43
“Creating affordable & reliable roads”

“Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

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Page 1: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

“Creating affordable & reliable roads”

Page 2: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

2

Health issuesraised by poorly maintained road networks

Task leader: Johan Granlund

Swedish Road Administration, Consulting Services

Hi folks,

Now listen carefully to Steve.

If you´re into Rock ´n Roll,

then you´ll appreciate this

slideshow from the Beaver Road!

Page 3: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

3

Yet a tragedy at the Beaver Road

Last Monday, 20th Oct:

Car driver killed by HGV, skidding on slippery “Black

ice” at the Beaver Road 331.

Photo: Niklas Thunborg.

Page 4: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Northern Periphery project partners in Roadex III .

Health and safety aspects on ride vibration.

10 truck roundtrips of the 280 km Beaver Road:

• Truck ride vibration above the EU Action Value.

• Bumps gave high compression stress in the spine.

• Intense roll vibration at Hazardous Sites,

caused by Rut Bottom Cross Slope Variance.

Safety issues related to improperly banked curves.

Outline

Page 5: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

The EU Northern Periphery– A good piece!

Page 6: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Roadex III partners-Creating affordable and reliable roads

Page 7: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Disproportionate health and

safety risks

NP truckies suffer

increased risk of

stress related heart

disease and back

pain.

153 % higher risk to

die in a crash in rural

NP areas, than in the

metropols

Stockholm &

Gothenburg.

Bumpy roads have more than

50 % higher crash rate

Smooth Rough

Crash rate

n = 78 631 crashes, R2 = 0.84

[Source: VTI medd 909-2002]

Page 8: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Health and safety aspects

on ride vibration

Truck seat vibration often in the ISO 2631 Health

Caution Zone.

Bounce, Pitch and Roll motions.

Roll accompanied by lateral forces / buffeting.

Frequency range 0.5 - 80 Hz.

Resonance in eye globes, spine, stomach etc.

Bumps – stressing effect.

Undulations – create drowsiness.

Figure from the EU Guide to good practice on WBV.

Page 9: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Tests at the Beaver Road 331

Annual Average Day Traffic, AADT,

ranging from 350 to 2000 veh/day.

Speed limits mainly 90 and 70 km/h.

A regional 170 km route across

Västernorrland County, Sweden.

Page 10: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Accident locations

-Clustered, not randomized

The Roos Curve Haz. Site

The Viksjö Haz. Sites

Page 11: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Road user behaviour at Rd 331

Car driver avoiding

edge deformations.

Page 12: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Behaviour at Rd 331, cont’d

Truck driver avoiding

edge deformation.

Page 13: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Test partner: Brorssons Åkeri AB

Each truck runs 18 hrs/day.

Four runs of 2 * 140 km daily at the Beaver Road 331.

Brorssons´s annual mileage on Rd 331: 2 800 000 km.

14 timber logging trucks with trailers.

Page 14: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Test truck: Scania R480 164 G 6x4

Gross Vehicle Weight 60 ton, incl trailer and 41 ton

timber payload.

609 000 km mileage, at 3 years age.

Page 15: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Z-axis at L and R front wheel axles.

Mounting truck ride sensors

Z-axis 5 kHz at L and R frame.

GPS + 6-axis 100 Hz

inertial unit in the cab.

Videocamera for right of way.

(Microphone for interior noise < 5 kHz).

X, Y, Z-axis 5 kHz seat pad.

Page 16: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Reference Measurement

A laser/inertial Profilograph scanned the test

road´s surface condition 20 000 times per

meter.

Photo: Mats Landerberg

Page 17: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Results: 1. Daily vibration exposure A(8)

Results for normal driving shifts:

A(8) = 0.76 m/s2.

Exceeding the EU Action Value 0.5 m/s2.

Page 18: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Transient vibration may cause high compression stress in

the spine; a special health risk.

The worst bumps gave Sed > 0.5 MPa.

Exceeding this stress level corresponds to health risk, as

per ISO 2631-5 (2004).

2. Bumps gave high compression stress

Page 19: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rock n’ Roll at Hazardous Site Backe

Straight road.

In-truck data:

3,5/s change in cab

roll angle

Note the snake

rattling warping

between truck and

trailer.

Page 20: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rd 331, Ramsele - Ärtrik

-8

-6

-4

-2

0

2

4

6

8

126600126700126800126900127000127100127200127300127400127500127600

RDB Distance [m], lane in reverse direction

Cro

ss S

lop

e [

%]

0,0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1,0N

et

vari

an

ce [

%]

Rut Bottom Cross Slope Effective Undesired RBCS Variance

High RBCS variance

at HS Backe

Alarm!

0.47 % RBCS

variance.

Cross Slope

warps

between

-5 and -7 %.

Page 21: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rock n’ Roll at HS Åkerö

Truck cab roll angle:

- Very high rate;

5/s (at high freq).

High lateral acc in

cab: 2 m/s2.

Very high lateral acc at

driver seat : 3.5

m/s2. (+ 75 %)

Straight road.

Page 22: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rd 331, Ramsele - Ärtrik

-8

-6

-4

-2

0

2

4

6

8

124800124900125000125100125200125300125400125500125600125700125800

RDB Distance [m], lane in reverse direction

Cro

ss S

lop

e [

%]

0,0

0,2

0,4

0,6

0,8

1,0

1,2N

et

vari

an

ce [

%]

Rut Bottom Cross Slope Effective Undesired RBCS Variance

High RBCS variance

at HS Åkerö

Alarm!

1.18 % RBCS

variance.

RBCS warps

between

-3 and -6 %.

Straight road.

Page 23: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

3D laserscan at HS Åkerö

The 1.18 % RBCS variance

was caused by a 69 mm

deep deformation

Note: Exploded truck tire

Page 24: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rd 331, ÅsängJunction with Rd 703 bound for Ljustorp at section 11 497 m

-8

-6

-4

-2

0

2

4

6

8

1137511425114751152511575116251167511725

RDB Distance [m], lane in reverse direction

Cro

ss S

lop

e [

%]

0,0

0,2

0,4

0,6

0,8

1,0

1,2

1,4

Eff

ecti

ve R

BC

S v

ari

an

ce [

%]

Rut Bottom Cross Slope Undesired Rut Bottom Cross Slope Variance

RBCS at HS Åsäng

Photo: Torbjörn Elverheim, ST.

Police: The

road surface

was polished

into zero

friction.

Alarm!

0.49 % RBCS

variance.

Page 25: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Safety issues also related to: - Cross Slope vs Curvature.

- Drainage Gradient.

Page 26: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Vehicle cornering forces

The lateral force F acts to pull the vehicle off the road.

F is directly proportional to the road Curvature; 1000 / Radius.

The reaction forces must be larger than F.

Key factors:

• Friction (High speed & slippery surface: Macrotexture)

• Cross slope (Banking)

[Source: VGU]

N = Normal force

tan () = Cross slope

F = Lateral force

G = Gravity

fs = Lateral friction

Page 27: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Ideal ratios for Cross Slope vs Curvature

(-)

(+)

(-)

Swedish Design Guidelines for 90 km/h.

Green box = High standard.

Orange box = Moderate to Low standard.

Page 28: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Hw 90 Rödsta - NäsåkerData from 12300 sections

Comparison with the Swedish Design Guidelines for 90 km/h

Sign convention: Left hand curves have negative curvature

-8

-7

-6

-5

-4

-3

-2

-1

0

1

2

3

4

5

6

7

8

-4 -3 -2 -1 0 1 2 3 4

Curvature = 1000 / Radius [m]

Cro

ss s

lop

e [

%]

Reference Cross Slope vs Curvature

1

1: Straight sections

2: Wide right hand curves

2

3: Sharp right hand curves

3

4: Sharp left hand curves

4

5

5: Wide left hand curves

6: Transitions at left hand curves

n = 12 300

reference data

(1 m per point)

from new Hw 90.

Page 29: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rd 331: Improperly banked curves

8

8: Too much CS – slip risk!7: Too much CS – uncomfortable.

Also hazardous when changing lane.

7

9: Too little CS – skid risk!

Right hand curves:Straight sections:

n = 12 300

sections from

old Rd 331.

Page 30: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Improperly banked curves, cont’d

11: No CS – skid risk!

11

10: Negative CS – roll over risk!

10

12: Too little Cross Slope – skid risk!

13

10 - 13: Poorly synchronized transitions

Left hand curves:

Page 31: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Improperly banked curves, cont’d

14: High skid risk - No Cross Slope!

Must have longitudinal Gradient for a Drainage Gradient > 0.5 %

14

Transitions to / from left hand curves:

Page 32: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Hazardous Site Viksjö SRd 331, Viksjö

Data from 500 sections

Comparison with the Swedish Design Guidelines for 70 km/h

Sign convention: Left hand curves have negative curvature

-8

-7

-6

-5

-4

-3

-2

-1

0

1

2

3

4

5

6

7

8

-8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6

Curvature = 1000 / Radius [m]

Cro

ss s

lop

e [

%]

Lethal crash in Viksjö

23 year driver died when

his heavy truck crashed

into rift

Photo: High Coast Rescue

Dept

Page 33: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rd 331, Ärtrik - ÖsterforsseHazardous Site at Curve from RDB distance 83920 to 84 100 m

Data from HS and adjacent sections; total 600 m

Comparison with the Swedish Design Guidelines for 70 km/h

Sign convention: Left hand curves have negative curvature

-8

-7

-6

-5

-4

-3

-2

-1

0

1

2

3

4

5

6

7

8

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6

Curvature = 1000 / Radius [m]

Cro

ss s

lop

e [

%]

Hazardous Site Roos Curve

Negative CS – roll over risk!

No CS – skid risk!

Poorly synch trans

Page 34: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Risk areas are where CS pass 0 % (zero) and change sign:

This occurs at entrances and exits of left* hand curves.

Low Drainage Gradient

Drainage Gradient (DG) is the resultant of Cross

Slope (CS) and longitudinal Gradient (G).

CS

G

DG = (G2 + CS2)

Page 35: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rd 331, ÅsängJunction with Rd 703 bound for Ljustorp at section 11 497 m

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

113001135011400114501150011550116001165011700

RDB Distance [m], lane in reverse direction

Gra

die

nt

[%]

Unacceptably low Drainage Gradient Drainage Gradient

Hazardous Site Åsäng

Photo: Torbjörn Elverheim, ST.

Driver: The

truck didn´t

respond to

either

steering nor

braking.

Exit from left

hand curve.

Page 36: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Rd 331, Viksjö - StavrevikenBridge in Viksjö at 30 050 and 30 021 m

0

2

4

6

8

10

12

2960029800300003020030400306003080031000

RDB Distance [m], lane in reverse direction

Gra

die

nt

[%]

Drainage Gradient Unacceptably low Drainage Gradient Unacceptably high Gradient

Hazardous Site Viksjö S

Photo: High Coast Rescue

Dept

Exit from left

hand curve.

Page 37: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Also new highways can include hazards

All HS are at

entrance or exits

of left hand

curves.

Rd 90, Rödsta - NäsåkerSkid risk: If the Drainage Gradient doesn´t exceed 0.5 %, water pools will be formed

0,0

1,0

2,0

3,0

4,0

5,0

6,0

0 2000 4000 6000 8000 10000 12000

Distance [m]

Gra

die

nt

[%]

-3,0

-2,0

-1,0

0,0

1,0

2,0

3,0

Cu

rvatu

re [

m-1]

= 1

000 / R

ad

ius [

m]

Drainage Gradient Unacceptably low Drainage Gradient Curvature

New Hw 90: 12 Hazardous Sites within 12.3 km.

Page 38: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Conclusions on ride vibration

Daily vibration exposure A(8) exceeded EU Action Value.

Bumps gave high compression stress in the spine.

Timber hauliers like Brorssons Åkeri AB are now

obliged, by law, to make risk assessment and

implement organizational and/or technical actions to

minimize the driver´s vibration exposure.

These actions will bring significant costs to hauliers and

their customers in the forest industry, et c.

Page 39: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Conclusion on lateral buffeting

High transient lateral forces at Hazardous Sites.

Road sections with high truck roll/lateral vibration are

found with the new RBCSV parameter.

On heavy truck routes such as the Beaver Road 331, the

pavement shoulders needs to be widened and

strengthened.

Page 40: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Conclusions, cont’d

High RBCS variance at Hazardous Sites.

Safety issues also related to Cross Slope vs Curvature.

- And to Drainage Gradient lower than 0.5 %.

Entrances and exits of left hand curves are hot spots.

Easy to identify HS with high B/C ratio for repair action.

Page 41: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Conclusions, cont’d

Road administrators must quickly identify Hazardous

Sites (HS), warn road users, and ASAP make relevant

repair [Tylösand Declaration].

The Roadex III Project have demonstrated methods

to identify HS with high Rut Bottom Cross Slope

variance, ”erroneously banked curves” as well as low

Drainage Gradients.

Consultants and Contractors should face extremely high

penalties, if their work results in too low Drainage

Gradients. (Focus on left hand curve transitions).

Page 42: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

Want to know more?

Visit the project website www.roadex.org

Search for the 140 page report ”Health Issues Raised By

Poorly Maintained Road Networks”.

Page 43: “Creating affordable & reliable roads” · Test partner: Brorssons Åkeri AB Each truck runs 18 hrs/day. Four runs of 2 * 140 km daily at the Beaver Road 331. Brorssons´s annual

A voice of one calling in the desert;

-Prepare the way for the Lord, make straight paths

for him. Every valley shall be filled in, every

mountain and hill made low. The crooked roads

shall become straight, the rough ways smooth.

The path of the righteous is level;

O upright One, you make the way of the righteous

smooth. And all mankind will see God's salvation.

Comfort, comfort my people,

says your God.

Isaiah 26:7, Isaiah 40:1,3-5, Luke 3:5