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Sheraton Hotel Chicago, IL API COOPERATIVE TEST PROGRAM June 17, 2014

API COOPERATIVE TEST PROGRAM Materials/2014/June...BH-Nevia Columbia 1690 BH-Bintuni 1233 BH-Cairo 30 47 BH-Bojonegoro 1210 BH-Iraq 30 47 BH-VungTau. Vietnam 1257 Chevron, Houston

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  • Sheraton HotelChicago, IL

    API COOPERATIVE TEST

    PROGRAM

    June 17, 2014

  • SAMPLES SUPPLIED

    2000 2002 2004 2006 2008 2010 2012 2014

    9

    267

    100

    80

    74

    13

    31

    7

    314

    2000 2002 2004 2006 2008 2010 2012 2014

    PARTICIPANT PROFILE

    PETROLEUM COMPANIES 7 4 6 4 5 4 5

    234 201

    HALLIBURTON 69 76 110 115

    SERVICE COMPANIES 51 79 88 130 168

    111 60

    BAKER HUGHES 13 14 5 14

    SCHLUMBERGER 48 76

    8 12

    CEMENT PRODUCERS 36 42 53 43 35 53 56

    OTHERS 2

    4 9

    TOTAL 101 127 152 179 226 295 271

    INTERESTED PARTIES 7 2 5 2 4

    SERVICE COMPANIES 51 79 88 118 142 140 143

    PARTICIPANT PROFILERESULTS REPORTED

    PETROLEUM COMPANIES 7 4 6 4 5 4

    SCHLUMBERGER 40 63 46 49HALLIBURTON 69 72

    OTHERS 2 5 7BAKER HUGHES 9 5

    TOTAL 101 127 152 156 186

    35 44INTERESTED PARTIES 7 2 5 2 3 5 5CEMENT PRODUCERS 36 42 53 32 36

    151

    184 196

    3

    4542604195

    178

    4 1

    85 86

    4

  • No. Labs TTT to 100Bc Std Dev COVALL DATA 175 112.59 7.53 6.69

    CEMENT PLANTS 19 114.29 8.48 7.42

    HALLIBURTON 45 113.51 8.52 7.51

    SCHLUMBERGER 42 111.71 4.91 4.40

    BAKER HUGHES 57 112.47 8.23 7.32

    OTHERS 12 110.17 6.16 5.59

    SCHEDULE 5 (ALL DATA)

  • No. Labs TTT to 100Bc Std Dev COVALL DATA 166 112.33 5.36 4.77

    CEMENT PLANTS 18 112.50 4.15 3.69

    HALLIBURTON 43 113.93 6.59 5.78

    SCHLUMBERGER 42 111.71 4.91 4.40

    BAKER HUGHES 52 111.60 5.05 4.53

    OTHERS 11 111.55 4.08 3.66

    Labs Excluded: Schedule 5BH-Pt Harcourt Outlier 236

    185 95172 139159 130156 128136 82122 12963 8050 13330 12921 145Lafarge, Exshaw, Canada

    SCHEDULE 5 (+/- 2 Std Dev Data Excluded)

    O-Tex, Duncan, OKBH-Vernal, UT

    BH-Rock Springs, WYBH-Perth, AUS

    BH-GabonBH-Bintinu

    Hal-MozambiqueHal-Pune, India

    Hal-Fort Stockton

  • 1998 2000 2002 2004 2006 2008 2010 2012 2014

    AVERAGE 4.53 4.53 5.65 4.64 3.85 2.89 4.11 2.66 3.9

    STD DEV 0.76 0.88 0.96 0.85 0.98 0.87 1.09 0.94 0.86

    COV 16.72 19.53 16.99 18.33 25.50 30.20 26.50 35.5 21.97AVE COV 23.47 23.47 23.47 23.47 23.47 23.47 23.47 23.47 23.47

    0.76

    24.62

    8 Test cycles

    AVERAGE 3.90 3.90

    FREE FLUID EVALUATION2014-2015

    Flask Method ALL DATA +/- 2 Std Dev DeletedGraduate Method

    2.21

    STD DEV 1.06 0.86

    COV 27.27 21.97

    COUNT 173 164

    HISTORICAL RESULTS (FLASK METHOD)

  • 1998 2000 2002 2004 2006 2008 2010 2012 2014

    AVERAGE 4.53 4.53 5.65 4.64 3.85 2.89 4.11 2.66 3.9

    STD DEV 0.76 0.88 0.96 0.85 0.98 0.87 1.09 0.94 0.86

    COV 16.72 19.53 16.99 18.33 25.50 30.20 26.50 35.5 21.97AVE COV 23.47 23.47 23.47 23.47 23.47 23.47 23.47 23.47 23.47

    0.76

    24.62

    8 Test cycles

    AVERAGE 3.90 3.90

    FREE FLUID EVALUATION2014-2015

    Flask Method ALL DATA +/- 2 Std Dev DeletedGraduate Method

    2.21

    STD DEV 1.06 0.86

    COV 27.27 21.97

    COUNT 173 164

    HISTORICAL RESULTS (FLASK METHOD)

  • No. Labs % Free Fluid Std Dev COVALL DATA 173 3.90 1.06 27.27

    CEMENT PLANTS 19 4.14 0.71 17.27

    HALLIBURTON 45 3.88 1.29 33.18

    SCHLUMBERGER 39 4.01 0.72 18.00

    BAKER HUGHES 58 3.73 1.13 30.14

    OTHERS 12 4.02 1.24 30.97

    FREE FLUID (ALL DATA)

  • No. Labs % Free Fluid Std Dev COVALL DATA 164 3.90 0.86 21.97

    CEMENT PLANTS 19 4.14 0.71 17.27

    HALLIBURTON 40 3.92 0.88 22.55

    SCHLUMBERGER 39 4.01 0.72 18.00

    BAKER HUGHES 54 3.71 0.87 23.36

    OTHERS 12 4.02 1.24 30.97

    Labs Excluded: % Free FluidHAL-Japan 6.43%HAL-Dickinson ND 7.63%HAL-Muncy, PA 1.30%HL-Bakersfield, CA 0.63%HAL-Broussard, LA 1.76%BH-Alice, TX 1.71%BH-Gabon 0.75%BH-Hobbs, NM 7.31%BH-Neuquen, Argentina 6.28%

    FREE FLUID (+/- 2 Std Dev Data Excluded)

  • 3 rpm 300 rpm10 sec

    Gel Strength

    10 min Gel

    StrengthAverage 14.32 71.72 16.08 22.79

    Standard Deviation 3.31 12.11 4.91 7.33Coeffecient of Variation 23.11 16.89 30.56 32.14

    Maximum 26 116 48 53Minimum 5 36 6 10Number 171 170 166 165

    3 rpm 300 rpm10 sec

    Gel Strength

    10 min Gel

    StrengthAVERAGE 14.14 70.68 15.55 21.84

    STD DEV 2.80 8.98 3.57 6.0COV 19.81 12.70 22.94 27.63

    NUMBER OF TESTS 163 159 159 157

    Rheology

    Plus or Minus 2 STD Dev Excluded

  • Outliers Omitted3 rpm 300 rpm

    10 sec Gel

    Strength

    10 min Gel

    StrengthLaf Cantagalo Brazil 51 277Hal-Mozambique 94Hal-Burns Flat 56 64Excluded LabsLAF-Woodlands 26 34 35HAL-Burns Flat 21SLB-Labuan, Malaysia 21 27.75HAL-Ciudad de Carmen, Me 4.5BH-Barmer 24 107.5 40BH-Perth, Australia 5.3BH-Somatito 21.0Shell-UK 21 27

    Rheology -- Exclusions

  • 583223

    38.24132

    1991 1992 1993 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014

    AVERAGE 934 407 890 749 601 373 714 809 785 913 586 781 456 583

    STD DEV 210.5 90.26 208 157.3 157.2 81.49 257 241 229 242 302 281 160 223

    COV 22.53 22.19 23.37 20.99 26.16 21.87 35.99 29.72 29.14 26.50 51.48 35.94 35.06 38.24

    HISTORICAL RESULTS

    STD DEV 180COV 25.47

    COUNT 127

    ALL DATA Less +/- 2 STD DEVAVERAGE 556

    COMPRESSIVE STRENGTH EVALUATION1000 F (38C) -- 8 HOUR

  • Hal-Teresin 1753 BH-Balikpapa 1220BH-Nevia Columbia 1690 BH-Bintuni 1233BH-Cairo 30 47 BH-Bojonegoro 1210BH-Iraq 30 47 BH-VungTau. Vietnam 1257

    Chevron, Houston 1387HAL-Muncy, PA 720HAL-Fresno, TX 670HAL-Pemba, Mozambique 490SLB PORT GENTIL GABON 650BH-Bintuni 2853BH-Bojonegoro 2815BH-Calgary 2910BH-Sucat. Philippines 2900Drilling Specialties Co. 590SLB-New Orleans, LA, USA 855HAL-Luanda 2797SLB - MASILLA YEMEN 1065BH‐Brighton 4243BH‐Cairo, Egypt 4833BH‐Iraq 4833BH‐Shafter 1200

    Exclude + /- 2 Std Dev

    8 Hour 100F

    8 Hour 140F

    24 Hour 100F

    COMPRESSIVE STRENGTH TESTINGOutliers Omitted

    8 Hour 100F

    8 Hour 140F

    24 Hour 100F

  • AVERAGESTD DEVCOVCOUNT

    AVERAGESTD DEVCOVCOUNT

    AVERAGESTD DEVCOVCOUNT 133 122

    1823 1838464 351

    25.47 19.11

    132 127

    8 HOUR - 1400F 8 HOUR - 1400F

    ALL DATA +/- 2 Std Dev Deleted

    583 556223 180

    38.24 25.47

    134 129

    8 HOUR - 1000F 8 HOUR - 1000F

    ALL DATA +/- 2 Std Dev Deleted

    2425 2393600 480

    24.76 20.07

    COMPRESSIVE STRENGTH EVALUATION2014 - 2015

    24 HOUR - 1000F 24 HOUR - 1000F

    ALL DATA +/- 2 Std Dev Deleted

  • AVERAGE AVERAGESTD DEV STD DEVCOV COVCOUNT COUNT

    AVERAGE AVERAGESTD DEV STD DEVCOV COVCOUNT COUNT

    480 20120.07 8.94129 142

    24 HOUR - 1000F 24 HOUR - 1000F+/ - 2 Std Dev

    Deleted+/ - 2 Std Dev

    Deleted2393 2243

    24.76 12.42134 152

    2 X 2 inch cubes UCA

    ALL DATA ALL DATA

    2425 2252600 280

    UCA to Cube Comparison2014 - 2015

    2 X 2 inch cubes UCA24 HOUR - 1000F 24 HOUR - 1000F

  • BH-Calgary 16620BH-Claimont 16260LAF-Joppa 799

    BH-Kilgore, TX 2938BH-Cairo, Egypt 3357BH-Iraq 3357BH-Mill Hall. PA 1562Drilling Specialties Co. 1611BH-Abu Dhabi 1640SLB-KL, Malaysia 2892SLB-Baku 1643HAL-Alice, TX 1647HAL-Broussard, LA 3151

    Outliers Omitted: 24 Hr, 100F, UCA

    Exclude + /- 2 Std Dev

    UCA EXCLUSIONS

  • C3S C3A SO3 MgO L.O.I.48 to 65 3 Max. 3.0 Max 6.0 Max 3.00 Max

    AVERAGE 53.36% 1.70% 2.49% 0.75% 1.34% 3047STD DEV 2.62% 0.40% 0.11% 0.09% 0.08% 76.95COV 4.92% 23.67% 4.23% 12.46% 6.19% 2.53COUNT 19 19 19 19 18 18

    C3S C3A SO3 MgO L.O.I.48 to 65 3 Max. 3.0 Max 6.0 Max 3.00 Max

    AVERAGE 53.03% 1.63% 2.47% 0.74% 1.33% 3036STD DEV 2.27% 0.29% 0.08% 0.07% 0.07% 63.85COV 4.27% 17.50% 3.14% 10.12% 5.11% 2.1COUNT 18 18 18 18 17 17

    Labs Excluded: C3S C3A SO3 MgO L.O.I. Blaine59.24% 2.79%

    2.90%1.00%

    1.54% 3230

    DyckerhoffTXI, Midlothian, TX

    Buzzi Unicem USA‐Maryneal, TXSukholozhskcement-Russia

    CHEMISTRY SUMMARY

    CHEMICAL ANALYSIS (%) ALL DATA

    API Spec Blaine

    CHEMICAL ANALYSIS (%) LESS +/- 2 STD DEV

    API Spec Blaine

  • XRF Rietveld XRF RietveldC3S C3S C3A C3A

    Average 53.36% 54.54% 1.70% 2.24%Std Dev 2.62% 3.70% 0.40% 0.51%COV 4.92% 6.78% 23.67% 22.95%Count 19 5 19 4

    XRF / RIETVELD COMPARISON

    ALL DATAALL DATA