

first decision

Exploring Predictable

Invalid assumption

discovery

False predictability

Page 16: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

16© Scaled Agile, Inc.

Record and communicate knowledge with tradeoff curves

Characterize the fundamental tradeoffs

governing system performance

Test, measure, and record those

decisions in limit curves

Understand the relationships between

conflicting design parameters

Intentionally vary parameters to

understand limits of what is feasible

Exhaust system tradeoffs

No

ise

le

ve

l

Back pressure

Nois

e L

eve

l

Emissions

Design sets

Ma

nu

factu

re c

osts

Back pressure

Page 17: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

17© Scaled Agile, Inc.

Exploration is continuous

Learning performed in small batches

Gain knowledge at last responsible moment

Obey traffic laws

Ultrasonic sensorsForward collision

Make turnsFollow route

Stay in lane

Navigate intersection

Validate GPS

Forward radar

Cameras

Self-park

Perform Delivery Spike Perform delivery

Avoid obstacles

Q1 Q3Q2 Q4 H1 H2 Y3 Y4

Page 18: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

18© Scaled Agile, Inc.

4) Build the solution incrementally

Frequent integration provide fast feedback and new knowledge

Trade-offs are inevitable in terms of:

– Frequency of integration

– Depth of integration

– Fidelity of feedbackObey traffic laws

Ultrasonic sensorsForward collision

Make turnsFollow route

Stay in lane

Navigate intersection

Validate GPS

Forward radar

Cameras

Self-park

Perform Delivery Spike Perform delivery

Avoid obstacles

Q1 Q3Q2 Q4 H1 H2 Y3 Y4

Page 19: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

19© Scaled Agile, Inc.

Principles of Product Development Flow, Don Reinertsen

Optimum

integration

frequency

Integration frequency

Co

st fo

r in

teg

ratio

n New optimum

integration

frequency

Integration frequency

Co

st fo

r in

teg

ratio

n

Invest in infrastructure and practices to lower integration cost

Large hidden delays in the build-integrate-test-deploy process

Strive to automate the entire end-to-end process for the entire system

Page 20: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

20© Scaled Agile, Inc.

Align functional and physical roadmaps

Hardware teams create proxies

for their learning – coordinate

them

Strive for early, end-to-end

solution mockup that matures in

fidelity over time

Hardware teams responsible for

supporting incremental

demonstrations

Avoid front collision

Stay in lane

Follow route

Change lanes

Park Make right turn

Detect side collision

Navigate intersection

Supplier

Systems Team

Page 21: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

21© Scaled Agile, Inc.

5) Build quality (and compliance) in

Write Code

Write Story

Determine Feature

Test Code

Test Feature

Test Story

Traditional testing (V-Model) delays feedback

Page 22: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

22© Scaled Agile, Inc.

Shift testing left for fast and continuous feedback

Write Code

Write Story

Determine Feature

Test Code

Test Feature

Test Story

… always testing…

… always testing…

Shift Testing Left

… always testing…

Behavior-Driven

Development (BDD)

FEATURE TESTS(BDD)

Behavior-Driven

Development (BDD)

STORY TESTS(BDD)

Test-Driven

Development (TDD)

CODE TESTS(TDD)

Page 23: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

23© Scaled Agile, Inc.

Early, automated tests build a balanced test portfolio

Test Pyramid advocates many small, low-level, automate tests and fewer

large, manual tests

UI

Medium

Small (Fast)

End-to-end UI

tests

$$$

External

services

Individual

classes

Large

(Slow)

Medium

Small

(Fast)

Traditional testing

(Find defects)

Agile testing

(Prevent defects)

Page 24: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

24© Scaled Agile, Inc.

Test automation builds quality and compliance in

Give teams automated scripts instead of checklists

Automate tests in the same iteration

as the functionality

Include tests for safety, security,

performance, quality, etc.

Invest in automated testing

infrastructure to improve flow

Actively maintain test data under

version control

Done

✓ Functional test

✓ Security test

✓ Performance test

✓ QA test

✓ Compliance test

✓ Functional test

Security test

✓ Performance test

QA test

Compliance test

Pro

gre

ss

Functional test automation

Building functionality

Compliance test automation

Safety V&VQuality Security

Page 25: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

25© Scaled Agile, Inc.

Perform verification and validation continuously

Evaluate full system increment

Regression test all functional stories,

NFRs, and feature acceptance tests

Tested on end-to-end test environment

User/Product Owner validation

Update V&V tests

Generate compliance docs and check

progress towards acceptance

Development teams, system team and

program shared V&V responsibilities

✓✓✓✓

System Demo

… …

✓✓✓

Design

review

Peer review

Delivered and baselined

Update automated tests

Pass all acceptance tests

Quality audit

Safety/Sec/etc. review

UAT/Customer signoff

Feature DoD

✓✓✓

All actions recorded

All actions resolved

Solution Intent updated

Feature

Story

Page 26: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

26© Scaled Agile, Inc.

Lean-Agile is hyper-focused on built-in quality

Architect/Design Quality

Design for testability with

components and interfaces

Abstraction, encapsulation, SOLID

Set-based design

Architecture and Design Quality

Code Quality

Flow

System Quality

Release Quality

Code (artifact) Quality

Test-First – TDD, BDD

Pair work

Collective ownership

Refactoring

Standards

System Quality

Align with BDD

Communicate with MBSE

Continuous delivery

pipeline

Release Quality

Component-level and team-

level release-ability

Immutable infrastructure

Continuous V&V and

compliance

Page 27: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

27© Scaled Agile, Inc.

Summary

Lean-Agile principles apply to engineered systems through…

– Align on a common cadence

– Organize around value

– Manage change

– Build the solution incrementally

– Build quality in

Page 28: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

28© Scaled Agile, Inc.© Scaled Agile, Inc. 28© Scaled Agile, Inc.

Questions

Page 29: Applying Lean-Agile practices Large, Engineered Systems · 2018-10-24 · © Scaled Agile, Inc.© Scaled Agile, Inc. 1 Harry Koehnemann SAFe Consultant and Fellow harry@scaledagile.com

29© Scaled Agile, Inc.© Scaled Agile, Inc. 29© Scaled Agile, Inc.

Thank you!

Harry KoehnemannSAFe Consultant and Fellow

[email protected]