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By Authority Of THE UNITED STATES OF AMERICA Legally Binding Document By the Authority Vested By Part 5 of the United States Code § 552(a) and Part 1 of the Code of Regulations § 51 the attached document has been duly INCORPORATED BY REFERENCE and shall be considered legally binding upon all citizens and residents of the United States of America. HEED THIS NOTICE : Criminal penalties may apply for noncompliance. Official Incorporator : THE EXECUTIVE DIRECTOR OFFICE OF THE FEDERAL REGISTER WASHINGTON, D.C. Document Name: CFR Section(s): Date of Action: e ANSI B20.1-1957: Safety Code for Conveyors, Cableways, and Related Equipment. 29 CFR 1926.555 39 FR 23502, June 27, 1974

ANSI B20.1 1957, Horiz, Inclined & Vert Conveyors

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ANSI B20.1 1957, horizontal, inclined & vertical Conveyors

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By Authority OfTHE UNITED STATES OF AMERICALegally Binding DocumentBy the Authority Vested By Part 5 of the United States Code 552(a) and Part 1 of the Code of Regulations 51 the attached document has been duly INCORPORATEDBYREFERENCEandshallbeconsideredlegally bindinguponallcitizensandresidentsoftheUnitedStatesofAmerica. HEED THIS NOTICE: Criminal penalties may apply for noncompliance. Official Incorporator:THE EXECUTIVE DIRECTOROFFICE OF THE FEDERAL REGISTERWASHINGTON, D.C.Document Name: CFR Section(s): Date of Action: eANSI B20.1-1957: Safety Code for Conveyors, Cableways, and Related Equipment.29 CFR 1926.55539 FR 23502, June 27, 1974----__ ,,-----------------------o o o o o AMERICANSTANDARD Reproduced By GLOBALJ' ENGINEERING DOCUMENTS With 11,0 Pennission or ASME ;:;Under Ag.rccmen\ I I I I I I I BJD./ ..-/ q7d.-.If. f", .. I I I I I ,\\..', ',':,CONVEYORS, . I I , >...." :'."",.,,,',-."",' "I'I,," r,'1,1 ,'. '.,'" 1;. ,, .. " I ',"I:' ,I',"t' ,. 820.1-1957UDC821.878-783 --- .-..... Spon JarJ AccidentPreventionDepartmentoftheAssociatlon ofCasualtyandSuretyCompanies TheAmericanSocietyafMechanicalEngineers I I I I I I I I I I I. I I CABLEWAYS ANDRELATED EQUIPMENT , , THEAMERICANSOCIETYOFMECHANICAl.ENGINEERS UnitedEngineeringCenter. 345E.47thStreet.HewYork,N.Y.10017 o o o .',.,; :1::". ,. " I, """,:I', .. ','. ' ":..'. , "'.. "... ' .,. .'....": AMERICAN: ,NATIONAL,ST AHDARD' "',;':,'". Thisstandardis 4000approvedaseitheraUSA Standardoros It' becamean 'American Standard' in the:Institute'its nametoAmericanNationat' .In'stitute',Inc. Copyright,1958,by THEAMERICANSOCIETYOFMECHANICALENGINEERS Printed inU.S.A. Foreword SUBSEQUENTtothepUblicationofthe1947editionofAmerican StnndnrdSafetyCode(orConveyors,Cableways,andRelated Equipment(ASAB20.1-1947) SectionnlCommittee1320whichwas developedu'nderth'c'procedureoftheAmeri-cnn -StnndnrdsA ssoci a-cion,wnll' inFebruAry,1950.Iethenbecameknownas SectionnlCommittee(1320)onSafetyCodeforConveyorsand RelntedEquipment.Atchattimesponsorshipfortheprogrnmwas oHeredtonndacceptedbytheAccidentPreventionDepartment oftheAssociltcionofCnsuR!CrnndSuretyCompaniesnndThe AmericAnSocietyofMcchnnicnEngineers. SubcommitteeNo.1onScopenndIntentrevisedthescopeof thenewlyorgnni zedproj ectto' nppl >'todes construction,in- mnintenltnce,inspection,andoper3tionofconveyorsand conveyingsystemsinrelAtiontoaccidenthazards.Conveyors coveredbythecodeincludesuchitemsaspowerconveyors, gravity conve}'ors,pneumatictubecableways,skip hoists,vertical reciprocatingconveyorsnndpowerunloadingscoops,exceptin-dustrialpowertrucks,tieringmachines,cranes,derricks,joints, powerIlndhnndshovels,bucketdruglines,movingstairways, dumbwaiters,mnnlifcs,andplatformelevatorsdesignedtocarry passengersortheelevator operator. SubcommitteeNo.2onNomenclatureandDefinitions,Subcom-mitteeNo.2onPo'rtableConveyors,andSubcommitteeNo.4on ConveyorsinGeneralhavebeenactiveinthepreparationofa revisionofthecode,andadraftdatedApril,1955,wasdistributed toindustryforcriticismandcomment.Itwaslaterapprovedby sectionalcommitteeletterballotvote,bythesponsors,andby theAmericanStandardsAssociationwhichdesignateditasan AmericanStandardonDecember4,1957 Anyof thisstandardmaybequoted.Creditlinesshould read:'ExtractedfromAmerican StandardSafety CodeforCon-veyors,Cableways,andRelatedEquipment(ASA820.1-1957) withthe permissionof thepublisher,TheAmerican Societyof MechanicalEngineers,29Jr;.39thSt.,NewYork18,N.Y. c) (J o SectionalCommitteeonSafetyCodefor Conveyors,Cableways, and RelatedEquipment, B20 J.C.Webb,Chairman, H.n.Alexander,H.n.Alexllnder&.Son,Inc.,HarrIsburg,Pa.,rep. Al80clatedGtn'l.ContrllctorsofAmericl,Inc. R.L.Auchmury,MiningEngr.,EllVensonAuchmuty,Plttlbuf&n,Pa., rep.CoalMinln&Inlltitute ofAmerica G.II.nannermln,G35ColumbiaDrive,SiriMareo,'CalU."Memberat tarAt! P.ulBerg,ProfeulonalEngr ...t>6 TrllnsferBuildIng,FortWayne, Ind.,rep.GrilinandFeedDealeuNationalAilloc. M.S. Dowen,Dlr.ofEn8f8'Rellcalch,MathewlIConnyor Co., El woodCley,PI.,rep.ConveyorEquipmentManufacturersAlloe. R.R.Brotherton,BaySute MillingCo.,Winona,Minn.,rep.Anoe. ofOperlltiveMillers H.R.Drown,SeniorEngt.,Bureauof Mines,U.S.Dept.oftheInterior, Wunlnston,D.C"rep.NationalFireProtectionAlloc. R.H.Carrutheu,DistrictSafctyEn8f.,LumbermensMutualCuualty Co.,Phllildelphlll,PIl.,rep.NationalAuoc.ofMutUAlCuualty Co. P.II.Chriltensen,VIcePres.,DunnHarringtonCo.,Minneapolis, Minn.,rep.TerminalElevatorGrainMerchantsAssoc. HarryDnerall,30ChurchStreet,NewYork,N.Y.,Memberatluge J. A.Dickinson,Chief,CodesandSpecificationsSection,National Burea.uofStandards,U.S.Dept.ofCommerce,Washington,D.C., rep.NationalBureauofStandards W.G.Engler,Gen.StandardsDept.,Gifford-WoodCo.,Hudson,N.Y., Memberatlarge. S.C.Ewing,Engfg.Section,IndustryControl Gen. Co.,Roanoke,Va.,rep.NationalElectricalMfg.Assoc. P.D.Germond,ChiefEngr.,RevolutorCo.,NorthBergen,NewJersey, Memberatlarge.,', W.D.Goad,The OliverCorp.,IndustrialDivision,Chicago,' Ill., Memberatlarge, J . A.HaUer,Dit.ofSafety,Dept.ofLaborandIndustry,Baltimore, Md.,rep.InternationalAssoc.of GovernmentalLabor Officials S.B.Hansen,IndustrialEngrg.&ConstructionDept.Internatio'nal HarvesterCo.,Chicago,111.,rep.AmericanFoundrymen'sSociety E.J. Heimer,Vice Pres.,Barrett-CravensCo.,NorthbrOok,Ill.,' Memberatlarge'' C.H.Hubbell,ChiefEngr.,SauermanBros.,Bellwood,Ill.,Member atlarge' W.G.Hudson,Cons.Engr.,5541EverettAve.,Chicago,m., rep. TheAmericanSociety of Mechanic8.lEngineers. H.e.Keller,Engtg.Mgt.,LamsonCorporation,Syracuse, N.Y., Memberat large J.N.LiD'a,Kahn&Jacobs,NewYork,N.Y.,rep.AmericanInstitute ofArchitect R.W.Malllck,Doz159A,Route00R.O.I,Murrysville,Penna. MemberIt J. J.McNultl,Pru., ,. J.McNulta&Associates,Inc.,NewYork, N.V.Membe.ratlalgC! H.C.McQueen,StlndaudsDept.,ChevroletCentralOHiceDiv., Gen'lMotorlCorp.,Detroit,Mich.,Memberatlarge L.O.Millard,Mgr.,DulkHandlin!,AmericanMaterialsHandling Saclety,lric.,Toledo,Ohio,rep.'Amer'ic:iinMaterials' HlLndling SoclC'ty,Inc. Y.E.Monc&omery,Safe(yDIrector,KennethD.S.Robertson,Ltd., MODtreal,Que.Canida,rep.AmericanSocietyofSafetyEngrs. P.T.OaderdoDk,IntpectloaEn8r.,Con.EdisonCo.,ofNewYork, Inc.,NewYork,N.Y.,rep.EdisonElectricInstitute C.G.PIcHler,360FIsherROlld,J enklncown,PIl.,rep.TheAmerican Soc:IetyofMechAnicalEn8lneera II.C.Plummer,Dlr.,Engr!.&Technology,StructuralClayProd. Inlcltutc:,Wuhlngton,D.C.,rep.,StructuralClayProd.Institute' W.F.Schacdlaer,8521lludson Doulevard,NorthDergen,N.J..rep. GrllinEleutor &ProcessingSuperintendents C.S. Schroeder,Dir.ofRe.eatch,TheYale&TowneMEg.Co., ValleyFor,ge,Pa.,Memberatlarge A.J. Shay, ZurichInsuranceCo.,Chicago,Ill.,rep.Accident PreventionDept.oftheAssoc.ofCasualty&SuretyCo. F.J. Shepard,Jr.,Treasurer,Lewis-ShepardProducts, Watertown,Mass.,Memberatlargc B.A.Smich,VicePresident&Secretary,TheC.O.Bartlett8Snow Co.,Cleveland, Ohio,Memberatlarge R.C.Sollenberger,ExecutiveVicepores.,ConveyorEquipment Mfg.Assoc.,Washington,D.C., 'Memberatlarge L.P.Sowlel,ConsultingEngr.,8725S. W.WhiteP incLane,Port-I and,Oregon,Memberatlarge, ' J.T.Sullivan,InternationalAssoc.oEMachinists,NewYorle, N.Y.,rep.InternationalAssoc.ofMachinists Paul Suloff,Goodyear Tire &.RubberCo.,Akron,"Ohio,rep. RubberManufacturersAssoc.. W.E.Tracy,Managcr,.SalesDevelopmentSection,' Sturtevant Div.,WestinghouseElectric Corp.,Boston,Mass.,rep.Air MovingandConditioningAssoc.,Inc. J. C. Webb,Jr., Pres.andGen'IManager,JervisB.WebbCo., Detroit,Mich.,rep.TheAmericanSocietyof MechanicalEngr. T.F. Whalen,Asst.Mgr.,Royal-GlobeInsurance Group,NewYork,' N.Y.,rep.AccidentPreventionDepartmentofthe Assoc.of Casualty&SwetyCo. C) ,I \ AmericanStandard SafetyCodefor Co,nveyo rs,Ca bleways,and Rei atedEquipment INTRODUCTION Generl1l Theuse ofconveyorsinindustrial nndcommercial businesses hasreducedtheaccidenthazardsresultingfromthemanual handlingofmaterial s.Amoregeneral amongboth manufacturersnndusersofconveyingequipmentastosaIe practiceinthedesign,install ationandoperationof suchequip. mentwouldundoubtedlyleadtofurtherelimi nationofsuch accidenthazards. Thiscodeisdesignedasabasisforsafetycodesandasa guideforstateauthoritiesintheformulationofstatesafety rulesandregulations.Itisa1 sointendedforvoluntaryuseby concernsmanufacturingorutilizingconveyormachinery.and equipment.Thi scodemaybe byanysuchconcernas a. standardtobefollowedbyitssuperintendents,foremen, designers,mechanics.andoperators. Thedesignandinstallationofallconveyorsystemsshould beinthehandsofcompetentengineers,andtheiroperation andmaintenanceshouldbe'inchargeofreliableandexperi-encedpersons.Someinstallationsmayrequireindividual treatmenttomeetunusualconditions,andsuchtreatmentis recommended'in' allcase swhereahighersafetyfactor'than thatspecifiedinthiscodeis necessary.Thiscodeis'intended tocover. allinstallationsoftherelatedmaterialhandlingand passenger.conveyors,.eitherwheretheinstallationisofa permanentnatureorisonlytemporary Iorwhereinstallations forpermanent usearearrangedforportableoperation. 7 AMERICANSTANDARD Section1Scope Thiscodeisintendedasaguideforthesafeconstruction, elementsof design,installation.operationandmaintenanceof conveyorsand machinery,suchas powerconveyors, gravityconveyors,pneumatictubes,cablewa}'s,etc.,butnot including undergroundmine conveyors, selfpropelled, steerable industrialtrucksand machines.. Thiscodeshallapply(withtheexceptionsnotedabove)to allconveyorinstallationsexceptingthoseinstallationswhere itcanbethatadherencetotheprovisionsofthe:-code wouldnullifytheusefulnessof theconve>'or. Section2Referenceto Other Codes Thefollowingcodesandstandardsshouldbereferredto whendesigning,installing,and operatingconveyorsorconvey ingmachinery.. SafetyCodeforMechanicalPowerTransmissionApparatus (ASAB 15.1-1953) NationalElectricalCode(ASACl-1953) NationalSafetyCode(ASAC2) SafetyCode(orElevators,Oumb ....aiters,andEscalators (ASAA17.1-1955) .. SafetyCodeforCranes;'Oerricks,andHoists(ASA830.2-1943;reaffirmed1952) Specifications for Steel forBridges andBuildings(ASAG24.1-1947)(ASTMA7-1946) SafetyColorCodefor PhysicalHazardsandthe IdentificationofCertainEquipment(ASAZ53.1-1953) CodeforFloor andWallOpenings,Railings,andToe Boards(ASAAI2-1932) SafetyCode(orPortableWoodLadders(ASAA14.1-1952) Safety CodesforthePreventionofDustExplosions(ASA Z12) AS MEBoilerandPressureVesselCode BuildingExits Code(ASAA9.1-1953) Thiscodeshallbeconsideredassupplementarytoanylaw orcodecoveringfireor heal thregulationsinforceatpresent. 8 () '" -_/ o o SAFETYCODEFORCONVEYORS Section3Intent Thepurposeofthiscodeistoprovideconveyingequipment withpracticalandadequatesAfetyfeaturesand{actorsof safetyandtoprovide(oritssl1(eoperationandmaintenance. InCRseofpracticaldiHicultyorunnecessaryhardshiptheen-forcingauthoritymnygrantexceptionsfromtheliteralrequire-mentsorpermittheuseofotherdevicesormethods,butonly whenitisclcl\dyevidentthntsafetyisthereby 8 e cu red.' Itissuggestedthatincaseswhereadditionalexplanations aredesiredthatsuchmllttersbereferredtotheSectionalCom-mitteeonSlifetyCode(orConveyors,Cablewa>,sandRelated Equipment,820,inclU'eofTheAmericanSocietyofMechan-icalEngineers,29WeRt39thStreet,NewYork18,N.Y.Such consultationwilltendtobringaboutuniformapplicationofthe codeandwillkeepthecommitteeinformedofcriticismswhich willbeconsideredwhenthecodeisrevised. Section4MandatoryandAdvisoryRules Tocarryouttheprovisionsofthiscodetheword"shall"is tobeunderstoodasmandatoryandtheword"should"asad-visory.Theword"approved"meansap"provedbytheauthority havingjurisdiction. -, Section5Definitions 501GeneralDefini tion Conveyor.Ahorizontal,inclined,orverticaldevIce'for movingortransportingbulkmaterial s,packages,objects,or passengersina pathpredetermined bythedesignofthe device, andhavingpointsofloadingordischargefixedorselective; includedareskiphoists,andverticalreciprocatingconveyors; typicalexceptions arethose devices knownas industrial trucks, tractorsandtrailers,tieringmachines,cranes,hoists,,mono-rails,powerandhandshovels.powerscoops, bucket drag lines, platformelevatorsdesignedto passengers ortheelevator operator,movingstairways,andhighway,orrailvehicles. 502DefinitionsofConveyorstowhich 'Specific Safety ProvisionsApply. Thefollowingdefinitionsareinaccordwiththoseinuseby theconveyorindustryandasrecommendedinthedictionaryof terms,Conveyor TermsannDefinitions,(Prepared bythe Tech-9 AMERICANSTANDARD nicalCommitteeof the GonveyorEquipment ManufacturersAs-sodation).Onlycommonlyknownanddistincttypesofcon-veyors are listed.Where'variations or adaptations are concerned therulesgoverningrelatedconveyorsaslistedshallapply. DeltConveyer.Anendlessfabric,rubber,plastic,leathe'r, ormetalbeltwhichcarriesbulkmaterials,packages,orob-jects,placeddirectlyuponit;andpulley sforchangingthe directionofbelttravel,drivingandadjusting;androllers I uoughingidlers,orwoodenor'meta'l'bedsupportingthebelt anditsload.'' BucketConveyor.Anytypeofconveyorinwh ichthema-terialiscaniedinaseriesofbuckets.SeeBucketElevator, Gravity-DischargeConveyor,andPivotedBucketConveyor underSection503. Cable way.;..cablesupportedsysteminwhichthematerial handlingcarriersarenotdetachedfromtheoperatingspan andthetraveliswhollywithinthespan. Cableway,SlackLineorDragUne,Excavator.Acable supportedsysteminwhichthesupportingcableisadjusted inlengthtoprovidetheliftingfunctionsofthe ChainConveyor.Anytypeofconveyorinwhichoneor morechainsactastheconveyingelement.Forspecificap-plicationssee,Drag,Rolling,andSlidingChainConveyors underSection503. DragLineExcavator.SeeCableway,SlackLine. Live-Roller Conveyor.Aseriesofrollers over whichpack-agesorob; ectsare' movedby theapplicationofsuitable power': meanstoallorapartofthe " PneumaticConveyor.Asy sternoftubesorductsthrough' whichobjectsor'bulkmaterialsareconveyedinapressure' and/or vacuumsystem. PortableConveyor,Anytypeoftransportableconveyor usuallymountedonmobilesupports. PowerConveyor.Anytypeof conveyortowhichelectrical, mechanical,hydraulicorpneumaticenergyis applied. ReciprocatingConveyor,Vertical.Apowerorgravity (counterbalanced)actuatedcarrier whichreceivespackagesor objectsanddischargesthemtoanotherorotherelevations,. 10 c) o SAFETYCODEFORCONVEYORS UollcrConfJeyor.Aseriesofrollerssupportedinaframe overwhichpackagesorobjectsaremovedmanually,bygravity, orbypower. ScrC!frConveyor.Arevolvingpipeorshaftonwhichis mountedhelicallyshapedfliFhtingwhichservestoconvey bulkmnterials aoradefinedpath. SI aJCmweyor.Oneormoreendles schninstowhichnon-ovcrlappinE!, spacedslatsareattachedto (onnnmovingsurportforthepackagesorobjectsbeingcon-vcy"d.SIn tconvc),orsbn becn, caHed'apronconveyors. SUfI{J(mriedTrayContJc)'Or.Oneormoreendlesschains withsuitnblependantera},gorcarrierswhichreceiveand deliver packagesorobjectsatoneormorelocations. Tramway.A cablesupportedsysteminwhichthetravelof themntcrial scarriersiscontinuousoverthesupports ofoneormorespans. Verlt'calConveyor.Generallyspeaking,anyconveyor\\'hich transportsbulkmaterials,orobjectsinaverticalor substantiallyverticaldirection.Forthepurposesofthiscode, thetermappliesspecificallytoconveyorsforhandlingpack-a..R.esorobjects.SeeSusr.cndedTrayConveyorandVertical ChainConveyor(Oppo,t;cdShelf Type). VerticalCbainConveyor(OpposedShellType).Twoor morevertical unitsopposedtoeachother. Eachunitconsistsofoneormoreendlesschainswhoseadja-centfacingrunsoperatedinparallelpathssothatpairsof opposingshelvesorbracketsreceivepackagesorobjectsand deliverthematanynumberof elevations., WheelConveyor.A ofwheelssupportedinaframe overwhichpackagesorobjectsaremovedmanually,byforce ofgravityorbypower. 503Definitions'ofConveY9ftoWhichGeneralSafety sionsApply;butWhicharenotMentionedSpecifically. Thissectionisnottolistalltypesofconveyors orvariationsthereof.Foramorecompleten'omenclatureand terminologyseeConveyorTermsandDefinitions,(apublica-tionoftheConveyo,rEquipmentManufacturersAssociation listedasanAmericanStandardMH4-195B.) ApronConveyor.OneormoreendI"esschains orotherlink-agetowhichoverlappingorinterlockingplatesorshapesare 11 AMERICANSTANDARD Fla.1.APRONCONVEYOR Fla.2ARMCONVEYOR 12 /"". I\ \j (J c) o SAFETYCODEFORCONVEYORS utachedtoformacontinuousmovingbedforbulkmaterial s, orobjects. ArmConveyor.Anendless belt, one or morechains,or other linkagetowhichareattachedproj arms,orshelvesfor packagesorobjectsInavertlcal,inclinedorhori-zontalpllth.' .. AssemblyConveyor.Anyofseveraltypesofconveyors adnptedtoconveyassemblies,or partsthroughaseries of pro-gressiveassemblyopcrations.SeeApronCon v tlj'o r,SlatCon-veyor,Rolling .and.SlidingChainConveyors,.BeltConveyor, andTroll eyConveyor,etc... DarrelElevator.SeeAnnConveyor. BooslerCon v e'yo r.Oneorseveraltypesofpoweredcon-veyorsusedtoregainelevationlostingravityactuatedcon-veyorlines. BucketElevator.Aconveyor consisting of anendleAsbelt, chainorchains,orother linkage,to whichbuckets are attached forcarrying materials, and which operates invertical or inclined paths.. Carrou selConveyor.Acontinuousplatformorseriesof spaccdplatformswhichmoveinacircular path.Note:The term carrouselhasbeenappliedtootherformsofconveyorssuch ascar-typeandpallet-type. Car- TypeConveyors.Aseriesofcarsattached toandpro-pelledbyanendlesschainorotherlinkagewhichoperatesin adefinedpath. Closed Belt Conveyor.A moving, endless, flexible,tubular-shaped belt whichmaybe opened or clos ed to load or discharge whilethebeltIsinmotion. Cross-BarConveyor.Singleordoublestrands 'ofendless chainsupportingspaced,removableorattached"sticks",or.' cross-membersfromwhichmaterialsarehungorfestooned whilebeing processed..''.. DoubleHelicalBagConveyor.Closelyspaced'parallel tubeswithrightandleft-handroundedhelicalthreadsrotating inoppositedirectiononwhichbags of other objects arewhilebeingconveyed.. DragChainConveyor.Oneormoreendlesschainswhich dragbulkmaterialsinatroughor alongadefined path. EnMasseConveyor.Aseriesofskeletonorsolidflights onanendlesschainorotherlinkagewhichoperatesinhori-13 AMERICANSTANDARD Fla.3BELTCONVEYOR FIG...CAR.TYPECONVEYOR 14 () \.,. (J SAFETYCODEFORCONVEYORS zanca),inclined,orverticalpathswithinacloselyfittedcasing forthe run.The bulkmaterialis conveyedand elevated lienmasse"inasubstantiallycontinuousstreamwithafull cross-sectionofthecasing. FarmEleva/or.Atermappliedtoanyofseveraltypesof inel ined Iportableorfixedconveyorsadaptedforuseonfarms tostoreandmovegrains,cornensilageandothermaterials. SeeDragChainConv'yor,FlightClnvcyor,ScrewConveyor, neltConveyor,etc..'", ... Feeder,Aconveyingdevice. bywhichtherateofdelivery ofbulkmaterial,pAckngesorobjectsmaybecontrolled. FestoonConveyor.SeeCross-BarConveyor. FlightConveyor.Oneor.moreendlesspropellingmediums ,$uch8Schains,orotherlinkage,towhichflightsareattached tomovebulkmaterial salongadefinedpath. FloorConveyor,Anyofseveraltypesofconveyorsusing chain,cableorotherhnkagemountednearorflushwiththe floor.SecChainConveyor,'CarConveyor,PalletConveyor, andSlotConvcyor. FlumeConveyor. GravityConveyor. vc yor. Sce11 ydraulicConveyor. SeeR oiler,Skate-WheelorWheelCan-Gravity-DischargeConveyor.Buckets attached between two endlesschainswhichmayoperateinhorizontal,inclined,and verticalpaths.Bulkmaterialiselevatedinthebucketsand movedhorizontallybytheiractingasflights. lJopperCarUn/oader.Aformo(portabledragchain,belt orflightconveyorwhich,. canbeplacedbeneathorover therailsforthepurpose ofunloadingbulkmaterialsfromhopper bottomcars. HydraulicConveyor.A systemofflumes,pipes,ortroughs throughwhichbulkmaterialisconveyedbymeansofwater or waterjets.' , IngotCastingConveyor.A typeofpanconveyoronwhich thepansserveasmoldsforcastingingotsorpigs. Loader,Buckel.Formofportable,self-fe'eding,inclined bucketelevatorforloadingbulkmaterialsintocars,trucks or other conveyances. 15 .' 16 ' ...SAFETYCODEFORCONVEYORS____ MarineLeg.A self-feeding,self-dischargingelevatingcon-veyorwithmeansforloweringitintoandremovingitfromthe holdso(vessels,' OscillatingConveyor,A typeofvibratingconveyorhaving arelativelylowerfrequencyandgreateramplitudeofmotion. SeeVibratingConvc,vor,.' Over-and UnderConveyor,.Two' endlesschainsorother linkngebctweenwhichcarriersaremountedandcontrolledin suchamannerastoremnininthe 'originalc'arrying 'positionat alltimes, PalletLoader.Anautomaticdevicetor'eceivepackages, cartons,ctc.,fromaconveyorlinewhichloadsthemonpallets accordingtoaprearrangedpattern, PalletTypeCOY1veyor,A series' offlatorshaped wheel-less carrierspropelledbyandattachedtooneormoreendless chainsorothcrlinkage. PanCont/eyor,Oneormoreendlesschainsorotherlinkage towhichusuallyoverlappingorinterlockingpansareauached toformaseriesofshallow"opentoppedcontainers.Somepan conveyorshavealsobeenknownasapronconveyors. PivotedBucketConveyor,Aseriesofbucketspivotally mountedbetweentwoendlesschainswhichoperateinhori-zontal,vertical,andinclinedpaths.Thebucketsremainin carryingpositionuntiltheyaretippedorinvertedtodischarge. PockelConveyor.Acontinuousseriesof' pocketsformed ofaflexiblematerialfestoonedbetweencross-rodscarriedby twoendlesschains or otherlinkagewhichoperateinhorizontal, vertical,andinclinedpaths., PusherBarConveyor.T.woendlesschainsorotherlinkage cross-connectedatintervalsbybarsorrotatablepusherswhich movepackages,orobjectsalongstationary. woo,d,metalor rellerbeds,o'rtroughs. PusherChainConveyor,Oneormore.endlesschainsor otherlinkagewithattachmentswhichmoveorretardthemove-mentofpackages,objects,trucks,dollies,orcarsalongsta-tionarywood,metalorrollerbeds,troughs,railsortracks. BeamConveyor,'Oneormoreparallelrecip-rocatingbeamswithtilting dogsarrangedtoadvance?ackages orobjectsalongadefined path. 17 AMERICANSTANDARD Fla.8LIVE-ROLLERCONVEYOR FlO.9OSCILLATINOCONVEYOR Fla.10PNEUMATICCONVEYOR FIG.11ROLLERCONVEYOR 18 SAFETYCODEFORCONVEYORS ReciprocatingFlightConveyor,,Areciprocatingbeamor beamswithhingedflightsarrangedtoadvancebulkmaterial alonga definedpath. ,",,',,, Spiral.Curvedsectionsofroll erconveyorwhich windhelicallyandoverwhichpackages 'andobjectsarelower-edbygravity.:'"" RollingChainConveyor.Oneormoreendlessrot'lerchains onwhichorob jecesarecarried. RopeandBtJllon,Conveyor.A ,series orflights nccachedtoanendlesswireropeorcableforthepurposeof conveyingorretardingthemovementofbulkmaterialsorob i ec:tsalongastationarytrough. Ship'sConveyor- Ele,vator.Adock-mountedpocketor suspendedcrayconveyorarrangedtobeloweredintoaships holdtovaryingdepthsforthepurposeofloadingorunloading packagesandobjects.NottilbeconfusedwithaMarineLeg. ShuJlleConveyor.,Anyconveyorsuchasbelt,chain,'pan, npron,screw,etc.,inaself-containedstructuremovableina definedpathparalleltotheflowofthematerial. SkateWheelConveyor . . ' Atypeofgr:avitywheelconveyor whichemplqyswheelssimilartothoseusedonrollerskates. SeeWheelConveyor., '"', Skip1I0ist.Abucketorcaroperatingup' anddowna , finedpath,receiving,elevating,and discharging bulk maceriaJs. ' SlatConveyor,Roller, Type.Twoormore chains orocherlinkagetowhichrollersareattachedformamoving supportforthepackagesor ects beingconveyed., SlidingChainConveyor.'Oneor,moreen,dlesschains(slid-ingontracks)on,whichpackagesor obj ectsarecarried. SpiralChute.Acu'rvedtroughoverwhichbulk materials, 'packages,orobjectsareloweredinasubstantially helicalpath.",,, TowConveyor.Anendlesschain' supported' bytrolleys fromanoverhead. track,orrunninginatrackat. flush with,orunder)theflo,orwithmeansfortrt?-cks,dollies, orcars. TrimmerConveyor.Aself-containedportableconveyor usuallyofthebelttypeforuseinunloading,delivering,and trimmingbulkmaterialinbinsorpiles.' 19 AMERICANSTANDARD Fla.12SCREWCONVEYOR "' Fla.13SHUTTLECONVEYOR ,,, .",: FIG.14VIBRATINGCONVEYOR,: ..",20 ---.----. () ,SAFETYCODE'FORCONVEYORS Trolley.Conveyor.'A' se'ries ,'ofsupported(rom,or withinanoverheadwickandconnected byanendless propelltng mediumsuchaschain,cable,'orotherlinkage,withloads usuallysuspendedfromthetrolley.:Trolleyconveyorsmaybe designedEorsingleormultipleplane I, VibratingConveyor.,A.trough.' or'tubeflexiblysupported andvibratedtoconveybulkmaterialorobjects.Vibrationmay beinducedelectricallyormechanically. Wheel ..Spiral.Curvedsectionsof. wheelconveyorwhich' windhelicallyandoverwhichpackagesorobjects arelowered bygravity, 21 AMERICANSTANDARD PARTIGENERALSAFETYREGULATIONS ,', , 6DesignFeatures",,', Thefollowing 'safetyregulationsapplytoeverytype orformofconveyor.Theyapplytohorizontal,inclineci,de-clinedorverticalconveyors;theyaoplytoconveyorssupported" from hung(romceilingsorstructures,' supp'ortedin ,bridgesortrusseSjandtheyapplytoconveyorsoperatedally,bygravityorbyAnyregulationsthatapplyonly toaArec HictypeofconveyorwillbegiveninPartII- Speci-ficSafetyRe gulations.,,'" Safetyguardsshallbe'prc'lVidedonalltypesofequipment atdrivingmechanisms,terminalsandtake-upswheretheun-guardedpartsmayconstituteahazardtotheoperatingperson-nel.' RatedcapacityshaIlmeanthecapacityasestablishedby thedesigner oftheequipment. 601Belts,Chains,Cables Innocaseshallthemaximumloadingexceedtheworking loadasrecommendedbythemanufacturer.'',' 602Pulleys,Sprockets,Sheaves,Drum's,Blocks, Allofthese,whenlocatedina ,workingareawhereoperators (otherthanmaintenancemen)arepresent,' shallbearranged to preventthepossibility ofinjurydue 'tohandsorpartsofcloth-ingbeingcaughtbetweenthe'belt ,and chain' and sprocket,orcableandsheave, drumorblock.Whenthese,:units arelocatedinareas, whereauthorized 'onlyhave ," cess,thensucharrangementsofframesor' guards, \Yillnotbe,' requiredifaremadetostop outthepower',' before'is"performedontheconveyor.:'If ',cabletension" variesconsiderably,orissubject'to"whipping' all sheavesshouldbeprovidedwithsuitablecable, guardstopre-ventcablefromjumpingthesheave. ,. 60'3Bearings(Lubrication) ,Wherebearingsareorinhazardouslocations, thefittingsshouldhelocatedatanaccessiblepointandthe lubricantpipedtothebearingsiflubricationisrequiredwhile equipmentisinoperation., 22 C) SAFETYCODEFORCONVEYORS 604Ad;u'stments, " Themeansprovidedforchanging'the, positionof 'pulleys: sprockets,or sheaves,tocompensate fornormalworkingstretch andwearinendlessbelts,chains,orcables,shallbereadily accessible,andguardsshallbeprovided' toprotectmainten-ancepersonnelfromcontactwiththemovingpansif adjust-mentisrequiredwhenequipmentisinoperation. 605BackstopsandBrtuces"..' aOnallconveyorswherereversing,orrunningawaypre-sentsahazard,"anti-runaway"or'''backscop'' devicesshould beprovidedjorthetrac:Coftheconveyordesignedtoprevent anyportionoftheconveyorandloadfromfallingorsliding downin, theeventofmechanicalorelectricalfailure.'When suchdesignisnotpracticlll,suitableguards(designed, to withstandtheshockandconfinetheallin8load)shallbe placedtopreventaccesstothedangerarea., bElectricmachinesequippedwithbrakeswhichare me-chnnicallyreleasedand 'appliedbythemovementofoperating devicesshallbesodesignedthatif thepowerisinterrupted withthebrakesintheof(position,theloadcould'descend, onlyata'Controlledspeed.Electricallyreleasedbrakesshall notbereleaseduntil powerhasbeenappliedtothemotor andshallbeappliedautomaticallyifthepowerfailsorthe operatingdeviceisreturnedtotheofforstoppedposition. 606'OverloadProtection', Inadditiontooverloadprotectioncustomarilyprovidedto protectelectricmotors, 'thereshouldbeanoverloaddeviceto protectthe andmechanical parts;Suchdevices mustbedesignedtoquit,kIy,shutoff theelectr.i!=pow'erordis-connect' the,conveyoror'drivepartsfromthemotivepowerin theeventof 'overload.Whereoverloadconditionswouldcreate ahazard.to' personnel,overioadprotectionshall'beprovided., SuchoverloaddeviCe,scan.beofanytypearranged, toshut'off electric powerjcan be' shear pins;can beslip orfluid couplings; oranyothertypedesignedforthepurposeofquicklY'discon,,: nectingthemotivepowerorlimitingtheapplied .torqu'e.If:1 shearpindeviceisused,adescriptionofthepropersizeand materialoftheshear. pinshouldbeplacedatsucha, pointon theconveyorthat theoperatorscan re.adilysee it when replace-mentisbeingmade.Wherethefailureoftheoverloaddevice' ... ouldpermitoverspeedingineither direction,withconsequent 23 ",.'.. AME,RICAN,S:t"ANDARD .''. hazardtopersonnel,acentrifugalcontrol.deviceshallbeused inaddition I..,..", 607'Hinged Sections: aManuallyoperatedhingedsectionsofgravityrollercon-veyors,chutes,belt,orothertypesofconveyorsthatrequire morethana minimumeffort to operate should becounterbalanced. bPoweroperatedsectionsshouldbeprovidedwithmech-anicalsafetydevices. whichwill. preventthell)fromfallingin caseofpowerfailure.Protectionngainstthefailureofmech-anicalpartsofthehoistingandloweringdeviceshouldbe providedwhenpractical.' cAllsectlonsofpov.'crconveyorsused forthepur-poseofclenringB.pnssagev.ayshallbedesignedsothatthey .cannotberaised",hUetheconveyorisinoperationannshall nutomaticnllystoptheconveyorwhenthesectionisraised. 608Counterweights. Whencounterweightsareattachedtocablesorchains,the weightsshallbeconfinedinasuitableenclosurehav inga stopdesignedtowith.itandtheimpactofthefallingweight. If counterweightsare tolever, arms,thedesignshall insurethat,theweightscannotbecomedetachedif thedevice usedfortheadjustillgoftheweightbecomesloose. 609Guards aWhereaconveyorpassesoverworkingareas,aisles,or thoroughfares byotherthanauthorized personnel,suitable guardsshall be.provided,to prot,ectthose areasfromthehazards ,.' ..:' ,b:,Whereconveyorsare', installedoverheadand ,dipdownat workstations,suitableguardsorhandrailsshall. beprovided to'pre,-:ent ,accidentali!'l;,urytopersonnel..'". ,.' c' "Ailguards.should' bepaintedincolors' 'a,s'speciliedin AmericanStandardCodeRequirementsforLightand Ventil'ation(ASA7)3.1-1953).' 610InterlockingDevices. ,On:all systemswhereelectricaland/or mechanicaldevicesshouldbeprovidedtoautomaticallystop aconveyorwhentheconveyor,bin,hopper,chute,. to whichitfeeds,hasbeenstoppedorhasbeenblockedwith loadssothatitcannotreceiveadditionalloadsormaterial. 24 I, ", ." I, SAFETYCODEFORCONVEYORS ,. " ,t , '4,f,',' , 611Transfer,LoadingandDischar8e ,", AtconveyortransEer,loadingordischarge means shallbeprovidedtoguardagainstaccidentalinjurytoperson-nel."",',,I,',' I,I,' 612PortableConveyors' ",' Wherepractical,portableconveyorsaresubjec't'tothe designfeaturesapI'liedto'other,conveyors,but"they. aresub-ject,inaddition,tospecificrequirementsasfollows:" /'\aTheconveyorshallbestablewithinoperatingranges )andshallbewi thnnArlequAtclockingdevice Itohold theconveyingunitIlt variablefixedelevations.. bAllportableconveyors' poweredwithelectric shallbeprovidedwithgroundedcircuits.' cWhereportableconveyorsareexposedtooutsideweather condi cion 5,weatherproofelectricalequipmentoritsequiva-lentshallbeprovidedincompliancewithanyapplicable electricalcodeIlndpipe,conduit,BXLorsimilartypeofpro-tectedwiringshallbeused.,' Section7,DesignandInstallation, 701AccessibilityandClearance aClearancesforauthorizedpersonnelshallbeprovided whereconditionspermit. bObstructionswhichneedlesslypreventanoperatorfrom seeingoncoming ,loadsoranypartsoftheconveyormechanism overwhichberemoved. 702Catwalks,Platforms"andBalconies,, Catwa lks,platforms,andaccessladdersshould beprovided' andshouldbe,installedinaccordancewithAmed':',' can Standard Safety Codefor Floor and Wall Openings, Railings, , andToeBoards(ASA." . , ," 703Walland Opet:lings Walland' floorshouldbeguarded,in,,accordance, withAmerican,StandardA12-1932. 704InspectionDoors Openings, Inspection' doorsor peepholesshouldbepro-videdsothatmaintenancemenmaymakeobservationswithout thenecessityofentering'enclosuresorhousings.Openings 25 AMERICANSTANDARD, wi thremovabledoors,orpanelsshouldbesothat maintenancepersonnelmaycleanouthousingsandenclosures. ormakeminorrepairswithout, enteringhousingsorenclosures. 705andStairways"':,' aAllconveyorsinstalledwithinseven(7)Et,of ,the 'floor orwalkwaysurfaceshallbeprovided,withcrossoversorpas-sages,to' complywiththere'quirementsoftheBuildingExits CodeA9.' "',"," ,, bItwillbepermissibletoallowpassageunderconveyors ,thatareinstalledbelowtheminimumseven(7)ft, headroom, exceptingatmainaislesandprov idedsuchpassagesare equippedwithtelltalesindicatinglowheadroom. cAllcrossovers,aislesandshallbeindicated bysuitablesignsinconspicuouspositions.' dNoreciprocatingplatlormconveyorsshallbeinstalled insuchamannerastoblockanystairway. Section8InspectionandMaintenance 801Inspection Periodicinspection of the entire conveyor mechanismshould bemade,' 802Adjustment Alltake-updevices providedforthepurposeofadjustingfor stretchinthebelt,' chain,orcableshouldbecheckedperiodi-callyforproperfunctioning.'. " 803'Cotter Pins,Couplings, Allcotterpins,' fastenersandcouplings"should, bechecked' . periodically,as'carefullyasshouldany'of:.splice,or,' connection.':,' 804WornParts', aAof'subject towearshouldbek'ept' forreadyreplacement;,','"', bAny.showingsignsofwear'shallhe care-fullyandreplacedassoonas' thereisanyindi'cationofex-cessivewear.A recordshouldbemadeofthSpointsofwear andreported, tothesupervisortoassure'futureinspectionsof thewearingparts.' 26

\ SAFETYCODEFORCONVEYORS ,., 805Lubrication I '. Allmachinepartsshallbe lubricatedaccordingto mnnu(ncturersinstructions.'""806SafetyDevices" Particular'attentionshouldbe'paidtobrakes,backstops, antirunnwnydevices,overloadreleasesandothersafetyde vicescoinsurethatallarc andingoodrepair. ,, Section9RelatedStructures 901Tunnels,Pits,andFoundations' aTunnelsandpitsshouldbedesignedforproperdrainage and,ifneceSSArY,withsumpholesandpumpsfurnished.Pits nndtunnelsshouldalsoprovideamplespacefortheaccumula-tionofsril1ed,materialandmeansforreadilyremovingsuch accumulation.I bAdequnte,permanentlightingshouldbeinstalled' in tunnelsandritswithIIswitchloclUedoutsideofand,conven-ienttotheentrance.Electrlcnloutletsforextensioncords shouldbeprovidedatconvenientlocations.If thereisalike-lihoodofanaccumulationofexplosivefumesor dust,allelec tricalworkshallmeettherequirementsoftheunderwritersfor hazardouslocations... 902HoppersandO1utes, Allopeningstohoppersandchutesshallbeprotectedto prevent personsfromsteppingintothem., If thehopper orchute isequippedwithagratingtoprotectconveyors,suchgrating willbeconsideredassufficientprotection ,providedthatone dimensionoftheopeningdoesnotexceed2 ,inches. ,Ifthe openingsinthegra.tingarelargerorifnogratingisprovided, suitablehandrailsaretobeinstalledaroundtheopenings. Allopeningstohoppersandchutesshallbeprore,ctedwhere they ahaza.rdtopersonnel.S)lchco't:1-sistof:.. "",.," aralls' ofstandardheightwithtoeboards; .or.,' .'.,.'. .. ,....,'I ," bTemporarycov,ers,'Q.,heretheopeningissubj'ecttofre-c quentuse;or Other'equivalentcomparablesafety 'deviceswherethe specialconditionsofthehopperprecludethestandard safeguardslistedabove. 27 Thesidesofopenchutesshallbe ,highenoughtoprevent materialfallingintoworkingareasbelow.Openchutesshould beprovidedwith(rontplatesatthepointwhereconveyors dischargeinto them to prevent material bouncing out of the chute. ,.."., ,.,.. .. Section10. SafeOperating Provisions Thefollowing rulesarerecommendedfor' allcon-veyorinstallations:..'... .'.I'.. aAllmanuallyloadedco'nveyorstravelingpartlyoren-tirelyinaverticalpathshouldhavenconspicuoussignde-signatingtheratedloadthattheconveyol' is designedtoraise orlower.Thesesignsshouldbelocatedateachloadingpoint ina pr9minencplace. bAllscarting.andstoppingdevices,shouldbeclearly markedand,ifpossible,paintedinaccordancewithAmerican StandardA53.1-1953.Theareaaroundthesedevicesshould bekeptfreeof obstructionstopermitreadyaccess tothemand aclearview 01thematalltimes. cTheareaaroundallloadingandunloadingpointson' the conveyorsshouldbekeptclearofobstructionsatalltimesso thattheoperatorworkingatthesepointshasan. unobstructed viewoftheconveyor,.':... dNo"riding"shallbepermittedonaconveyoratany time,unlessitisspecificallydesignedtoconveypassengers ortheoperator.. eMaintenanceworkshouldnotbedonewhileconveyor'is inoperation',If itisnecessarytooperatetheconveyorwhile servicing ,it,. special, safety, provisions beused., ' f,When a maintenancemanstopstheforservic'ing. purposes; he' outthestarting that 'no, one' ,:, butthemanworkingonthe'conyeyorcan ".. ,,'.. '.'g','Before athathas' stopped' due,to'an' overload,an"inspectio"noftheenti'reconveyorshallbemade andthestopfageclearedbeforerestarting.' ".' hThestarting ,'deviceshallbe .locked ,outbeforeanyat-temp.tis madetoremovethecause of 'an. iNooverload' 'orsafety..deviceshailberemovedfromthe conveyor.provisionsshouldbemadetopreventanyone,ex ceptingacompetent.authorized person,from ortamp-ering ,withtheadjustmentofsuchdevices. 28

\) '---/ .' .-- ' .. SAFETYCODEFORCONVEYORS jAllpcrsonn'el'workingon, or,nearaconveyorshallbe in,lirrucecdinthe ,locationandoperationofallstopping devices. IeAtnotimeRhouldaconveyorbeuseuforapurposeother thantheoneforwhichitwnsdesigned.,'"", 1Goodhousekeepingshall'?e,' maintninedatalltimes. .,t,I Section11PrimeMoversandControls ,', 1\ aMoeors,controls, 'nnd""irin,'tshAllconform to the'NationAI ElectricCode(ASACl-19S3),orthe,NationalElectrical SnfetyCode(ASAC2). bConvenientmennsforstoppingthemotororengineshall beprovidedattheoperator'sstation.If theoperator'sstation isataremotepoint,similarprovision sforstoppingthemotor orengineshallbeprovidedatthemotororenginelocation. Emergencystopswitchesshouldbeprovidedat 'allpoinesalong theconveyor,wherepotentialhazardsexist,' andtheconveyor shallbearrangedsothatitcannotbestartedagainuntilthe actuatingstopswitchhasbeenresettorunt:1ingor"on" posi-tion.Overloadstopswit'chesshallnot,bearrangedtoauto-maticallystarttheconveyoruponremoval.'.of,theoverload. Meansshallbeprovidedforlockingthe, mainswitchorclutch topreventaccidentalstarting.'. ,:,,'.' . I',""' cSteamboilersshall to'the'ASME'B'oiler "',' Pressure' VesselCode.''"" d conveyorsdesignedto,convey orexplo-sives,orlocatedinhazardousareasshall, con form.withany, regulatiot:'1,s,governingsuchin sthltations.Any setforth inthiscode notbe, con struedassupplantingany, r,egu-. ' ladonfor:hazardouslocations.Allconveyoi"'installationsin, areas,wherethereis,dangerofdustexplosionsshall' be ,in-', stalled inaccordancethis code and the, applicable standard, safetycodes forthePrev,e,ntion of Dust Explosions (ASAZl,2). ,' ,',' ':;" 'i.' .''"" 'j'",.:':'.',. ... . , ",.'. '! .. ,: ,,, 29 ------ ----- ---'AMERICANSTANDARD ' .. " PARTIISPECIFICSAFETY IREGULATIONS,. APPLYINGTOCERTAINCLASSES OFCONVEYINGEQUIPMENT' ' .. ' :.' ,, Section12'Aedal,Cnble,way',' I', 1201Cableway,CarriageandFallRopeCarriers" aCablcwaycarda'ge, and(1111ropecarriersshallbesocon- ' scructedthatnoadjustmentsarerequiredwhilecablewayisin" operation,andthat, adjustments,whenmade,maybelocked.' Fallropecarriersareusedtoprevent theweightofthehauling rope'itselfcausingsufficienttensionto theload" carrierorfallblock.Evenshortspansmayrequirefallrope carriersdependingontherelationoftheweight.offallblock anditsropes,frictioninthesystem,andthetension ,ofthe haulingropebetweenthecarriageandthehoisttower.On spansof600ftor, more,wherethecarriageworkstothecenter ofthespanorbeyond"51 ackcarriersshallbeprovidedtosup-porttheoperatingropes.Abuttonlineor device shallbeprovidedtqspace ,thecarriersatapproprlltte}ncervals alongthespan"', bCarriagesshall have approved meshguards forthe operat-ing'sheaves,handgripsthroughoutthefull of. thecar-riagc,'foocwalk andtoe boards,forready access formaintenance ',' riggersandfor.in spectionoftheoperacinR, ropes,sheaves, beckets,andstruccura,lpansofthecarriage,,"," C,Sheaves"" carryingoperati'ngropesshouldbe ,asfarge ",as,' practicaland"a'srecomme'ndedbytheropemanu{!!cturer"Inno", caseshallp'itchdiameterofsheaves ,beless than42"' ropediameter .for6x7rope,30timesrope :diameterfor6 'x19 rope,18times:ropediameterfor6x37rope,a'nd21timesrope,', !or'? x,19rope"Thesheavesshallhave andtheradiusofthegrooveshallbe55per"cent:ofthe ' diameter."','",":',,",' ,"' ",, ' ;..-1202OperatingRopes Operatingropesshallbeofwireropeconstructionsuitable fortheservice requirementsof thecableway.Theworkingload of theropeshall never exceed one-fifth of the breaking strength. 30 " SAFETYCODEFORCONV,EYORS Ropesshallbefnstenedwithapprovedunits,capableofdevel- atleast80percentoftheultimatestrengthoftherope. Ropeendsshallbearrangedforcompleteandeasyinspection. 1203TrackCableSystem',',",', Ifthedesignrequiresthattrackcablesbecarriedover snddlcs,cnremustbetakentoseethatthesaddleradius,rope lubricntionandinspectionprovisionsconformto' ropemanu-facturer'srecommendations.' Track' cableconnections ,shallbe' properlynppliedsocketsusingonlypurezinc.Clampedends developonlyabout75percentofthestrengthoftheropennd thereforenrcnotrecommended.Su{"portingmemberscarrying trackcnbletensionsshallbeforgedsteel,orrolled' steel carryingstressinthedirectionofrolling.Thesemembersshall benrrangedsothntloadsarecarriedconcentricallyandso thatnoccccntdclondcnnbe tothemortothetrack cableconnectionsbyvirtueoffailureornonoperationofany joint inthetracksystem.', .:'.'.:',.', '', 1204Back stay,..'". Backstnycarryingtrackcabletensionsshallbedesignedto supporttheentirelonddisregardinganyloadcarryinghelp (romsideguys. 1205SideGuys Sideguysshallbesoproportionedthatnomorethantwoare asactingatthesametime,unlessequippedwith' equali zingbar,shea,ve,orotherapproveddevicenotsubj ect .. tofreezingtemperatures.Iforpneumaticequalizing deviceisused,provisionsmust.bemadetoavoid,orcounter-acttheeffectof,lossoffluidinthesystem." 1206Anchorages,'....,' , . Anchoragesfor tensionsshouldproportioned sothat.. st'abteundertheultimatestrengthofthetrack cable('Irbackstays',Steelrods,preferablyembeddep'inconcrete, orblockasphalt, ..'shouldbeusedforthe back ..... staywhere the tension'isc'arriedthrough Wireropeguys 'shouldnev.erbeusedincontactwith', 'earthbut ifabsolutelynecessary,'thendoubletheultimate 'strengthof thebackstayshouldbeprovided,. togetherwithanticorrosion protectionintheformofgrease,tar,etc. 1207SupportingStructures structures,fixedtowers,movabletowers,etc., 31 .,''.' 'AMERICANSTANDARD shallbeto fullknownloadsplus forimpactwithdueregardforthenatureofthestructuralele .. ments,thetypeofstructure,andthemannerofnpplication andrelease ofloads;allinaccordance withtheAmericanInsti .., ,cuteofSteelConstruction'sSpecificationforDesign,Fabri-cation,nndErectionof Structural SteelforBuildings.Ladders, platforms,handholds,etc.,shallbesupplied'tofacilitatethe ins{'ectionofthe' cowers,the' cableway partsat(achedtothem, andthechangingoflinesBr'ldochermaintenance-around them.''",,:',', ,, 1208OperationandMaintenance aThecable warsupervisorandoperac'orshallbecharged wi chtheresponsibiity foronlyauthorized and properly qualified aroundthe' cablewayrig."'," bInspectionoftherig,'crack' cableso,\'carriage, operatingropes,structures,'hoisting, engine,el ectrical 'ap" paratus,andotheroperatingpartsshallbemadebythe visingsafetyengineerorotherdesignated' qualified, person' eachdayif therigis operatingtwenty-four(24)hoursadayor' at such other intervals as justified bylesser operating schedules, (ortherig.Theseinspections(notadjustments)shallbemade whilerig'isinoperationexcept,.atthediscretionofthesuper-" visor, inspectionsmaybemade, whilethe'rigis 'not,,'in', operation.",:: C'Duringthesafety 'special attenflonbe' paidto:', (1)Operatingropesatthebecketends,overwrapson thedrum'Orhoist,andatthesheayepointsif 'are madeats,ame' pointrepeatedly."'"',' (2),Trackcableforbrokenwiresnearsl)ckets', andinthe" ,spanunderthe orunloadingpoillt,forwires,.' , andworn 'oi'.: ":",,".,".. .'.,":-a'Whenfrictiongr'ipsareusedon' thecontinuoustypetram-waysystem,thehaulingropeshouldbe6 >C 7 Lang 'lay,hemp centerconstructioninsizes smaller.Forsizes ';.in .. andlarge(use6 >c,18Langlay,hempcenterconstruction.The safetyfactorshould beatleast.five(5),except wherereverse bendingoccurs;orwhereabrasivedust. oracidfumesareen-countered;whenfactorsof six(6) toseven (7) arerecommended. bTailropesshallbeprovidedtoavoidjerkyoperationand possiblederailment ., '.,'. .;'..' .cSuitabreadjustmentshouldbe, providedtomaintainthe originaldesignrelationofhaulingropeandtailropetensions ... Thevertical ofropetensionsshould' alwaysbesuch',. thattheropeneverte,ndstoliftout.ofthesupportsheaves.' '. 22C)3'"HauUhg'RopeGrips>'.. ",':.',,. Carriage ',ha'\11ingropeg'dpsshallbedesigned'tosupplythe necessaryp'ullingcomponents damage. to,due toslippageor;excessivegrippressures.Hauling.rope. down'I pullon bekepttoaminimumtopreventdamage, toropeand,to'avoiddamagingthe.!". ..' '2204TramwayDrives .a','Tramwaydrfvesshallbeequippedw'ithabrakeonthe same' shafta.sthe 'drive"sheaveandthebrakesystem' shallbe. adequate. forstoppin'gandholdingtheatpoint.The, .brakesn,allnotbe,forabsorbingde,velopedby '; . haulingloadduringnormal,'.S.uch .develo'pedpower.' , ,should, bedissipated hydraulicallYtor ", '.cally.' The 'main' 'driyebrakeshall' be .. appliedautomaticallyif '.: .'electricpowerfails...' ...... ':.::":-::,.,".;".",".:.:.- :'.,'.'.:":..'. ,b': The'shea"e'controlofvelocityautomaticas the bucket(s) approachesthetemi-, nal, station.':.'... ,.. ., j' 2205.WireSocke.ts Wirerope. connectionsshall.beproperlyappliei' sockets usingonlypurezinc.Clampedendsdeveloponlyabout' 75per centofthe 'strengthoftheropeandthereforearenotrecom-mended. 38 ,,"---..., ) .4" ", ,, ",I, I, " SAFETYCODEFORCONVEYORS . , I'','" 2206TowerSaddles' ."". : ' ",'\ ''','"," Towersaddlesfortrack, cables' shallhaveampleradiito minimizebendingstresses ,and ',thusprolong 'the, life 'of, the cables.Stlltionarycurved "oflong' .radius ,maybeem-ployedwherethecablebreakover, angleexceeds'thatpossible witharockingsaddle.Theradiusofthesaddle' shallbelarge' enoughtoprovidesmoothtransi tionc1fthebucketfromRpanto span.Also,thesaddleshall' be',lon'genoughtoreducethe bearingpressuretoavaluewhichwillpermitthecableto, slideinthesaddlegroove.Allsaddlesmustbelubricatedat regularintervals."" 2207SheaveDiameters Sheaveshouldbeaslargeaspracticalanda'sbytheropemanufacturerfortheparticularropebeing, used,.In nocaseshallthepitchdiameterofsheaves' belessthan' 42" timesropediameterfor6 x7ropeand30timesropediameter for6)(19rope." ":" 2208SupportingStructure" ,:,:,,:,::,/.:'., Supporting"structuresshallbe' designedtofull, knownloadsplusallowanceforimpactwithdue'regardforthe natureofthestructural, elements,thetype.of' structure,and.-themannerofapplicationandreleaseofloadsi:,allinaccord-ancewiththeAmericanInstituteof Steel Construc.tion's Speci-ficationsfortheDesign,Fabricationand'of StN'ctural SteelforBuildings.Ladders,platforms,handholds, et'c.,shall besupplied ,tofacilitatetheinspectionofthestructuresand tramwayparts.,.',.".''.'"',',:' ,,'',C,', . '"",,.'I,. .:""" I."": .I', .:". 2209Crossing Guards'"'.' . ........,',"" Crossing .guardsshall beprovided th'e,, highways,railways,.or other public ,These guards