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ANSI C80.6-1994
Intermediate
Metal Conduit
Zinc Coated
N a t i o n a lE l e c t r i c a l
M a n u f a c t u r e r sA s s o c i a t i o n
1 3 0 0 N . 17th treet
S u i t e 1 8 4 7
R o s s l y n , V i r g i n i a
2 2 2 0 9
;anNational Standard
vith permission of the American
Ir resale. No part of this publication
n, electronic retrieval system or
lission of th e American National
:treet, New York New York 10036.
L merican NauOnal Standaj
703)
8 4 1 - 3 3 0 0
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A N S I
C B 0 . b
9 4 0724150 0535439 7 3 7 m
ANSI@
80.6-1994
American National Standard
Intermediate Metal Conduit-
Zinc Coated IMC)
Secretariat
National Electrical Manufacturers Association
Approved May1994
American National Standards Institution, Inc.
Abstract
This standard has been developed to specify dimensions and weights for zinc-coated steel intermediate
metal conduit, elbows, couplings and nipples for use as an electrical raceway. Trade size designators
(metric size designators) range from
/2
(16
IMC)
to
4
(103 IMC). Basic data for threads are included as
well as requisite tests
or
mechanical properties
of
the conduit.
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ANSI C B 0 . b 9 4 07241150
0 5 3 5 4 4 0 459
America
National
n ApprovalofanAmericanNationalStandardequiresverificationby ANSI thathe
requirements
for
due process, consensus, andother criteria for approval havebeen met
by the standards developer.
Standard
Consensussestablishedwhen,nheudgmentofheANSI bard ofStandards
Review, substantial agreement has been reached by directly and materially affected
interests.Substantialagreementmeansmuchmore hanasimplemaprity, but not
necessarily unanimity. Consensus requires that all viewsand objections be considered,
and thata concerted effortbe made toward their resolution.
The use of American National Standards is completely voluntary; their existence does
not in any respect preclude anyone, whether he has approved the standards or not, from
manufacturing, marketing, purchasing,
or
using products, processes, or procedures not
conforming to the standards.
The American National Standards Institute does not develop standards and will n no
circumstances give an interpretation of any American National Standard. Moreover,
no
person
shall have the right
r
authority to issue an interpretation
f
an American National
Standard in
thenameof heAmericanNationalStandards nstitute.Requests or
interpretations
should
be addressed to the secretariat orsponsor whose name appears
on the title
page
of this standard.
CAUTION NOTICE:
This American National Standard may be revised
or
withdrawn
at
any ime. The procedures
of
the American National Standards nstitute require hat
action be taken to reaffirm, revise,orwithdraw this standard no later than fwe years from
the date of
approval.
Purchasers of American National Standards may receive current
informationonallstandardsbycallingorwriting heAmericanNationalStandards
Institute.
Published by
National ElectricalManufacturersAssociation
1300N. 17th
Street, Rosslyn, Virginia
22209
Copyright
O
1995 by American National Standards Institute,nc.
All
rights reserved.
Printed in the United States
f
America
AlM11W6
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ANSI
C8O.b 94
0 7 2 4 3 5 0 0 5 3 5 4 4 3 395
ANSI C80.6-1994
Contents
PAGE
Foreword......................................................................................................................................................... i
2 Normativeeferences ........................................................................................................................... 1
3 Definrtlons 1
4
Unitsof measurements ........................................................................................................................ 1
5 Generalequirements ........................................................................................................................... 1
5.1 Circularcross section ................................................................................................................ 1
5.2
Wall hickness
............................................................................................................................
1
5.3 Interiorsurface ........................................................................................................................... 2
5.4 Welding
......................................................................................................................................
2
5.5 Cleaning
.....................................................................................................................................
2
5.6
Protectivecoating ......................................................................................................................
2
6 Detailedequirements
...........................................................................................................................
2
6.1
Zinc coating ............................................................................................................................... 2
6.2 Enamel or equivalent coating ..................................................................................................... 2
6.3
Threading and chamfering
.........................................................................................................
2
6.4
Identification .............................................................................................................................. 2
6.5
Dimensions................................................................................................................................
2
6.6 Threads ..................................................................................................................................... 2
6.7
Couplings
................................................................................................................................... 2
6 8
Elbows, bends and nipples ........................................................................................................ 3
7 Testprocedures .................................................................................................................................... 3
7.1 Bendingproperties ..................................................................................................................... 3
7.3 QuaMy of enamel coating for use on interior surfaces.............................................................. 4
8
Examinationof product.........................................................................................................................
4
8.1 Placeof inspection .................................................................................................................... 4
8.2 V i a l nspection........................................................................................................................ 4
8.3
Retests
....................................................................................................................................... 4
9
Markingdentifikation ............................................................................................................................ 4
1 scope
...................................................................................................................................................
1
..
.............................................................................................................................................
7.2 Thicknessof zinc coating ........................................................................................................... 3
1
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ANSI (380.6-1994
This
standard was
developed
by
the Accredited Standards Committee on Raceways for
Electrical
Wiring
Systems, C80 The obpctive
of the committee
s
to
produce
a comprehensive
specification
that would establish
uniform dimensions and standard construction requirements for
rigid
metal conduit, electrical metallic tubing,
intermediate
metal
cow¡
and
rigid
aluminumconduit
raceway
products
and
their associated
components.
The standardwas originally
approved
in 1986.
uggestions
for
mprovement
of
this
standard will
be
welcome.
They should be
sent to the National
Electrical
Manufacturers Association,
1300
N. 17th Street, Rosslyn, Virginia
22209.
This standard was processed and
approved
for submittal to
ANSI
by the Accredited standardsCommittee on
Raceways forElectrical Wiring Systems,
C80
Committee approval of the standard
oes
not necessarily imply
that
all
committee members
voted for its approval. At
the
time it approved
this
standard,
the
C80
Committee
had
the fdlOWng
members:
J. A Gmber, Chairman
J.
A.
Gauthier, Secretary
rganizathnRepresented
Aluminum
Association
American Iron
and steel
Institute
American Ppe F ~ i n g sssociation
International AssocWin of
Electrical Inspectors
InternationalBrathemoodofElectrical
Workers
NationaiElectrical Contractors Association
NationalElectrical Manufacturers Association
ame of Representative
P.
Pollak
M. Pahoda
R. T. Bryson
W. tirly
K. R. Edwards
J. Widener
C.
H.Williams
A. W.
allard
C. W. Beile
D.
Gearing
J. A.
Gruber
J H.
Kuczka
T.
McNeive
S.Schauffele
R. Hggenbottom Alt.)
P.
Horton
Alt.)
R.
Jazowski Alt.)
F.W.
McGeehan
G. Rusinski
R.
LaRocca Al t . )
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A N S I C B O b
7 4 0 7 2 4 3 5 05 3 5 4 4 3
L b B
AMERICAN w n o w L
STANDARD ANSI C80.6-1994
American National Standard for Intermediate Metal Conduit1MC
Zinc Coated
1.1 This standard covers he requirements or ntermediate metal conduit or use as a raceway or he
wires or cables of an electrical system.The conduit is furnished in nominal 0 4 3.05m)engths,threaded on
each end with one coupling attached.
t
is protected on the exterior surface with a metallic zinc coating and
n
t he interior surface with a zinc, enamel, or other equivalent corrosion-resistant coating.
1.2
his
standard also covers conduit couplings, elbows, bends, and nipples and engths other than 10 f t
(3.05
m).
2
Normative
reference
The
following standard contains provisions which, through reference in this text, constitute provisions of this
American National Standard. At the time of publication,he edition indicated was valid.l l
standards
are subject
to revision,and parties to agreements based on
s
American National Standard are encouraged to investigate
the possibilityof
applying
the most recent edition of the standardndi ied below.
ANSVASME B1 20.1 1983 (R1
992),
Pipe Threau3,
eneral
Purpose inch)
3
Definitions
3.1
Threaded
coupling
A threaded coupling f o r intermediate metal conduit is an internally threaded t e e l cylinder for connecting two
sections
of intermediate metal conduit.
3.2 Elbow
andend
An
elbow
or
bend
s
a curved section of intermediate metal conduit threaded on each end.
3.3
Nipple
A
nipple
is
a straight section of intermediate metal conduit not more than
2
ft (0.61 m)
long
and threaded on
each end.
4 Units of measurement
he values
states
in inch-pound units are
to be
regarded as the standard. The metric equivalents may
be
approximate.
5
Generalequirements
5.1 Circolarcross section
intermediate metal conduit shall have a circular cross section sufficiently accurate to permit he cutting of
threads inaccordance with table.
5.2 Wall thickness
The wall thickness shall
e
in accordance with table.
1
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A N S I
C B O b 9 4
W
0 7 2 4 3 5 0
0 5 3 5 4 4 4
O T 4
ANSI C80.6-1994
5.3
Interiorsurface
The
interior surface hall be
free
from injuriws defects.
5.4 Welding
hewelding
of
all seams shallbe continuous and
done
n a workmanlike manner.
5.5
Cleaning
Theconduit shall
be adequately cleaned before the application of the protective coating.he cleaning process
shall leave the exterior and interior surfacesf the conduit in such a
condition
that the protective coating shall
be firmly
adherent
and smooth.
5.6
Protectiveoating
5.6.1
The exterior
surface shall
be
thoroughly and evenly coated with metallic zinc
applied
directly to the
surface of theteel so hat metal-temetal contactnd galvanicprotedion
against
corrOsion are
provided.
5.6.2
The interior surface shall e protected by a zinc, enamel, or other suitableorrosion-resistant coating.
6
e t a i l e d
requirements
6.1 Zincoating
The zinc content of the coating on the outside surface shall be equivalent tominimum thicknessof
0 0008
n.
(0.02 mm.)
6.2
Enamelorequivalent oating
Enamel
or other equivalent protective coating shall havesmooth continuous surface. n
occasional
variation
due ouneven flow of coating
shall
be acceptable. The coatingshall not soften
at
a temperature of
120°F
49°C)
and
shall be sufficientlyelastic to meet the test described in.3.
6.3
Threading
and
chamfering
Each length of condut nipple, elbow, and bend shall be threaded on both ends, and each end
shall
be
chamfered
or
atherwise treated to remove
urrs
and
sharp
edges
Threads shall comply with the requirements of
.6.
I f threads are cut after the zinc coatinghas been applied,
the threads shall
be
treated with a protective coating to prevent conosion before installation.
This
treatment
shall not impair
electrical
continuity through couplings
r
fittings after installation.
6.4
kientification
Each
lengthof
conduit,
nipple,
elbow
and bend shall be -dentif with the manufacturer s name or trademark
and
the
letters
IMC
at
least 1/8 in.
3
mm) high, except that close threaded nipples need
ot
beso dentified.
6.5 Dimensions
The
dimensions of intermediate metal conduit shalle in accordance with table
.
6 6 Threads
The number of threads
e r
inch 25.4mm), and the length of the threaded portion
t
each end
of
each length of
conduit, nipple, elbow
and bend shall be as indicated in able 1, and shall conform o American National
standard Pipe Threads (inch)ANSVASME B1.20.1-1983
R-1992).
The perfect threadshall be tapered for its
entire length, and the taper shalle 3 4
¡Mt
62.5 mnVm).
6 7 Couplings
Couplingsshall comply with the following requirements:
2
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A N S I C B O h 74 0 7 2 4 3 5 0 0 5 3 5 4 4 5
T30
ANSI C80.6-1994
6.7.1 The exterior surface of couplings shall be protected by means of a zinc coating, which shall comply
with the requirements of
6.1.
The interior surface
hall be
treated to inhibit com>sion from takingp h rior to
6.7.2 Couplings shall beso made that all threadson he conduit will
be
covered when the couplings pulled
tight
on standard
conduit threads.
6.7.3
Bothends of the couplinghall be chamfered o prevent damage o the starting thread.
6.7.4 The outside diameter, length, pitch diameter, and chamfer diameter of couplings shall
be
as indicated
intable3.
6.75 Couplingsshall be straight apped.
6.7.6
Each length of finishedconduit
shall
haveone coupling attached.
6.8 Elbows, bends nd ipples
conduit
elbows, bends and nipples shall e made of a similar grade of
teel
to that employedn straight lengths
of
intermed hte metal
onduit,
and shallbe treated,
c o a t e d ,
threaded, and
natked
for identaication accordingo
the a p p l i i e requirements
or
intermediate
metal conduit
(zinc
coated).
No
bend
other than at the end curve of a gooseneck shall be sharper than
90
degrees. The sharpest
acceptable end curve is 135degrees. No bend shall be shallower than 15 degrees. The length
Ls
of the
straight portions at he ends of a bend and the radiusshall not be less than indicatedn table 4 for each
size of conduit. Figure illustrates the dimensions for conduit bends.
7
Test
procedures
7.1 Bendingroperties
7.1.1Ductility of steel
conduits shall
be
capable
of being bent cold into a quarter of a circle aroundmandrel, the radius of which
s
shown
in
table
4,
withcut developing cracksat any portion and without openinghe weld.
7.1.2
Ductilityof
zinccoating
The protective coatings used on the exterior and nterior surfaces of rigid
steel
conduit shall be sufficiently
elastic to prevent their cracking or flaking ff when a finished sample of trade size designator12 16 IMC) or
the smallest rade size manufactured is tested.
Test
shall be performed within 1 year after he ime of
manufacture, by bending12
16
IMC) into a alfcircle around a mandrel, the radius of which is shown in table
4 or by bending other trade size designators nto a quartercircle around a mandrel, the radius
of
which
s
shown in
table
4.
Compliance of trade size designators
1/2
16
IMC)
and 3/4 21 IMC) shall
be
determined by bending the
conduit
with a form
s
shown
in
fgure
1.
Compliance
of
trade sue designators larger than
/4
21
IMC) shall be
determined by bending the conduit with any suitable bending equipment.
7.2 Thickness of zinc oating
One of the following test methods shall
e
employed for measuring the thickness or extent
f
the external zinc
coating on conduit:
Magnetictest
Preece test (material that
will
withstand four 1-minute immersions shall
e
considered as meeting the
requirements of
6.1.
3
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ANSI
C80.6-1994
7.3
Qu a l ¡
of
enamel
coating for use on interiorsurfaces
Test
pieces
of uncoated sheet steel,
3
in. 76.2 mm) wide, 5 in.
127.00
mm) kmg, and
0.010
in.
(0.25
mm)
thid<, shall be cleaned with a suitable solvent to remove all grease and foreignmaterial. Each piece shall be
dipped into the namel that
is
used
for
coating thecondut and the coated test
ieces
shall
be
allowed toairdry
for
30
minutes before beinglaced in the baking oven. Eachiece shall be suspendedy means
of short
wires
in
he
baking
oven
and
the
samples
shall
be baked
o r
a period of
5
hours at the
m l
aking
temperature for
the
enamel
inquestion, except that
f
the normal
baking
temperature is
ess
than
275°F 135°C)
or if the enamel
is
regularly airdried, the oven temperature shalle maintainedat
275°F
to
302°F 135°C
to 1W C ) .
At
the end of the 5hour period, the test samples shallbe removed from the oven nd allowed to air-cool to
room
temperature.
Each
test piece
shall be
gripped
in
a vise . a n d then
bent
from theopposite side
back
and
forth ten times through an angle of
180
degrees, the radius of the bend
being 1/16
in.
(1.53
mm). When
so
tested, theenamel coating
on
he sample shallnot crack or flake.
8 Inspection
8.1 Placeof
inspection
All ests and nspections shall be made at he place of manufacture prior to shipment, unless otherwise
specified
and shall be
o
conducted
as not
to interfere with normal manufacturing processes.
8.2 Visual
inspection
Each length of
conduit
shall
be
examined visually, both on the exterior and interior surfaceso determine if the
produd is free from slivers, burrs, scale, or other similar njurious defects, and if coverage of the coating is
complete-
8 3 Retests
If any sample testedas prescribed in this specificationhould fail, two additional samples shallbe tested, both
of
which
shall comply with the requirementsf
this
specification.
9 Markingdentification
Each lengthof conduit, nipple, elbow and bend shall be identified with the manufacturer s name or trademark
and
he letters
MC
at least 143 in. 3mm) high, except that close threaded
ipples
need not
be so
dentified.
4
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A N S I C B O b 9 4 0 7 2 4 3 5 0 0 5 3 5 4 4 7 803
Trade
she
W
1R
34
1
1-114
1-1R
2
2-1R
3
81R
A
Threadl
h
14
14
11
11-1R
11-1R
11-1R
8
8
8
8
ANSI
C80.6-1994
Table 1- Dimensionsof threads for intermediate
metal
conduit
Womw
lnctFpound
UnHs
Lengthof
Thread
in.)
Pitch
Diamder
SItEndof
E 2
1ffecthre
innt
I*,
0 7584
1.73 1.30
.3344
1.a25
.8375
1.63
20
.3406
1.57 1.14
7195
1 o6
.76
2690
1.o3
.72
ml
1o1 0.71
W1
0.98
68
.2136
0.7955
.9677
0 78
53
Metric UnHs
I LerrsthofT
Pitch
Diameter
atEnd
of
Metric
-E
Trade-
Effeahre
a p e r a
eadd
DeSig-
mmhn
L,
16IMC
33.02
10.09403 IMC
31
75
7.4731
I M
30.48
4.851
8 IMC
285
9.0753
M
19.30
7 633l li2
3 IMC
18.29 45.621l IR
1 IMC
18.03
9.550
1-1R
5 MC
17.27
0.825t - lR
7 IMC
13.97
4.580 14 21MC
13.46
9.263
4
threadlength(U:-l
thre d
p i W l ~ : *1 b m i s I h e n l a% i m u m v r r o m t h e g a g e s .
Table
2
-Dimensionsof intermediate metal conduit
e& k
overail
L.
19.81
20.07
24.89
25.65
26.16
26 92
39.88
41.40
4267
43.94
Tradesbe Outside
Diameter
In.) Wall
Thkkness (in.)
ReferenœNominal
Desmator
Maximum
Minimum Maximum
Minimum
InMeDlameter
IR
0.m
0.810
0 085
0 070 0 659
34
1 a34
1o24 0 090
0 075 0 863
1
1.295
1.285 0.100
0 085 1.104
1-114
1 W
1
ex
0.105 0 085
1.448
1-112
1.890 1.875
0.110
0 090
1€W
2
2367 2352
0.115
0 095
2150
2-1R
2867
2847 0.160
0.140 2575
3 3.406
3.466
0.160 0.140 3.176
31R
3.981 3.961
0.160
0.140 3.671
4
4.476
4.456 0.160
0.140
4.166
Couphg
m)
16 IMC I 20.83 20.57 I 2.16 I 1.79 I 16.74 3.03
21 IMC
27 I M
35
IMC
41 IMC
53
MC
63 MC
78 IMC
91 IMC
103
IMC
26 26
3289
41.78
48.01
60.12
7282
88 54
101.12
113.69
47.62
88.04
100.61
113.18
229
2.54
2.67
279
292
4.06
4.06
4.06
4.06
1W
105.82
.56
93.25
.56
80.67 3.56
64 95
.56
54 59
.41
427429
36.7516
28.0716
21.M
3.03
3.02
3.02
3.02
3.02
3.01
3.01
3.00
3.00
5
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A N S I C B O b 94 = 0724150 0 5 3 5 4 4 8 7 4 T
ANSI
C80.6-1994
Table
3
-Dimensions of couplings
Metric
Size
Deagnator
16
M
21IMC
27
I M
35 I M
41 IMC
53 I M
63
IMC
78
IMC
91
M
103
M
Tradesbe
DedQnatof
IR
W4
1
1-114
1-1R
2
2-1R
3
31R
outside
Diameter Minlmum
in.) i e n s t h
1 o10-5/8
125
1
525
1.889
2155
2650
3.250
3.870
4.500
4.875
1-41164
1-31/32
2-1/32
2-1/16
2-118
m l 6
35/16
3-13/32
3-3364
outside
Diameter Minimum
mm)
25.71.3
31.81.7
38.7 50.0
47.51.6
54.7 524
67.34.0
82.61 .O
98.3
84.1
114.3 86 5
123.8 89.3
cwtom ry n c h
pitch
I
Minlmum
0.801
1.011
1.267
1.612
1.852
2327
2806
3.431
3.931
4.431
Metricl
Pi¡
I
Minimum
20 35
25 68
32.18
4094
47.04
59.1 1
71.27
87.15
99.85
112.6
wnd Units
uneler
Maximum
0.814
1o24
1.283
1.628
1.868
2343
2828
3.453
3.953
4.453
Its
meter
Maximum
20 68
26.01
3259
41.35
47.45
59.51
71.83
87.71
1
OO4
113.1
chamiel
Minimum h)
0 798
1
o08
1.260
1€us
1
.a45
2320
2800
3.425
3.925
4.425
ch mfer
Minimum
20.27
25.60
32.00
40.77
46.86
58.93
71.12
87.00
99.70
11240
Maximum
in.)
0.838
1 o48
1.300
1.645
1.885
2360
2860
3.485
3.985
4.485
hmetef
Maximum
21.29
26 62
33.02
41.78
47.88
59.94
72.64
88 52
101.20
113.90
Table
4-
Minimumacceptabledimensions of
elbows
and other bends
Metricunits
tocenterof
- Lat-
Minimum
Radius R
M i n i m u m StreigM
Conduit mm)
End
mm)
101.60
38.10 114.30
38.10
85.73
06.40
8255
81 o0
79.38
30 20
76 20
66.70
50 80
41.30
50.80
09 55
50 80
84.15
47.63
46.05
6
merican National Standards InstituteYRIGHT American National Standards Instituteensed by Information Handling Services
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Figure 1-Conduit bends
7
merican National Standards InstituteYRIGHT American National Standards Instituteensed by Information Handling Services
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ANSI
C B O b
94
0 7 2 4 3 5 0
0535450 3 T B
ANSI
C80.6-1994
8