50
Appendix C: Fabrication Specifications ECE 492 Spring 2016 Accumulator Accumulator Mechanical PacMan Gerber Plots Front Copper Back Copper Front Mask Back Mask Front Silk Back Silk Edge Cuts Control Panel Gerber Plots Front Copper Back Copper Front Mask Back Mask Front Silk Edge Cuts LAFAYETTE COLLEGE ELECTRICAL AND COMPUTER ENGINEERING

Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

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Page 1: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

Appendix C:  

Fabrication Specifications ECE 492 ­ Spring 2016        

   Accumulator 

Accumulator Mechanical PacMan Gerber Plots 

Front Copper Back Copper Front Mask Back Mask Front Silk Back Silk Edge Cuts 

Control Panel Gerber Plots Front Copper Back Copper Front Mask Back Mask Front Silk Edge Cuts 

  

 

LAFAYETTE COLLEGE │ ELECTRICAL AND COMPUTER ENGINEERING 

Page 2: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

murrc

3/1/2016

DWG NO

AirsConnectorBridge15(2)

TITLE

SIZE

A

SCALE

REV

.126

.500

1.546

2.491

.250

Add .126 in thru-holes as dimensioned in drawing

1:1

3.909

Page 3: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-22.1.ipt

L16-TSV-22.1

1

QUANTITY NEEDED:

5.90

9.00

0.875

8.125

0.50

5.40

0.266 THRU

(4 PLC TYP)

1/16 INCH 6061 ALUM. SHEET

1

A. FREDDIE HESS

1:2 4/23/2015

2

Page 4: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

LCD Cover Plate.ipt

L15-TSV-23.1

QUANTITY NEEDED:

4.75

1.810

0.1875

4.5625

0.280

1.530

1/16 INCH STAINLESS SHEET

A. FREDDIE HESS

1:15/6/2015

1

0.136 THRU (4 PLC TYP)

Page 5: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-34.1.ipt

Aluminum Jumper Slotted

L16-TSV-34

1

QUANTITY NEEDED:

0.17x0.245 (8PLS TYP)

6

Modify existing part by

converting sets of four

existing holes to slots as

indicated. (Current

holes make outside

edge of slot with correct

radius)

Old version (Provided)

0

L15-TSV-34.1

Ben Prevoznak

1:1

3/15/16

0.235

0.629

0.262

0.656

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

2.84

3.24

Page 6: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

UConnectorStrap.ipt

L15-TSV-35

QUANTITY NEEDED:

Approval

Drawn by: ____________________

Group: ______________________

ME: ________________________

ECE: _______________________

L15-TSV-35

Kailan Ottaway

1:14/28/15

1

1.275 1.2750.95

Modify existing part by making the center cut-out wider to be 0.95" wide and 1.275" from each side.

Slots are added to the top to replace the holes. The old holes should line up with the outer-most edge of each slot.

0.50

0.08

0.236

0.63

0.26

0.66

2.84

3.50

0.17x0.075 (8PLS TYP)

Page 7: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-36.0.ipt

L16-TSV-36

1

QUANTITY NEEDED:

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

3.93

2.84

0.24

0.63

0.22

0.62

0.17x0.075(4 PLS TYP)

0.17 THRU

1.07

Aluminum

L15-TSV-36

Kailan Ottaway

1:1 5/7/15

1

Page 8: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-38.1.ipt

LCD Bracket Milled

L16-TSV-38

1

QUANTITY NEEDED:

L15-TSV-38.1

Ben Prevoznak

1:1 5/6/15

1

0.9 x 4.1 x 5/8" Garolite

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

0

0.44

2.24

4.10

0.90

0.250

0.625( )

0.300

3.800

0.250

0.219

3.881

0.10

0.19 0.25 x4

Page 9: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-39.1.ipt

LCD Bracket

L16-TSV-39

1

QUANTITY NEEDED:

0.90

4.10

0.300

0.375

3.800

0.625( )

0.219

3.881

4.1x.9 x 5/8" Garolite

1

Ben Prevoznak

L15-TSV-39.1

1:1

5/6/15

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

0.19 0.25 x4

0.375

Page 10: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-40.1.ipt

Airs Replacement Bar Mount

L16-TSV-40

1

QUANTITY NEEDED:

0.375

0.725

1.250

1.775

2.125

0.375

2.510

0.225

0.600

1.600

1.975

2.200

0.18 THRU x 4

Modify Existing Piece by cutting material off top an bottom, adding holes and milling slot..

Note that Holes in the corners already exist, and are not located symmetrically.

Garolite

L15-TSV-40.1

Ben Prevoznak

1:1

4/28/15

1

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

Page 11: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

LAFAYETTE COLLEGE ENGINEERING DIVISION

MATERIAL:

DWG.#:REV.

FILENAME:

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO: L16-TSV-1

Cell Retainer Positive End

L16-TSV-1.1.ipt

1

QUANTITY NEEDED:1

L15-TSV-1.1

.5 x 6 x 7 Aluminum

Ben Prevoznak

1:13/10/16

6.289

0.50

5.00

4.975

3.225

0.600

2.132

0.500

0.750

0.25

1.750

0.50 0.50

1.00

0.75

4.90

5.15

5.65

5.90

1.585

2.276

4.026

4.315

2.18

0.50

0.50

2.70

0.50

0.15 THRU x4

10-24 UNC - 2B

0.20 0.75 x2

1/4-20 UNC - 2B 0.50

0.5( )

0.250

0.250

5.650

0.250

1.000

2.432

5.250

Note: All interior surface fillets are .125

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

0.500

2.950

5.400

0.250

0.20 0.50 x9

1/4-20 UNC - 2B 0.50

Page 12: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

LAFAYETTE COLLEGE ENGINEERING DIVISION

MATERIAL:

DWG.#:REV.

FILENAME:

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO: L16-TSV-2

Cell Retainer Negative End

L16-TSV-2.1.ipt

1

QUANTITY NEEDED:

6.289

5.900

6 x 7 x 0.5 Aluminum

L15-TSV-2.1

Ben Prevoznak

1:1

3/10/16

1

0.250

0.500

1.000

2.250

2.700

2.819

3.325

5.075

4.900

5.150

5.400

0.125

0.125

5.650

3.200

0.750

0.500

1.000

1.250

1.749

2.132

2.182

2.682

2.732

3.500

5.000

5.500

0.14 THRU x 4

8-32 UNC - 2B

0.5( )

0.375

0.277

0.250

5.650

0.250

2.432

5.250

1.000

0.500

2.950

5.400

0.250

0.250

0.20 x 9

1/4-20 UNC - 2B

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

NOTE: All interior fillets .125

0.20 0.75 x 2

1/4-20 UNC - 2B 0.50

Page 13: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-3.1.ipt

Top Bar of Cell Retainer (Alt. Side)

L16-TSV-3

1

QUANTITY NEEDED:

1 x .75 Aluminum Bar

L15-TSV-3.1

0

1

Ben Prevoznak

1:2.5

3/12/15

1.0( )

0.738

1.41

0.500

0.250

3.503

3.97

6.54

7.007

9.10

0.75 x 7

11.79

13.283

14.36

16.92

16.057

19.080

0.250

10.510

18.830

0.488

0.250

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

0.26 THRU x3

0.20 THRU x4

1/4-20 UNC - 2B

Page 14: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-4.1.ipt

Top Bar of Cell Retainer

L16-TSV-4

1

QUANTITY NEEDED:1

L16-TSV-4.1

1 x .75 x 19.25 Aluminum

Ben Prevoznak

1:3

3/10/16

0.738

0.488

0.250

8.570

18.830

0.250

0.75 x7 1.0( )

1.41

0.500

0.250

3.023

3.97

5.797

6.54

9.23

11.79

12.073

14.36

15.577

16.92

19.080

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

0.26 THRU x 3 0.20 THRU x 4

1/4-20 UNC - 2B

Page 15: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-5.1.ipt

Mid-Cell Internal Wall

L16-TSV-5

1

QUANTITY NEEDED:1

L15-TSV-5.1

Ben Prevoznak

1:2

3/10/16

.125 x 6 x 7 Aluminum

0.488

5.413

5.90

5.650

1.500

2.132

3.250

0.125

4.750

6.289

6.94

0.250

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor: 0.27 THRU x6

0.600

0.125

0.488

Page 16: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-6.1.ipt

Mounting Bar for Internal Wall

L16-TSV-6

1

QUANTITY NEEDED:

.5 x .5 x 6.3 Bar

0.600

0.250

1.500

2.132

3.250

4.750

0.125

0.20 0.75

1/4-20 UNC - 2B 0.50

0.20 THRU x6

1/4-20 UNC - 2B

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

0.25

2

L15-TSV-6.1

Ben Prevoznak

1:1

3/10/16

0.500

0.250

1.000

2.432

5.250

6.289

0.488

0.250

Page 17: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

sidebar.ipt

Side Bar for Cells

L15-TSV-7

QUANTITY NEEDED:

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

2

.75 x .75 x 19.1 Aluminum

L15-TSV-7.1

1

Ben Prevoznak

1:3 3/12/15

0.125

0.625

19.08

30° x2

0.600

B2B4B3

B1 A2

A3

A1

Hole Table

HOLE DESCRIPTION YDIM XDIM

A1 0.27 THRU 0.300 -18.830

A2 0.27 THRU 0.300 -10.510

A3 0.27 THRU 0.300 -0.250

B1

0.20 THRU

1/4-20 UNC - 2B

0.300 -16.057

B2

0.20 THRU

1/4-20 UNC - 2B

0.300 -13.283

B3

0.20 THRU

1/4-20 UNC - 2B

0.300 -7.090

B4

0.20 THRU

1/4-20 UNC - 2B

0.300 -3.670

10.260

18.580

0.488

0.548

Page 18: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

1x1 8020alum.ipt

L15-TSV-10.1

QUANTITY NEEDED:

Top Face

Right Face

35.25 0.005"

0.201 #7 DRILL THRU (5 PLC TYP)

0.50

11.295

29.875

34.75

0.50

0.201 #7 DRILL THRU (2 PLC TYP)

1.50

33.75

7.125

2

1X1 SQ 80/20 ALUM.

11.1

A. FREDDIE HESS

1:44/9/2015

NOTE: ALL HOLE PLACEMENTS 0.005"

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

0.50

Page 19: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

1x1x10 8020alum.ipt

L15-TSV-11.1

QUANTITY NEEDED:

9.325 0.005"

1/4-20 UNC - 2B 1.125 0.125

(TAP AT BOTH ENDS)

1.125

0.125 (TAP)

1.125

0.125 (TAP)

1X1 SQ 80/20 ALUM.

1.1

1

A. FREDDIE HESS

1:2 4/9/2015

4

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

Page 20: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-12.1.ipt

L16-TSV-12

1

QUANTITY NEEDED:

3.90 0.005"

1.125

0.125"

(TAP)

1.125

0.125"

(TAP)

1/4-20 UNC - 2B 1.125 0.125

(TAP AT BOTH ENDS)

1X1 SQ. 80/20 ALUM.

1

A. FREDDIE HESS

4/12/20151:1

2

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

Page 21: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

LAFAYETTE COLLEGE ENGINEERING DIVISION

MATERIAL:

DWG.#: REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-13.1.ipt

L16-TSV-13

1

QUANTITY NEEDED:

TOP ISO

BOTTOM ISO

BOTTOM FACE

TOP FACE

21.00 0.005"

5.90 0.005"

0.375

9.735

11.265

20.625

0.50

5.40

2.355

3.545

10-24 UNC - 2B 0.375

(4 PLC TYP)

0.375

0.1875 0.005"

0.75 0.005"

0.75

5.25

15.75

5-40 UNC - 2B 0.25 (6 PLC TYP - 3 EA/SIDE)

0.4375

3.525

4.60

16.95

0.266 THRU

0.48 X 82° (4 PLC TYP)

8-32 UNC - 2B 0.25 (2 PLC TYP)

3/8 INCH 6061 ALUM. PLATE

1

A. FREDDIE HESS

1:4

3/10/16

1

SIDE FACE

NOTE: ALL HOLE PLACEMENTS 0.005"

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

10.50

0.4375

Page 22: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

whitejos3/16/2016

DWG NO

L16-TSV-15

TITLE

TSV Panel

SIZE

C

SCALE

REV.10

.27(4)

.15(4)

.10(4)

.15(4)

.44

.22(4)1.85

.28(2)

.15(2)

10.38

.19

.38

5.90

.75 9.63

.50

.38

.78 1.67

.38

.14

5.25.90

.50

2.51

.49 .88

.25

.19

3.88

1.63

.51

.31

.16

1.25

.73

.07

2.50

1.76

.92

Page 23: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

LAFAYETTE COLLEGE ENGINEERING DIVISION

MATERIAL:

DWG.#:REV.

FILENAME:

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO: L16-TSV-16.1

L16-TSV-16.1.ipt

QUANTITY NEEDED:

0.50

5.875

11.75

17.625

23.50

29.375

34.75

35.25

3.625

9.875

15.125

20.375

28.625

0.50

5.35

9.70

10.5125

PERIMETER HOLES

CELL RETAINER HOLES

5.375

8.628

8.80

12.132

12.215

15.635

18.408

21.182

23.955

2.125

3.557

6.375

7.664

0.266 THRU

0.477 X 82° (28 PLC TYP)

0.15 THRU

(5 PLC TYP)

10.70

1/8 INCH 6061 ALUM PLATE

11.1

A. FREDDIE HESS

1:3 4/16/2015

1

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

Page 24: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

LAFAYETTE COLLEGE ENGINEERING DIVISION

MATERIAL:

DWG.#:REV.

FILENAME:

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO: L15-TSV-17.1

side wall left.ipt

QUANTITY NEEDED:

6.625

14.875

20.125

25.375

31.63

0.50

5.875

11.75

17.625

23.50

29.375

34.75

0.50

5.35

9.70

10.5125

11.30

14.068

16.842

19.615

23.035

23.118

26.455

26.622

29.875

2.125

3.557

6.375

7.664

0.266 THRU

0.477 X 82° (28 PLC TYP)

0.15 THRU

(5 PLC TYP)

1/8 INCH 6061 ALUM PLATE

A. FREDDIE HESS

1:3 4/16/2015

1 1.1

1

10.70

35.25

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

CELL RETAINER HOLES

PERIMETER HOLES

Page 25: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

whitejos3/16/2016

DWG NO

L16-TSV-18

TITLE

Bottom Plate

SIZE

C

SCALE

REV

33.25

.13

.27(12)

.50

.50

.20

2.62

2.02

2.45

3.45

5.90

6.12

10.29

2.95

3.62

5.62

R.25(8)

1.19

2.45

Page 26: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

whitejos3/16/2016

DWG NO

L16-TSV-19.2

TITLE

Fan/Vent Plate

SIZE

C

SCALE

REV

.13

9.20

5.90

.50

.75

2.95

3.00

2.02

1.97

.28(4)

.15(4)

Page 27: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

whitejos3/16/2016

DWG NO

L16-TSV-21

TITLE

TSV Button Board

SIZE

C

SCALE

REV

.06

5.87

2.63

5.53

.15(4)

.22(2)

.17(4)

.20(3)

.31(4)

.25

4.37

3.22

3.10

2.93

1.47

1.04

.47

.50

.74

.91

1.36

1.00

1.72

.75

.63

.63

.29

.36

.50 .47 .48

Page 28: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-31.1.ipt

Airs Replacement Bar

L16-TSV-31

1

QUANTITY NEEDED:

0.375 0.500

1.000

0.461

1.625

2.625

3.789

1 x .5 x 4.25 Aluminum

4.250

Approval For Manufacture

Position

Signature

Designer:

Team 2nd:

ECE Advisor:

ME Advisor:

1

L15-TSV-31.1

Ben Prevoznak

1:1

4/28/15

3/8-16 UNC - 2B x 2

8-32 UNC - 2B x2

Page 29: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

A A

B B

LAFAYETTE COLLEGE ENGINEERING

MATERIAL:

DWG.#:

REV.

FILENAME

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO:

L16-TSV-33.0.ipt

L16-TSV-33

1

QUANTITY NEEDED:

Aluminum

L15-TSV-33

Kailan Ottaway

1:1

3/14/16

1

0.50

2.32

0.88

0.125

0.43

0.865

0.17 THRU

0.17x0.075 (4 PLS TYP)

0.24

0.63

0.19

0.58

R0.37

Approval

Drawn by: ____________________

Group: ______________________

ME: ________________________

ECE: _______________________

3.56

Page 30: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

whitejos3/16/2016

DWG NO

L16-TSV-37.2

TITLE

Pacman Garalite

SIZE

C

SCALE

REV

.19

.63

.31

4.00

9.20

.50

.15(6)

2.00

5.00

2.00

2.90

5.90

2.50

.50

Page 31: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

yangj2/18/2016

DWG NO

plusTerminalPanel

TITLE

SIZE

C

SCALE

REV

.870

1.195

.703

3.125

.420

.195

.195.140 THRU x 4

.826 .884

.646

.235

.221

.435

.870

.543

.622

1.00

3.250

.803

1.001

1.520

.0625

.772

2:1

+Terminal Panel

Approval for Manufacturing

Position

Signature

Designer: Jaejoon Yang

Team 2nd: Geoffery Nudge

ECE Advisor: Prof. Nadovich

ME Advisor: Prof. Helm

Material: stainless steel

Tolerance: +/- .001

Quantity: 1

/ Jaejoon Yang

(CAN/GLV, Safety Loop, Circuit Braker)

PART NO: L16-TSV-P1

DWG#: plusTerminalPanel

Filename: plusTerminalPanel.ipt

0

Page 32: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

whitejos3/16/2016

DWG NO

TITLE

TSV Panel

SIZE

C

SCALE

REV

5.38

.50

.50

.26(4)

5.90

1.00

.10(4)

3.44

3.19

.44

.19

1.50

4.13

.38

.19

.75 1.50

.10

Page 33: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1

1

2

2

3

3

4

4

A A

B B

C C

D D

LAFAYETTE COLLEGE ENGINEERING DIVISION

MATERIAL:

DWG.#:REV.

FILENAME:

DRAWN BY:

SCALE: DATE:

TOLERANCE EXCEPT AS NOTED:

3 PLACE DECIMAL: +/- .001

2 PLACE DECIMAL: +/- .02

FRACTIONAL: +/- 1/32

DEBUR ALL SHARP EDGES

PART NO: TSV HOUSING ASSY

battery housing ASSY (4-8-2015).iam

QUANTITY NEEDED:

1

2

3

4

5

6

9

10

10

8

7

Table

No. Part

1 L15-TSV-10.1

2 L15-TSV-11.1

3 L15-TSV-12.1

4 L15-TSV-13.1

5 L15-TSV-14.1

6 L15-TSV-15.1

7 L15-TSV-16.1

8 L15-TSV-17.1

9 L15-TSV-18.1

10 L15-TSV-19.1

TSV HOUSING

A. FREDDIE HESS

4/20/2015

ALUMININUM

1:5

Page 34: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place
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1 2 3 4 5 6

1 2 3 4 5 6

A

B

C

D

A

B

C

D

Date: 2016-03-16KiCad E.D.A. kicad 4.0.2-4+622538ubuntu14.04.1-stable

Rev: 0.4Size: A4Id: 1/1

Title: File: pacman-main.kicad_pcbSheet: Lafayette College ECEEngineer: Geoff NudgeSupervisor: Chris NadovichSpring 2016

RE

V 0

.4

Page 39: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1 2 3 4 5 6

1 2 3 4 5 6

A

B

C

D

A

B

C

D

Date: 2016-03-16KiCad E.D.A. kicad 4.0.2-4+622538ubuntu14.04.1-stable

Rev: 0.4Size: A4Id: 1/1

Title: File: pacman-main.kicad_pcbSheet: Lafayette College ECEEngineer: Geoff NudgeSupervisor: Chris NadovichSpring 2016

Page 40: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1 2 3 4 5 6

1 2 3 4 5 6

A

B

C

D

A

B

C

D

Date: 2016-03-16KiCad E.D.A. kicad 4.0.2-4+622538ubuntu14.04.1-stable

Rev: 0.4Size: A4Id: 1/1

Title: File: pacman-main.kicad_pcbSheet: Lafayette College ECEEngineer: Geoff NudgeSupervisor: Chris NadovichSpring 2016

Page 41: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1 2 3 4 5 6

1 2 3 4 5 6

A

B

C

D

A

B

C

D

Date: 2016-03-16KiCad E.D.A. kicad 4.0.2-4+622538ubuntu14.04.1-stable

Rev: 0.4Size: A4Id: 1/1

Title: File: pacman-main.kicad_pcbSheet: Lafayette College ECEEngineer: Geoff NudgeSupervisor: Chris NadovichSpring 2016

Page 42: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1 2 3 4 5 6

1 2 3 4 5 6

A

B

C

D

A

B

C

D

Date: 2016-03-16KiCad E.D.A. kicad 4.0.2-4+622538ubuntu14.04.1-stable

Rev: 0.4Size: A4Id: 1/1

Title: File: pacman-main.kicad_pcbSheet: Lafayette College ECEEngineer: Geoff NudgeSupervisor: Chris NadovichSpring 2016

S/N

GL

V

TS

V

PACK MANAGEMENT COMPUTERGEOFF NUDGE SPRING 2016

MADE IN USA

WARNING! TRACTIVE SYSTEM VOLTAGE!

C1

C2

C3

C4

C5C6

C7

C8

C9

C11

C12

C13

C14

C15

C17

C18

C19

C20

C21

C22

C23

C24

D1

D2

D3

D5

D6

D7

D8

D9

D12

D15

D18

D19

D20

D21

F1

J2

J3

L1

P4

R1

R2 R4

R5

R6

R7

R8

R9

R10

R13

R14

R15

R16

R17

R18

R19

R20R23

R24

R25

R30

R31

R32

R34

R35

R36

R37

R38

U1

U2

U3

U4

U5

U6

U7

U8

U9

U11

U12

RLY1

Q4

Q2

Q1

Q3

X1

T1

P3

P2

R3

P1

P5

SW1

U13

U10

RLY2

C10

C16

J1

Page 43: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1 2 3 4 5 6

1 2 3 4 5 6

A

B

C

D

A

B

C

D

Date: 2016-03-16KiCad E.D.A. kicad 4.0.2-4+622538ubuntu14.04.1-stable

Rev: 0.4Size: A4Id: 1/1

Title: File: pacman-main.kicad_pcbSheet: Lafayette College ECEEngineer: Geoff NudgeSupervisor: Chris NadovichSpring 2016

TSV

GLV

WARNING! TRACTIVE SYSTEM VOLTAGE!

Page 44: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place

1 2 3 4 5 6

1 2 3 4 5 6

A

B

C

D

A

B

C

D

Date: 2016-03-16KiCad E.D.A. kicad 4.0.2-4+622538ubuntu14.04.1-stable

Rev: 0.4Size: A4Id: 1/1

Title: File: pacman-main.kicad_pcbSheet: Lafayette College ECEEngineer: Geoff NudgeSupervisor: Chris NadovichSpring 2016

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D1

K

P1

SW1

SW2SW3SW4

P2

Page 50: Appendix C: Fabrication Specifications · c c d d lafayette college engineering division material: dwg.#: rev. filename: drawn by: scale: date: tolerance except as noted: 3 place