Applied Analytics Catalog Rev2.02

8/3/2019 Applied Analytics Catalog Rev2.02

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AAI Engineering. A window into your process.


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MEASURING NOX, USA MONITORING TAIL GAS, ARUBA MEASURING H

2S, KAZAKHSTAN

WHO WE ARE MEASURING CHLORINE, CHINA

MEASURING BENZENE, USA MEASURING H2S IN LPG, PERU

MEASURING AMMONIA, USA

MEASURING H2S, QATAR

MEASURING H2S IN PROPANE, USA

WHO WE ARE

CONTENTS HEREIN

COPYRIGHT

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introduction

OMA Series Process Analyzers

MicroSpec Modular Analyzers

TLG-837 Tail Gas Analyzer

OIW-100 Oil in Water Analyzer

TSA-100 Total Sulur Analyzers

CVA-100 Wobbe Index Analyzer

auxiliary products

sample conditioning

contact inormation

2011 Applied Analytics Group B.V. Products

r reerences stated may be trademarks or

egistered trademarks o their respective owners.ll rights reserved. Inormation in this document

ubject to change.

Applied Analytics (AAI), designs,

manuactures, and supports advanced

analytical solutions or a higher caliber

o process control. We primarily serve

the chemical, petrochemical, pharma-

ceutical, power generation, rening,environmental, and semiconductor

industries, yet we remain pioneers in

process control technologyalways

eager or new applications and oppor-

tunities or innovative engineering.


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The OMA-300 Process Analyzer is our agship product, the cornerstone o our technology. This systems multi-decade

eld reputation or stability and automation made AAI engineering into a premiere global brand.

By nature, diode array detection has the exibility to address a wide berth o applications. Scanning a broad, high-res

spectrum produced by 1,024 photodiodes, the OMA-300 translates the absorbance o virtually any process to its live

chemical composition.

The OMA Series includes:

OMA-300 Process Analyzer

OMA-300 CEM System

OMA-300 Chlorine Analyzer

OMA-300 Clean-in-Place Analyzer

OMA-300 Color Analyzer

OMA-300 DeNOx Analyzer

OMA-300 H2S Analyzer

OMA-300 Semiconductor Edition

OMA-206P Portable

OMA-406R Rack-Mount


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OMAANALYTE INDEX

ammonia

aromatics (total)

benzene

caeine

carbon disulde

carbonyl sulde

chlorinechlorine dioxide

cobalt ions

color

copper ions

dimethyl suide (DMS)

ethanol

ethylene glycol

erric chloride

uorine

hydrogen peroxide

hydrogen sulde

iron ions

MEG purity

MEHQmercaptans

methanol

methyl iodide

nickel ions

nitric oxide

nitrogen dioxide

nitrogen trichloride

ozone

phenol

sodium hydroxide

sulur dioxide

TBC

titanium tetrachloride

toluenetransmission

vanadium

vitamins

xylene

and more at

www.a-a-inc.com

Industrial Controller

The OMA-300 user interace

is accessed through a simple

touch-screen display. The

Eclipse sotware provides a

streamlined user experience

but under the hood it house

the complex proprietary

regression algorithms that

allow accurate multi-compo

nent analysis. To learn howthe OMA-300 simultaneously

monitors multiple stream

chemicals without any cross

intererence, please visit:

www.a-a-inc.com/multi-compone

The nova-II Spectrophotometer

The heart o the OMA-300 is the nova-II. Its diode array

contains 1,024 photodiodes, each designated to detect

a specic light wavelength. Compiling light intensity

data rom all these diodes at each instant, the nova-II

continuously produces a ull, high-resolution spectrum

o sample absorbance.

xenon lamp

fowcell

diodearray

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current concentrationsView live stream composition ata glance. I an alarm is cong-

ured, a concentration meter

will appear below the relevant

chemical to show current level

relative to threshold level.

absorbancespectrum

trendgraphSet your preerred time

scope or a customized

historical view.

analyzer status


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OMA-300 H2S ANALYZER

Analyte(s): H2S

Extensions: SO2, R-SH, COS, and/or NH

3

Applications: natural gas, crude oil, syngas,

biogas, kerosene, stripped sour water...

Our most popular product in our most experi-

enced application. The central consideration in

H2S measurement accuracy is the ability to cor-

rect or a volatile background spectrum; in pro-

viding analysis truly ree rom cross-intererence,

the OMA-300-H2S stands alone.

OMA-300 CEM SYSTEM

Analyte(s): SO2, NO

X, CO, CO

2, and O

2

Extensions: H2S, Cl

2, COS, and/or CS

2

No single technology is suciently versatile

to measure all o the chemicals targeted by

continuous emissions monitoring (CEM). TheOMA-300-CEM unies three complementary

technologiesUV-VIS diode array (SO2, NO

X),

inrared detection (CO, CO2), and tunable

diode laser (O2)in one coherent system,

matching each chemical to its best detector.

OMA-300 CLEAN-IN-PLACE ANALYZER

Analyte(s): active ingredient o previous batch

Industries: pharmaceuticals, ood processing,

dairy production, beverage production, biotech...

Clean-in-Place (CIP) is a method commonly used

to clean reaction chambers without disassem-

bly. The OMA-300-CIP vastly reduces downtime:

instead o waiting or predetermined wash cycles

to be over, the system monitors efuent wash

solution, providing notication at the precise mo-

ment when the target chemical is eradicated.

OMA-300 CHLORINE ANALYZER

Analyte(s):Cl2

Extensions: ClO2, FeCl

3, NCl

3, TiCl

4, vanadium, and/

or VOCl3

Applications: measuring EDC purity; titanium

dioxide pigment production; NCl3

control; VOCl3

in

organic synthesis; chlorine compound production

Seamless dynamic range rom low ppm up to high

% is achieved by the nova-II, which makes auto-

matic, real-time wavelength shits to optimize the

light signal in step with volatile concentrations.


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OMA-300 DeNOX

ANALYZER

Analyte(s): NH3, NO, NO

2, NO

X

Ammonia slip downstream rom NOX

reduction

reactions indicates a host o problems (utility

waste, pollution, and ammonium bisulate plug-

ging). The OMA-300-DNX continuously monitors

the health o a DeNOX

process stream, displaying

real-time concentrations o ammonia and NOX.

Unlmited alarms can easily be congured to

alert the DCS the instant that any concentration

thresholds are crossed.

OMA-300 SEMICONDUCTOR EDITION

Applications: CMP slurry, SC-1, SC-2, wet etching

(HF acid), SPM, metal ions, and more

The OMA-300-SE is designed to monitor chemical

composition in multiple streams, providing true

process transparency at several yield-critical junc-tures in semiconductor waer production. Measur-

ing up to 4 stream components simultaneously,

this system oers a new caliber o control in the

realm o ab chemistry.

OMA-300 COLOR ANALYZER

Scales: ASTM D-1500, APHA, Saybolt, Rosin, non-

standard, and multi-dimensional

In cases where stream color can serve as an indica-

tor o product health, trust diode array detection.

Exploiting the broad spectrum, this system auto-

matically shits wavelength range to accommodate

absorbance changes in the stream; this explains

how the OMA-300-CLR never loses accuracy, even in

a process that ranges drastically rom transparent to

near-opaque.

OMA-206P PORTABLE

Ultra-durable suitcase enclosure.

OMA-406R RACK-MOUNT

Fits standard 19 rack.6 -


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The MicroSpec ormat was developed as an expansion module or the OMA-300. Chemicals that have no distinct ab-

sorbance eatures in the ultraviolet-visible range (the domain o the OMA-300) require alternative detection methods;we designed the MicroSpec modules to address these chemicals (O

2, CO

2, moisture, and more) with technologies like

inrared detection and tunable diode laser spectroscopy. The compact, single-analyte package excels both as a rug-

ged standalone (with dedicated controller) and as a workhorse element within a larger integrated

system. The signature MicroSpec ow cell has a unique path length or each application.

oxygen

carbon monoxide

carbon dioxide

methane equivalency

ethylene

liquid water in miscible solvents


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MCP-200INFRARED ANALYZER

Technology:

Non-dispersive IR detection

Applications:

carbon monoxide

carbon dioxide

methane equivalency

ethyleneliquid water

TDL-506OXYGEN ANALYZER

Technology

VCSEL tunable diode lase

Applications

CEM

combustion contro

reactor urnaces

are stack analysiswaste incinerators

DEAD-SIMPLE GUI

The MicroSpec Series uses a 192x128 pixel backlit LCD screen as

a graphical interace. The main screen (at let) displays the live

concentration o the congured analyte. Four variable-unction

buttons below the screen are used to navigate the GUI.

With the simple menus in the rmware, the user can easily

perorm tasks such as assigning minimum/maximum concentra-

tions or the alarm threshold and scheduling an auto-zero.

MODULAR DESIGN

The MicroSpec design is ully adaptable or any site re-quirements or integration scheme. These units excel as

repeating elements within larger analytical systems. All

units are operated through a central controller (via RS-232)

or seamless integration. Capabilities such as synchro-

nous zero and shared sample conditioning maximizes the

modular units value.

0-5% CO

0-30% CO2

0-30% O2

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The TLG-837 is AAIs solid state, in situ solution or online tail gas analysis in

sulur recovery. This system monitors real-time concentrations o H2S and SO

2in

the Claus process stream, computing the control parameter or a continuouslyrereshed air demand signal.

The critical point o innovation lies in the sampling design. The patented, in situ

demister probe condenses sulur vapor (the culprit o ouling and distortion) out

o the process gas in a controlled manner, elegantly resolving the major vulner-

ability o the typical tail gas analyzer. The lack o sample lines and heat tracing

translates to extremely ast response and low-maintenance perormance.


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THE APPLICATION

A critical step in rening crude

oil and natural gas is the removal

o naturally occurring hydrogen

sulde (notorious or its toxic, am-

mable, and corrosive properties).

Typically, an amine unit is used

to absorb H2S rom ossil uels.

The Claus process is the industrystandard or converting the sour

H2S-rich gas rom the amine unit

nto pure elemental sulur, which

can be sold or stored.

n the Claus process, H2S is com-

busted with oxygen:

3H2S + 3/2O

2SO

2+ H

2O + 2H

2S

A catalytic converter reacts these

products to create elemental suur

n its various crystalline orms:

2H2S+ SO

22H

2O + 3/XS

x

The correct 2:1 stoichiometricratio o H

2S to SO

2is necessary or

ecient conversion. As shown by

the combustion reaction, this ratio

s maintained by adjusting the

amount o available oxygen. The

eciency o the Claus process thus

hinges on the reliability o the air

demand signal, a value calculated

rom real-time measurement o H2S

and SO2

concentrations in the tail

gas stream. An additional concerns the detection o CS2

and COS, as

the presence o these compounds

ndicates potential problems with

the catalyst bed.

The TLG-837 uses nova-II diode ar-

ray detection technology (see page

4) to simultaneously monitor H2S,

SO2, COS, and CS

2in the tail gas

stream and provide a continuously

reliable air demand signal.

TLG-837TAIL GAS ANALYZER

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SULFUR VAPOR

Elemental sulur occurs in th

Claus process stream as gase

S8

molecules. This sulur vapo

distorts measurements and c

optical windows. The TLG-83

probe completely neutralize

the sulur vapor problem usi

method unlike any other ana

(See acing page.)


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w-pressure steam in steam out

high-pressure steam insteam out

sample in

aspirator steam in

sample return

light signal

THE PROBE CONCEPT

(A) The Demister. Low-pressure steam is ed into the inner demister chamber,thus cooling the length o the sample intake path. As gas rom the process rises up the

probe body, this cooling eect orces incident sulur to condense and drip back down to

the pipeline. The sample that reaches the optical ow cell is virtually sulur-ree.

(B) The Measurement. High-pressure steam is ed into a special channel in the

probe head to heat the optical ow cell. This prevents any sulur that might have sur-vived the demister rom condensing inside the ow cell and coating the lenses.

(C) The Return. An aspirator motivates the measured sample to exit the ow celland ow down the return line. A venturi eect is created by restricting the ow at the

junction between the aspirator and the return line; this pressure drop is what continu-

ously cycles the sample. The exhausted sample is released back into the pipeline in the

direction o the process ow.

1

3

2

1. Probe retraction

hand drill in the el

2. Optional utility co

trol panel to regula

the dierent pressu

o the steam enterin

the probe.

3. TLG-837 in the e


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OIW-100OIL-IN-WATER ANALYZER

Continuously monitoring dynamicoil concentrations in efuent water,the OIW-100 is a painless andeconomical option or complyingwith increasingly stringent

wastewater regulations.

Measuring aromatics absorbanceacross the 250-320nm wavelengthrange, the OIW-100 accuratelycorrelates total oil concentrationsrom trace levels to highcontamination. The nova-IIspectrophotometer (see page 2) isused or aromatics detection.

W-100 sample conditioning system TSA-100G sample conditioning system

TSA-100GTOTAL SULFUR ANALYZER

(GASEOUS STREAM)

Sulur content in natural gas is anot-cited parameter or improvingproduct quality, distributionnetworks, and pollution control. Thesolid state TSA-100G continuously

monitors total sulur compounds ingaseous hydrocarbon streams.

This system uses a pyrolyzer tocombust all sulur compounds inthe sample to SO

2; the oxidized

sample is ed into the ow cell,where SO

2is measured by nova II

spectrophotometer (see page 2).

TSA-100LTOTAL SULFUR ANALYZE

(LIQUID STREAM)

The allowable sulur content in is dropping steadily with pressurom myriad interest groups. ThTSA-100L takes the pain out ocompliance, smoothly monitor

total sulur compounds in diesedown to trace levels.

The TSA-100L prepares a samplprecise uel:air ratio, then gasiit by heating the mixing chambA pyrolyzer combusts all sulurcompounds in the sample to SOoxidized sample enters the owor UV uorescence measureme

Analyte(s):

total petroleumcontent in water

Analyte(s):

total sulurcompounds

in the process

(all oxidized to

SO2)

Analyte

total sulcompou

in the pr

(all oxidi

SO2)

TSA-100L sample conditioning sys

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CVA-100WOBBE INDEX ANALYZER

MIX-2000DIGITAL GAS MIXER

ePurge XPURGE CONTROLLER

SUPPORTBY AAI

Analyte(s):

caloric valueo hydrocar-

bon uels

From natural gas quality assuranceto are stack optimization, theCVA-100 is the ideal instrument ormonitoring the heating value ohydrocarbon uels.

This solid state instrument usestunable diode laser detection tomeasure oxygen in the samplebeore and ater passing throughthe CVA-100s conditioningurnace. The resulting residual O

2

measurement has a strong linearcorrelation with the heating valueo the uel.

The MIX-2000 uses cutting-edgethermal mass ow controllers toproduce complex gas mixtures(up to 5 gases simultaneously)accurately and repeatably.Designed or use by scientistsand laboratory personnel, thiscompact system includes anotebook PC (Windows OS).

The solid state ePurge X is anext-generation purge controllerwith ully automated purge andpressurization unctions. Bearingan ultra-slim prole when installed,this unit mounts directly onto anelectronics enclosure and protrudesless than an inch rom the surace.A digital mass ow sensor sel-

regulates purge duration.

Our specialization as a providero process analysis means thatall o our ocus and resources a

permanently dedicated to the lterm perormance o our solutiWith AAI technology, long-termequates to decades o reliableprocess monitoring.

To back up that claim, we mainta comprehensive global supponetwork. Our service commitmspans rom rigorous pre-buildapplication research to expediestart-up, ollowed by 24-hoursupport or the lietime o your

systems. The highly experiencecertied eld engineers that wedispatch to your sites take prideensuring that lietime exceeds yexpectations.

VA-100 sample conditioning system


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AMPLE CONDITIONINGAAI

1

2

3

4

5 6

7 8

1. H2S (0-7000 ppm) and NH

3(0-7000 ppm) in dirty wastewater. This double headspace system monitors chem

opaque liquids by stripping them into the vapor phase.

2. Cl2

(0-50%) and NCl3

(0-30%). Teon fttings prevent particle generation.

3. H2O (0-500 ppm) in liquid. MCP-200 Analyzer mounted inside enclosure.

4. H2S (0-20 ppm) on oshore platorm. Specifed to withstand ultra-corrosive maritime environment.

5. H2S (0-10 ppm), NO

X(0-100 ppm), SO

2(0-10 ppm). CO (0-10%), and CO

2(0-30%) in oil exploration.

6. H2S (0-20 ppm) in multiple carbon dioxide streams. Used in breweries to monitor bottling utility gas.

7. H2S (0-1200 ppm) and COS (0-120 ppm). This close-coupled system is mounted directly on the stack via sintere

probesee probe connection at centerto minimize sample path and response time.8. H

2S (0-25 ppm) and R-SH (0-1000 ppm) in an LPG (liqueed petroleum gas) stream.


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APPLIED ANALYTICS, INC. (HEADQUARTERS)

CONCORD, MA, USA

[email protected] ANALYTICS ASIA PTE. LTD.

SINGAPORE

[email protected]

APPLIED ANALYTICS MIDDLE EAST (FZE)

SHARJAH, UAE

[email protected]

APPLIED ANALYTICS NORTH AMERICA LTD.

HOUSTON, TX, USA

[email protected]

APPLIED ANALYTICS (INDIA) PTE. LTD.

MUMBAI, INDIA

[email protected]

APPLIED ANALYTICS EUROPE, SpAMILAN, ITALY

[email protected]

www.a-a-inc.comApplied Analytics is a registered trademark o Applied Analytics Group B.V.
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Documents

Applied Analytics Catalog Rev2.02