Upload
others
View
21
Download
5
Embed Size (px)
Citation preview
A complete new approach in
the world of Cold Storage
APPLE
TESLA
STIRLING
ULT Technologies Overview
Compressor
Stirling
10/30/2018 2
Stirling engine: Internal View
ULT compressor systems
• One or two compressors in a (auto)
cascade arrangement
• Temperature Control: switching
compressor(s) on and off
• Circulates (pumping) HFC refrigerant & oil
through complete cooling system
(copper lines, capillary tube, oil separator, fluid
separator, compressor(s) condenser
• High pressures and pressure differences
• 12 up to 24 moving parts
• High energy consumption and high heat
output
• Sensitive for room temperature, warm
material loading and clogging filter
• High maintenance and not easy to repair
• Noisy and Vibration
• Voltage, Amps and Hz is very sensitive for
compressors
10/30/2018 4
CABINET HEAT LEAK
COMPRESSORS
ULT Stirling and thermosiphon system
• Free piston Stirling engine (completely sealed)
– 2 moving parts
– No oils or lubricants required
– No hard to hard contact
– No life limiting sales and bearings
– Gas bearing (10 gram He)
– Continuous modulation: fully adaptive control
– Energy efficient
– Quiet and low vibration
– Long life
– Not sensitive for room temperature,
– Not sensitive for warm material loading
– No filter
Vap
or
Energy is
Transferred as
Vapor Condenses
at Cold Head
Liq
uid
Co
nd
en
sate
• Thermosiphon:
– Sealed tube uses gravity with continuous condensation and
evaporation
– No suction or discharge system (not pumping)
– No high pressure and pressure differences
– Tube is isothermal – same temperature beginning to end;
creates better interior surface uniformity
– Uses only 90 grams ethane (R-170)
Life Science Refrigeration Landscape
10/30/2018 6
-20˚C to -86ºC Product Line
SU780XLE
780 liter
60.000 to 70.000 vials
SU105U
105 liter
(shown stacked)
7.200 vials
Shuttle™
25 liter
1.800 vials
10/30/2018 7
Stirling Engine Location
Stirling
• Compact technical compartment
– More space for samples
• Compartment is located on top
– Heat removed by HVAC is not heating
up the total room
– Electronics are safely away from dust
and water
– No backspace needed. You can put the
Stirling Freezer directly to the wall
• Simple system
– No filter needed
– Easy access, repair and maintenance
Stirling Engine: Proven Technology
Stirling Field-Proven Technology
Over 3000 Stirling Ultracold Small Products in
the Field . . .
• Clinical Trials
• Drug Delivery
• Wound Care/Tissue Storage
• BioPharma/BioTech
• Government & Hospital
Research
Stirling Field-Proven Technology
Trusted by over 100’s of research facilities and
institutions including . . .
Academic Research
Albert Einstein College of Medicine
Duke University
University of California (Davis & San
Francisco)
Case Western Reserve University
Biorepositories
National Cancer Institute
Fred Hutchinson Cancer Center
Masy Systems
BioPharma
Roche Diagnostics
Pfizer
GlaxoSmithKline
Boehringer Ingelheim Pharmaceuticals
AbbVie Bioresearch Center
Eli Lilly & Co.
Government/Non-Profit Research
NIH/National Cancer Institute
USDA
Fred Hutchinson Cancer Research Center
Howard Hughes Medical Institute
USAMRIID (US Army)
BioTech
Genentech
Amgen
Novartis
Seattle Genetics
Hospital Research
Seattle Children’s Research Institute
Mayo Clinic
Cleveland Clinic
10/30/2018 11
10/30/2018 12
Broad Range of Customers
Industry’s Best Cooling Performance
• Best temperature stability
• 100% adaptive control
• Largest temperature set point range: -20° to -86°C
• Slowest warm-up time after power loss
• Fastest pull down and temperature recovery
10/30/2018 13
10/30/2018 14
FIRST ENERGY STAR® Certified ULTs
Since July 2017 SU780XLE upright model is the
industry’s FIRST ENERGY STAR certified ULT
freezer, setting the standard and validating the
industry’s top energy-efficiency rating
Stirling Ultracold SU780XLE EPA Final Test Method Results
(independently tested)
• 7.86 kWh: -75˚C (24-hour test period)
• 6.86 kWh: -75˚C (steady state period)
10/30/2018 15
EPA ENERGY STAR® Test Results
What are compressor-based ULTs really costing
your organization?
Based on installed base energy use data at 16c/kWh electric costs, with typical
floor space and compressor replacement cost estimates from independent sources.
PERCENT OF TOTAL COST(per cu. ft. per yr.)
10/30/2018 16
Think Strategically About ULT Costs
Initial Purchase
Price
28%
Compressor
Replacement Cost
11% HVAC Cost Impact
11%
Energy
Consumption Cost
39%
Floor Space Cost
11%
Simple and Easily Accessible
Stirling cooling
engine
LN2/CO2 backup
connection
Battery backup -
controls
Touch
screen
Cold head
insulation
Thermosiphon
insulation
Power input,
dry contacts
Power and
control
electronics
Fan
Fan
10/30/2018 17
Summary Technical Specifications• 780 liter capacity (60.000 or even 70.000 vials)
• Largest Storage Capacity in vial / m2
• Advanced noise abatement, <45 dB(A) at 1 meter
• Graphic User Interface with touch screen
• Ambient Operating Temperature +5ºC to +35ºC
• 100V – 240 V (+/- 10%) at either 50 Hz or 60 Hz
• Helium charged free-piston Stirling engine cooling
• Stable temperature setting range of -20˚C to -86˚C
• Gravity driven thermosiphon gives best cooling performance
• - pull down to -86˚C in less than 6,5 hours
- door open recovery in 35 minutes back to -80˚C
- warm-up 2,5 hours from -80˚C to -60˚C
- uniformity 7,5˚C or better
• - stability 1,5˚C or better
• Low Energy 6,86 kWh/day
• 2 stainless steel reinforced shelves comes standard
• - adjustable every 1,27 cm, hold 70 kg load per shelve
Stirling Ultracold delivers significant benefits to all
10/30/2018 19
What We Deliver
Small and Portable Ultra-Low
Temperature Products
Stirling Ultracold Advantages
• Undercounter/stackable or portable models
• Wide temperature range, -86°C to -20°C
• No compressors to fail!
• Lightweight shuttle – only 18 kg
• Smallest footprint in its class
• Plugs into any outlet worldwide 120V-240V
50/60hz
• Lockable personal storage
• 100% natural refrigerants
• Operates on 12V DC power supply (Shuttle)
The world’s only portable
Ultra-Low Temperature freezer
• Remote Clinical Trials
• Biologic Drug Delivery
• Skin graft preservation & delivery
• Mobile, on site forensic DNA
preservation
Shuttle™ Model ULT-25NE
Portable ULT Storage Solutions
Easily Transported
Portable
-86 °C to -20 °C
Specimen Storage
Annexes
Top Cover
• Two piece top for easy removal
Cabinet
• The cabinet utilizes vacuum-insulated panels with
polyurethane foam
• Thermosiphon cooled inner wall
• Magnetic latching inner doors
• A single handed use door handle that ensures door gasket
compression when closed
• Three flexible door gaskets
• Gasket defrost minimizes water or ice deposition on the
gasket interface
• Vacuum Breaker utilizing passive heating
Inner Doors
• Insulated
• Magnetic Latching
Gaskets
• Three flexible door gaskets
Door Handle
• One handed
operation
• Integrated pad lock
loops
• Kick Back release
function
Shelves
• Adjustable
• 70 kg each
10/30/201830
Access Port and LN2 back-up port
Touch Screen Menu10/30/201832
• Temperature control
• Alarm system
• Gasket defrost
• Event log / Chart history
• Service screen
• Calibration screen
• Maintenance
• Battery
Temperature Control
• Fully adjustable between -20 to -86 °C
• Alarms adjustable from 1 to 20 °C
Alarm system
• External (dry contact) / Audible / Visual
• Optional 4-20 MA output available
Door Gasket Defrost
• Adjustable 0 – 100%
10/30/201835
Event log
• Displays events such as door openings and alarms.
– 200 events stored in 30 pages
Chart history
• Displays internal box temperature
– Last 12 hrs, 24 hrs or 7 days. Tap screen to enlarge.
Service Screen
• Used for Troubleshooting
– Password 4570
10/30/201838
Maintenance
• About Screen
RTD Calibration
• Calibration Screen
Battery Reminder-
• Replace Battery Every 2 Years
External Connections
External Connections
Remote Alarms
• Dry Contacts-
– Normally Open
– Normally Closed
– Common
Utilized for building management systems and remote monitoring
alarms.
4- 20 Milliamp Option
10/30/
2018
45
• 4-20 Milliamp Output
– Optional accessory ordered with unit
– Is a non-powered connection
• 4 Ma = -100C
• 20 Ma = 0C
Low Maintenance and Service requirements
Monthly maintenance
• De-ice Gaskets with scraper
• Inspect Vacuum Relief port
Yearly maintenance
• Check and clean heat reject fins
(compressed air and vacuum)
• Check door alignment
Every 2nd year maintenance
• Replace Battery
Advantages Across the Organization
Energy
Manager
Service
Facility
Manager
Researcher
Lab
Manager
Strategic
Purchasing /
Finance
Sustainability
Director
Natural
Refrigerants
Temperature
Flexibility
Highest
ReliabilityLongest Life
Low
Maintenance
Reduced
Infrastructure
Lowest Heat
Rejection
Lowest
Energy Use
Architect
Best
Performance
Research
Organization
Voltage
Flexibility
Lowest Cost of
Ownership
10/30/2018 47
10/30/2018 48
Service
Facility
Manager
Researcher
Lab
Manager
Strategic
Purchasing /
Finance
Natural
Refrigerants
Temperature
Flexibility
Highest
ReliabilityLongest Life
Low
Maintenance
Reduced
Infrastructure
Lowest Heat
Rejection
Lowest
Energy Use
Architect
Best
Performance
Research
Organization
Voltage
Flexibility
Lowest Cost of
Ownership
Advantages Across the Organization
10/30/2018 49
FIRST ENERGY STAR® Certified ULTs
Since July 2017 SU780XLE upright model is the
industry’s FIRST ENERGY STAR certified ULT
freezer, setting the standard and validating the
industry’s top energy-efficiency rating
10/30/2018 50
FIRST ENERGY STAR® Certified ULTs
Above screen captured from energystar.gov website on 8/14/17
Stirling Ultracold SU780XLE EPA Final Test Method Results
(independently tested)
• 7.86 kWh: -75˚C (24-hour test period)
• 6.86 kWh: -75˚C (steady state period)
10/30/2018 51
EPA ENERGY STAR® Test Results
Energy Consumption: ULT Freezers
http://etcc-ca.com/reports/ultra-low-temperature-freezers-opening-door-energy-savings-laboratories
SU780UE
SU780XLE
10/30/2018 52
EPA Approved, 100% Natural
• SU780UE was first ULT freezer
approved for hydrocarbon
refrigerants in the U.S.
– 10 grams of helium
– 90 grams of ethane
• Ecomate Foam Insulation
Blowing Agent
– Zero GWP
– Zero ODP
– U.S. EPA approved
• Zero Waste Facility
– Gold certification
10/30/2018 53
10/30/2018 54
Advantages Across the Organization
Energy
Manager
Service
Facility
Manager
Strategic
Purchasing /
Finance
Sustainability
Director
Natural
Refrigerants
Temperature
Flexibility
Highest
ReliabilityLongest Life
Low
Maintenance
Reduced
Infrastructure
Lowest Heat
Rejection
Lowest
Energy Use
Architect
Best
Performance
Research
Organization
Voltage
Flexibility
Lowest Cost of
Ownership
Moving parts wear out Don’t wear out – gas bearings
Up to 24 moving parts to fail Only 2 moving parts
Oil lubrication management No oil
Compressor valves No valves
Stop-start operation Continuous operation with 100%
adaptive control
On-off operation – surge currents No surge currents
Why Compressors Fail Stirling Solution
10/30/2018 55
A Reliable Answer to Compressor Failure
Industry’s Best Cooling Performance
• Best temperature stability
• 100% adaptive control
• Largest temperature set point range: -20° to -86°C
• Slowest warm-up time after power loss
• Fastest pull down and temperature recovery
10/30/2018 56
Best Uniformity
(across space)Best Stability
(over time)
Time (HOURS)
Steady-State Period
10/30/2018 57
Best Temperature Uniformity & Stability
Time (HOURS)
Best Pull Down & Door Recovery
Best
Pull Down
Best Door
Recovery
Time (HOURS)
6 door
openings
@ 1 hour
intervals
10/30/2018 58
10/30/2018 59
Advantages Across the Organization
Energy
Manager
Service
Facility
Manager
Researcher
Lab
Manager
Sustainability
Director
Natural
Refrigerants
Temperature
Flexibility
Highest
ReliabilityLongest Life
Low
Maintenance
Reduced
Infrastructure
Lowest Heat
Rejection
Lowest
Energy Use
Architect
Best
Performance
Research
Organization
Voltage
Flexibility
Lowest Cost of
Ownership
What are compressor-based ULTs really costing
your organization?
Based on installed base energy use data at 16c/kWh electric costs, with typical
floor space and compressor replacement cost estimates from independent sources.
PERCENT OF TOTAL COST(per cu. ft. per yr.)
10/30/2018 60
Think Strategically About ULT Costs
Initial Purchase
Price
28%
Compressor
Replacement Cost
11% HVAC Cost Impact
11%
Energy
Consumption Cost
39%
Floor Space Cost
11%
10/30/2018 61
Advantages Across the Organization
Energy
Manager
Service
Researcher
Lab
Manager
Strategic
Purchasing /
Finance
Sustainability
Director
Natural
Refrigerants
Temperature
Flexibility
Highest
ReliabilityLongest Life
Low
Maintenance
Reduced
Infrastructure
Lowest Heat
Rejection
Lowest
Energy Use
Best
Performance
Research
Organization
Voltage
Flexibility
Lowest Cost of
Ownership
Lower power use and no surge currents• Less electrical infrastructure
• Less AC load
• Less backup power and fuel
• Brown-out tolerant
Universal voltage input• 110-240V auto switching
• 50 or 60 Hz auto switching
• Siting flexibility
10/30/2018 62
Reductions in Research Facility Infrastructure
10/30/2018 63
Advantages Across the Organization
Energy
Manager
Facility
Manager
Researcher
Lab
Manager
Strategic
Purchasing /
Finance
Sustainability
Director
Natural
Refrigerants
Temperature
Flexibility
Highest
ReliabilityLongest Life
Low
Maintenance
Reduced
Infrastructure
Lowest Heat
Rejection
Lowest
Energy Use
Architect
Best
Performance
Research
Organization
Voltage
Flexibility
Lowest Cost of
Ownership
Simple and Easily Accessible
Stirling cooling
engine
LN2/CO2 backup
connection
Battery backup -
controls
Touch
screen
Cold head
insulation
Thermosiphon
insulation
Power input,
dry contacts
Power and
control
electronics
Fan
Fan
10/30/2018 64
10/30/2018 65
Advantages Across the Organization
Energy
Manager
Service
Facility
Manager
Researcher
Lab
Manager
Strategic
Purchasing /
Finance
Sustainability
Director
Natural
Refrigerants
Temperature
Flexibility
Highest
ReliabilityLongest Life
Low
Maintenance
Reduced
Infrastructure
Lowest Heat
Rejection
Lowest
Energy Use
Architect
Best
Performance
Research
Organization
Voltage
Flexibility
Lowest Cost of
Ownership
Small Ultra-Low
Temperature Solutions for
Clinical Trials, Biologic Drug
Delivery and Cold Storage
Contents
• ULT25NE Specifications
• Controller
• Pull down & Warm up graph
• Dimensions
• Options & Accessories
• Service / Warranty
• Customers and Target Markets
• Questions
ULT25NE specifications
• 25 liters volume, personal freezer
• Temperature range -20ºC to -86ºC
• 100 % natural refrigerant (R170)
• Operates on any power source (120V-240V and 12V DC)
(will work with any power grid worldwide!)
• Portable or Stationary use (21 kg empty)
• Standard access port for external monitoring
• Audible Alarm (+/- 10ºC over / under setpoint)
• Lowest power consumption (2,8 kWh/day)
• Low noise level
• Low heat output, air movement
(ideal in a clean lab environment)
ULT25NE specifications
(continued)
1. Outer lid with double gasket moisture seal and inner lid made of high-density, closed cell rigid foam
2. Easy control panel
3. Lid latch for positive closure
4. 6,3 mm access port for external temperature probe
5. Easy to clean slide-out filter
6. AC power connection (polarized to avoid errors)
7. DC power connection
8. Optional temperature probe clip
9. Optional remote alarm
10.Locking lid for sample integrity
ULT25NE controller
A. Seven-segment display with chamber temperature
B. On / Off button
C. Check and temperature setting
D. Scroll buttons
Others: - postpone alarms
- lock and unlock panel
- check error codes
- temperature preset buttons
(-86ºC, -40ºC and -20º)
• AC power cable 120V - 240V 50/60 Hz
• DC power cable 12 V
• Factory Options – Calibration Certificate, Factory installed Dry Contacts, Temperature Mapping Validation
• Replacement parts – keys, packaging, gasket kits, port plugs / sealant
• 1 year parts & labor warranty (warranty covers
shipping to and from our nearest repair facility)
*Shipping & handling to our repair facility are included during parts & labor
period only.
• Biorepositories
• Pathology labs
• Tissue banks
• Regenerative, clinical and diagnostic medicine
(stem cells)
• Transport of biological specimens
• ULT pharma distribution
• Hospitals
• All energy efficient storage for cold-chain management
Companies that use Regenerative Medicines for Orthopaedics & Wound Care
Developers / Distributors purchase freezers for treatment centres that offer their brand of medicine –provided with the medicine for storage
Resulting in large quantity purchases (20 – 60) depending on tiered pricing
Key words:
allografts, autografts, xenografts
Decision makers are typically Operations Managers
Biotech Pharmaceutical Companies
These companies purchase Shuttle freezers to be used during clinical trials. (typically provided to pharmacies to store medicine for trial)
These opportunities are large quantity sales (typically 100 – 200 units)
Once the medicine is approved for the market it is typical for the Pharmaceutical Company to recommend the Freezer to store their medicines.
(easy to ship, small footprint, power adaptability, bench top chest)
SU105UE Compact Ultra-Low Freezer
• Undercounter
• Benchtop
• Stackable
• Personalized Ultra-Low Storage
Thank You!
10/30/2018