Apm30h&Tmc11h&Ibbs200d&Ibbs200t(Ver.b) Installation Guide-(10)

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    HUAWEI TECHNOLOGIES Co., Ltd.

    APM30H&TMC11H&IBBS200D&IBBS200T

    Ver.B

    Installation Guide

    Issue: 10

    Date: 2010-07-15

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    Content

    Specification of the Cabinets

    Modules in the Cabinets

    Installation Scenarios

    Installation Tools

    1. Installation Procedure

    2. Installing the Cabinets

    3. Earth Grounding the Cabinets

    4. Installing the Optional Modules

    5. Installing the Cables6. Sealing the Cable Holes

    7. Installing the Batteries and their Cables

    8. Checklist for the Installation

    9. Checking the Power-On Status

    10. Appendix

    11. Change History

    2

    3

    3 4

    5

    6

    12

    13

    16 26

    27

    28

    30

    31

    36

    Copyright Huawei Technologies Co., Ltd. 2010. All rights reserved.

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    Specification of the Cabinets

    Supporting 48 V 100 Ah backup power by

    connecting two 48 V 50 Ah battery groups in

    parallel.

    Supporting 48 V 184 Ah backup power byconnecting two 48 V 92 Ah battery groups in

    parallel.

    48 V 50 Ah or

    48 V 92 Ah

    battery group

    that can be

    maintained

    from the front

    Battery

    Excluding the batteries 70 kgCabinet weight

    Excluding the batteries 50 kgCabinet weight

    Including the cabinet frame, inner air circulation

    fan box, outer air circulation fan box, and core

    of the heat-exchanger.

    Excluding the customer equipment and batteries

    57 kgCabinet weight

    Cabinets

    Weight of the

    cabinet in fullconfiguration

    Including the cabinet frame, inner air circulation

    fan box, outer air circulation fan box, core of the

    heat-exchanger, EPS subrack, and related

    cables.

    Excluding the BBU, customer equipment, PMU,PSUs, and batteries.

    72 kg

    Including the cabinet, one PMU, three PSUs,

    and one BBU.Excluding the customer equipment and batteries.

    91 kg

    Cabinet weight

    RemarksSpecificationItem

    The APM30H(Ver.B) series cabinets consist of the APM30H, TMC11H, IBBS200T, and IBBS200D.

    APM30H

    TMC11H

    IBBS200T

    Cabinet dimensions (excluding the TEC cool hood of the IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D)

    IBBS200D

    TEC cooler

    hood (Depth:

    206 mm)

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    Modules of the Cabinets

    Installation Scenarios

    DCDU-03

    EPS48100DPMU

    Junction box

    IBBS200D

    CMUA

    IBBS200T

    CMUA

    Power

    distribution box

    Power box ofthe heating film

    Power

    distribution box

    PSU

    CMUAHPMI CMUAHPMI CMUAHPMI

    Junction box

    DCDU-03

    Junction box

    APM30H (+24 V DC power supply)APM30H (AC power supply) TMC11H

    EPS

    In this document, the

    equipment appearance is forreference only. The actual

    equipment may differ from

    what is shown in the figures.

    Base

    Pole

    Base

    APM30H

    APM30Hor

    TMC11H

    IBBS200Dor

    IBBS200T

    IBBS200D

    APM30Hor

    TMC11H

    Wall

    APM30Hor

    TMC11H

    APM30HAPM30HAPM30Hor

    TMC11H

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

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    Installation Tools

    Insulated screwdriver Diagonal pliersScrewdriver

    (M3 to M6)

    Torque wrenchSocket wrench

    Wrench

    (32 mm capacity)

    Crimping pliers forpower cables RJ-45 crimping pliers Wire cutter

    Rubber hammer Iron Wire stripper

    Percussion drill (16) Heat gun Level bar

    Long measuring tape Cleaner Multimeter

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    1 Installation Procedure

    Start

    Install the Cabinets

    on the Base

    Install the Cabinets on the

    Metal Pole

    Install the Cabinets on

    the Wall

    Earth Grounding the

    Cabinets

    Install the Optional Modules

    Install the Cables

    Seal the Cable Holes

    Install the Batteries and

    their Cables

    End

    Checking the Power-On

    Status

    Checklist for the Installation

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    Installation the Cabinets on the Base

    2 Installing the Cabinets

    600 600 600

    480

    > 800

    > 300

    > 60

    > 300

    40 40

    52-60 mm

    90

    16

    Cast a concrete plinth.

    Mark the anchor points for the base. Use a hammer drill to drill holes.

    Maximum

    120

    Cabinet dimensions and clearance requirements (unit: mm)

    Concrete plinth

    The height of the concrete plinth must meet the heat-dissipation and waterproofing requirements of the cabinet.The concrete plinth must be 200 mm higher than the ground, and the horizontal error must be within 5 mmwhen the plinth is cast.

    Do not use the hammer drill to drillholes on the concrete plinth through the holes on the base.

    In this way, the paint on the base may be damaged.

    Concreteplinth

    1. Install the base.

    Cabinet Cabinet Cabinet

    The values in the figure are not for the concrete plinth.

    The recommended distance between the cabinets is40 mm, and the maximum distance between the cabinets

    is 150 mm.

    If the Noise Reduction Module (NRM) is installed, thedistance between the cabinets is 150 mm.

    Install the expansion bolt assemblies.

    Spring washer 12

    M1260 bolt

    Expansion tube

    Rubbermallet

    Remove the spring washer,flat washer, and bolt.

    Flat washer 12

    unit: mm

    434 352

    19

    600

    516

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    Installation the Cabinets on the Base

    2 Installing the Cabinets

    Remove the front cover plate.

    Check the base level.

    Tighten the bolts.

    Install the bolt with the spring washerand flat washer.

    Adjust the base level by adding adjusting pads to thebolts between the base and the concrete plinth.

    Remove the baffle plates from bothsides of the base (by removing the plateon the left as an example).

    Remove the baffle pieces from the backof the base.

    All the three cable holes on the base can be used for cabling.You can use the cable holes based on actual requirements.

    10

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    Installation the Cabinets on the Base

    2 Installing the Cabinets

    2. Move the cabinet onto the base.

    Install the lifting lugs. Install the ropes.

    Do not damage plastic screws. Reserve them for later use.

    Maximum 90

    Plasticscrew

    Liftinglug

    Move the cabinet onto the base. Remove the ropes and install the plasticscrews.

    Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.

    Choose the appropriate method to move the cabinets according to the condition on site. Here take the crane as an example.

    M1230 Bolt4

    By attaching the IBBS200D as an example,attaching the APM30H or the TMC11H or theIBBS200T to the base is the same.

    Gasket with anoblong hole

    Gasket with anoblong hole

    3. Secure the cabinet onto the base.

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    Installation the Cabinets on the Base

    2 Installing the Cabinets

    4. (Optional) Stacking two cabinets.

    Remove the plastic

    screws (x4) from the topof the lower cabinet.

    M12x30 Blot (x4)

    Remove the cover plates (2)

    from the top of the lowercabinet.

    Stack the cabinets, andattach the cabinets with

    the bolts(4).

    To ensure the waterproof

    performance of the cabinet, keepwell the cover plates for the round

    hole of the cabinet.

    Cover plate

    Gasket with an oblong hole

    Gasket with anoblong hole

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    Installation the Cabinets on the Metal Pole

    2 Installing the Cabinets

    5. Install the U-shaped piece.

    3. Install the fastening bar.

    4. Move the cabinet on to thetrapezoidal rack and attach themwith the bolts.

    1. Installing the trapezoidal rack. 2. Remove the plastic screws (2).

    Pole

    Trapezoidal rack

    Fastening bar

    M12x30Blot (x4)

    Gasket withan oblonghole

    Gasket withan oblonghole

    When the APM30H is installed on a metal pole, grease must be covered. For details, see Appendix e onpage 35.

    Springwasher

    Flat washer

    Hold the cabinet when opening the door to prevent the cabinet from tipping over.

    M1230 Bolt2

    M12

    60 Bolt

    4

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    c

    Installing the Cabinets on the Wall

    2 Installing the Cabinets

    3. Installing the trapezoidal rack.

    Drawingtemplate

    1. Marking the anchor points 2. Install the expansion boltassemblies.

    Unit: mm

    766

    138

    250

    280

    500

    Anchorpoints (6)

    5. Install the fastening bar.

    Fastening bar

    4. Remove the plastic screws (2).

    Bolt

    Spring washer

    Flat washer

    Expansion tube

    Trapezoidalrack

    M1260 Bolt4

    Wall

    6. Attach the trapezoidal rack andthe cabinet.

    M12x30Blot (x4)

    Gasket withan oblonghole

    Hold the cabinet when opening the door to prevent thecabinet from tipping over.

    M1230 Bolt2

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    7. Attach the fastening bar and wall.

    The PGND cables and signal cables cannot be bound or entangled. A certain distance must

    be reserved between them to prevent interference from each other.

    Principles for routing the PGND cables and the equipotential cables

    About the principles for earth grounding the cabinets,takes the following scenario as example.

    Fastening bar

    c

    Installing the Cabinets on the Wall

    2 Installing the Cabinets

    3 Earth Grounding the Cabinets

    Principles for earth grounding the cabinets:

    The upper cabinets are connected to the lowercabinets with the equipotential cables.

    The lower cabinets are connected with theequipotential cables.

    The cabinet below the APM30H is connected to thegrounding busbar with PGND cables.

    APM30H

    Equipotentialcable (16 mm2)

    PGND cable(16 mm2)

    Grounding busbar

    Wiring copperbar

    M1230 Bolt2

    Equipotentialcable (16 mm2)

    Equipotentialcable (16 mm2)

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    4 Installing the Optional Modules

    Installing the SOU in the APM30H

    1. Specification of the SOU.

    3. Install the power cable for the SOU.2. Install the SOU.

    Americanstandard

    Europeanstandard

    Multi-purpose UKstandard

    Configured with the following four outlet types, the cabinets support different SOU types of different countries.

    The SOU is preferably installed in the bottom 1 U space of the cabinet.

    L2

    PGND

    N2

    SOU

    1. Install the Heater. 2. Install the power cable for the heater.

    L0 N0

    If both the SOU and the heaterare installed in the cabinet, theheater is installed above theSOU, that is, in the 1 U spacenext to the SOU.

    The heater is preferablyinstalled in the bottom 1 Uspace of the cabinet.

    See Installing the Heater in the APM30H .

    Installing the Heater in the APM30H

    c

    Installing the Heater in the TMC11H

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    4 Installing the Optional Modules

    d

    Installing the EMUA in the APM30H

    e

    Installing the EMUA in the TMC11H

    1. Install the EMUA.

    M6

    3. Install the signal cable for the EMUA.

    2. Install the power cable for the EMUA.

    EMUA

    BBU

    Either the EMUA or the SLPU is installed.

    Information about the BBU, see BBU InstallationGuide.

    LOAD7

    PWR1

    RS485

    COM OUT

    See Installing the EMUA in the APM30H .

    PWR1

    LOAD7 RS485COM OUT

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    4 Installing the Optional Modules

    f

    Installing the SLPU in the APM30H

    Either the EMUA or the SLPU is installed.

    Information about the BBU, see BBU InstallationGuide.

    1. Install the SLPU.

    M6

    3. Install the external dry contact

    monitoring and alarm signal cable

    2. Install the internal monitoringtransfer cable for the SLPU.

    SLPU

    BBU

    EXT-ALM0

    OUT0

    Internal monitoring transfer cable

    connections:

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    5 Installing the Cables

    Installing the Power Cables

    (-48 V DC)Installing the Power Cables

    (+24 V DC)

    NEG(-)

    Connect the power cables.

    Recover the protecting cap.

    +

    -

    Install the input power cable for the TMC11H Install the input power cable for the APM30H

    In this chapter, the color or the appearance of the equipment are for reference onlyThe actual equipment may differ from

    what is shown in the figures.

    The bending radius of the cable is not less than five times of the diameter of the cable.5

    The cables of different types must be routed in parallel or separated by special objects.4

    Different types of cables must be separately routed and cannot be bound in the same bundle. Cables in

    each bundle or any two bundles cannot be entangled.

    1

    The cables must be bundled tightly and neatly. The jackets of the cables are not damaged.2

    Labels or nameplates must be attached to the cables after they are installed.3

    If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering

    joints to lengthen the cable.

    6

    General pri nciples for routing the cables

    If the TMC11H (-48 V DC) is not configured, skip the section. If the TMC11H (+24 V DC) is not configured, skip the section.

    RTN(+)

    Remove the protecting cap of the power box of theDCDU-03.

    Connect the power cables.

    Recover the protecting cap.

    Remove the protecting cap of the power box of theEPS48100D.

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    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    L1

    PE

    Move theshort-

    circuiting bar

    L2

    L3

    N

    PE

    L2

    N

    PE

    L1

    Power cable for the junction boxPower cables for the TMC11H

    TMC

    RTN(+)

    NEG(-) L3N3L N

    Connect the power cables.

    1. Install the input power cable for the APM30H

    Remove the AC protecting cap, open the AC input power box.

    L

    NPE

    200V Signal-phase AC

    mode

    200V Three-phase AC

    mode110V AC mode

    2. APM30H-TMC11H

    Recover the AC protecting cap, close the AC input power box.

    Short-

    circuitingbar

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    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    3. APM30H - IBBS200D/IBBS200T

    Either the IBBS200D orthe IBBS200T is installed.

    LOAD3

    For details on how toassemble the easy power

    receptacle (pressfit type)

    connector, see "Appendix b"on page 32.

    Easy powerreceptacle (pressfittype) connector

    Power series 120

    connector

    Add the power series 120

    connector. For details, see

    "Appendix a" on page 31.

    APM30H:IBBS=1:2

    2. Power cables for the fan in the IBBS200D

    1. Power cables for the IBBS200D/IBBS200T

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    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    LOAD2LOAD3

    From LOAD2

    From L1/N1

    From L2/N2

    L1 N1

    L2

    N2

    3. APM30H - IBBS200D/IBBS200T

    Must route the power cables for the heating films in the IBBS200Ds into the power boxof the heating film from the top down.

    The power box of the

    heating film

    Prevent the wires from exposing out

    of the power box of the heating film.

    The power box of theheating film

    From LOAD3

    If the LOAD2 is alreadyoccupied, it is recommended

    that the fuse for the LOAD4terminals be changed to meet

    the output MCB requirements

    for the IBBS. For details, see

    "Appendix c" on page 33.

    3. Power cables for the heating films in the IBBS200D

    4. Power cables for the TEC in the IBBS200T

    APM30H:IBBS=1:2

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    Either the IBBS200D or the IBBS200Tis installed.

    APM30H:IBBS=1:1

    2. Power cables for the fan in the

    IBBS200D / the TEC in the

    IBBS200T

    LOAD3

    For details on how to assemble theeasy power receptacle (pressfit type)

    connector, see "Appendix b" on page 32.

    Easy power receptacle(pressfit type) connector

    Power series 120connector

    Add the power series 120 connector.For details, see "Appendix a" on page 31.

    1. Power cables for the IBBS200D/IBBS200T

    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    3. APM30H - IBBS200D/IBBS200T

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    L1 N1

    L2

    N2

    3. APM30H - IBBS200D/IBBS200T

    3. Power cables for the heating films in the

    IBBS200D

    Must route the power cables for the heating films in theIBBS200D into the power box of the heating film from the top

    down.

    The power box ofthe heating film

    Prevent the wires from exposing out of the power box of theheating film.

    APM30H:IBBS=1:1

    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    The power box of the

    heating film

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    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    When the signal cable is routed between cabinets, coil the extra length of the cable in thebase if the cable is redundant.

    Principles for routing the monitoring signal cables

    1. APM30H+IBBS200D/IBBS200T

    APM30H+IBBS200D APM30H+IBBS200T

    COM_OUT

    COM_485

    COM_IN

    COM_485

    COM_IN

    COM_OUT

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    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    2. APM30H+2 IBBS200D/IBBS200T

    APM30H+2 IBBS200D

    APM30H+2 IBBS200T

    COM_485

    COM_OUT

    COM_INCOM_IN

    COM_485

    COM_IN

    COM_OUT

    COM_IN

    COM_OUT

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    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    3. 2 APM30H+2 IBBS200D/IBBS200T2 APM30H+2 IBBS200D

    2 APM30H+2 IBBS200T

    COM_IN

    COM_485

    UEIU

    MON0

    COM_IN

    COM_OUT

    COM_IN

    COM_485

    UEIU

    MON0

    COM_IN

    COM_OUT

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    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    UEIU

    COM_485

    COM_IN

    COM_IN

    MON0

    4. APM30H+2 IBBS200D/IBBS200T+TMC11HAPM30H+2 IBBS200D+TMC11H

    APM30H+2 IBBS200T+TMC11H

    COM_OUT

    COM_IN

    COM_OUT

    UEIU

    COM_485

    MON0

    COM_IN

    COM_IN

    COM_OUT

    COM_IN

    COM_OUT

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    Sealing the Cable Holes in the Cabinets

    6 Sealing the Cable Holes

    The cable module for the IBBS200D, IBBS200T, or APM30H is the same as that for the TMC11H.

    When two IBBS200Ds or two IBBS200Ts are installed in stack mode, the installation of the cable module in the uppercabinet is not required.

    Lead the cable through the cable hole with an aperture matching the cross-sectional area of the cable in order that the

    sealing is effective.

    2. Seal the cable holes with fi reproofclay.

    Baffle piece

    Fireproof clayBaffle plate PVC corrugated

    pipe

    Fireproofclay

    Fireproofclay

    1. Close the cable holes on bothsides and at the rear of the base.

    3. Install the front panel on the front of the base.

    Check whether the paint on the cabinet surface is damaged. If the paint is damaged, repair the damaged paint, readpage 34.

    The PVC corrugated pipe is recommended for the cable led out of the cabinet.

    Baffle plate

    The fireproof clay can be used to seal the cable holesof the base. It cannot be used to seal the cable holes

    of the cabinet.

    Sealing the Cable Holes in the Base

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    Installing the Batteries

    7 Installing the Batteries and their Cables

    Battery MCB labeled BATEPS

    Before installing the batteries, set the battery MCB labeled BAT to OFF to

    disconnect the equipment from the battery. Finish the installation, set theBAT to ON.

    During the installation of the batteries, use insulated tools such aswrenches and screwdrivers, and do not reversely connect the positive and

    negative poles. Otherwise, the batteries may burn, and the operations may

    cause human injuries.

    Push the baffleplate upwardsuntil it is

    contact with

    the screws,and then

    tighten thescrews.

    Remove theprotecting hood.

    Install the copper bar forseries connections.

    Install the negativecable.

    Install the positivecable.

    Recover theprotecting hood.

    Recover theprotecting hood.

    Installing the Power Cables for the Batteries

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    8 Checklist for the Installation

    All the bolts are tightened, especially for electrical connections. The flat washers and

    spring washers are completely and properly installed.

    6

    All the labels are complete, correct, and legible.11

    The space reserved for the user devices is covered by a filler panel.9

    The cabinet is neat and clean.7

    The cabinet door and the lock are functional. The gag lever post is tightened.10

    The installation position of the cabinet strictly comply with the engineering design.1

    When the cabinet is mounted on a wall, the holes of the mounting ears are aligned withthe bolt holes. The mounting ears are placed against the wall securely.2

    When the cabinet is mounted on a metal pole, the pole fixtures are secure and reliable.3

    When the APM30 is installed on the floor, the base is securely installed.4

    The horizontal error of the cabinet is less than 3 mm and the vertical error is not greater

    than 3 mm.5

    The paint on the surface of the cabinet is satisfactory.8

    The redundant part of the power cable or PGND cable is stripped off rather than coiled.3

    All self-made PGND cables are copper-based and have proper wire diameters. No

    breaking device such as the switch and fuse is allowed for the electrical connection of the

    grounding system, and no short circuit is allowed.

    1

    According to wiring diagram of the power system, check whether the PGND cables are

    securely connected, whether the AC lead-in cables and internal cables are properly

    connected, and whether the screws are tightened. Ensure that no short circuit occurs in

    output and input cables.

    2

    The lugs at both ends of the power cable or the PGND cable are securely soldered orcrimped.

    4

    Checklist for the Cabinet Installation

    c Checklist for the Electrical Connections

    There are no fingerprints or other smears on the surface of the cabinet.1

    There are no unnecessary adhesive tapes or cable ties on the cables.2

    There are no adhesive tapes, cable ties, wastepaper, or packing bags around the cabinet.3

    All the stuff around the cabinet is neat, clean, and intact.4

    Checklist for the Field Cleanliness

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    8 Checklist for the Installation

    c Checklist for the Electrical Connections

    The pressure relief valve of the battery is not transformed, and no liquid leaks.10

    The fans work properly.

    The fan in the IBBS200D rotates in a low speed in a normal situation.

    The outer air circulation fan in the IBBS200T stops in a normal situation (with the ambient

    temperature of lower than 30C), and the inner air circulation fan rotates in a high speed.

    The outer air circulation fan in the APM30H stops in a normal situation (with the ambienttemperature of lower than 35C), and the inner air circulation fan rotates in a low speed.

    13

    The power cables for the batteries are connected to the positive and negative polarities

    correctly.

    11

    The exposed wires at the wiring terminals and the lug handles are insulated by theinsulating tape or heat-shrinkable tube.

    5

    The flat washers and spring washers are well mounted to all wiring terminals.6

    The exterior of the battery is intact without any scratch, dent, or crack.7

    The shell of the battery is clean without any leakage trace.8

    The wiring post on the battery stands properly without any damage, and the post is not

    covered with any acid substances.

    9

    The voltage of the battery is normal.

    The voltage of a 2 V battery cell ranges from 1.8 V to 2.35 V.

    The voltage of a 12 V battery cell ranges from 10.8 V to 14.1 V.

    The total voltage of the batteries ranges from 43.2 V to 56.4 V.

    12

    The idle port that no cable is connected to is properly protected.7

    The cables are distributed in a way to facilitate maintenance and capacity expansion.4

    Both ends of each cable are legible. That is, both ends of the cable are labeled.5

    According to the APM30H capacity, ensure that all the MCBs are in normal status and the

    MCBs for the batteries are set to ON. When the mains works without voltage or with undervoltage, the batteries can provide backup power for the APM30H.

    8

    The connectors of each cable are securely connected, especially those at the bottom of

    the cabinet.

    1

    All cables are neatly bound with cable ties, and arranged at even intervals, to proper

    tightness, and in the same direction.

    2

    The power cable and PGND cable are routed separately from other cables.3

    Extra cable ties are stripped off. All cuts are smooth without sharp projections.6

    d Checklist for the Cable Installation

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    9 Checking the Power-On Status

    Tighten the screw to fix thelocking piece to prevent thelock from rusting.

    Lock

    Locking piece

    AC Power Supply Scenario -48 V DC Power Supply Scenario

    c

    Close the Door of the Cabinets

    The normal voltage range of the DC output pow er to theDCDU-03 is from:

    -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA:

    RUN indicator: BlinkingALM indicator: OFF

    The normal status of the indicators on the PMU:RUN indicator: Blinking

    ALM indicator: OFF The normal status of the indicators on the PSU:Power indicator: Steady green

    Protection indicator: OFF

    Fault indicator: OFF The normal voltage range of the output power to theEPS is from:

    -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA:

    RUN indicator: BlinkingALM indicator: OFF

    Start

    Power on the APM30H

    Are the LEDs

    on the PSU/PMU

    normal?

    Is the

    voltage of the

    EPS output power

    normal?

    Are the LEDs

    on the CMUA normal?

    End

    Clear the fault

    Start

    Power on the TMC11H Clear the fault

    Is the

    voltage of the

    DCDU-03 output powernormal?

    Are the LEDs

    on the CMUA normal?

    End

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    10 Appendix

    L3

    L3

    Assembling the Power Series 120 Connector

    L2

    L1=23~25 mm

    Use the crimping tool to press the end of thecontact terminal on the conductor.

    Use the heat gun to heat the heat-shrinkable tube.

    Link the contact terminal to the power series120 connector.

    L3=15~16 mm

    L1

    The heat-shrinkable tube cannot be exposed

    outside the power series 120 connector.

    Conductor

    Contact terminal

    Crimping tool

    Heatgun

    power series 120 connector

    Power series 120connector

    Heat-shrinkabletube

    Contactterminal

    Retaining spring

    1. Material: power series 120 connector, contact terminal, heat-shrinkable tube, and cable.

    2. Procedure for adding the contact terminal

    Strip a part of the jacket off the cable so thatthe conductor with a length of L1 is exposed.

    When stripping the jacket off the cable, do not damage the metal

    conductor of the cable.

    Lead the cable through the heat-shrinkable tube, and then place thecontact terminal on the exposedconductor.

    When placing the contact terminal on the conductor

    closely to the end of the jacket, ensure that the L2part of the conductor which sticks out of the contactterminal should not exceed 2 mm.

    The contact terminal should contact the end of thejacket of the cable.

    heat-shrinkabletube

    heat-shrinkabletube

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    1. Material:Easy Power Receptacle (Pressfit Type) Connector, contact terminal, heat-shrinkable tube, and cable

    2. Procedure for adding the contact terminal

    Strip the jacket off the cable according tothe scale on the equipment.

    Ensure that the edge of the wire is not split.

    Use a screwdriver to push the sliding blockuntil the in-position mark is completelyexposed.

    Insert the conductors into the holes. Thatis, insert the red cable connected to thepositive pole into hole 1 and blue cableconnected to the negative pole into hole 2.

    The conductor should be in thecenter of the holes.

    Push back the sliding blocks until they are

    in position. Then, check whether theconductors are secure by gently pullingthe cables.

    7.5 +0.5

    .0

    Wire of theconductor

    Scale

    Hole for the conductor

    In-position mark

    Sliding block

    If the conductor slides outwardor the wire of the conductor isexposed outside the hole for the conductor, remove the

    conductor, cut the split wires, and then strip the jacket andinstall the conductor again.

    10 Appendix

    Assembling the Easy Power Receptacle (Pressfit Type) Connector

    The conductor isnot perpendicularto the hole.

    The conductor is deviated fromthe center of the hole.

    The conductor isnot perpendicularto the hole.

    The depth of the

    conductor into thehole should be not

    less than 11 mm.

    The conductor should beperpendicular to the holes.

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    c Replacing the Fuse

    1. Remove the extraction tool.

    2. Obtain the fuse from the case. 3. Replace the fuse by using theextraction tool.

    EPS

    EPS

    Remove the fuse

    by using theextraction tool

    Align thebulge on

    theextractiontool withthe hole onthe fuse

    Fuse

    10 Appendix

    Fuse

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    10 Appendix

    d Repairing the Damaged Paint

    1. Codes of color samples

    YB030

    YB026

    Huawei ColorCode

    3010 light grey

    RAL7035

    Color Name

    Base

    Cabinets (including APM30H, RFC,

    TMC11H, IBBS200D and IBBS200T)

    Object

    Pontone 422U

    RAL7035

    InternationalColor Code

    2. Operation of descript ion

    The color of the surface of the repair area should be consistent with that of the surroundingarea, without obvious edges and bulge. Scratches and damages should be covered

    properly. There should not be dropped paint.

    Polishing

    In case the damaged area is stained or there is rust on the materials, the following step

    must be applied: Fine sand paper should be applied to polish the damaged area in order

    to remove the stain or rust.

    Cleaning

    Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be

    polished or repaired.

    Paint repair

    Brushing paint of corresponding color should be applied according to the original coating.

    Prior to the repair, the paint should be shaken well. After that, use the small brush insidethe bottle to absorb paint and evenly spread on the damaged area till the scratch/damage

    is covered. Note that the paint coating applied should be as thin as possible. Paint coating

    should not reveal any drops. The surface should be kept smooth.

    Drying

    The surface of the repair paint should be placed in indoor temperature for 30 minutes.

    After that, subsequent operations can proceed.

    Quality

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    10 Appendix

    e Covering the Equipment with Grease

    1. Install the cable frame in the APM30H.

    2. Before installing the rubber blocks for leading out the cables, cover thesurface and gaps of the blocks wi th grease evenly, and then insert the threeblocks into the cable frame.

    3. Insert the rubber caps into the cablemodule after covering the caps with grease,and then cover the jackets of the cables withgrease before leading the cable through thecable module.

    Grease When the APM30H is installed on a metalpole or on the wall, grease should also becovered around the four bolts which areused to attach the cabinet and trapezoidalrack.

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    10 Appendix

    f Checking the DIP Switches

    Check whether the PMU DIP status is correct.

    When the two PMUs are in the same monitoring line (MON0 or MON1), the monitoring address of the PMUs must be set to 3

    and 4.

    PMU

    The monitoring address of the PMU is set to 3.

    The monitoring address of the PMU is set to 4.

    This describes the changes in theAPM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation

    Guide.

    11 Change History

    06 (2010-03-15)This is the fifth commercial release.

    Compared V200R003_06 with V200R003_05,Update the information about how to install the cabinets.

    07 (2010-04-10)This is the sixth commercial release.

    08 (2010-05-05)This is the seventh commercial release.

    Compared V200R003_08 with V200R003_07,Update the information about the bolts which are used to install the cabinets.

    09 (2010-06-30)

    Compared 09 with 08,Add the specifications of the bolts in the chapter ofInstalling the Cabinets.

    This is the eighth commercial release.

    10 (2010-07-15)

    Compared 10 with 09,1. Add the scenarios of the cabinets in the chapter ofInstallation Scenarios.2. Add the scenarios of the power cables between the APM30H and IBBS200D or IBBS200T in the chapter of

    Installing the Power Cables (AC Power Supply Scenario)3. Add the scenarios of the cabinets in the chapter ofInstalling the Monitoring Signal Cables.4. Update the checklist for the installation.

    This is the ninth commercial release.

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    11 Change History

    03 (2009-12-30)

    This is the second commercial release.

    Compared V200R003_03 with V200R003_02,Update the information about how to install the cabinets.

    02 (2009-09-30)

    This is the first commercial release.

    01 (2009-08-10)

    This is the draft release.

    04 (2010-01-15)This is the third commercial release.

    Compared V200R003_04 with V200R003_03,Add the information about the SOU and the heater.

    05 (2010-02-25)

    This is the fourth commercial release.

    Compared V200R003_05 with V200R003_04,Add the information about SLPU.

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    HUAWEI TECHNOLOGIES CO., LTD.Huawei Industrial Base Bantian Longgang

    Shenzhen 518129