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Appendix A2- Technical Specifications
Technical specification for 32,000 kg load/1200 mm load center Fork Lift Truck
(FLT)
1. Intended use
1.1. The FLTs will be used for port and warehouses operations in Israel
Railways (ISR) facilities, in Israel. The FLTs will be used for quayside
operations and inside storage warehouses.
The FLT will operate in hard operation conditions and dusty environment.
Temperature inside the warehouses can reach the 45 c/degrees.
1.2. The FLT systems, engine, transmission, torque converter, drive
axle, planetary gear, must be capable to withstand the severe
working conditions existing in the sites.
1.3. All systems shall be capable to withstand the changing of traveling
direction without bringing the FLT to a full stop.
2. Performance characteristics
2.1. Capacity (basic, no attachments)
►FLT 32T -not less than 32,000 kg.
2.2. Load center 1200 mm.
2.3. Lifting height and mast construction:
standard duplex mast, free view construction with two (2) lift
cylinders mounted on the side of the mast. Carriage to be designed
for maximum visibility
►lift height (T.O.F) about 067,3 mm
►overall lowered height
not more than 069,3 mm.
2.4. Forks
2.4.1. Standard ►fork length min. 2,400 mm
►fork thickness bout 110 mm.
►fork width bout 300 mm.
forks should be suitable for general cargo handling and 20'
containers with ISO fork pockets
2.5. Tilt angle
maximum manufacturer standard, according to lift height.
2.6. Speeds
►top travel with load over 23.0 km / hr
►top travel without load over 23.0 km / hr
►lift with load over 0.20 m / sec
►lift without load over 0.20 m / sec.
►lowering with load over 0.3 m / sec.
►lowering without load over 0.3 m / sec.
2.7.
3. Travel
3.1. Tires:.
Tire size to be according to manufacturer standard for heavy duty
work. Same size to front and rear wheels is preferred.
Tires manufactured by Bridgestone/Toyo /Yokohama/Michelin
/Goodyear/Continental or Simex will be offered
3.2. Steer axle and steering cylinder
steering cylinder shall be of the double acting double ended single
cylinder and a fixed length rod type, heavy duty and well protected.
(pivoting steer axle with dual steer cylinders is not acceptable).
3.3. Drive axle
extra heavy duty with planetary final dual drive.
Special care should be given to drive axle configuration, to
withstand the working condition described in para. 1.
4. Hydraulic system
4.1. All hydraulic components to be of heavy duty type, and to be made
of highest quality steel. All cylinder rods to be chrome plated.
4.2. All hydraulic hoses - fix and flexible, to be well protected against
operation damage. Flexible hoses to be as short as possible and
easily replaceable.
4.3. Hydraulic system to be designed in such a way that use of pipes and
hoses will be reduced to a minimum.
4.4. Multi stage control valve shall be provided to control basic FLT
systems.
4.5. A load protector control valve shall be provided.
5. Fuel system
double stage fuel filter:
► first stage - sediment bowl.
► Second stage - replaceable cartridge.
Fuel tank capacity to be sufficient for at least 16 operating hours.
6. Electrical system
► 24 volt system.
► heavy duty alternator.
► battery capacity(amp/hr) to be max. available, low maintenance /
maintenance free type.
►All electric components to be heavy duty type and rated for 24 volt
operation.
► Fuses and relays will be mounded in central electrical box.
7. Driver cab, controls and instruments
7.1. The following controls shall be provided :
7.1.1. Brake pedal, and separate inching pedal.
7.1.2. Power shift selector.
7.1.3. Hydraulic system motion controls by handle, (Joystick not
acceptable) mounted on the right side of the steering wheel
► raise / lower control.
► tilt control.
► side shift / fork positioner controls.
7.1.4. Two rear view mirrors- one on each side.
7.1.5. Audio alarm for reverse movement.
7.2. Instruments
hour meter, engine coolant temp., fuel gauge, voltmeter, engine oil
pressure gauge, transmission oil pressure gauge, transmission oil
temperature gauge.
7.3. Warning lights
low engine oil pressure, low transmission oil pressure, high
transmission oil temperature, alternator, clogged air cleaner, break
fluid level and water in fuel. (Including warning signal).
7.4. Overhead guard shall be provided. The Overhead guard shall be
according to ASME B56.1 standard or equivalent.
7.5. The Fork Lift should be adjusted to the Israeli climate, as specified
in Annex A. AC system is optional.
7.6. The Cab shall be provided with sound and heat insulation. Extra
insulation should be provided also between cab and engine.
Heater/demister and fresh air ventilator, with high ventilation
efficiency will be installed.
The cab shall be mounted on rubber elements to ensure low level of
vibration in operator's compartment.
Great care shall be given to the operator’s visibility (front, rear and
sides). The cab, front and rear windows shall be large to assure
unobstructed front & back visibility of the operator.
7.7. Window blinds for roof, front and rear windows.
7.8. Sound level
sound level at operators ears shall not exceed 64 77 db(a) the
manufacturer shall attach to his proposal data regarding the noise
level of the offered equipment, tested according to din EN 12053.
The results of the tests shall be entered onto the appropriate form
attached to din EN 12053 noise level tested according to s.a.e. J88
or bita rp20 standard is acceptable.
7.9. Lights
Lights (traveling lights to be operated automatically at engine
starting)
● Four mast mounted floodlights:
● Tail, stop, reversing lights and turn signals.
● 2 floodlights - cab mounted.
● Rotating amber light - cab mounted.
● Reverse warning alarm, with flashing red lights.
8. Paint
standard manufacturer scheme.
8.1. TV REAR VIEWER (CLOSED CIRCUIT TV) – Option (to be
priced separately)
The system should give the operator a clear view of the rear
traveling side. Camera shall be installed on the rear side of the FLTs
and a monitor in the operator cab. The monitor should display the
view in the rear direction of traveling.
The system shall be COMMAX CCM - 7RV or equivalent.
The COMMAX CCM - 7RV system shall include:
► CRT 5.5” black & white
► Resolution more than 800 line
► Power source 11 - 30 VDC
► Mirror function : change left (right) to right (left) of object
► Suitable for mobile use (vibration).
8.2.
9. Quality control
9.1. The manufacturer shall be responsible for inspection methods,
maintaining surveillance and controls for all testing and special
processes, checking manufacturing methods, materials and bought-
in items, for compliance with applicable specifications,
manufacturing reports of inspections and tests to be provided to the
purchaser.
Test and inspection reports shall be furnished for:
(A) brakes
(B) welders' certifications
(C) safety devices
9.2. The contractors' quality control system should follow ISO 9000/2
guidelines.
The manufacturer shall submit a certificate issued by an independent
organization showing that he and his major sub-contractors meet iso
9000 requirements.
10. Final adjustment and testing
the manufacturer shall submit to the purchaser for approval the full testing
program, including the content of test (including dynamic and static test) ,
methods of conducting control and measuring & Required characteristics
and result data.
Final test shall be conducted at the manufacturer plant and test report to be
submitted to the purchaser.
11. Safety arrangements
11.1. General assembly and detail design of the FLT shall conform the
safety regulations and codes.
11.2. All nuts, connecting the moving and rotating parts (couplings,
drums, sheaves, etc.) Shall be of the self-locking type to prevent
their loosening due to vibration.
11.3. All exposed rotating parts shall be provided with rigid safety guards.
11.4. Unavoidable hazardous points shall be marked with a special
warning paint (yellow and black stripes).
12. Operator maintenance
easy access shall be provided to enable the performance of all daily
maintenance checkout and liquids replenishment tasks without the necessity
to tilt the driver cab or to dismantle obstructing components or to use
special tool/equipment.
13. Recommend spare parts list
Manufacturer shall submit a quoted (including prices) recommended spare
parts list. The common spare parts list should be cover all spare parts
consumption for 3 years operation, based on 2000 working hours per unit
per year.
14. Technical manuals.
The following technical manuals in English or Hebrew shall be provided in
5 copies with the FLT's and one copy is to be provided with the proposal).
In addition, one copy on magnetic media (pc disc or cd-rom) shall be
provided.
14.1. Operation manual in English or Hebrew.
14.2. Safety instruction in English or Hebrew
14.3. Maintenance manual in English or Hebrew.
14.4. Repair and overhaul manual.
14.5. Parts catalogue.
14.6. Engine operation and maintenance manual.
14.7. Engine overhaul manual.
14.8. Engine parts catalogue.
14.9. Transmission operation and maintenance manual.
14.10. Transmission overhaul manual.
14.11. Transmission parts catalogue.
14.12. Maintenance/repair manuals and parts catalogue for other repairable
components if were not included in the FLT manual.
Note: the manufacturer can combine one or more manuals into one volume.
15. Training.
The manufacturer shall provide operation and maintenance personal
training in Israel. Training will include:
15.1. Operators’ training.
15.2. Mechanical and electrical technicians training in performing routine
maintenance, fault monitoring, trouble shooting, using necessary diagnostic
scaners,
15.3. The manufacturer will enclose to his proposal a detailed training program.
15.4. The training for every field: mechanical, electrical and operation should be
handled up to three sessions for each field if necessary. Every session shall
last at least 2 day. The instructor should be a qualified technician.
16. General instructions.
The listed capacities, dimensions and ratings are only indicative. The
manufacturer shall propose his standard equipment to be as near as possible
to the listed capacities, dimensions and ratings.
The manufacturer shall submit with his proposal detailed specifications for
the FLT.
The manufacturer shall provide with his proposal a list of all standard
equipment that is not included in the proposal price.
17. Data to be submitted with the proposal.
17.1. FLT technical specification.
17.2. FLT general arrangement drawing showing at least the following
dimensions:
17.2.1. Overall width
17.2.2. Overall length chassis
17.2.3. Wheel base
17.2.4. Total length incl. Forks
17.2.5. Turning radius
17.3. Certificate of sound level according to the specification.
17.4. The manufacturer shall return a copy of this specification and note
at the end of each paragraph if the offered equipment complies or not with
this specification
17.5. Final test report and quality check list sample.
17.6. Other manufacturers options as: (to be offered and priced separately)
17.6.1. Different load center,
17.6.2. Any "Recovery" procedure needed due to engine pollution / emission rules.
17.6.3. central lubrication system,
18. Handing over.
It is the responsibility of the manufacturer to deliver the equipment to israel ready
for operation.
The manufacturer will perform at least the following tasks upon the arrival of the
equipment in Israel.
18.1. Checking and repairing of voyage damages
18.2. Remove all voyage protection materials.
18.3. Assembly and installation as necessary
18.4. Complete equipment checkup
18.5. Handing over of the equipment to ISR in a fully serviceable and operational
status.
19. Service facilities and spare parts.
19.1. The manufacturer should have authorized workshop approved by ministrery
of transportation in Israel for repairs and maintenance of forklift trucks, and
/ or agreement with such workshop.
19.2. Relevant documents (certificates from m.o.t and / or agreement) should be
submitted.
19.3. Regular service and repair will be performed by ISR.
19.4. The manufacturer will be obliged to supply spare parts in shortest time.
20. Supplying of Special tools and spare parts
20.1. One set of special tools for maintenance and overhaul including software.
20.2. Spare parts for periodical maintenance for 24 month and 4,000 working hours
shall be provided for every FLT (not including liquids)
21. Warranty
21.1. The equipment will be supplied free from any defects in material or
workmanship warranty period, under normal use and/or service, will be for
24 months or 4,000 working hours whichever occurs first.
21.2. The warranty will include (on top of the standard warranty) but not limited to
the following aspects:
21.2.1. Cost of parts and labor, including:
► cost of parts shipment or technicians transportation to the sites.
► cost of equipment shipment to and from the manufacturer’s workshop (if
necessary).
21.2.2. Systems such as engines, transmissions, batteries, tires, etc., which are
not manufactured by the manufacturer.
21.2.3. Response time by the local service station / representative, for calls
under warranty, of not more than 3 (three) working days.
21.3. Urgent repairs - may be done by ISR staff, without derogating from the
manufacturer’s obligations under the warranty.
The manufacturer will reimburse ISR for the spare parts used and the cost of
labor invested by ISR for the urgent repairs.
22. Maintenance
22.1. The contractor shall maintain, repair, inspect and service the
Fork Lift, with accordance to the manufacturer's instructions,
during the warranty period.
22.2. ISR shall have an option, exercisable at its sole discretion, to
require the contractor to provide maintenance for the Fork Lift for
a period of 63 months commencing upon the completion of the
initial warranty period. ISR may decide, at its sole discretion, to
extend the maintenanceperiod by an additional three (3)
consecutive periods of twelve (12) months each.
22.3. During the warranty period and the maintenanceperiod, the
contractor shall be fully responsible for the Fork Lift
availability, and for that, will supply the following:
22.3.1. Preventive maintenance
22.3.2. Corrective maintenance, including
22.3.3. Spare parts on demand, including equipment.
22.4. The contractor shall perform the services at ISR's facilities in
bnei-brak, hadera, tzefa, ramat-hovav or at such other facilities
determined by ISR.
22.5. Contractor further certifies and confirms that during the
warranty period and the maintenanceperiod it shall provide ISR
with the following:
22.5.1. Malfunction report service 24 hours a day 7 days per
week, including holidays and rest days, whether through
human staffed stations or through automatic recording. If for
any reason the reporting system is unavailable, the
transmittal of a fax or e-mail to the offices of the supplier or
a letter by messenger shall be considered reporting in all
respects.
22.5.2.22.5.1. Immediately upon receipt of the report, the
malfunction shall be given a special identification number to
which all of the supplier's representatives dealing with the
call shall refer throughout any treatment.
22.5.3.22.5.2. In case of a malfunction, whether severe or not,
the response time and arriving at site shall be in accordance
to the agreementnot exceed four (4) hours. In such time, the
contractor shall provide the personal and uninterrupted
presence of professional representatives of the contractor at
site, having the appropriate skills and in the relevant number
as the case may be.
22.6. The contractor shall attach to its offer, a list of malfunctions
resolution time, both for severs malfunctions and for standard
malfunctions which do not cause a stoppage.
22.7. The contractor shall attach to its offer, a preventive maintenance
plan, including lead times and required spare parts and
equipment.
23. The contractor shall comply fully with the terms of any manufacturer’s
warranty on equipment used in providing the services and shall provide
ISR with any information relating to such warranties requirement.
Annex A
Climate and Environmental Conditions
Max. Ambient temp. 47 °C (shade)
Min Ambient temp. Minus 5 °C
Relative humidity 10% to 90%
Altitude - 400 m to +800 m
Sunny hours per year 3300 h
UV Radiation MJ/m² per year 360 - 600
Rainfall mm/year 400 - 800
(Microgram per m³ atmosphere)
Maximum Half-
hour
Value
Maximum
Daily
Value
Average
NOx 1064 560 71
SO2 780 260 21
O3 312 143 84
Suspended
Dust
- 350 100
Suspended Particulate Matter (SPM)
Particle size to 0.5-1 micron
(Micrograms per m³ atmosphere)
Salt Element Na Cl SO4
Position: Season Season Season
Dry Wet Dry Wet Dry Wet
Sea Air at Coast Line 7.3 16.0 12.0 22.0 5.3 7.0
600 m from Shore 3.1 4.8 4.2 7.9 1.9 2.0
6000 m from 1.1 1.4 1.5 1.7 1.3 1.4
Shore