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    1991PUBL 2028Flame Arresters in Piping Systems

    Flame Arresters in

    Piping Systems

    API PUBLICATION 2028SECOND EDITION, DECEMBER 1991

    American Petroleum Institute1220 L Street, NorthwestWashington, D.C. 20005

    Flame Arresters inPiping Systems

    Safety and Fire Protection Department

    API PUBLICATION 2028SECOND EDITION, DECEMBER 1991

    AmericanPetroleumInstitute

    SPECIAL NOTES

    1. API PUBLICATIONS NECESSARILY ADDRESS PROBLEMS OF AGENERAL NATURE. WITH RESPECT TO PARTICULAR CIRCUMSTANCES,LOCAL, STATE, AND FEDERAL LAWS AND REGULATIONS SHOULD BEREVIEWED.

    2. API IS NOT UNDERTAKING TO MEET THE DUTIES OF EMPLOYERS,

    MANUFACTURERS, OR SUPPLIERS TO WARN AND PROPERLY TRAIN ANDEQUIP THEIR EMPLOYEES, AND OTHERS EXPOSED, CONCERNINGHEALTH AND SAFETY RISKS AND PRECAUTIONS, NOR UNDERTAKINGTHEIR OBLIGATIONS UNDER LOCAL, STATE, OR FEDERAL LAWS.

    3. INFORMATION CONCERNING SAFETY AND HEALTH RISKS ANDPROPER PRECAUTIONS WITH RESPECT TO PARTICULAR MATERIALSAND CONDITIONS SHOULD BE OBTAINED FROM THE EMPLOYER, THE

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    MANUFACTURER OR SUPPLIER OF THAT MATERIAL, OR THE MATERIALSAFETY DATA SHEET.

    4. NOTHING CONTAINED IN ANY API PUBLICATION IS TO BECONSTRUED AS GRANTING ANY RIGHT, BY IMPLICATION OR

    OTHERWISE, FOR THE MANUFACTURE, SALE, OR USE OF ANY METHOD,APPARATUS, OR PRODUCT COVERED BY LETTERS PATENT. NEITHERSHOULD ANYTHING CONTAINED IN THE PUBLICATION BE CONSTRUEDAS INSURING ANYONE AGAINST LIABILITY FOR INFRINGEMENT OFLETTERS PATENT.

    5. GENERALLY, API STANDARDS ARE REVIEWED AND REVISED,REAFFIRMED, OR WITHDRAWN AT LEAST EVERY FIVE YEARS.SOMETIMES A ONETIME EXTENSION OF UP TO TWO YEARS WILL BEADDED TO THIS REVIEW CYCLE. THIS PUBLICATION WILL NO LONGERBE IN EFFECT FIVE YEARS AFTER ITS PUBLICATION DATE AS AN

    OPERATIVE API STANDARD OR, WHERE AN EXTENSION HAS BEENGRANTED, UPON REPUBLICATION. STATUS OF THE PUBLICATION CANBE ASCERTAINED FROM THE API AUTHORING DEPARTMENT[TELEPHONE (202) 682-8000]. A CATALOG OF API PUBLICATIONS ANDMATERIALS IS PUBLISHED ANNUALLY AND UPDATED QUARTERLY BYAPI, 1220 L STREET, N.W., WASHINGTON, D.C. 20005.

    Copyright 1994 American Petroleum Institute

    FOREWORD

    Thispubl

    ication

    is

    intende

    d to

    alertindu

    stry

    tothelimi

    tatio

    nsof

    flam

    e

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    arre

    sters

    .Fla

    me

    arresters

    are

    usually

    teste

    d inconf

    igur

    atio

    ns

    thatprod

    ucelow

    flam

    espee

    ds

    only

    .The

    highlyvari

    able

    conditio

    ns

    surroun

    ding

    arre

    sterappl

    icati

    onsmay

    resu

    lt inhigh

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    flam

    e

    speeds

    that

    could

    rend

    erthe

    arre

    stersinef

    fecti

    ve.

    API

    publicati

    onsmay

    be

    usedby

    any

    one

    desiring

    todoso.

    Eve

    ryeffo

    rt

    has

    been

    mad

    e bythe

    Insti

    tuteto

    assu

    rethe

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    accu

    racy

    andrelia

    bilit

    y ofthe

    data

    containe

    d in

    them;

    how

    ever

    , the

    Institute

    makes

    no

    represen

    tatio

    n,

    warranty

    , orguarante

    e in

    connect

    ion

    withthis

    publ

    icati

    onand

    here

    byexpr

    essl

    ydisc

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    laim

    s

    anyliabi

    lity

    orresp

    onsi

    bility

    for

    lossor

    dam

    age

    resu

    ltingfro

    mits

    use

    orfor

    the

    viol

    ation of

    anyfederal,

    state

    , ormun

    icip

    alregu

    latio

    n

    withwhi

    ch

    thispubl

    icati

    onmay

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    conf

    lict.

    Suggest

    ed

    revision

    s are

    invited

    and

    sho

    uldbe

    sub

    mitt

    edto

    thedire

    ctor

    ofthe

    Safe

    ty

    andFire

    Protection

    Dep

    artment,

    Am

    eric

    anPetr

    oleu

    mInsti

    tute,

    1220 L

    Stre

    et,N.

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    W.,

    Was

    hington,

    D.C

    .200

    05.

    SECTION 1 - GENERAL

    1.1 Purpose

    Theavai

    labil

    ityof

    com

    mer

    cialflam

    e

    arresters

    liste

    d by

    national

    lyreco

    gniz

    ed

    testing

    labo

    ratories

    hasfrequent

    ly

    led

    tothe

    inst

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    allat

    ion

    ofthes

    e

    arresters

    in

    piping

    syst

    ems;

    how

    ever

    , the

    actual

    conditio

    ns

    under

    whi

    ch

    these

    arresterswill

    oper

    atemay

    be

    fardiff

    eren

    t

    from

    the

    conditio

    ns

    under

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    whi

    ch

    thearre

    sters

    were

    teste

    dand

    liste

    d bythe

    testi

    ng

    labo

    ratories.

    Listed

    arre

    stersare

    nor

    mall

    yteste

    dunder

    nonf

    lowing

    con

    ditions

    and

    with

    ignition

    at

    theope

    n

    endsof

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    pipe

    s

    attache

    d to

    thearre

    sters

    .The

    testi

    ngis

    con

    duct

    ed

    withlimi

    tedleng

    ths

    ofthe

    atta

    che

    dpipe

    s.Flames

    prop

    agating

    thro

    ughpipi

    ng

    syst

    emscont

    inuo

    uslyacce

    lerat

    eand

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    can

    reac

    hvelo

    citie

    sthat

    are

    much

    high

    erthan

    thos

    e at

    whi

    chthe

    arresters

    wer

    eteste

    d.

    As a

    result,

    flamearre

    sters

    ,whe

    ther

    listed or

    not,

    may

    notbe

    effe

    ctive

    whe

    nthey

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    are

    inco

    rrectly

    appl

    iedin

    pipi

    ngsyst

    ems.

    Listed

    arre

    sters

    sho

    uldnot

    beinst

    alle

    d inpipi

    ng

    syst

    emsunle

    sstheyhav

    e

    been

    teste

    dund

    er

    con

    ditions

    equi

    valent to

    thos

    eexp

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    ecte

    d in

    thespec

    ific

    applicati

    ons.

    Thispubl

    icati

    on

    isinte

    nde

    d to

    alertindu

    stryto

    the

    limitatio

    ns

    of

    flame

    arresters.

    The

    highly

    vari

    able

    conditio

    ns

    surroun

    ding

    applicati

    ons

    ofarre

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    sters

    may

    result in

    high

    flame

    spee

    dsthat

    coul

    drend

    er

    the

    arre

    stersinef

    fective.

    1.2 Referenced Publications

    The

    mos

    trece

    nteditions

    of

    thefoll

    owi

    ngstan

    dard

    s,

    codes,

    and

    specifica

    tion

    s arecite

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    d in

    this

    publicati

    on.

    API

    Publ 2210Flame Arrester for Vents of Tanks Storing PetroleumProducts

    UL1

    UL 525Flame Arresters for Use on Vents of Storage Tanks forPetroleum Oil and Gasoline

    GasandOil

    Equ

    ipm

    ent

    SECTION 2 - FLAME PROPAGATION

    Flames

    propagat

    ingthro

    ugh

    piping

    syst

    emsare

    capa

    bleofreac

    hing

    extreme

    ly

    high

    http://fulltext.ihserc.com/ihs_dynaweb/api/an7/@IHS__DocView/1193391;tl=1193391/@ebt-link;cs=inline?root=%25N%17_1193552_START_RESTART_N%25;stylesheet=fnhtml;society=API;__me__=1193513;prod=API;sess=513668253http://fulltext.ihserc.com/ihs_dynaweb/api/an7/@IHS__DocView/1193391;tl=1193391/@ebt-link;cs=inline?root=%25N%17_1193552_START_RESTART_N%25;stylesheet=fnhtml;society=API;__me__=1193513;prod=API;sess=513668253
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    spee

    ds.

    Initially,

    the

    flames

    trav

    el ata

    burn

    ingvelo

    city

    char

    acte

    ristic of

    themixt

    ure;

    thisvelo

    city,

    som

    etimes

    tabulated in

    han

    dbooks,

    is

    usually a

    few

    feet

    perseco

    nd.

    Then

    the

    flames

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    begi

    n to

    accelerat

    e.

    Thisacce

    lerat

    ionproc

    ess

    isassi

    sted

    by

    turb

    ulence,

    which

    can

    beindu

    ced

    in

    theunb

    urnedmixt

    ure

    bythe

    flam

    esthe

    mse

    lves

    orcan

    resu

    ltfro

    m

    suchfact

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    ors

    as

    flow,

    pipe

    wallroug

    hnes

    s, orturb

    ulen

    ce-prod

    ucin

    g

    fitti

    ngs[1].

    Note: The flame velocity at a given point is a function of thelength of pipe and size of pipe through which the flames havetraveled, the intensity of turbulence, the properties of theparticular flammable mixtures and other factors.

    Flames

    can

    accelerate to

    a

    velocity

    that

    permits

    their

    trav

    elupst

    rea

    m aswell

    as

    downstr

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    eam

    of

    theorig

    inal

    directio

    n of

    theflow

    [2].

    They

    can

    read

    ily

    reach a

    velocity

    of

    several

    hun

    dred

    feetper

    second.If

    the

    flames

    are

    propagat

    ing

    in

    theunb

    urne

    dmed

    ium

    at avelo

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    city

    less

    thanthe

    spee

    d ofsou

    nd,

    it iskno

    wn

    as adefl

    agra

    tion,

    but

    ifthe

    pipeis

    long

    enough,

    flam

    e

    propagat

    ionunder

    deto

    nation

    con

    ditions

    can

    occ

    ur.In

    deto

    nations,

    flam

    escan

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    trav

    el

    several

    thou

    sandfeet

    per

    second

    and

    areacco

    mpa

    nied

    by

    pressure

    pulses;

    the

    magnitu

    de

    of

    thepres

    surepulses

    may

    exceed

    20

    times the

    initi

    al

    absolute

    pres

    sure[1].

    Alth

    ough

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    the

    mag

    nitude

    of

    thepres

    sure

    pulses

    may

    exceed

    20

    time

    s the

    initial

    absolute

    pres

    sure,

    ther

    e

    area

    numberof

    way

    s inwhi

    ch

    even

    high

    er

    pressure

    s

    canbe

    gen

    erated:

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    a. At closed ends and elbows, the pressure is increased by reflection ofthe detonation wave.

    b. At the point where the deflagration transforms into a detonation,even higher pressures can occur during a phase of the detonation

    known as the overdriven phase [3].

    c. When flames are propagating toward a closed system, pressureshigher than 20 times the initial absolute pressure can occur undercertain circumstances because of a process known as pressure piling.In pressure piling, the deflagration causes precompression of the gasbefore the transition to detonation.

    Fla

    me

    prop

    agation

    mak

    esthe

    inst

    allation

    of

    flame

    arrestersin

    pipi

    ng

    systems

    fund

    amentall

    y

    differen

    t

    fro

    mthe

    inst

    allat

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    ion

    of

    arresters

    on

    tankvent

    s.

    Tank

    vent

    shav

    e

    little

    or

    nopipe

    length

    pres

    entbet

    wee

    n

    thearre

    sterandan

    exte

    rnalignit

    ion

    source at

    the

    ope

    nend

    (see

    Underwr

    iters

    Laborat

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    orie

    s'Gas

    andOil

    Equipm

    ent

    andAPI

    Publ

    ication

    221

    0).

    SECTION 3 - LISTED FLAME ARRESTERS

    3.1 Problems in Piping Systems

    Installin

    g

    flame

    arre

    sters

    inpipi

    ngsyst

    ems

    with

    extende

    d or

    continuo

    uspipeleng

    ths

    pres

    entsa

    com

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    plex

    desi

    gnprob

    lem.

    Thecrite

    ria

    forthe

    desi

    gnof

    flam

    e

    arre

    stersfor

    continuo

    us

    piping

    syst

    ems

    have

    noteven

    bee

    nesta

    blis

    hedyet.

    Syst

    ems

    withexte

    nde

    d orcont

    inuo

    uspipe

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    leng

    ths

    mayhav

    e

    pipeleng

    ths

    thatwou

    ld

    permit

    flam

    es to

    attai

    neno

    ughvelo

    city

    topass

    thro

    ugh

    anarre

    ster.Alternati

    vely

    , thehigh

    pres

    sures

    dev

    elop

    edmay

    dam

    agethe

    arre

    sting

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    ele

    men

    t orrupt

    ure

    thehou

    sing

    ,ena

    blin

    g aflam

    e to

    pass

    thro

    ughthe

    device.

    Pres

    sures

    resu

    lting

    from

    within apipe

    may

    exceed

    the

    strength

    of

    an

    attache

    d

    vessel.

    3.2 Design

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    List

    ed

    flame

    arre

    stersare

    usua

    llycell

    ular

    arresters

    and

    incl

    ude

    thefoll

    owing

    type

    s:perf

    orat

    ed-

    plate

    arresters,

    para

    llel-plat

    e

    arresters

    ,

    crim

    ped-met

    al-

    ribbon

    arre

    sters,

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    and

    sint

    ered-

    met

    alarre

    sters

    [4].The

    se

    devices

    are

    barr

    iers

    thatarre

    stthe

    flam

    esby

    que

    nchi

    ng(that

    is,theheat

    of

    theflam

    es is

    transferr

    ed

    to

    thewall

    s of

    anarra

    y of

    small

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    pass

    age

    ways in

    the

    arrester)

    .

    Thecriti

    cal

    paramet

    ers

    that

    gov

    ernthe

    effectiv

    enes

    s ofcell

    ular

    arre

    stersare

    thediamet

    er or

    width

    and

    theleng

    th of

    the

    flame

    pass

    ages.

    Cell

    ulararre

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    sters

    (dis

    cussed

    in

    APIPubl

    icati

    on221

    0)

    areliste

    d by

    nati

    onal

    lyreco

    gnized

    testi

    nglabo

    rato

    ries

    asinte

    ndedfor

    inst

    allation

    on

    atmosp

    heri

    c

    pressure

    tank

    vents

    stori

    ngpetr

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    oleu

    m

    products

    and

    onvent

    s

    from

    the

    tanks of

    oil

    tank

    ers

    (seeGasand

    Oil

    Equipm

    ent)

    [1].

    The

    listings

    areusually

    base

    d ontests

    mad

    ewith

    mixt

    ures

    ofgaso

    line

    vapor

    and

    airand

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    may

    not

    cover

    othe

    rmixt

    ures

    .Arre

    sters

    tested

    with

    gaso

    line

    vapor

    areprob

    ably

    suitable

    for

    use

    withmos

    tcommon

    para

    ffinor

    aro

    matic

    hydr

    ocar

    bons;

    how

    ever,

    they

    should

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    not

    be

    usedwith

    fast

    burning

    gase

    sand

    vap

    ors,such

    as

    hydr

    oge

    n,acet

    ylene, or

    olefi

    nichydr

    ocar

    bon

    s,with

    outaddition

    al

    tests.

    3.3 Limitations

    Whi

    le

    listed

    arre

    stersare

    teste

    d bylabo

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    rato

    ries,

    thetest

    con

    ditions

    may

    notbe

    equi

    valent to

    or

    repr

    esen

    tative of

    theactu

    al

    service

    con

    ditio

    nsof

    particular

    pipi

    ngsyst

    em

    designs.

    The

    listi

    ngsindi

    cate

    whether

    the

    testcon

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    ditio

    ns

    include

    d

    ignition

    at

    theope

    n

    endof a

    pipe

    atta

    che

    d tothe

    device.

    If

    theyindi

    cate

    that

    ignition

    attheope

    n

    endof a

    pipe

    wasincl

    ude

    d,

    thelisti

    ngs

    would

    also

    indicate

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    the

    max

    imum

    per

    missible

    leng

    th ofthe

    pipe

    .This

    limi

    tatio

    n of

    pipeleng

    thmea

    ns

    thatthe

    state

    d

    length is

    thegreatest

    for

    which

    the

    arrester

    was

    succ

    essfully

    teste

    d;this

    pres

    umes

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    that

    the

    pipeis a

    strai

    ghtsecti

    on

    ofpipe

    that

    isthe

    sam

    e

    size

    asthe

    arrester.

    To

    beeffe

    ctiv

    e,

    listed

    arrestersmus

    t be

    installe

    d in

    accordan

    ce

    with

    theirliste

    d

    installat

    ion

    paramet

  • 8/4/2019 AP!-Pbl 2028 Flame Arraestor

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    ers.

    3.4 Test Procedures

    The

    testproc

    edur

    e forliste

    d

    arresters

    whi

    ch is

    prov

    idedin

    UL525

    defi

    nesignit

    ion

    as

    occurri

    ngatthe

    ope

    nend

    of

    thedisc

    harg

    e

    pipeand

    und

    ernonf

    lowi

    ngcon

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    ditio

    ns,

    sothis

    test

    procedur

    e is

    notappr

    opri

    atefor

    liste

    d

    arre

    stersin

    closed

    pipi

    ngsyst

    ems

    or

    withflow

    ingflammab

    le

    material

    s.

    Before

    arre

    sters

    areinst

    alle

    d inpipi

    ng

    systems,

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    the

    arre

    sterssho

    uld

    beteste

    d

    witha

    proc

    edure

    that

    ade

    quat

    elyrepr

    esents

    the

    service

    con

    ditio

    nsund

    erwhich

    they

    willbe

    used

    .The

    para

    met

    ersof

    the

    testproc

    edur

    emus

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    t be

    equi

    valent to

    the

    operatin

    g

    conditio

    ns,

    which

    incl

    ude

    fuel

    mixture

    composi

    tion,

    tempera

    ture,

    pres

    sure,

    flowrate,and

    pote

    ntialignit

    ion

    location

    s

    relat

    iveto

    the

    arresters

    . In

    some

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    case

    s,

    testing

    und

    erover

    driv

    encon

    ditio

    nsor

    with

    pres

    sure

    piling

    effects

    cons

    idered

    may

    be

    appropri

    ate.Inothe

    r

    cases,

    testi

    ngdeto

    nati

    on

    arresters

    at

    deflagra

    tion

    conditio

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    ns

    sho

    uldbe

    cons

    idered

    beca

    usearre

    sters

    suitable

    for

    deto

    nati

    onshav

    efaile

    d

    deflagra

    tion

    tests

    [3].

    3.5 Untested Arresters

    Som

    e

    imprope

    r

    installat

    ions

    of

    listed

    arre

    stershav

    e

    been in

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    serv

    ice

    foryear

    s

    without

    an

    accident

    , but

    thissho

    uld

    not

    be

    consider

    edas

    proo

    fthat

    such

    inst

    allations

    aresafe.In

    mos

    t ofthes

    e

    cases,

    the

    arre

    stershav

    e

    never

    bee

    nsubj

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    ecte

    d to

    flame

    fron

    ts.The

    stati

    stical

    risk

    islow

    beca

    use

    the

    required

    mixture

    and

    anignit

    ion

    sour

    cehav

    enotocc

    urre

    dsim

    ulta

    neously

    .

    In

    facilities

    that

    terminat

    e at

    continuo

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    us

    ignit

    ionsour

    ces,

    suchas

    furn

    aces,

    flare

    pits,or

    pilot

    light

    s,

    theprob

    ability of

    a

    simulta

    neo

    us

    occurre

    nceofthe

    prop

    ermixt

    ure

    andan

    ignit

    ion

    source is

    grea

    ter.Wh

    ere

    arresters

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    hav

    e

    been

    inst

    alled in

    pipi

    ngbet

    wee

    nthe

    gas

    and

    ignit

    ionsour

    ces,ther

    e

    have

    bee

    n

    many

    instances of

    flam

    esocc

    urri

    ngwith

    in

    the

    piping,

    mig

    rating

    thro

    ughthe

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    arre

    sters

    ,and

    resu

    ltingin

    an

    explosio

    n.

    3.6 Flame Arresters in Series

    In

    man

    ycase

    s,plac

    ing

    twoor

    mor

    e

    flame

    arrestersin

    seri

    esprov

    ides

    onlyslig

    ht

    addi

    tional

    prot

    ection

    whe

    ncom

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    pare

    d to

    asing

    le

    arrester.

    If

    flame

    prop

    agation

    con

    ditio

    ns

    cause

    thefirst

    arre

    sterto

    fail,

    ther

    e isa

    significant

    prob

    ability

    that

    aniden

    tical

    seco

    ndarre

    ster

    willalso

    fail.

    Inany

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    case

    ,

    there is

    little

    ifany

    test

    work to

    veri

    fythe

    ben

    efits

    of

    arresters

    inseri

    es.

    SECTION 4 - UNLISTED ARRESTERS

    4.1 Description

    Besi

    desliste

    darre

    sters

    ,

    there

    are

    other

    arresting

    devi

    ces

    andtech

    niqu

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    es in

    use

    within

    the

    hydrocar

    bon

    processi

    ng

    industry,

    incl

    udin

    g

    water

    seals,

    pac

    kedbeds

    ,

    velo

    city-type

    arresting

    devi

    ces,and

    mec

    hanical

    inter

    rupt

    ionof

    the

    flame

    path

    .The

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    se

    arre

    sting

    devi

    cesand

    tech

    niques

    also

    have

    limi

    tatio

    ns

    andsho

    uldbe

    teste

    d atfull

    scal

    e to

    determi

    netheireffe

    ctiv

    eness

    und

    eractu

    al

    serv

    icecon

    ditio

    ns.

    4.2 Water Seals

    Wat

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    er

    seal

    s areofte

    n

    designe

    d

    andinst

    alle

    d toprev

    ent

    reve

    rse

    gasflow

    ,and

    their

    design

    is

    pote

    ntially

    capableof

    prev

    enting

    flam

    eprop

    agat

    ion

    [4,5,

    1].

    Ineach

    wat

    erseal,

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    the

    gas

    mixture

    is

    bubbled

    thro

    ugha

    rese

    rvoir of

    wat

    er, a

    proc

    essthat

    mayprev

    ent

    thepass

    age

    of

    flames.

    Theflames

    are

    interrupt

    ed

    because

    each

    gas

    bubble

    is

    isolated

    fro

    mthe

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    next

    .

    Nostan

    dard

    design

    or

    listing

    is

    avai

    lable for

    wat

    er

    seals.

    Each

    inst

    allation

    pres

    ents

    aspec

    ificproblem

    invo

    lving

    the

    rate

    ofthe

    gas

    flow, the

    dept

    h ofthe

    seal,

    andthe

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    size

    and

    theconf

    igur

    ation of

    the

    vessel

    that

    contains

    the

    wat

    er.

    Some

    importa

    nt

    design

    cons

    ider

    ations

    forthewat

    er

    sealare

    as

    follows

    :

    a. It should prevent rupturing under flame-produced pressure.

    b. It should reliably maintain the required water level for normal aswell as flame-produced conditions.

    c. It should protect against freezing.

    4.3 Packed Beds

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    For

    man

    yyear

    s,

    gravel,

    rasc

    higring

    s,

    small

    peb

    bles,

    and

    other

    bulkmat

    erial

    shav

    e

    bee

    nused

    asflame

    arre

    stersin

    pac

    kedtow

    ers

    or

    columns

    .

    There

    are

    noesta

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    blis

    hed

    design

    crite

    riafor

    usin

    gpac

    ked

    bedsas

    flam

    e

    arre

    sters.

    4.4 Velocity-Type Arresting Devices

    Where

    the

    flow

    of agas

    mixtureis

    limi

    tedto a

    sing

    ledire

    ctio

    n, it

    isposs

    ible

    toensu

    re,

    bydesi

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    gn,

    that

    theflow

    velo

    citywill

    nev

    erbe

    less

    thanthe

    velo

    city

    corr

    espondin

    g tothe

    max

    imum

    rate

    of

    propagat

    ionofflam

    es in

    themixt

    ure

    under

    cons

    ider

    ation

    [1].

    Fora

    sma

    lldia

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    met

    er

    pipedisc

    harg

    inggaso

    line

    vapors

    into

    theope

    n

    air,

    an

    efflux

    velocity

    of

    10feet

    per

    seco

    ndis

    considered

    ade

    quate [2,

    6];

    however

    , the

    appr

    opriate

    velo

    citymus

    t be

    determi

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    ned

    for

    eachcase

    .

    Theappr

    opri

    atevelo

    city

    canbe

    dete

    rmi

    ned

    from

    thegas

    mixt

    ureand

    pipe

    dia

    meter

    [1].Controll

    ing

    flowvelo

    city

    thro

    ugha

    velo

    city-type

    arre

    sting

    devi

    cesho

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    uld

    be

    regarded

    as

    aneffe

    ctiv

    etech

    niqu

    e forprev

    enti

    ng

    flas

    hbacks

    onlywhe

    n

    theignit

    ion

    sour

    ce isat

    theopen

    end

    ofthe

    pipe

    . Inthe

    desi

    gn

    of avelo

    city-

    typearre

    stin

    gdevi

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    ce,

    som

    emea

    ns

    must be

    prov

    idedeith

    er to

    maintai

    n a

    mini

    mu

    mvelo

    cityund

    er

    alloper

    atin

    g

    conditio

    nsor tointer

    rupt

    thegas

    sup

    plyif

    the

    flow

    velocity

    bec

    omes

    too

    low.The

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    desi

    gn

    must

    also

    provide

    som

    emea

    ns

    either to

    inter

    rupt

    the

    gassup

    plyor to

    exti

    nguish

    burn

    ing

    within

    thevelocity

    secti

    onof

    the

    arrester.

    This

    prev

    entsthe

    flam

    esfro

    m

    heating

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    the

    arre

    stereno

    ugh

    toper

    mit

    them to

    pass

    through

    it,

    whi

    ch

    canocc

    urwith

    in a

    fewmin

    utes.

    4.5 Mechanical Interruption of Flame Path

    Aclosed

    pipe

    valve

    can

    prevent

    flam

    e

    passage

    as

    longas

    the

    valve

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    use

    flam

    esare

    acco

    mpanied

    by

    vibratio

    n,

    pressure

    rise,

    tem

    pera

    ture,and

    ultraviol

    et

    emissio

    ns,

    sens

    ingdevi

    cesposition

    ed

    some

    dist

    ancefro

    m

    the

    valve

    can

    beused

    to

    close it,

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    prec

    ludi

    ngthe

    pass

    ageof

    flam

    es.Mec

    hani

    calinter

    rupt

    ion

    is

    probably

    more

    usef

    ul incom

    bina

    tion

    withthe

    otherappr

    oac

    hesdisc

    usse

    d inthis

    publ

    icati

    on.

    SECTION 5 - SUMMARY

    For

    cell

    ularand

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    othe

    r

    tested

    arre

    sting

    devi

    ces,the

    foll

    owing

    guid

    elin

    es

    arereco

    mmend

    ed:

    a. Only a listed or tested arresting device that is within the range of itslisted or tested parameters should be used.

    b. For applications that use listed arresters outside the range of theirtest parameters and for all unlisted devices, a fullscale test under

    conditions equivalent to actual service conditions should be conducted.Actual service conditions include mixture composition, temperature,pressure, flow rate, and ignition location relative to the arrester. Ifdetonation conditions can occur at the arrester, the device must betested under detonation as well as deflagration conditions.

    c. The arresting device must be installed and maintained in the exactmechanical form in which it was tested; this includes maintaining theexact form of the element, its housing, and gaskets.

    d. For piping system applications where both the flammable mixture

    and an ignition source are likely to be present simultaneously, flamearresters should not be considered as the sole means of protection butshould be used as a supplement to other systems or operationalcontrols.

    e. If the arresting device is not designed to withstand sustainedburning on the face, a provision must be made to detect and suppressor prevent burning.

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    f. When an arrester is installed in a piping system, it should be checkedperiodically to ensure that it has not been damaged, has not clogged,or has not corroded. Therefore, the inline arrester must be installed ina location that facilitates inspection and required maintenance.

    SECTION 6 - REFERENCES

    1. Howard, Walter B., "Flame Arresters and Flashback Arresters,"Plant/Operations Progress, American Institute of Chemical Engineers,New York, October 1982, Vol. 1, No. 4.

    2. Broshchka, G.L., Ginsburgh, I., Mancini, R.A., and Will, R.G., "A Studyof Flame Arresters in Piping Systems," Plant/Operations Progress,American Institute of Chemical Engineers, New York, January 1983, Vol.2, No. 1.

    3. Roussakis, N., and Lapp, K., "A Comprehensive Test Method forInline Flame Arresters," Paper presented at API Committee on Safetyand Fire Protection Spring Meeting, Tulsa, Oklahoma, April 13, 1989.

    4. Watson, P.B., "Flame Arresters," Paper presented at the Conferenceon Instrumentation and Safety in the Oil and Natural Gas Industries,Glasgow College of Technology, Glasgow, Scotland, March 9 - 10, 1977.

    5. Bartknecht, W., "Mechanical Flame Barriers," Explosions, Springer-Verlag, New York, 1981, pp. 155 - 158.

    6. Wilson, R.P., and Crowley, D.P., Performance of CommerciallyAvailable Flame Arresters for Butane/Air and Gasoline/Air Mixtures,NTIS No. AD 063002, 1978.

    Order No. 855-20280

    American Petroleum Institute1220 L Street, NorthwestWashington, D.C. 20005