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LEGRAND NORTH AMERICA
LEGRAND AV
LEGRAND, NORTH AMERICABUSINESS REVIEW 2016
Fuel Cell Installation Decision & Initial Results
Legrand
Jim YoungCorporate Energy Manager
“Onsite Generation Makes Cents” Session
http://www.google.com/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiZ2pLt6ZHOAhULf5AKHcplA6EQjRwIBw&url=http://blog.yaleappliance.com/bid/92122/Leviton-vs-Legrand-Switches-Dimmers-Reviews-Ratings&psig=AFQjCNE6whKHfZwuEksJFZW7tyDSAufQsA&ust=1469646295631873
LEGRAND, NORTH AMERICA
Facilities in over
countries80
Products marketedin nearly
countries180OF GROUP SALES CAME FROM
NEW ECONOMIES
36%
IS THE GLOBAL SPECIALIST IN ELECTRICAL AND DIGITAL BUILDING INFRASTRUCTURES
over
EMPLOYEES36,0002015 SALES
$5.3B
OF SALES CAME FROM NEW BUSINESS SEGMENTS
31%
Legrand
2
LEGRAND, NORTH AMERICA
Legrand North America• Headquartered in West Hartford, CT• Organized in 5 divisions based on markets served• ~70% Commercial, ~25% Residential & 5% Industrial• 3500 US employees; ~ 30 site locations in US & Canada• Manufacturing in both US and low cost countries
ELECTRICAL WIRING SYSTEMS
Wiring Devices, Cable Mgmt & Home
Systems
BUILDING CONTROL SYSTEMS
Automated Controls
DATACOMMUNICATIONS
Enterprise, IT
COMMERCIAL AVAudio/VideoApplications
POWER DISTRIBUTION & CONTROL FORDATACENTERS
PDUs
3
LEGRAND, NORTH AMERICA
1. West Hartford2. New London3. Fairfield4. Somerset5. Middletown6. Concord7. Hickory
8. Fort Mill9. Dayton10. Syracuse11. Ottawa12. Vaughan13. Moraine14. Hebron
15. Birmingham16. University Park17. Albia18. Mascoutah19. Plano20. El Paso21. Juarez
22. Orem23. Santa Clara24. Rancho Cucamonga25. Mira Loma26. Anaheim27. Carlsbad28. Tijuana
29. Pensacola30. Denver31. Draper32. Field Sales
* ISO 14001 Certified
Somerset, NJ
Legrand North America Sites - 32 locations
New London, CT*
West Hartford, CT*
Fairfield, NJ*
Syracuse, NYVaughan, ON*
Middletown, PA
Concord, NC*
Fort Mill, SC*
El Paso, TX*
Orem, UT
Tijuana, B.C.*
Carlsbad, CA
Riverside, CA*
San Jose, CA
Anaheim, CA*
Mascoutah, IL*
University Park, IL*
Hebron, KY
Moraine, OHAlbia, IA
Table of ContentsJuarez, Chih.*
Hickory, NC
Dayton, OH
Rancho Cucamonga, CA*
Birmingham, AL
Plano, TX
Ottawa, ON
Field SalesPensacola, FL
Denver, CO
Draper, UT
4
5
LNA Operations
Dongguan City, PRC
• Manufacturing• Size: 50,000 sq. ft.• Headcount: 440
Hickory, North CarolinaLASTAR LASTAR
SLEC
• Manufacturing• Size: 43,000 sq. ft.• Headcount: 185
TIJUANA, MEXICO
• Manufacturing, Distribution• Size: 325,000 sq. ft.• Headcount: 800
• Manufacturing• Size: 225,000 sq. ft.• Headcount: 269
CONCORD
ANAHEIM
MASCOUTAH
• Manufacturing• Size: 46,000 sq. ft• Headcount: 120
• Manufacturing• Size: 76,000 sq. ft.• Headcount: 168
WEST HARTFORDFAIRFIELD
• Manufacturing• Size: 274,000 sq. ft.• Headcount: 464
• Manufacturing, Distribution• Size: 418,000 sq. ft.• Headcount: 557
CUIDAD JUAREZ, MEXICO
• Manufacturing •Size : 23,000 sq. ft.• Headcount: 49
DongguanCity, PRCROCOM
• Manufacturing• Size: 197,000 sq .ft.• Headcount: 1,810
Shanghai, PRC
• Manufacturing• Size: 85,000 sq. ft.• Headcount: 101
PENSACOLA
• Manufacturing• Size: 42,000 sq. ft.• Headcount: 139
TAIWAN
• Manufacturing• Size: 11,000 sq. ft.• Headcount: 25
OREM
DENVER
• Manufacturing• Size: 95,000sq. ft.• Headcount: 275
LNA Operations - 15 Manufacturing Plants
5
6
Electrical Wiring Systems (EWS)
Wiring Devices
Wall PlatesSwitchesOutletsDimmersSensorsPlug Load ControlsGFCI
Wire & Cable Management
RacewayPoke ThruFloor boxesCable TrayLadder TrayI Tray
Data NetworkingIntercomLighting ControlsSecurity CamerasWireless Audio System
Home Systems
6
7
Building Control Systems (BCS)
Home Automation
Lighting ControlAudioVideoClimateIntegration
Lighting Controls
7
8
Commercial A/V (CAV)
Power & Connectivity Technical Furniture Racks & Enclosures
8
9
Commercial Data Communications (LDC)
Racking SystemsPower DistributionThermal ManagementA/V SolutionsCable Management
PathwaysAccessoriesConnectivity & Cabling Solutions
Copper SolutionsFiber SolutionsPC Cables & Adapters
A/V ConnectivityNetworking
ITEnterprise
Datacenter Solutions
Building Network Solutions
9
10
RARITAN – Power Distribution and Control for Datacenters
Outlet Metered & SwitchedRack Transfer SwitchEnvironmental SensorsSmart ControllersBranch Circuit Monitoring
Enterprise KVM over IPSecure ConsoleAnalog KVMAV over IP
KVMPDU
10
1111
PINNACLE – ARCHITECTURAL LIGHTING & LED LUMINAIRES
Specification Indoor Specification Outdoor
RecessedLinear SuspendedAsymmetricSurface (Ceiling)Surface (Wall)
PendantPerimeter---DirectIndirectBidirectional
RecessedSurfacePendant---DirectBidirectional
11
Fuel Cell Evaluation
Problem StatementLegrand is going to spend millions on electricity over the next 20 years.Electric grid prices are increasing annually while electric grid reliability
continues to get worseIt is likely that the situation will get worse with time, not betterWhat are you going to do about it?
If we could “replace” your electric utility with one that is greener, in our control, less expensive, and more reliable.
13
Current Future
Page 14 |
Conventional Model Fuel Cell Model
+ +
Backup Generator BatteriesUPS
Sunk Capital in equipmentyou hope to never use
Unreliable Grid
Inactive Equipment
Always Online for You
Electric Grid as Backup
Independent from gas grid
Grid electricity cost assumptions
Arbitrage cost avoidance opportunity in the Transmission & Distribution components of the electrical charge
Page 15
Chart1
Generation
Transmission
Distribution
Taxes, Adders
Typical Bill Components
Sample Utility Bill
0.5
0.09
0.22
0.19
Sheet1
Typical Bill Components
Generation50%
Transmission9%
Distribution22%
Taxes, Adders19%
To resize chart data range, drag lower right corner of range.
Bloom Cost
Capital/ Financing net of incentives1/3
Cost of fuel1/3
Warranty/ Maintenance1/3
Sheet1
Typical Bill Components
Bloom Cost
Bloom Cost
Value proposition
Avoided Cost of grid electricity
less Lease payments (for Equipment + installation)
Less Extended Warranty (maintenance) cost
less Cost of fuel
Page 16
Savings (value)
LEGRAND, NORTH AMERICA
Fuel Cell Provider Selection Criteria• Company Risk • Technology risk• Generation of electricity versus electricity and heat• Cost• Availability• System efficiency• Quantity of fuel consumption based on efficiency• Warranty cost• Financing structure (buy vs lease)
Bloom Energy versus Doosan Fuel Cell America (formerly UTC Fuel Cell)17
18
Bloom Energy OverviewBackground: Company founded in 2001 Privately held KR Sridhar; CEO & Co-founder Headquartered in Sunnyvale, CA; manufacturing in Newark, Delaware 1500 full-time employees Top 25 IPO candidate for 2015 Total private funding to date $1.2B Investors include Kleiner Perkins and New Enterprise Associates Board members include Colin Powell and former AOL CEO Steve Case Product: Fuel cells that convert natural gas into electricity; 154 MW install
base (4x UTC) Business Model: Sell and Lease Energy Servers to commercial customers
through long-term contracts Profiled on “60 Minutes” in 2010 – “Bloom box in every home within 5 to
10 years”
Bloom Energy’s Attractive and Growing Customer Base
Page 19
154 MW
Chart1
39813
39872
40026
40141
40186
40194
40249
40284
40337
40367
40413
40413
40472
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40507
40528
40535
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40555
40564
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40631
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41234
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42004
Column1
0.3
0.7
1.2
1.6
2
2.4
2.9
3
3.3
3.5
3.9
4.7
5.2
6.2
6.7
7.3
7.8
8.1
8.4
8.7
9
9.3
9.9
10.2
10.7
11.1
12
12.6
12.8
13
13.3
13.4
13.9
14.3
14.5
14.9
15.3
15.5
15.9
16.3
16.7
17
17.5
17.8
18.8
19.1
19.5
19.7
20.1
20.9
21.1
21.3
21.5
22.5
23.5
24.1
24.5
24.9
25.5
25.9
26.3
26.9
27.1
28.1
28.7
29.7
30.3
31.3
32.3
33.1
33.6
33.9
34.2
34.5
35
35.6
35.9
38.9
39.3
39.8
40.1
41.1
41.5
42.3
43.3
43.8
44.1
45.1
45.3
45.5
45.7
46.7
51.5
51.9
52.9
53.9
54.5
55.5
56.1
56.6
57.2
63
64
65
66
71.2
71.8
72.1
72.3
72.5
72.7
72.9
73.1
73.5
73.7
74.7
74.9
75.1
75.4
75.7
76.3
76.5
76.7
76.9
77.1
77.3
77.5
77.7
78.3
81.3
84.3
85.9
86.5
87.25
87.5
88.5
88.8
89.05
89.25
92.75
93.35
93.85
94.05
94.55
98.05
98.35
98.95
99.15
99.9
100.1
106.1
106.2
107.2
107.4
109.6
110.55
110.9
111.1
114.6
114.8
115.2
115.7
116
116.4
116.9
117.4
117.9
118.9
119.9
120.9
121.15
121.4
121.4
122.1
122.5
122.75
123.55
124.55
125.15
125.35
126.35
126.55
126.95
127.15
127.35
128.1
128.5
128.9
129.4
129.6
130.6
130.8
131.8
132.2
132.45
132.825
133.575
134.575
134.975
135.175
135.375
136.875
137.075
137.275
137.675
137.875
138.075
139.075
143.575
151.075
152.075
152.275
152.475
152.675
152.925
153.125
153.325
153.525
153.775
153.975
Sheet1
Column1
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LEGRAND, NORTH AMERICA
Site Selection Criteria• Facilities with a significant 7x24 electricity demand (manufacturing facilities, distribution centers, datacenters, large retail stores, etc);• Sufficient outdoor space for installation (ground, rooftop, setback);• Appropriate natural gas feeds (pressure, volume) in the area (not necessarily already on site);• Cost of electricity. Projects at facilities in the Northeast and West Coast typically provide the best returns (since those regions experience the highest electricity prices in the country); and • Availability of state tax incentives.
Of 30 Legrand locations in North America, only 2 qualified20
•Why a Fuel Cell in West Hartford, Connecticut?
• The State of Connecticut has created a program that is designed to incentivize the deployment of low-emission/zero-emission sources of energy; fuel cells qualify for this program
• System will generate an approximate 21% reduction in energy intensity for West Hartford BBBP Challenge site vs 2012 Baseline after Year 1, while supplying 88% of the electricity demand
• At system capacity, the net savings is worth approximately $1.8M over the first ten years (impact to Operating Income)
21
Legrand is projected to spend $20M on electricity in West Hartford over the next 20 years
• Headquarters - ~200K square feet• Wiremold Manufacturing – ~150K sq ft• Fuel cell produces ~516 kwh per day• Electric bill down $54K in June 2016 compared to June 2015 (at same rate)• The fuel cell consumes $13K/month in gas (at current gas rates)• Avoided $12K capacity charge from our electric supplier due to our onsite generation• Demand charges from the utility will continue to decrease over time• Our current peak demand charge is based on peaks that were reached in July 2015 (off peak hours) and Aug 2015 (on peak).
Page 22
LEGRAND, NORTH AMERICA
West Hartford actual resultsBefore:• Electric Usage - Average kWh of 400k/mnth
• Natural Gas Usage –Average CCF of 25k/mnth
• Combined total usage –average MMBtu of 7k/mnth
After:• Electric Usage - Average kWh of 50k/mnth (down 88%)
• Natural Gas Usage – Average CCF of 32k/mnth (up 28%)
• Combined total usage – average MMBtu of 4k/mnth (down 43%)
Actual gross savings of $40K/month; $15K net 23
Page 24
500kW – Same footprint for WH
14 fuel cell units across; 2 deep
LEGRAND, NORTH AMERICA
8 fuel cell units across; 2 deep500kW Unit – actually producing 516kW
25
LEGRAND, NORTH AMERICA
88% of electricalneeds for site 26
Page 27
Aerial View of Energy Server Location
Page 28
Train Configuration – Conceptual Site Plan
LEGRAND, NORTH AMERICA
“Flip the Switch” event on Earth Day 2016
29
Capital/ Financing net of incentives,
1/3
Cost of fuel, 1/3
Warranty/ Maintenance,
1/3
Basic Cost Assumptions
Financing payments (10 yrs)
• Bank monetizes Federal tax incentives
Warranty/Maintenance
• Fixed cost for the entire project term
Cost of fuel
• Can be hedged/fixed for long term
Page 30
•General Fuel Cell terms
31
• Bloom Energy installed a 500kW grid parallel system in West Hartford adjacent to the Wiremold facility
• Legrand entered into a 10 year Operating Lease along with an Equipment Financing Institution
• As a condition to the lease, Legrand entered into a maintenance agreement with Bloom Energy
• Financial Model assumes a $3.2M award through CT LREC Incentive Program. Award is a 15 year fixed contract which guarantees payment for production.
• Bloom Energy provides a manufacturer’s warranty to Legrand inclusive of performance guarantees as part of ongoing maintenance agreement.
• Connecticut Natural Gas (CNG) is the local utility but Legrand could secure a natural gas generation contract on the open market at potentially lower rates.
• At the end of the 10 year term, Legrand has the option to walk away and have the fuel cells removed or exercise the option to purchase the fuel cells at the residual value and consider extending the maintenance agreement with Bloom
Legrand Project Timeline• Meeting between Legrand and Bloom Energy to discuss proposal
• Meeting between Legrand and Bloom Energy• Deep Dive into Financial Model, Discussed Operating Lease Structure• Site Walk performed by Bloom Energy Field Applications Engineer
• Legrand Visit to Bloom Energy Installation at Macy’s in Cheshire, CT
• Legrand Visit to Bloom Energy Factory in Newark, DE
• Begin Legal Review of Bloom Energy and Financing Contract
• Legrand review of proposal and request approval to proceed
• CT LREC RFP released by CL&P
• Bloom Energy Contract Set Review Completed and Contingent Contracts Executed
• CT LREC Bids Due
• CT LREC Bids Awarded
• Submit executed LREC Contract and Performance Assurance
• Bloom Energy Servers Installed and generating power.
20151/20
2/19
3/10
3/26
3/30
4/21
4/24
5/28
6/1
7/15
8/1
20164/2016
Page 32
LEGRAND, NORTH AMERICA
Carbon Footprint ImpactAnnual Estimates:
The fuel cell will cause to reduce 1,500 metric tons of carbon.
This is equivalent of:316 Passenger vehicles driven for 1 year, or3,592,140 miles driven by a passenger vehicle, or1,599,376 Pounds of coal burned, or160 homes using energy for one year!
33
•Summary
34
Status:On Earth Day 2016, Legrand North America "Flipped the Switch" on a 500kW Bloom Energy Fuel Cell installed at their West Hartford, Connecticut headquarters location, a 200K square foot combined office and manufacturing facility. After its first month of operations, the fuel cell has enabled Legrand to offset 88% of their grid-purchased power, resulting in estimated annual energy savings of over 4 million kWh. Over the course of its 20 year life, the fuel cell is expected to save +$7 million for a 33% net cost reduction versus the electrical grid.
Slide Number 1LegrandLegrand North AmericaLegrand North America Sites - 32 locationsSlide Number 5Slide Number 6Slide Number 7Slide Number 8Slide Number 9Slide Number 10Slide Number 11Fuel Cell EvaluationProblem Statement CurrentFutureSlide Number 15Value propositionFuel Cell Provider Selection CriteriaBloom Energy OverviewBloom Energy’s Attractive and Growing Customer BaseSite Selection CriteriaSlide Number 21Legrand is projected to spend $20M on electricity in West Hartford over the next 20 yearsWest Hartford actual results 500kW – Same footprint for WHSlide Number 25Slide Number 26Aerial View of Energy Server LocationTrain Configuration – Conceptual Site PlanSlide Number 29Basic Cost AssumptionsSlide Number 31Slide Number 32Carbon Footprint ImpactSlide Number 34