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Application of packaging materials in FFS technology Cost
All in One ultra-clean Concept
ARCIL FFS line | Costs
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CAPEX
• Lower basis investment• Lower maintenance
Workforce
•Less operations •Less manpower
Lay out
• Less floor space consumption• Less storage
Application of packaging materials in FFS technology
Material consumption plastic cost
• Supplied in reel• plastic consumption for 125gr PS cup with label : 3,5 g with 0,8mm thickness (waste
included)
Lid cost• Low cost material supplied in reel• Synchronized changeover according to recipe (losses: 2 pitches only)
Label cost• Low cost material supplied in reel• Synchronized changeover according to recipe (losses: 2 pitches only)
Logistic• Minimum manpower: 1 operator for the complete line• Storage space consumption of reels• Duration of plastic reel: 2 to 4 hours (43 000cups/h machine – 63x63 cup)• Duration of lid reel: 4 hours (43 000cups/h machine – 63x63 cup)• Duration of label reel: 8 hours (43 000cups/h machine - height of cup 59,5mm)
ARCIL FFS line | Costs
3Application of packaging materials in FFS technology
Production costs Extended shelf life
• Optimized production scheduling = longer run and better OE• Far exportation
Food safety• Heating of plastic (130 – 160°C)• Decontamination of lid with IR or UV (No using of H2O2 or other chemical agents)• Ultra-clean filling area
Flexibility• Labelling + lid differentiation (same plastic reel)• MUP: Multipack / multicolour• Multi format on same machine• Material or recipe changeover without stop
ARCIL FFS line | Costs
4Application of packaging materials in FFS technology
Multipacks helps to lower cost : CAPEX Floor space consumption Manpower
Multipacks provides Flexibility in filling mix
Multipacks helps to boost sales volumes
Arcil FFS increases communication : Wider available communication area High quality printing in Heliogravure
ARCIL FFS line | Costs
5Application of packaging materials in FFS technology
ARCIL FFS line | Costs
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Material cost of 63x63mm 125gr cups
Plastic PS 0,00570€
Lid foil 0,00225€
Label foil 0,00310€
TOTAL 0,01105 €
Material cost of 500gr multipack
Cup price 0,01105€
Number of cups 4
TOTAL multipack 0,04420 €
6 to 7 weeksShelf life :(according to local law)
0€Multipack extra cost:
Application of packaging materials in FFS technology
with a safe and easy to run equipment With ultra-efficient lines With maximum flexibility
FFS ADVANTAGES | ARCIL Technical Strength
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Lower downtimes and wastages
Dramatic profitability
Increase yearly tonnage
Shared goals with our customers:
Application of packaging materials in FFS technology