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ToolScopeApp TS-AFC
SMART in production
KOMET® BRINKHAUS ToolScope is a modular assistance system for reliably controlling your machine.
When the system is installed, the wide range of applications can easily be unlocked with a license.
KOMET BRINKHAUS GmbHAm Heidehaus 9 | 30419 Hannover | GERMANYTel. +49 511 7636310 | Fax +49 511 [email protected] | www.kometgroup.com/brinkhaus
App TS-AFC
KOMET® BRINKHAUS ToolScope APPS
399 01 805 14-10/16 Printed in Germany © 2016 KOMET GROUP GmbHWe reserve the right to make modifications.
The TS-AFC (Adaptive Feed Control) application adapts your machine‘s override to current machining conditions intelligently and in next to no time.
Benefits:· Reduce cycle time· Protect tools· Increase process reliability
Mode of operation:· Increases feed when underloaded· Reduces feed when overloaded
Processes:· General drilling and milling machining· Roller-burnishing, rolling
Success factors:· Varying tool engagement conditions· Varying material hardnesses· Gas inclusions/cavities· Different workpiece allowances
Particularly successful for:· Free-form milling for making tools· Face milling in small-batch production· Full-groove/multipass milling in batch production· Rough turning in individual batch size production
Comments:
Process-related specifications can be created for the app. For example, it can be set to accelerate tools only and not to decelerate them when overloaded.
The cycle time reduction has been determined in practice to be between 5 and 15% with the TS-AFC.
Full-slot milling
Multipass milling
Roughing process of one turbine blade
· 5 Axis simultaneous milling process of a turbine wheel from aluminum alloys
· Machining time: 8 minutes, 5 seconds
· Hourly rate per machine tool: 95 Euro
· Machining time: 20h per day, 320 days per year
Field test data:
BENEFITS for you:
K Time saving of 30 seconds per part
K Machine capacity increased by 6.2%
K Machining costs for 47,505 workpieces/year reduced by EUR 38,000
K Production increased by 3132 workpieces/year
Adaptive Feed Control with APP TS-AFC
Adaptive Feed Control
