APC Silcon 10-80kW 400V Battery Cabinet … · 2 Installation Guide APC Silcon 10-80kW 400V – Battery Cabinet ... SAVE THESE INSTRUCTIONS This manual contains important instructions

APC Silcon10-80kW 400V Battery CabinetInstallation Guide

Copyright ©2002 APC Denmark ApS

This manual is subject to change without notice and does not represent

a commitment on the part of the vendor.

2 Installation Guide APC Silcon 10-80kW 400V – Battery Cabinet

990-4023A_REV02

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions for your APC Silcon UPS that should be followed during installation and

maintenance of the UPS and batteries.

APC Silcon products are continously developed, and documentation is therefore subject to change without notice.

The installation and use of this product must comply with all national, federal, state, municipal or local codes. If you need assistance, please have your UPS model and serial number ready and call APC's toll free technical support on: +353 91 702000.

You can find additional product information on the APC World Wide Web site at http://www.apcc.com. See Section 2.0: How to Contact APC

WARNING!

With reference to local code use:1. Additional insulating material2. Insulating tool

a) The servicing of batteries requires battery knowledge and should be carried out/supervised by qualified electricians familiar with batteries.Keep unauthorized personnel away from batteries.

b) Use identical battery types and numbers when replacing batteries. See battery supplier manual for further details.

c)

CAUTION

– Do not dispose of batteries in a fire. The batteries may explode.

d)

CAUTION

– Avoid rough treatment and opening of batteries. Released electrolyte is harmful to skin and eyes, and may be toxic.

e)

CAUTION

– Batteries may cause electric shocks and high voltage short-circuit current. Follow the precautions below when working with batteries:

1. Remove watches, rings, or other metal objects.

2. Use tools with insulated handles.

3. Wear rubber gloves and boots.

4. Do not leave tools or metal parts on top of batteries.

5. Disconnect charging source prior to connecting or disconnecting batteries.

6. Determine if the battery is inadvertently grounded. If inadvertently grounded,remove ground source. Any contact with a grounded battery may result in electric shocks. The likelihood of such shocks will be reduced if ground connections are removed during installation and maintenance.

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Installation Guide APC Silcon 10-80kW 400V – Battery Cabinet 3

Contents:

1.0 APC Silcon Battery Cabinet 5

1.1 Safety - Warnings 51.2 Dimensions / Weights 51.3 Footprint (measurements in mm) 61.4 Unpacking and Placing 71.4.1 Preparation 71.4.2 Battery Cabinet Installed Next to UPS 81.4.3 Battery Cabinet Installed Away From UPS 91.5 Terminals 101.6 Before Starting Up 111.6.1 Connecting the APC Silcon UPS and the APC Silcon Battery Cabinet 111.7 Parallel Connection (÷XRI and ÷XR2 cabinets) 13

2.0 How to Contact APC 143.0 Appendix 15

3.1 Appendix – SLB40K60H1 Battery Cabinet Cabling Diagram 153.2 Appendix – SLB40K60H1, Schematic 163.3 Appendix – SLB40K60H1, Electrical Configuration (dimension in mm) 173.4 Appendix – SLB40K60H2 Battery Cabinet, Cabling Diagram 183.5 Appendix – SLB40K60H2 Battery Cabinet Electrical Schematic 193.6 Appendix – SLB40K60H2 Battery Cabinet Electrical (dimensions in mm) 203.7 Appendix - SLB10K80HXR1 Battery Cabinet Cabling Diagram 213.8 Appendix – SLB10K80HXR2, Electrical Configuration (dimensions in mm) 223.9 Appendix – SLB10K80HXR2 Battery Cabinet Cabling Diagram 233.10 Appendix – SLB10K80HXR1, Electrical Configuration (dimensions in mm) 243.11 Appendix – SLB40K60H1+HXR1 Battery Cabinet, Cabling Diagram 253.12 Appendix – SLB40K60H1+HXR1 Battery Cabinet Electrical Schematic 263.13 Appendix – SLB40K60H1+HXR1 Battery Cabinet Electrical

(dimensions in mm) 273.14 Appendix – SLB40K60H2+HXR2 Battery Cabinet, Cabling Diagram 283.15 Appendix – SLB40K60H2+HXR2 Battery Cabinet, Electrical Schematic 293.16 Appendix – SLB40K60H2+HXR2 Battery Cabinet, Electrical,

(dimensions in mm) 303.17 Appendix – SLB80KH1 Battery Cabinet, Cabling Diagram 313.18 Appendix – SLB80KH1 Battery Cabinet, Electrical Schematic 323.19 Appendix – SLB80KH1 Battery Cabinet, Electrical (dimensions in mm) 333.20 Appendix – SLB80KH2 Battery Cabinet, Cabling Diagram 343.21 Appendix – SLB80KH2 Battery Cabinet, Electrical Schematic 353.22 Appendix – SLB80KH2 Battery Cabinet, Electrical (dimensions in mm) 363.23 Appendix – SLB80KH1+HXR1 Battery Cabinet, Cabling Diagram 373.24 Appendix – SLB80KH1+HXR1 Battery Cabinet, Electrical Schematic 383.25 Appendix – SLB80KH1+HXR1 Battery Cabinet Electrical

(dimensions in mm) 393.26 Appendix – SLB80KH2+HXR2 Battery Cabinet, Cabling Diagram 403.27 Appendix – SLB80KH2+HXR2 Battery Cabinet, Electrical Schematic 413.28 Appendix – SLB80KH2+HXR2 Battery Cabinet Electrical

(dimensions in mm) 423.29 Appendix – SLB80KH6 Battery Cabinet, Cabling Diagram 433.30 Appendix – SLB80KH6 Electrical Schematic 443.31 Appendix – SLB80KH6 Battery Cabinet Electrical (dimensions in mm) 45


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APC Silcon Battery Cabinet

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1.0 APC Silcon Battery Cabinet

1.1 Safety - Warnings

1.2 Dimensions / Weights

WARNINGS!

The UPS system contains

HAZARDOUS AC/DC VOLTAGES

and is supplied from several power sources. Some terminals and components are live even when the system is switched off!

ONLY

qualified electricians are allowed to carry out the installation according to national and local codes!

NO

APC Silcon UPS systems may be fitted with built-in batteries when connected to external batteries!

Do

NOT

install the Battery Cabinet and operate battery breakers without referring to this Installation Guide.

SKU Number Runtime [minutes] Dimension(WxDxH) [mm]

Weight[kg]

SLB40K60H1 27 min. for 40kW or 15 min. for 60kW UPS 1270x800x1410 1170

SLB40K60H2 44 min. for 40kW or 26 min. for 60kW UPS 1270x800x1410 1430

SLB80KH1 9 min. runtime for 80kW UPS 1270x800x1410 1170

SLB80KH2 17 min. runtime for 80kW UPS 1270x800x1410 1430

SLB80KH6-2C 57 min. runtime for 80kW UPS 2540x800x1410 3720

SLB10k80HXR1 Extended runtime for 10-80kW UPS 1270x800x1410 1170

SLB10k80HXR2 Extended runtime for 10-80kW UPS 1270x800x1410 1430


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1.3 Footprint (measurements in mm)

234

800

126498

98

98

152

579

586305

Front

Bottom Gland Plate

Note: Dimensions include side covers, rear covers and front doors


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1.4 Unpacking and Placing

1.4.1 Preparation

Unpack the battery cabinet by removing the packaging material. When installing the APC Silcon Battery Cabinet to the UPS, take special care not to cause a short in the battery cabinet. Transport the battery cabinet to the installation site by lifting underneath with a forklift.

It is recommended to place the cabinet directly to the left of the UPS, and to bolt the units together. Refer to 1.4.2 for procedure. The battery cabinet can also be placed away from the UPS. Refer to 1.4.3 for procedure. Cables are routed through an opening on the bottom of the cabinet, which is covered by a gland plate. However, separating the battery cabinet from the UPS can effect the runtime, because the inter-cabinet cables can increase system resistance. Distance between the cabinet and UPS should be minimized. After placing the cabinet, open the doors and remove the dead front panel for access to the gland plate and external connections. Note image below.

CAUTION!

Take note of product weight. Center of gravity is not directly in the middle. APC Recommends lifting from the left side, underthe cabinet frame, with forks long enough to support all three legs.


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1.4.2 Battery Cabinet Installed Next to UPS

Position the UPS and remove the two left UPS cover plates (fixed with screws on the inside of the UPS cabinet as shown below).

Remove the right side panel of the battery cabinet. Place the cabinet to the left of the UPS, lining up the sides evenly. Bolt the cabinet to the UPS with the enclosed rails and bolts.

If the battery solution includes more than one cabinet , i.e an XR Battery Cabinet is to be installed, remove the left side access panel of the battery Cabinet. Line up the XR Battery Cabinet to the left of the Battery Cabinet and connect the flying Anderson leads from the XR Battery Cabinet into the Anderson connectors located on the Battery Cabinet. Enough room need to be left between the Battery XR Cabinet and the Battery Cabinet to accommodate the flying leads.

Left side view of UPS without cover plate


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1.4.3 Battery Cabinet Installed Away From UPS

Position the battery cabinet as desired, being sure to leave access for opening the front doors. Leave side panels intact, although it is recommended to leave side access if possible. It is also recommended to place the cabinet as close as possible to the UPS, to minimize cable length of inter-cabinet cables. Connect cables from the cabinet to the UPS as described in the next three sections.

If the battery solution consists of more than one cabinet, these may also be located separately. However, it is recommended to bolt the additional cabinets together if possible. If the cabinets are positioned apart, leave the side panels intact and route the cabling through the bottom opening.

Primary cabinet

Flying leads


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1.5 Terminals

V002

V001

X009

X010

X011

Battery cabinet terminal locations

X012

X003

X004

DANGER: Hazardous voltage.Risk of electric shock. Do not touchuninsulated battery terminal.

ATTENTION: Tension dangereuse.Risque de choc électrique. Ne pastoucher les cosses des batteries. 885-4367

Earth stud. More information in section 1.6.1.


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1.6 Before Starting Up

1.6.1 Connecting the APC Silcon UPS and the APC Silcon Battery Cabinet

Please refer to the APC Silcon Installation Guide for cable dimensions.

The following procedure is recommended for connection of batteries:

1. Connect the UPS terminals X004 and X012 on the System Integration Interface-board to the terminals X009, X010 and X012 in the battery cabinet by means of the wires marked 150 to 158. These wires must be separated from the power cables. Refer to Example Diagram below.

2. If using a shunt trip (Emergency Power Off) connect wiring to terminal X011 in the battery cabinet. Refer to Example Diagram on page 12.

3. Connect the UPS terminals PE, X003, and X004 to the corresponding terminals in the battery cabinet. Refer to Example Diagram on page 12, and photo on page 10.

4. Mount top and front covers; connect earth conductor.

5. Verify the circuit breakers are in the „OFF" position.

6. Unfasten safety bolts for top shelf.

7. Slowly pull shelf out approx. 30 cm. Retaining cable will stop shelf.

8. From back to front, connect row-to-row cable connectors to corresponding connector on the left side bracket.

WARNING!

1) Ensure that no electric power supply source has been connected to the APC Silcon UPS for at least 5 minutes.

2) Ensure that breakers in the battery cabinet are in "off" position.

CAUTION!

It is important to install the power cables and the communication cables apart.

WARNING!

If retaining cable has been disconnected, shelf will fall out.

Check Cable!


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9. Secure remaining shelf-to-shelf connector, to avoid accidental contact.

10. Push shelf back in and secure with safety bolts.

11. Repeat for second and third shelf (on second shelf, connect corresponding colors together. Refer to scematic).

12. Connect the shelf to shelf connectors.

13. Verify correct voltage at input side of circuit breakers.

14. Operate battery cabinet and circuit breakers per UPS instructions.

15. It is recommended that a battery capacity test is performed after the installation is completed

Example Diagram

WARNING!

1. Follow the UPS start-up procedure described in the APC Silcon Installation Guide.

2. To avoid damaging the system do not close battery breaker until display shows:

INSERT FUSE OR CLOSE MCB

NOTICE!

After starting up the system, check that the battery temperature can be displayed by pressing 5 & 8 simultaneously on the UPS display. If not correctly installed/configured the display will show: NV (Not Valid).


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1.7 Parallel Connection (÷XRI and ÷XR2 cabinets)

Parallel connection of battery cabinets establishes the possibility of extending the back-up time.

Recommendation: Place the cabinet containing the battery breaker next to the UPS.

For extended runtime, additional battery cabinets can be added in parallel strings. (Product numbers SLB10K80HXR1 and SLB10K80HXR2). When installing parallel battery cabinets, the primary cabinet containing the circuit breakers should be either bolted to the UPS, or in close proximity. All other cabinets will not contain a circuit breaker. The maximum number of battery strings to be in parallel is four.

Sufficient cabling is provided, assuming all cabinets shall be bolted together. If cabinets are spaced apart, custom cables must be manually crimped.

At the top of the primary cabinet are two connectors: 1st string (yellow) and 2nd string (blue). Each connector contains a(+) and (-) line. With the inter-cabinet harness, connect the 1st string connectors (Yellow) from the primary cabinet to the XR cabinet. Use the connector at the right side of the XR cabinet. Repeat for the 2nd string (blue) connectors.

If connecting additional XR cabinets, simply continue to link the strings as above. Connectors at the left side of a cabinet connect to the same color connectors at the right side of the next cabinet.


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How to Contact APC

2.0 How to Contact APC

APC Corporate

132 Fairgrounds Road West Kingston, RI 02892USA

Tel.: +1 401 789-5735Fax: +1 401 789-3710

Pre-sales Technical Support+1 877-474-5266

Post-sales Technical Support+1 877-287-7835

APC Ireland, GalwayBallybrit Business ParkIreland

Tel.: + 353 917 02000Fax: + 353 917 56909

Pre-sales Technical Support + 353 91 70 26 10

Post-sales Technical Support + 353 91 75 52 75

Web: www.apc.com/support

Appendix

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3.0 Appendix

3.1 Appendix – SLB40K60H1 Battery Cabinet Cabling Diagram

X009

X010

X011

X012

X003

X004

V001

100A

F001 F002

100A

V002

12B

25A 24A 23A 22A 21A

20A 19A 18A 17A 16A

15A 14A 13A 12A 11A

10A 9A 8A 7A 6A

5A 4A 3A 2A 1A

11B 10B 9B

8B 7B 6B 5B

4B 3B 2B 1B

32A 31A 30A

28A 27A 26A

29A

32B 31B 30B 29B

28B 27B 26B 25B

24B 23B 22B 21B

20B 19B 18B 17B

16B 15B 14B 13B

Second string (blue)

Front of cabinet (first string) top shelf

First string (yellow)

Leftside pan of cabinet. (Cabinet to cabinet connectors).

Second string (three rear rows)

Front of cabinet (first string) middle shelf (two front rows)

Front of cabinet (second string) bottom shelf

To UPSfirst string

To UPSsecond string

(Control wiring) to UPS

(Power wiring) to UPS

E

Not

es1.

Pow

er w

iring

and

con

trol w

iring

sho

uld

be s

egre

gate

d.2.

To e

xten

d th

e ba

ckup

tim

e, b

atte

ry c

ubic

les

can

be p

aral

lele

d.3.

In

stal

latio

n m

ust c

ompl

y w

ith a

ll ap

plic

able

nat

iona

l and

loca

l cod

es.

Fuse100A

Fuse100A


990-4023A_REV02

Appendix

3.2 Appendix – SLB40K60H1, Schematic

2

2 (1>) 2 (1>)

+ –

11 3

1 2 3 21 3 4 21 1 2

C16 514 4

–+ –+

311 C22 1

X010

X009

H002

H001

X011

X012

1

2

1

1

2

1

2

3

1

2

3

414

14

11

11

F002F001

F001100A

F002100A

100A100A

STST

C1

C1

C2

C2

X003 X004 E

X009 X010 X011 X012

PE

V001 V002

14 6 5 4

+ –

Fuse

Battery (First String) Battery (Second String)

Connection Point for Extended Run Cabinet

Battery(First String)

supply for UPS

Battery(Second String)supply for UPS

F001:Aux.A

F002:Aux.A

Temp. SensorBattery Cabinet

LED signal from UPS“OK for operating corresponding MCCB”

MCCB position signals for UPS

Trip for emergency stop (220-240V AC)

Battery temperature sensing for compensation of charging voltage

NOTE:ST: Shunt tripC1, C2: Shunt trip coil connections

Control Circuit

Power Circuit

Fuse

Appendix

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3.3 Appendix – SLB40K60H1, Electrical Configuration (dimension in mm)

773

143

1410

914

8001270

125125

914

1435

X009

X010

X011X012

X003 (+)

X003 (-)

X004 (+)

X004 (-)

Minimum coolingand service clearance

View ARight side view

Power Wiring

View A

Left side view of power connectors

– access cover removed.

Front view

Secondstring

First string

Cooling vents

Minimum service

clearance

Notes:

1. Battery Cabling voltage drop should not exceed 1%.

2. Circuit Breakers F001, F002 and fuses are 100 AMP.

3. Wiring configuration shown is for reference only.

4. Installation must comply with national and local codes.

First string

(yellow)

Secondstring(blue)

M8 Bolt

To UPSControl Wiring

To UPSPower Wiring

F002

F001

Second string

First string


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Appendix

3.4 Appendix – SLB40K60H2 Battery Cabinet, Cabling Diagram

25A 22A 21A23A24A

20A 17A 16A18A19A

15A 12A 11A13A14A

10A 7A 6A8A9A

5A 2A 1A3A4A

12B 9B10B11B

8B 5B6B7B

4B 1B2B3B

32A 29A30A31A

28A 26A27A

32B 29B30B31B

28B 25B26B27B

24B 21B22B23B

20B 17B18B19B

16B 13B14B15B

F002

V002V001

X009

X010

X011

X012

X003

X004

100A100A

F001

Notes:1. Power wiring and control wiring should be segregated.2. To extend the backup time, Battery cubicles can be paralleled.3. Installation must comply with all applicable national and local codes.








To UPSfirst string

To UPSsecond string



E

Fuse100A

Fuse100A

Appendix

990-4023A_REV02


3.5 Appendix – SLB40K60H2 Battery Cabinet Electrical Schematic

2

2 (1>) 2 (1>)

+ –

11 3

1 2 3 21 3 4 21 1 2

C16 514 4

–+ –+

311 C22 1

X010

X009

H002

H001

X011

X012

1

2

1

1

2

1

2

3

1

2

3

414

14

11

11

F002F001

F001100A

F002100A

100A100A

STST

C1

C1

C2

C2

X003 X004 E

X009 X010 X011 X012

PE

V001 V002

14 6 5 4

+ –

Fuse




supply for UPS


F001:Aux.A

F002:Aux.A


LED signal from UPS “OK for operating corresponding MCCB”





Control Circuit

Power Circuit

Fuse


990-4023A_REV02

Appendix

3.6 Appendix – SLB40K60H2 Battery Cabinet Electrical (dimensions in mm)

773

143

1410

914

8001270

125125

914

1435

X009

X010

X011X012

X003 (+)

X003 (-)

X004 (+)

X004 (-)

View A


First string


Power Wiring

Left side view of power connectors –

access cover removed.

Front view

Secondstring

First string

Cooling vents

Minimum service

clearance

Notes:





First string

(yellow)

Secondstring(blue)

M8 Bolt


To UPSPower Wiring

F002

F001

Second string

Top View

Appendix

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3.7 Appendix - SLB10K80HXR1 Battery Cabinet Cabling Diagram

25A

12B 11B 10B 9B

8B 7B 6B 5B

4B 3B 2B 1B

32A 31A 30A 29A

32B 31B 30B 29B

28B 27B 26B 25B

24B 23B 22B 21B

20B 19B 18B 17B

16B 15B 14B 13B

28A 27A 26A

22A 21A

20A 19A 18A 17A 16A

15A 14A 13A 12A 11A

10A 9A 8A 7A 6A

5A 4A 3A 2A 1A

23A24A

This end should be connected to the first string connector in the main cabinet SLB40K60H1SLB80KH1

This end should be connected to the second string connector in the main cabinetSLB40K60H1SLB80KH1

First string(yellow)





Fuse




Fuse

E

Second string(blue)

Notes:

1. Power wiring and control wiring should be segregated

2. Fuse ratings are 100A when used with SLB40K60H1

3. Fuse ratings are 125A when used with SLB80KH1

4. Installation must comply with all applicable national and local codes


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Appendix

3.8 Appendix – SLB10K80HXR2, Electrical Configuration (dimensions in mm)

1270

123

1410

914

1435

914

773

800

View B


View BRight side view

First string

(yellow)

Second string(blue)

Top view



Front view

Secondstring

First string

Cooling ventsFirst string

Second string

Minimum service clearance

Notes:


2. Fuse Ratings are 100 AMP when using this with SLB40K60H1.

3. Fuse ratings are 125 AMP when using this with SLB80KH1.



First string

(yellow)

Secondstring(blue)

Powerconnectors

First string

Second string

Appendix

990-4023A_REV02


3.9 Appendix – SLB10K80HXR2 Battery Cabinet Cabling Diagram

25A

12B 11B 10B 9B

8B 7B 6B 5B

4B 3B 2B 1B

32A 31A 30A 29A

32B 31B 30B 29B

28B 27B 26B 25B

24B 23B 22B 21B

20B 19B 18B 17B

16B 15B 14B 13B

28A 27A 26A

22A 21A

20A 19A 18A 17A 16A

15A 14A 13A 12A 11A

10A 9A 8A 7A 6A

5A 4A 3A 2A 1A

23A24A

This end should be connected to the first string connector in the main cabinet SLB40K60H2 andSLB80KH2

This end should be connected to the second string connector in the main cabinet SLB40K60H2 andSLB80KH2


Secondstring (blue)




Fuse




Fuse

E

Second string(blue)

Notes:

1. Power wiring and control wiring should be segregated

2. Fuse ratings are 100A when used with SLB40K60H2

3. Fuse ratings are 125A when used with SLB80KH2

4. Installation must comply with all applicable national and local codes


990-4023A_REV02

Appendix

3.10 Appendix – SLB10K80HXR1, Electrical Configuration (dimensions in mm)

1270

123

1410

914

1435

914

773

800

View B


A

View BRight side view


Second string(blue)

Top view



Front view

Secondstring

First string

Cooling vents First string

Second string

Minimum service clearance

Notes:


2. Fuse Ratings are 100 AMP when using this with SLB40K60H2.

3. Fuse ratings are 125 AMP when using this with SLB80KH2.



First string

(yellow)

Secondstring(blue)

Powerconnectors

Appendix

990-4023A_REV02


3.11 Appendix – SLB40K60H1+HXR1 Battery Cabinet, Cabling Diagram

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

32A

31A

X009

X010

X011

X012

X003

X004

V001

100A

F002

F001

100A

V002

30A

29A

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

28A

27A

26A

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

32A

31A

30A

29A

28A

27A

26A

Not

es1.

Pow

er w

iring

and

con

trol w

iring

sho

uld

be s

egre

gate

d.2.

To

exte

nd th

e ba

ckup

tim

e, b

atte

ry c

ubic

les

can

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d.3.

Inst

alla

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mus

t com

ply

with

all

appl

icab

le n

atio

nal a

nd lo

cal c

odes

.

Fron

t of c

abin

et (s

econ

d st

ring)

bot

tom

she

lfFr

ont o

f cab

inet

(sec

ond

strin

g) b

otto

m s

helf

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Fron

t of C

abin

et (f

irst s

tring

) top

she

lfFr

ont o

f Cab

inet

(firs

t stri

ng) t

op s

helf

Firs

t stri

ng (y

ello

w)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

Seco

nd s

tring

(b

lue)

Firs

t stri

ng (y

ello

w)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

XR C

abin

etM

ain

Cab

inet

Fuse

100A

Fuse

100A

Fuse

100A

Fuse

100A

To U

PSfir

st

strin

g

To U

PSse

cond

st

ring

(Con

trol w

iring

) to

UPS

(Pow

er w

iring

) to

UPS PE

PE

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(b

lue)

Firs

t stri

ng (y

ello

w)

Seco

nd s

tring

(b

lue)


990-4023A_REV02

Appendix

3.12 Appendix – SLB40K60H1+HXR1 Battery Cabinet Electrical Schematic

C2211 3 1

+ – + – 1

C1

2 3 21 3 4 21 1 2

C1

C2

X010

X009

H002

H001

X011

X012

1

2

1

2

1

2

3

1

2

3

414

14

11

11

F002F001STST

C1

C2

14 6 5 4

211 3 1

14 6 5 4

2 (l >) 2 (l >)

F001100A

F002100A

X003 X004

X009 X010 X011 X012

V001 V002

PEE

Battery (First String) XR Cabinet Battery (Second String) XR Cabinet

Connection Point for further Extended Run Cabinet


supply for UPS


F001:Aux.A

F002:Aux.A



MCCB positionsignals for UPS

Trip for emergency stop(220-240V AC)

Battery temperature sensing for compensation of charging voltageNOTE:

ST: Shunt tripC1, C2: Shunt trip coil connections

Control Circuit

Power Circuit

Main Cabinet Main Cabinet

Fuse100A

Fuse100A

Fuse100A

Fuse100A

Appendix

990-4023A_REV02


3.13 Appendix – SLB40K60H1+HXR1 Battery Cabinet Electrical (dimensions in mm)

773

12701270

143

125

800

1410

F001

F002

914

125

914

1435

X009

X010

X011X012

X003 (+)

X003 (–)

X004 (+)

X004 (–)

Firststring(typ.)

Secondstring(blue)

Firststring

(yellow)

Power connectors

(cover removed)

Secondstring(typ.)

View A


To UPSPower Wiring



Minimum ServiceClearance

Front View Front View

Top Views

Cooling vents Cooling ventsFirststring(typ.

Secondstring(typ.)

View A

Notes:1. Battery cabling voltage

drop should not exceed 1%.

2. Circuit breakers F001, F002 and fuses are 100AMP




990-4023A_REV02

Appendix

3.14 Appendix – SLB40K60H2+HXR2 Battery Cabinet, Cabling Diagram

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

32A

31A

X009

X010

X011

X012

X003

X004

V001

100A

F002

F001

100A

V002

30A

29A

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

28A

27A

26A

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

32A

31A

30A

29A

28A

27A

26A

Not

es1.

Pow

er w

iring

and

con

trol w

iring

sho

uld

be s

egre

gate

d.2.

To

exte

nd th

e ba

ckup

tim

e, b

atte

ry c

ubic

les

can

be p

aral

lele

d.3.

Inst

alla

tion

mus

t com

ply

with

all

appl

icab

le n

atio

nal a

nd lo

cal c

odes

.

Fron

t of c

abin

et (s

econ

d st

ring)

bot

tom

she

lfFr

ont o

f cab

inet

(sec

ond

strin

g) b

otto

m s

helf

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Fron

t of C

abin

et (f

irst s

tring

) top

she

lfFr

ont o

f Cab

inet

(firs

t stri

ng) t

op s

helf

Firs

t stri

ng (y

ello

w)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

Seco

nd s

tring

(b

lue)

Firs

t stri

ng (y

ello

w)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

XR C

abin

etM

ain

Cab

inet

Fuse

100A

Fuse

100A

Fuse

100A

Fuse

100A

To U

PSfir

st

strin

g

To U

PSse

cond

st

ring

(Con

trol w

iring

) to

UPS

(Pow

er w

iring

) to

UPS E

E

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(b

lue)

Seco

nd s

tring

(b

lue)

Firs

t stri

ng (y

ello

w)

Appendix

990-4023A_REV02


3.15 Appendix – SLB40K60H2+HXR2 Battery Cabinet, Electrical Schematic

C2211 3 1

+ – + – 1

C1

2 3 21 3 4 21 1 2

C1

C2

X010

X009

H002

H001

X011

X012

1

2

1

2

1

2

3

1

2

3

414

14

11

11

F002F001STST

C1

C2

14 6 5 4

211 3 1

14 6 5 4

2 (l >) 2 (l >)

F001100A

F002100A

X003 X004

X009 X010 X011 X012

V001 V002

PEE




supply for UPS


F001:Aux.A

F002:Aux.A




Trip for emergency stop220-240V AC)



Control Circuit

Power Circuit

Main Cabinet Main Cabinet

Fuse100A

Fuse100A

Fuse100A

Fuse100A


990-4023A_REV02

Appendix

3.16 Appendix – SLB40K60H2+HXR2 Battery Cabinet, Electrical, (dimensions in mm)

773

12701270

143

125

800

1410

F001

F002

914

125

914

1435

X009

X010

X011X012

X003 (+)

X003 (–)

X004 (+)

X004 (–)

Firststring(typ.)

Secondstring(blue)

Firststring

(yellow)

Power connectors

(cover removed)

Secondstring(typ.)

View A


To UPSPower Wiring





Top Views

Cooling vents Cooling ventsFirststring(typ.)

Secondstring(typ.)

View A






-

Appendix

990-4023A_REV02


3.17 Appendix – SLB80KH1 Battery Cabinet, Cabling Diagram

X009

X010

X011

X012

X003

X004

V001

125A

F001 F002

125A

V002

12B

25A 24A 23A 22A 21A

20A 19A 18A 17A 16A

15A 14A 13A 12A 11A

10A 9A 8A 7A 6A

5A 4A 3A 2A 1A

11B 10B 9B

8B 7B 6B 5B

4B 3B 2B 1B

32A 31A 30A

28A 27A 26A

29A

32B 31B 30B 29B

28B 27B 26B 25B

24B 23B 22B 21B

20B 19B 18B 17B

16B 15B 14B 13B








To UPSfirst string

To UPSsecond string



E Not

es1.

Pow

er w

iring

and

con

trol w

iring

sho

uld

be s

egre

gate

d.2.

To

exte

nd th

e ba

ckup

tim

e, b

atte

ry c

ubic

les

can

be p

aral

lele

d.3.

Inst

alla

tion

mus

t com

ply

with

all

appl

icab

le n

atio

nal a

nd lo

cal c

odes

.

Fuse125A

Fuse125A


990-4023A_REV02

Appendix

3.18 Appendix – SLB80KH1 Battery Cabinet, Electrical Schematic

2

2 (1>) 2 (1>)

11 3

1 2 3 21 3 4 21 1 2

C16 514 4

–+ –+

311 C22 1

X010

X009

H002

H001

X011

X012

1

2

1

1

2

1

2

3

1

2

3

414

14

11

11

F002F001

F001125A

F002125A

STST

C1

C1

C2

C2

X003 X004 E

X009 X010 X011 X012

PE

V001 V002

14 6 5 4




supply for UPS


F001:Aux.A

F002:Aux.A







Control Circuit

Power Circuit

Fuse125A

Fuse125A

Appendix

990-4023A_REV02


3.19 Appendix – SLB80KH1 Battery Cabinet, Electrical (dimensions in mm)

773

143

1410

914

8001270

125125

914

1435

X009

X010

X011X012

X003 (+)

X003 (-)

X004 (+)

X004 (-)


First string

View A Right side view

Power Wiring

View A

Left side view of power connectors – access

cover removed.

Front view

Secondstring

First string Cooling vents

Minimum service

clearance

Notes:





First string

(yellow)

Secondstring(blue)

M8 Bolt


To UPSPower Wiring

F002

F001

Second string


990-4023A_REV02

Appendix


X009

X010

X011

X012

X003

X004

V001

125A

F001 F002

125A

V002

12B

25A 24A 23A 22A 21A

20A 19A 18A 17A 16A

15A 14A 13A 12A 11A

10A 9A 8A 7A 6A

5A 4A 3A 2A 1A

11B 10B 9B

8B 7B 6B 5B

4B 3B 2B 1B

32A 31A 30A

28A 27A 26A

29A

32B 31B 30B 29B

28B 27B 26B 25B

24B 23B 22B 21B

20B 19B 18B 17B

16B 15B 14B 13B








To UPSfirst string

To UPSsecond string



E Not

es1.

Pow

er w

iring

and

con

trol w

iring

sho

uld

be s

egre

gate

d.2.

To

exte

nd th

e ba

ckup

tim

e, b

atte

ry c

ubic

les

can

be p

aral

lele

d.3.

Inst

alla

tion

mus

t com

ply

with

all

appl

icab

le n

atio

nal a

nd lo

cal c

odes

.

Fuse125A

Fuse125A

Appendix

990-4023A_REV02


3.21 Appendix – SLB80KH2 Battery Cabinet, Electrical Schematic

2

2 (1>) 2 (1>)

11 3

1 2 3 21 3 4 21 1 2

C16 514 4

–+ –+

311 C22 1

X010

X009

H002

H001

X011

X012

1

2

1

1

2

1

2

3

1

2

3

414

14

11

11

F002F001

F001125A

F002125A

STST

C1

C1

C2

C2

X003 X004 E

X009 X010 X011 X012

PE

V001 V002

14 6 5 4




supply for UPS


F001:Aux.A

F002:Aux.A






NOTE:ST : Shunt tripC1, C2 : Shunt trip coil connections

Control Circuit

Power Circuit

Fuse125A

Fuse125A

Main Cabinet Maine Cabinet


990-4023A_REV02

Appendix

3.22 Appendix – SLB80KH2 Battery Cabinet, Electrical (dimensions in mm)

773

143

1410

914

8001270

125125

914

1435

X009

X010

X011X012

X003 (+)

X003 (-)

X004 (+)

X004 (-)

View A


First string


Power Wiring

Left side view of power connectors –

access cover removed.

Front view

Second string

First stringCooling vents

Minimum service

clearance

Notes:





First string

(yellow)

Secondstring(blue)

M8 Bolt


To UPSPower Wiring

F002

F001

Second string

Appendix

990-4023A_REV02


3.23 Appendix – SLB80KH1+HXR1 Battery Cabinet, Cabling Diagram

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

32A

31A

X009

X010

X011

X012

X003

X004

V001

125A

F002

F001

125A

V002

30A

29A

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

28A

27A

26A

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

32A

31A

30A

29A

28A

27A

26A

Not

es1.

Pow

er w

iring

and

con

trol w

iring

sho

uld

be s

egre

gate

d.2.

To

exte

nd th

e ba

ckup

tim

e, b

atte

ry c

ubic

les

can

be p

aral

lele

d.3.

Inst

alla

tion

mus

t com

ply

with

all

appl

icab

le n

atio

nal a

nd lo

cal c

odes

.

Fron

t of c

abin

et (s

econ

d st

ring)

bot

tom

she

lfFr

ont o

f cab

inet

(sec

ond

strin

g) b

otto

m s

helf

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Fron

t of C

abin

et (f

irst s

tring

) top

she

lfFr

ont o

f Cab

inet

(firs

t stri

ng) t

op s

helf

Firs

t stri

ng

(yel

low

)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

Seco

nd s

tring

(b

lue)

Firs

t stri

ng (y

ello

w)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

XR C

abin

etM

ain

Cab

inet

Fuse

125A

Fuse

125A

Fuse

125A

Fuse

125A

To U

PSfir

st

strin

g

To U

PSse

cond

stri

ng

(Con

trol w

iring

) to

UPS

(Pow

er w

iring

) to

UPS E

E

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(b

lue)

Seco

nd s

tring

(b

lue)

Firs

t stri

ng

(yel

low

)


990-4023A_REV02

Appendix

3.24 Appendix – SLB80KH1+HXR1 Battery Cabinet, Electrical Schematic

C2211 3 1

+ – 1

C1

2 3 21 3 4 21 1 2

C1

–+

C2

X010

X009

H002

H001

X011

X012

1

2

1

2

1

2

3

1

2

3

414

14

11

11

F002F001STST

C1

C2

14 6 5 4

211 3 1

14 6 5 4

2 (l >) 2 (l >)

F001125A

F002125A

X003 X004

X009 X010 X011 X012

V001 V002

PEE




supply for UPS


F001:Aux.A

F002:Aux.A







Control Circuit

Power Circuit

Fuse125A

Fuse125A

Fuse125A

Fuse125A

Main CabinetMain Cabinet

Appendix

990-4023A_REV02


3.25 Appendix – SLB80KH1+HXR1 Battery Cabinet Electrical (dimensions in mm)

773

12701270

143

125

800

1410

F001

F002

914

125

914

1435

X009

X010

X011X012

X003 (+)

X003 (–)

X004 (+)

X004 (–)

Firststring(typ.)

Secondstring(blue)

Firststring

(yellow)

Power connectors

(cover removed)

Secondstring(typ.)

View A


To UPSPower Wiring





Top Views

Cooling vents Cooling vents

Firststring(typ.)

Secondstring(typ.)

View A

Not

es1.

Bat

tery

cab

ling

volta

ge d

rop

shou

ld n

ot e

xcee

d 1%

.2.

Circ

uit b

reak

ers

F00

1, F

002

and

fuse

s ar

e 12

5AM

P3.

Wiri

ng c

onfig

urat

ion

show

n is

for r

efer

ence

onl

y.4.

Inst

alla

tion

mus

t com

ply

with

nat

iona

l and

loca

l cod

es.


990-4023A_REV02

Appendix

3.26 Appendix – SLB80KH2+HXR2 Battery Cabinet, Cabling Diagram

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

25A

24A

23A

22A

21A

20A

19A

18A

17A

16A

15A

14A

13A

12A

11A

10A

9A8A

7A6A

5A4A

3A2A

1A

32A

31A

X009

X010

X011

X012

X003

X004

V001

125A

F002

F001

125A

V002

30A

29A

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

32B

31B

30B

29B

28B

27B

26B

25B

24B

23B

22B

21B

20B

19B

18B

17B

16B

15B

14B

13B

28A

27A

26A

12B

11B

10B

9B

8B7B

6B5B

4B3B

2B1B

32A

31A

30A

29A

28A

27A

26A

Not

es1.

Pow

er w

iring

and

con

trol w

iring

sho

uld

be s

egre

gate

d.2.

To

exte

nd th

e ba

ckup

tim

e, b

atte

ry c

ubic

les

can

be p

aral

lele

d.3.

Inst

alla

tion

mus

t com

ply

with

all

appl

icab

le n

atio

nal a

nd lo

cal c

odes

.

Fron

t of c

abin

et (s

econ

d st

ring)

bot

tom

she

lfFr

ont o

f cab

inet

(sec

ond

strin

g) b

otto

m s

helf

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Seco

nd s

tring

(Thr

ee re

ar ro

ws)

Fron

t of C

abin

et (f

irst s

tring

) top

she

lfFr

ont o

f Cab

inet

(firs

t stri

ng) t

op s

helf

Firs

t stri

ng

(yel

low

)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

Seco

nd s

tring

(b

lue)

Firs

t stri

ng (y

ello

w)

Left

side

pan

of c

abin

et. (

Cab

inet

to c

abin

et c

onne

ctor

s).

XR C

abin

etM

ain

Cab

inet

Fuse

125A

Fuse

125A

Fuse

125A

Fuse

125A

To U

PSfir

st

strin

g

To U

PSse

cond

st

ring

(Con

trol w

iring

) to

UPS

(Pow

er w

iring

) to

UPS E

E

Fron

t of c

abin

et (f

irst s

tring

) mid

dle

shel

f(tw

o fro

nt ro

ws

Seco

nd s

tring

(b

lue)

Seco

nd s

tring

(b

lue)

Firs

t stri

ng

(yel

low

)

Appendix

990-4023A_REV02


3.27 Appendix – SLB80KH2+HXR2 Battery Cabinet, Electrical Schematic

C2211 3 1

+ – 1

C1

2 3 21 3 4 21 1 2

C1

–+

C2

X010

X009

H002

H001

X011

X012

1

2

1

2

1

2

3

1

2

3

414

14

11

11

F002F001STST

C1

C2

14 6 5 4

211 3 1

14 6 5 4

2 (l >) 2 (l >)

F001125A

F002125A

X003 X004

X009 X010 X011 X012

V001 V002

PEE




supply for UPS


F001:Aux.A

F002:Aux.A







Control Circuit

Power Circuit

Fuse125A

Fuse125A

Fuse125A

Fuse125A

Main CabinetMain Cabinet


990-4023A_REV02

Appendix

3.28 Appendix – SLB80KH2+HXR2 Battery Cabinet Electrical (dimensions in mm)

773

12701270

143

125

800

1410

F001

F002

914

125

914

1435

X009

X010

X011X012

X003 (+)

X003 (–)

X004 (+)

X004 (–)

Firststring(typ.)

Secondstring(blue)

Firststring

(yellow)

Power connectors

(cover removed)

Secondstring(typ.)

View A


To UPSPower Wiring





Top Views

Cooling vents Cooling ventsFirststring(typ.)

Secondstring(typ.)

View A






Appendix

990-4023A_REV02



32B

X00

3

X01

2

X01

1

X01

0

X00

9

V00

1

125A

F00

2

125A

F00

1

V00

2

X00

4

30B

28B

26B

24B

32A

30A

28A

26A

24A

23B

31A

22A

20A

18A

16A

14A

13A

15A

17A

19A

21A

2A4A

6A8A

10A

12A

1A3A

5A7A

9A11

A1B

3B

2B

4B

6B

8B

10

B1

2B

5B

7B

9B

11

B

29A

27A

25A

23A

25B

27B

29B

20B

18B

16B

14B

22B

21B

19B

17B

15B

13B

31B

Cab

inet

1C

abin

et 2

Firs

t st

ring

(yel

low

)

Firs

t st

ring

(yel

low

)

Fron

t of c

abin

et (f

rist s

tring

) top

she

lf

Fron

t of c

abin

et (f

rist s

tring

) mid

dle

Fron

t of c

abin

et (f

rist s

tring

) bot

tom

Fron

t of c

abin

et (s

econ

d st

ring)

top

Fron

t of c

abin

et (s

econ

d st

ring)

mid

dle

Fron

t of c

abin

et (s

econ

d st

ring)

bot

tom

Fuse

125A

To U

PSfir

stst

ring

To U

PS

seco

nd

strin

g

(Con

trol w

iring

) to

UPS

(Con

trol w

iring

) to

UPS

EE


990-4023A_REV02

Appendix

3.30 Appendix – SLB80KH6 Electrical Schematic

C2

+ – 1

C1

2 3 21 3 4 21 1 2

C1

–+

C2

F001125A

F002125A

X009 X010 X011 X012

PEEX004X003

V001 V002

2 (l >) 2 (l >)

6 514 4

311 2 1

14 6 5 4

211 3 1

1

2

3

111

14

11

14

F001:Aux.A

F001

H001

H002

F002

F002:Aux.A2

1

2

1

2

C2

C1

3

4

ST ST

Power Circuit

Battery (First String) Cabinet–2 Battery (Second String) Cabinet–1

Fuse125A

Battery (First String) supply

for UPS

Battery (Second String) supply

for UPS

LED signal from USP “OK for operating corresponding MCCB”



Battery Temperature sensing for compensationof charging voltageNote:

ST : Shunt tripC1, C2 : Shunt trip coil connections

Control Circuit

Appendix

990-4023A_REV02


3.31 Appendix – SLB80KH6 Battery Cabinet Electrical (dimensions in mm)

773

12701270

143

125

800

1410

F001

F002

914

125

914

1435

X009

X010

X011X012

X003 (+)

X003 (–)

X004 (+)

X004 (–)

Secondstring(blue)

Firststring

(yellow)

Power connectors

(cover removed)

Firststring


To UPSPower Wiring





Top View

Cooling vents Cooling vents

Notes:1. Battery cabling voltage drop should not exceed 1%.2. Circuit breakers F001, F002 and fuses are 125AMP3. Wiring configuration shown is for reference only.4. Installation must comply with national and local codes.

Top View

View A


990-4023A_REV02

Appendix

Documents

APC Silcon 10-80kW 400V Battery Cabinet … · 2 Installation Guide APC Silcon 10-80kW 400V – Battery Cabinet ... SAVE THESE INSTRUCTIONS This manual contains important instructions