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Annual Report
2015
ABOUT THE REPORT
THE OMK ANNUAL REPORT FOR 2015 INCLUDES INFORMATION ABOUT OMK’S PERFORMANCE.
REPORTING PERIOD FROM 1 JANUARY 2015 TO 31 DECEMBER 2015.
THE FINANCIAL INFORMATION IN THE ANNUAL REPORT HAS BEEN CONSOLIDATED IN ACCORDANCE WITH RUSSIAN ACCOUNTING STANDARDS (RAS). OPERATIONAL DATA IS PROVIDED ACCORDING TO AN INTERNAL COMPANY ORDER. INFORMATION ABOUT OMK’S SUSTAINABLE DEVELOPMENT ACTIVITIES IS PRESENTED IN ACCORDANCE WITH THE GRI G4 SUSTAINABILITY REPORTING GUIDELINES.
G4-17
3OMK Annual Report 2015
CONTENTS
1 OVERVIEW
1.1 ABOUT THE COMPANY
1.2 BEST PIPELINE PROJECTS
1.3 RESULTS FOR THE YEAR
1.4 MESSAGE FROM THE CHAIRMAN OF THE BOARD
1.5 MAIN EVENTS IN 2015
2 STRATEGY
2.1 MISSION
2.2 VISION
2.3 PRIMARY AREAS FOR DEVELOPMENT
2.4 OMK BUSINESS PRINCIPLES
2.5 BUSINESS MODEL
2.6 STRATEGY IMPLEMENTATION
2.7 INVESTMENT AND R&D
2.8 STRATEGIC VISION AND OBJECTIVES
2.9 MARKET OVERVIEW
2.9.1 GLOBAL ECONOMY
2.9.2 DOMESTIC MARKET
2.9.3 PROSPECTS FOR EXPANSION OF EXPORTS
3 CORPORATE GOVERNANCE
3.1 APPROACH TO CORPORATE GOVERNANCE
3.2 MANAGEMENT STRUCTURE
3.3 MANAGEMENT BOARD
4 KEY INDICATORS AND ANALYSIS
4.1 MESSAGE FROM THE DIRECTOR OF THE ECONOMICS
AND FINANCE DEPARTMENT AND MEMBER OF THE
MANAGEMENT BOARD
4.2 FINANCIAL PERFORMANCE
4.3 MESSAGE FROM THE PRESIDENT
4.4 COMPANY OPERATING RESULTS IN 2015
• LARGE DIAMETER PIPE DIVISION
• OIL AND GAS PIPE DIVISION
• TRUBODETAL PLANT
• BLAGOVESHCHENSK VALVES PLANT
• APP DIVISION
• RAILWAY WHEELS DIVISION
• CHUSOVOY DIVISION
• NORTH AMERICA DIVISION
5 SUSTAINABLE DEVELOPMENT ACTIVITIES
5.1 MESSAGE FROM THE DEPUTY CHAIRMAN
OF THE BOARD
5.2 APPROACH TO SUSTAINABLE DEVELOPMENT
5.3 PERSONNEL
5.4 OCCUPATIONAL SAFETY
5.5 ENVIRONMENTAL PROTECTION
5.6 DEVELOPING OPERATING REGIONS
5.7 RESPONSIBLE PROCUREMENT
6 APPENDICES A AND B
APPENDICES C
7 CONTACT INFORMATION
CONTENTS OVERVIEW KEY INDICATORSMANAGEMENT SUSTAINABLE DEVELOPMENT CONTACT INFORMATIONSTRATEGY
4OMK Annual Report 2015
OVERVIEW 1
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
5OMK Annual Report 2015
ABOUT THE COMPANY1.1
OMK is an integrated high-tech producer of steel, rolled sheet, pipes, pipeline valves and fittings, railway wheels, and automotive springs. Our products enable safe and efficient transportation of freight and passengers.
THE GROUP CONSISTS OF SEVEN LARGE INDUSTRIAL PLANTS:
VYKSA STEEL WORKS (NIZHNY NOVGOROD REGION)
CASTING AND ROLLING MILL (NIZHNY NOVGOROD REGION)
BLAGOVESHCHENSK VALVES PLANT (REPUBLIC OF BASHKORTOSTAN)
TRUBODETAL PLANT (CHELYABINSK)
ALMETYEVSK PIPE PLANT (REPUBLIC OF TATARSTAN)
CHUSOVOY STEEL WORKS (PERM TERRITORY)
OMK TUBE (HOUSTON, USA)
RUSSIA
USA
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-3 G4-5 G4-6
6OMK Annual Report 2015
ABOUT THE COMPANY1.1
OMK’s business includes six divisions and two subsidiaries
LARGE DIAMETER PIPE DIVISION, Vyksa
• Thick-Plate Mill 5000 (Mill 5000) producing hot-rolled
thick sheet
• VSW electric pipe welding shop No. 4 producing large
diameter pipes
TRUBODETAL PLANT*, Chelyabinsk
• Producing pipe fittings
CSW DIVISION, Chusovoy
• Chusovoy Steel Works
producing automotive springs
APP DIVISION, Almetyevsk
• Almetyevsk Pipe Plant producing oil and gas pipes,
water and gas pipes and shaped pipes
NORTH AMERICA DIVISION, Houston
• Pipe shop producing casing
and tubing pipes
• Finishing shop for pipe finishing
BLAGOVESHCHENSK VALVES PLANT*, Blagoveshchensk
• Producing pipeline valves
OIL AND GAS PIPE DIVISION, Vyksa
• Casting and rolling mill producing hot rolled sheet
• VSW electric pipe welding shop No. 2 producing water
and gas pipes and small sections
• VSW electric pipe welding shop No. 3 producing
oil and gas pipes and large sections
• VSW electric pipe welding shop No. 5 producing casing
pipes
RAILWAY WHEELS DIVISION, Vyksa
• VSW Steel Works producing blanks for railway wheels
• VSW Wheel Plant producing railway wheels
* A direct subsidiary since 2015
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-4
7OMK Annual Report 2015
ABOUT THE COMPANY1.1
OMK is the largest supplier of pipes for trunk oil
and gas pipelines. We supply more than half of all railway wheels and more
than two thirds of all truck springs in Russia.
OMK’s strategic partners include leading Russian and foreign oil and gas,
transportation, and machine building companies: Gazprom, Transneft,
Gazprom Neft, Lukoil, Rosneft, NOVATEK, Sibir, Shell, ExxonMobil, Russian
Railways, Kamaz, GAZ, UAZ, MAZ, etc.
RUSSIAN MARKET POSITION AND SHAREIN PRODUCTION OF LARGE DIAMETER PIPES,RAILWAY WHEELS AND AUTOMOTIVE SPRINGS OMK IS NO. 1 NOT ONLY IN RUSSIA, BUT THROUGHOUT EUROPE
COMPANY SHARE OF DOMESTIC TUBULAR GOODS MARKET — 20%
1st place 2nd placeSignificant market share
39% 14% 7%
56% 15% 13%
68% 18%
Large diameter pipes Water and gas pipes Shaped pipes
Railway wheels Pipe fittings Pipeline valves
Springs Oil and gas pipes
23%Casing pipes
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-8
8OMK Annual Report 2015
BEST PIPELINE PROJECTS1.2
OMK pipes are used in the construction of the largest oil and gas pipelines.
km of large diameter pipes745
thou tonnes
thou tonnes
thou tonnes370 55 15
thou tonnes
thou tonnes
thou tonnes620 340 40
Bovanenkovo ››› Ukhta
Sakhalin ››› Khabarovsk ›››
Vladivostok
Yug petroleum product pipeline
Syzran ››› Novorossiysk
Central Asia ››› China
Nord Stream 2
OMK was one of the winners of the
international tender to supply large
diameter pipes for two additional
legs. Shipments are due to begin in
Q3 2016
thou tonnes
thou tonnes
thou tonnes470 85 20
Nord Stream Baltic Pipeline System Dzhubga ››› Lazarevskoye ››› Sochi
thou tonnes
thou tonnes
thou tonnes570 340 30
East Siberia ››› Pacific Ocean Ukhta ››› Torzhok Almaty ››› Taldykorgan
thou tonnes
thou tonnes
thou tonnes 215 20495
Power of Siberia
Development of Orenburg
gas field
Southern Corridor
Pisarevka CS ››› Russkaya CS
deliveries in 2015 deliveries ongoing
Filanovsky field pipeline
Filanovsky field ››› Kalmykia
Novy Port field pipeline
Novy Port field ››› Cape Kamennyy
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-9
9OMK Annual Report 2015
RESULTS FOR THE YEAR1.3
FINANCES PRODUCTION PERSONNEL
Total tubular goods
thou tonnes
Social programmes for personnel (pay-ments, benefits, etc.) RUB million
Pipeline fittings
thou tonnes
Large diameter pipes thou tonnes
Wide sheet thou tonnes
Percentage of personnel
under 30
Number of employees
persons
Railway wheels thou units
Rolled products (rolls and sheets)
thou tonnes
Pipeline valves thou tonnes
Automotive springs thou tonnes
↑ 2,453 ↑ 747↓ 16
↑ 1,380 ↑ 937 24%
> 24,000↓ 320 ↑ 1,181
↑ 6.7 ↓ 43.4
+15% +8%-15%
+30% +32%
-29% +15%
+5% -21%
RevenueRUB billion
EBITDARUB billion
ProfitRUB billion
↑ 161
↑ 36
↑ 10
+25%
+44%
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
10OMK Annual Report 2015
MESSAGE FROM THE CHAIRMAN OF THE BOARD 1.4
DEAR FRIENDS, COLLEAGUES AND PARTNERS,
LAST YEAR WAS ONE OF OMK’S MOST PRODUCTIVE AND PROFITABLE YEARS, BUT IT WAS ALSO STRESSFUL AND DIFFICULT. WITH AN ACUTE SENSE OF THE IMPACT OF GLOBAL ECONOMIC DIFFICULTIES, WE DEVOTED SIGNIFICANT EFFORTS TO MAINTAINING THE FINANCIAL STABILITY OF OUR PLANTS AND THEIR PERSONNEL. WE CONCENTRATED ON IMPROVING PRODUCTION AND MANAGEMENT EFFICIENCY, USING RESOURCES WISELY, AND UNWAVERING COMPLIANCE WITH THE STRICTEST PRODUCT QUALITY REQUIREMENTS. AS A RESULT, OMK DEMONSTRATED GOOD OPERATING RESULTS, INCLUDING IN TERMS OF REVENUE, EBITDA, AND NET PROFIT.
These outstanding indicators were the result of more
than ten years of consistent investment in expanding
domestic production. We created a unique complex
for the production of line pipe and pipelines at the highest
level of technology and an entirely Russian manufacturing
chain for large diameter pipes. The project became one
of the largest in the field of import substitution,
and rightfully won the ‘Best Import Substitution Project’
category in the Russian Union of Industrialists
and Entrepreneurs ‘Leaders of Russian Business: Dynamics
and Responsibility — 2015’ national competition.
Our carefully selected strategy, aimed at producing goods
able to compete on an equal footing with foreign imports,
enabled us to increase sales over all previous years and
become a world leader in the large diameter pipe market.
This is further reflected in the deliveries we have made
for the most high-profile pipeline projects currently under
way. Today, we are continuing production of large volumes
of pipes, including for the largest trunk pipeline in history,
the Power of Siberia. We are also preparing to supply
the Nord Stream 2 project.
Every OMK employee has been affected by the investments
we have made in modernizing our existing production
facilities and building new ones. The majority of our
employees work with twenty-first-century equipment, where
the conditions, level and results of the problems solved meet
the highest global standards. This enables employees not
only to ‘keep their job’, but also to grow and develop, show
initiative and take a creative approach to their work.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
11OMK Annual Report 2015
We are committed to our goal of expanding our area
of operations, while doing everything possible to ensure
stability for our employees and allowing revenues
to account for current economic conditions. In 2015,
we launched a number of new social partnership
projects, continued charitable investments and expanded
professional education and cultural initiatives. In all,
the company has contributed more than RUB 5 billion
to social development over the past five years.
Since current macroeconomic conditions remain difficult,
it is incumbent on us to work consistently to improve
the competitiveness of each OMK plant. We tie our future
prospects to both achieving and further increasing
potential in pipe production and expanding our integrated
offerings for the oil and gas sector. We are also working
to qualitatively change the level of products and replace
imports in the pipeline fittings and pipeline valves
segments, and are expanding our offerings in springs
for foreign haulers operating in Russia. These tasks have
required us to revise our investment strategy and plan
for a serious increase in investment to expand production
in 2016–2017.
I want to emphasize that our future outlook is optimistic
as we aim to improve the business of our company
and our partners. Our goal is to become more efficient
and to be competitive in periods of both high and low
market demand.
In conclusion, I would like to express my profound
gratitude to our partners: Gazprom, Transneft, Rosneft,
Lukoil, Gazprom Neft, Russian Railways, and many other
business leaders for their productive cooperation. We
are also grateful to Sberbank, Gazprombank, Rosbank,
UniCredit Bank, Nordea Bank, and other banks for their
comprehensive support.
And, finally, as is traditional, I would like to address my
warmest words to our OMK employees. In less than a year,
in 2017, OMK will celebrate its 25th anniversary. We are
approaching this quarter-century mark as a friendly and
unified team. With OMK’s high degree of professionalism,
we will always achieve our most ambitious goals. I am
absolutely confident that together we can handle any
challenges that come our way!
ANATOLY SEDYKH
MESSAGE FROM THE CHAIRMAN OF THE BOARD 1.4
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-1
12OMK Annual Report 2015
MAIN EVENTS IN 20151.5
BUSINESS
• OMK produced 1.38 million tonnes of large
diameter pipes. The Thick-Plate Mill 5000
produced 937,000 tonnes of product.
Both figures represent company records
• OMK supplied pipes for the following
pipeline projects: Power of Siberia,
Ukhta–Torzhok, Bovanenkovo–Ukhta,
and others
• OMK and NLMK extended the contract
for supply of slabs for production of rolled
sheet and large diameter pipes
for a further five years
• OMK successfully tested pipes
and pipeline fittings made from the new
05KhGB steel grade
• Large shapes with cross section
up to 300х300 mm are being produced
at Vyksa Steel Works
• OMK has created a Strategic Projects
Centre, tasked with the development
of new products and the creation
and promotion of complex integrated
offerings
• With financial support from OMK, the 10th Victors’ Ball in honour of veterans was held
at the Museum of the Great Patriotic War on Poklonnaya Hill in Moscow
• The first OMK Partnership competition for social and charitable projects was held.
OMK financed 101 initiatives in its operating regions. The company spent RUB 13 million
on the projects
• The Blagoveshchensk Valves Plant built a year-round, two-storey sports facility with
a standardized playing court and modern fitness equipment for local residents
• More than 500 children and adults participated in the ‘We – the Children of Victory’
competition for the best readings of poetry about the Second World War organized by OMK
• More than a million pine trees were planted in the burned-out forests in Vyksa with
the active involvement of OMK employees
• Four blood donation drives were held in OMK’s Moscow office in 2015. Employees
of OMK companies and partners donated more than 100 litres of blood
• OMK held the fifth Art Ravine festival in Nizhny Novgorod Region
SOCIAL RESPONSIBILITY
OMK Annual Report 2015
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
13OMK Annual Report 2015
MAIN EVENTS IN 2015
• OMK was declared the best employer among Russian
companies in the mining and metallurgical industry
by the Randstad Award 2015
• The encyclopaedia Metallurgy and Time, a joint project of
OMK and the Moscow Institute of Steel and Alloys was
declared the best book publishing project at the ‘Best
Books and Publishers – 2014’ national awards
• The Ministry of Culture of Russia awarded a prize
to the Batashevykh-Shepelevikh farms restoration project
in Vyksa
• The OMK Casting and Rolling Mill was declared the best
metallurgical plant in the country in terms of labour
productivity
• Clients declared the Blagoveshchensk Valves Plant the best
facility for pipeline valve production in the country
• VSW won the Russian ‘Mining and Metallurgical Industry
Facility with High Social Efficiency’ national competition
in the ‘Occupational Health and Safety’ category
AWARDS
1.5
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
14OMK Annual Report 2015
STRATEGY2
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
15OMK Annual Report 2015
MISSION2.1
PRODUCTION OF HIGH VALUE ADDED METAL PRODUCTS FOR THE FUEL AND ENERGY INDUSTRY, WHICH BEST SATISFY CLIENT DEMAND BY OFFERING AN OPTIMAL PRICE-TO-PERFORMANCE RATIO
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
16OMK Annual Report 2015
VISION2.2
OMK IS A MANUFACTURER OF HIGH VALUE ADDED METAL PRODUCTSOMK IS THE LARGEST PRODUCER OF STANDARD PARTS AND AN INTEGRATED SUPPLIER OF PRODUCTS AND SOLUTIONS FOR RUSSIAN FUEL AND ENERGY INDUSTRY COMPANIESOMK HAS ASSEMBLED THE BEST TEAM OF PROFESSIONALS AMONG METALLURGICAL COMPANIES IN RUSSIA
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
17OMK Annual Report 2015
PRIMARY AREAS FOR DEVELOPMENT2.3
In 2015, OMK continued its chosen strategy of becoming a key supplier of integrated solutions for the oil and gas industry. This model is based on developing the company’s high-tech products to meet the strictest requirements of clients.
IMPROVING OPERATIONAL EFFICIENCY
• Developing the production system
• Eliminating bottlenecks
• Using available reserves to lower operating
and non-operating expenses
• Applying an integrated approach: we devote significant
attention to environmental protection and improving
safety and working conditions
CREATING A NEW BUSINESS MODEL
• Integrating products and facilities
• Developing and using synergies
• Undergoing certification of production facilities
according to leading international standards
RETAINING OUR POSITIONS AND REVENUES IN TRADITIONAL SEGMENTS, INCLUDING BY INCREASING OUR SHARE OF NON-STANDARD PRODUCTS AND VALUE-ADDED PRODUCTS
EMPLOYING CRITICAL RISK MANAGEMENT
EXPANDING OUR PRODUCT LINE, ENTERING NEW PRODUCT SEGMENTS, AND INCREASING OUR PRESENCE IN THE OCTG SEGMENT
1 2 3
4 5
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
18OMK Annual Report 2015
OMK BUSINESS PRINCIPLES2.4
1. HIGH-TECH
• We invest in developing high-tech, high value added
products with high barriers to entry
2. RELIABILITY
• Procurement reliability.
We procure raw materials and components by
establishing mutually profitable long-term relationships
with suppliers that offer an optimum price-quality ratio
• Delivery reliability.
We develop reliable long-term relationships with
consumers, using a long-term formula pricing system
that ensures reliable company revenue
• Production chain reliability.
We have a predictable order filling chain – from raw
materials to delivery of the product to the consumer –
with minimum process losses
• We comply with ISO social and environmental
standards
3. SYNERGY
• We invest in those business areas that enable the most
efficient use of the production and intellectual capital
accumulated in the company and the possibility
for cooperation between divisions
4. OPERATIONAL LEADERSHIP
• When it comes to our flagship products, we are
the leaders in Russia in terms of unit cost
of production
• We consider operational efficiency to be the main
driver of OMK’s future development
5. INVESTMENT LEADERSHIP
• Our investment policy is aimed at earning maximum
profit or covering unacceptable risks
• We have the best per-unit capital expenses
per unit of capacity of all similar facilities
• We have the best ROI of all Russian pipe manufacturers
6. OMK EMPLOYEES – OUR PRIORITY
• Human capital is our most important asset
• We create teams of professionals first and invest
further resources second
• Employee safety is the company’s priority
7. SOLVENCY
• We always meet our obligations to creditors
• We maintain a reliable company debt-to-income ratio
(debt/EBITDA), which ensures that we can reliably meet
our obligations and are attractive to creditors
8. PRIORITY OF BUSINESS MODEL
OVER PRODUCT
9. SAFETY AND ENVIRONMENT
• Adhering to precautionary principles, we create safe
working conditions for personnel and contractors
and guarantee the environmental safety of our
products
10. BUSINESS RESPONSIBILITY
• The company complies unwaveringly with all legal
requirements and adheres to the principles of ethical
behaviour in its interactions with internal
and external interested parties, following
the principles of accountability and transparency
in our operations
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-56
19OMK Annual Report 2015
BUSINESS MODEL 2.5
Divisions Raw materials OMK Group assets – redistribution and integration Finished products
LARGE DIAMETER
PIPE DIVISIONSlabs TPM 5000 Sheet EPWS4
Large diameter pipes
Hot-rolled wide sheet
OIL AND GAS PIPE DIVISIONScrap
EPWS2
Casting and Rolling Mill Roll EPWS 3
EPWS 5
Oil and gas pipes
Water and gas pipes
Casing pipes
Shaped pipes
Hot-rolled sheet
APP DIVISION Roll Pipe production
Oil and gas pipes
Water and gas pipes
Shaped pipes
NORTH AMERICA DIVISION
Roll Pipe Shop “Green Pipe” Finishing Shop
OCTG
Smooth pipes
RAILWAY WHEELS DIVISION Scrap,
Cast ironSteel Works Wheel Rolling Plant Railway wheels
CSW DIVISION Blanks Section rolling mill Automotive spring shop Springs
Rolled sections
TRUBODETAL PLANTPipes, components,
sheet steel
Large Diameter Pipes and Large
Diameter Pipe Division sheet Trubodetal
Pipeline fittings
BLAGOVESHCHENSK
VALVES PLANTScrap, rolled stock Blagoveshchensk Valves Plant Pipeline valves
Finishing Centre 1
1 The Finishing Centre is a planned OMK project which will enable the company to enter the new segment for casing pipes with diameters in excess of 245 mm.
CLI
ENTS
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
20OMK Annual Report 2015
STRATEGY IMPLEMENTATION2.6
In 2015, OMK production and sales took place against the background of a persistent
economic decline and a drop in production indicators across a number of industries that
use the company’s products. Nevertheless, production increased in a number of segments,
primarily tubular goods, while in other segments the decrease was less than in the
corresponding market segments. This was the result of coordinated teamwork
by the company’s commercial and production departments, as well as the effect
of the decrease in the exchange rate of the rouble and the process of substituting imports
with domestic products.
We implemented a number of management and production projects in 2015:
MANAGEMENT
• The Strategic Projects Centre was founded at OMK. This new unit will expand the ability
of the company’s facilities to produce new products, create and promote complex
integrated solutions in line with the corporate strategy, implement import substitution
programmes, and penetrate new sales markets, including export markets.
The functions of the Centre include planning and management of interdivisional
projects, from development of the business model to series production of products
• Today, OMK’s divisions are independent units capable of initiating and completing
investment projects and systematically addressing tasks to improve efficiency
• To improve efficiency, it was decided to close down the OMK Pipeline Fittings
and Pipeline Valves Division. The directors of the Trubodetal Plant and Blagoveshchensk
Valves Plant will henceforth be directly subordinate to OMK President Vladimir Markin
• OMK introduced a CRM system to achieve a new and improved level of interaction
with clients. This innovation made it possible to increase the transparency of sales
processes and their efficiency, as well as the quality of client service
PIPES
• A new grade of steel, 05KhGB, with improved operational reliability was developed, and
the production of large and medium diameter pipes from this steel was perfected.
• Production of 1420 mm diameter pipes with wall thickness of 32 mm for Gazprom from
our own sheet on the Thick-Plate Mill 5000 was perfected
• Production of rolled sheet on the Thick-Plate Mill 5000 and pipes 720 mm in diameter
with wall thickness of 26 and 28 mm from grade 08GFBU for development
of the Gazprom Neft Orenburg gas field was developed
• Production of strength class K52–K60 rolled sheet and oil and gas line pipes 530 mm
in diameter with wall thickness of 8–12 mm was developed
• Production of shaped pipes used in construction with cross sections of 250×250 mm,
300×200 mm and 300×300 mm was mastered on the modernized 203-530 rolling
mill at Vyksa Steel Works Pipe Shop No. 3 (previously the maximum shape size was
200×200 mm). This resulted in the production of 1,500 tonnes of new products with
various wall thickness
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-СПМ
21OMK Annual Report 2015
PIPELINE VALVES
• A new flaskless moulding line was commissioned
at the Blagoveshchensk Valves Plant which enabled
automation of the process of fabricating boxless
moulds made of a cold hardening mix
for the manufacture of pipeline valve bodies.
Castings with nominal internal diameter up to 250 mm
will be produced on the new line. In comparison with
traditional casting methods, the new line provides
castings of higher quality, more comfortable working
conditions for the mould operators, and higher
productivity
• A number of new standard sizes were developed and
placed in production as part of our project to expand
the range of standard sizes in new segments (wellhead
and ball valves)
• New standard sizes of safety relief valves have been
developed with increased capacity (sixth-generation
spring-loaded safety relief valves)
• The existing designs of wedge gate valves
and check valves have been optimized to improve their
specifications
• The Blagoveshchensk Valves Plant has continued its
project to expand capacity for production of large
valves over 500 mm in diameter and valves
for cogeneration plants, while simultaneously
modernizing the existing equipment
PIPELINE FITTINGS
• A facility for cold bending of taps has been installed
at the Trubodetal plant. It enables production
of products with diameter from 1020 to 1420 mm, wall
thickness up to 41 mm and strength class K65.
The plant already had equipment for such diameters,
but with lesser pipe wall thickness. The new facility
enables the plant to supply products for complex stra-
tegic gas pipelines with strict requirements
• The plant also commissioned a new unit for machining
branch pipe ends and spoolers for pipelines with diam-
eter from 32 to 325 mm. It will operate to fill orders
for production of modular assemblies for the energy
industry
SPRINGS
• The Chusovoy Steel Works has developed 48 new
types of spring, including 20 for foreign models. Sales
volume in this segment has more than doubled.
The range of complex springs, including half springs
(arms) for air suspensions, has been expanded. Design
time has been reduced
RAILWAY WHEELS
• OMK began production of wheels for Lastochka high-
speed trains
STEEL AND ROLLED PRODUCTS
• The first stage of the Pure Steel project has been
successfully implemented at the Casting and Rolling
Mill, resulting in waste reduction from etching blister
and scab defects
• The company has started production of super-
thin 1 mm thick rolled stock and pipes made from
it. Combined roll shearing and slitting line No.
1 entered operation following modernization, making
it possible to provide more reliable delivery of strips
for VSW Pipe Shop No. 3.
• The entire pipe product line made from
our own rolled sheet on the Thick-Plate Mill 5000 has
been certified for the Nord Stream 2 project
• The technology has been developed for producing
rolled stock 13–29 mm thick and electrically welded
pipes 720–1020 mm in diameter with strength classes
K48-K50 made of grade 08GBF-U steel with strict
requirements on ductility, cold resistance, and
resistance to sulphide stress cracking
STRATEGY IMPLEMENTATION2.6
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
22OMK Annual Report 2015
INVESTMENT AND R&D2.7
PRIMARY COMPANY INVESTMENT PROJECTS INITIATED IN 2015:
• Constructing a high-tech casing pipe finishing centre at Vyksa
• Modernizing the blank shop at the wheel rolling facility to switch
to billets
• Upgrading and expanding casing pipe cutting capacity
• Setting up shops for applying various types of coatings (silicate-enam-
el, polyurethane foam, and preservative) to small and medium diameter
pipes
• Expanding the capacity of the unit for volume heat treatment of small
and medium diameter pipes in VSW Shop No. 3
• Developing modular designs for mineral developers
PRIMARY AREAS FOR R&D IN 2015:
• Developing technology for fabricating pipes from our own rolled stock for participation
in the Nord Stream 2 pipeline project
• Optimizing the chemical composition of the steels for fabrication of rolled stock on the Thick-Plate
Mill 5000 and at the Casting and Rolling Mill
• Developing technology for fabricating railway wheels from billets
• Developing technology for fabricating wheels for high-speed trains
• Improving the specifications of pipeline fittings
• Reducing the content of non-metallic inclusions in steel
• Developing resource-efficient steelmaking technologies
• Developing modular designs for oil and gas field development
• Developing technology for production of pipeline fittings for pressures up to 32 MPa
• Perfecting production technology at all stages, including smelting, casting, rolling, pipe processing,
welding, etc. to improve the properties and increase finished product output
InvestmentRUB billion
R&D expenditureRUB million
2011 2012 2013 2014 2015 2011 2012 2013 2014 2015
16.6
16.9
16.8
85.4
16.1 128.8
11.5
119.0
5.3
131.3
We maintained a conservative investment policy in the report-
ing year due to adverse external factors.
We concentrated on key projects in the production of oil and
gas line pipes and railway wheels. We also made important
decisions in 2015 for the medium-term perspective, aimed at
further developing the pipe facility and expanding the range of
high-demand pipeline fittings and pipeline valves meeting our
clients’ strictest requirements.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-СПМ
23OMK Annual Report 2015
STRATEGIC VISION AND OBJECTIVES2.8
LARGE DIAMETER PIPES
OMK will retain a large share of the Russian market
in the near future. The company plans to participate
in major projects by Gazprom, Transneft, and oil
companies, and to supply large diameter pipes
for production and workover needs. There are also plans
to increase pipe exports as part of the project to build two
new legs of the Nord Stream 2 pipeline (OMK was one
of the winners of the tender and will supply 745 km
of pipes). In addition, OMK plans to participate in tenders
for projects in the CIS nations (the Central Asia–China
pipeline, etc.)
RAILWAY WHEELS
In the medium term, OMK will continue to hold a leading po-
sition on the domestic market, with at least a 50% market
share.
OIL AND GAS PIPES
We expect to increase the share of cut high-strength pipes
and pipes with premium and semi-premium class threaded
joints in our portfolio.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
24OMK Annual Report 2015
SPRINGS
We have set a course to develop new types of springs
for imported vehicles as part of our import substitution
programme. OMK is expanding production of springs
for imported vehicles, undergoing certification
as a supplier for conveyors for imported automotive
equipment in Russia, entering foreign markets, working
to improve Chusovoy brand awareness, including among
clients abroad, and to create a new brand of springs
for imported models.
ROLLED FLAT PRODUCTS
The company’s plans include starting production
at the Casting and Rolling Mill of high-strength rolled
products 4–12 mm thick for heavy construction machinery
and certification of rolled products according to building
codes. There are plans to start production on the Mill 5000
of a range of high-strength products for heavy industry
and construction.
Measures implemented at the Casting and Rolling Mill
and the Mill 5000 will improve product properties
by optimizing their chemical composition and rolling
conditions.
WATER AND GAS LINE PIPES AND SHAPED PIPES
OMK intends to ensure reliable filling of orders for complex
deliveries and to increase the volume of work on direct
orders from small consumers. The company is striving
to enter the high-volume market with stable annual
production volumes and to develop the fastest-selling
standard sizes for construction. It plans to develop
thin-walled shaped pipes, and to enter the flat-oval
and oval pipe segments in the future.
PIPELINE FITTINGS
We are introducing factory-ready modular equipment
for oil and gas field development, process vessels,
and reactor columns, which will enable us to hold
our leading positions in the market for pressed
and welded medium diameter pipe and high frequency
current manufactured parts and assembly units.
PIPELINE VALVES
We plan to increase sales of new types of pipeline valve
by developing promising new designs and technologies.
STRATEGIC VISION AND OBJECTIVES2.8
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-СПМ
25OMK Annual Report 2015
MARKET OVERVIEW2.9
THE COMPANY’S PRIMARY SALES MARKETS ARE RUSSIA AND THE CIS NATIONS DUE TO THE STABLE DEVELOPMENT OF THE OIL AND GAS INDUSTRY, THE ACTIVE DEVELOPMENT OF HYDROCARBON FIELDS, AND THE CONSTRUCTION OF NEW DOMESTIC AND EXPORT PIPELINES. THE COMPANY’S BUSINESS IS HIGHLY DIVERSIFIED.
The primary OMK sales markets are Russia and the CIS nations,
but the company supplies products to more than
countries worldwide
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
26OMK Annual Report 2015
GLOBAL ECONOMY2.9.1
GLOBAL IMPACTS ON WORLD MARKETS IN 2015 INCLUDED:
• Drop of 50% in annual average oil prices,
and a 25–40% fall in commodity prices. Consequently, world steel
prices dropped 20–40% depending on the region
• Strengthening of the US dollar
• Lifting of international sanctions on Iran
• Hardening of protectionist policies in all regions
• Reciprocal sanctions between Western nations and Russia
According to a World Bank estimate, world GDP growth remained
practically unchanged (2.5% in comparison with 2.6% in 2014).
Economic growth rates in emerging economies remained at
4.4%.
According to World Steel Association (WSA) data, world steel production
in 2015 was 1.6 billion tonnes, 2.8% lower than in 2014, of which:
• China produced 50.3% of the total
• Russia produced 4.4%
World steelmaking capacity utilization decreased from 72.5% to 64.6%
in 2015.
RUSSIA’S SHARE IN WORLD STEEL PRODUCTION IN 2015:
WORLD STEELMAKING CAPACITY UTILIZATION FOR 2015:
WORLD STEEL PRICES FELL BY:
↑ 4.4%
↓ 64.6%
↓ 25–40%
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
27OMK Annual Report 2015
DOMESTIC MARKET2.9.2
In 2015, as in 2014, various trends were observed
in the segments of the domestic market in which OMK
operates. Consumption of large diameter pipes increased
30% to 3.3 million tonnes due to strategic projects
(data from the Pipe Industry Development Fund).
However, a decrease was recorded for almost all other
types of pipe (7% for casing pipes, 10% for oil and gas line
pipes, 11% for shaped pipes, and 20% for water and gas line
pipes). As a result, the total capacity of the domestic pipe
market increased insignificantly (+1% relative to 2014)
to 10.8 million tonnes, with production capacity in the order
of 15 million tonnes.
In 2015, the sharp drop in world oil prices was
an adverse factor for the market, and led to a reduction
in the investment programmes of the largest oil companies
in Russia. Oil and gas producers were forced to re-examine
and extend the schedules for a number of projects
to modernize refinery equipment. The Blagoveshchensk
Valves Plant, one of the few Russian full-cycle plants with
its own casting and blank production, was affected
by the adverse impact of Chinese pipeline valve suppliers
on the market.
The railway wheels market continued to shrink in Russia,
the CIS, and the 1520 mm gauge market as a whole.
The significant drop in railway wheel production at VSW
has entered its third year.
Against the background of the drop in consumption
in the Eurasian Economic Union (EAEU), wheel supplies
from Ukraine at dumping prices further aggravated
the situation. An anti-dumping investigation was conducted
on this case, which resulted in a 4.75% duty on imports
of one-piece rolled wheels from Ukraine to the EAEU
in addition to the existing import tariffs. Customs tariff
regulations have also changed as of 1 January 2016 due
to the decision by Russia to stop levying a 0% import
duty on its trade with Ukraine. Currently, Russia applies
standard tariffs like those on imports from overseas
to imports of goods, including one-piece rolled railway
wheels from Ukraine.
The automotive springs market, in which OMK
is the leader in Russia, also shrank due to the adverse
impact of economic factors and, as a result, the decrease
in automotive freight shipments and truck production.
SHRINKAGE OF THE MARKET FOR VARIOUS TYPES OF PIPE IN 2015
million tonnes
million tonnes
7–20%
15
↑ 10.8
TOTAL PRODUCTION CAPACITY OF RUSSIAN PIPE COMPANIES
TOTAL CAPACITY OF DOMESTIC PIPE MARKET
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
28OMK Annual Report 2015
PROSPECTS FOR EXPANSION OF EXPORTS2.9.3
MIDDLE EAST
We view this region as one of the most promising tubular
goods sales markets, especially since the sanctions
on Iran have been lifted. In 2015, our representative office
in the UAE participated in many tenders to supply pipe
for pipeline construction, in Iraq and Saudi Arabia
in particular. The change in the political and economic
situation (the drop in oil prices and the wars in Iraq
and Syria) led to a temporary suspension of sales for these
projects. OMK’s primary competitors in the Middle East
are manufacturers from Turkey, Saudi Arabia, and Iran.
EUROPE
The drop in world energy and commodity prices had
a positive impact on Europe’s economy. As a result,
European GDP grew by 1.9% in 2015. Nevertheless,
the region faces serious risks, including the high
unemployment level in the developed nations, a decline
in trade, political instability in a number of countries, etc.
The region is promising for OMK from the viewpoint
of supplying large diameter pipes for trunk gas pipelines.
A decision was made in 2015 to develop a project for two
additional pipeline legs on the Baltic seabed – the Nord
Stream 2 project. Elsewhere, construction of the TAP gas
pipeline began. This pipeline will tie into the TANAP system
and deliver natural gas from Turkmenistan, Azerbaijan,
and possibly Iraq to Southern Europe.
AFRICA
OMK has successful experience in supplying tubular goods
to the African continent. In particular, more than
30,000 tonnes of large diameter pipes were shipped
in 2009–2011 for the construction of the OML 58 gas
pipeline in Nigeria by Total and the national government.
The region has significant potential for oil and gas projects.
However, high political and economic risks are typical,
and therefore development of the majority of large oil
and gas fields and pipeline construction were halted
in 2015. Egypt, Algeria, Angola, Mozambique, and Tanzania
may become the primary growth markets for hydrocarbon
production in the coming years.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
29OMK Annual Report 2015
PROSPECTS FOR EXPANSION OF EXPORTS2.9.3
ASIA
The slowdown of economic growth in China continues
to be the main influencing factor on the status of this
region. China’s GDP increased by 6.8% in 2015. China fell
behind India (+7.3%) on this indicator for the first time
in a long time.
Due to its excess steel capacity, China was forced
to announce reductions of 100–150 million tonnes until
2020. The share of Chinese steel exports
to its domestic production increased from 11% to 14%.
USA
Overproduction of oil and a high level of imports of cheap
products led to the filling up of existing storage facilities
and forced the US Government to cancel the prohibition
on oil exports which was imposed 40 years ago.
The number of drilling rigs in operation dropped steadily,
falling 60% by the end of 2015, leading to shrinkage
of the OCTG market. Local manufacturers could
not withstand the competition from cheaper imports,
and steel mills were forced to shut down.
CENTRAL AND SOUTH AMERICA
The difference in the rates of development of the two
primary customs blocs became even more prominent
in 2015. Slowdowns or recessions were observed
in the Mercosur countries (Venezuela, Brazil,
and Argentina), which continue to adhere to protectionist
principles. However, the members of the Pacific Alliance
(Chile, Peru, Colombia, etc.) retain more stable rates
of development and are striving to increase trade volumes
by reducing customs tariffs and reaching new markets.
The drop in energy prices aggravated the internal
problems of the major oil and gas companies
on the continent: Petrobras in Brazil and YPF in Argentina.
As a result, a decrease in investment in energy projects
is being observed in the region.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
30OMK Annual Report 2015
3 CORPORATE GOVERNANCE
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
31OMK Annual Report 2015
APPROACH TO CORPORATE GOVERNANCE3.1
OMK is not a public company, but its corporate governance system is built on the basic principles of the Corporate Governance Code, including:
• The company shall ensure equal and fair treatment
of all shareholders as they exercise their right
to participate in governance of the company
• Shareholders shall be provided equal and fair
opportunities to share in the company’s profits
by receiving dividends
• The corporate governance system and practice
ensures equal conditions for all shareholders —
owners of shares of one category (type), including
minority shareholders and foreign shareholders,
and equal treatment of them by OMK
• Shareholders have been provided with reliable
and effective means for accounting for rights
to shares,
as well as the opportunity to dispose of the shares
belonging to them freely and without encumbrance
• The company’s corporate secretary is responsible
for conducting all ongoing communications
with shareholders, coordinating actions to protect
the rights and interests of shareholders, and
supporting effective action by the board of directors
• The level of remuneration paid by the company shall be
sufficient to enable it to attract, motivate, and retain
employees who have the required skills
and qualifications
• The system of remuneration for members
of the executive bodies and other key executives
of the company shall provide for their remuneration
to be dependent on the company's performance
and their personal contributions to achieving it
• The company shall organize an internal audit to ensure
a systematic, independent evaluation of the reliability
and effectiveness of the company's risk management
and internal control system and its corporate
governance practices
• OMK’s operations are sufficiently transparent for
shareholders, investors and other interested parties
• The company shall disclose complete, up-to-date
and reliable information about itself on a timely basis
to allow its shareholders and investors to make
informed decisions
• OMK shall provide information and documents
at the request of shareholders in accordance with
the principle of equal and unhindered access
• Any actions that may materially affect the company's
share capital structure and its financial position and,
accordingly, the position of its shareholders (“material
corporate actions”) shall be taken under fair terms
and conditions that ensure that the rights
and interests of shareholders as well as other
interested parties are observed
• The company shall provide a procedure for material
corporate actions which allows shareholders
to receive timely and complete information on
such actions, provides them with the opportunity
to influence decision making about such actions
and ensures compliance and an adequate level
of protection of shareholder rights in the performance
of such actions
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
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32OMK Annual Report 2015
APPROACH TO CORPORATE GOVERNANCE3.1
In its operations, OMK is focused on best global practices
and corporate governance standards. An important aspect
of OMK’s corporate governance is that OMK uses its non-public
status not to ensure secrecy about its operations, but rather
to respond more promptly to the challenges and needs that
the company might face.
Among OMK’s functional strategies, which are reflected
in the constituting documents of the corporate governance
system, is the Declaration of Corporate Ethics. The basic
objective of this document is to ensure that members
of the Management Board, managers, and company employees
adhere to high standards of corporate ethics, take action
in the event of conflicts of interests, and conduct business
in a responsible manner. An important feature of the system
of internal documentation is its consistency and flexibility.
Any external and internal challenges are quickly reflected
in the provisions of local regulations. In particular, a new version
of the OMK Declaration of Corporate Ethics was approved
in 2015 (effective as of 1 April 2015), demonstrating
the company’s flexibility on issues of corporate governance.
OMK adheres to a sustainable development policy aimed
at accomplishing its mission, supporting the company’s strategy,
and streamlining and standardizing sustainable development
operations across all companies controlled by OMK.
The document describes the basic priorities in sustainable
development, requirements for reporting and analysis
of operations, as well as the allocation of responsibilities
for implementing the policy.
THE OMK CORPORATE GOVERNANCE SYSTEM IS BASED ON THE FOLLOWING CORPORATE VALUES:
• ENSURING MAXIMUM PROFITABILITY IS OBTAINED FROM SHAREHOLDER CAPITAL
• DEMONSTRATING RESPECT FOR AND TRUST IN EMPLOYEES AND PARTNERS
• SUPPORTING INNOVATIONS AND CONSTANTLY IMPROVING PRODUCT QUALITY
• MAINTAINING A BALANCE BETWEEN THE INTERESTS OF SHAREHOLDERS, MANAGEMENT AND EMPLOYEES
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
33OMK Annual Report 2015
MANAGEMENT STRUCTURE3.2
The most recent optimization of OMK’s management
structure began in 2015 and was completed in January
2016. This measure was aimed at improving efficiency
and speed in strategic decision-making and ensuring
that issues are reviewed in a timely manner. The ensuing
structure has increased the personal responsibility of each
manager for performance results.
Chairman of the Management Board Anatoly Sedykh
exercises the authority of the Sole Executive Body.
Company operations are managed by the Chairman
of the Management Board (Sole Executive Body)
and the collegial executive body — the Management Board,
which consists of eight elected members. Some
of the authorities for managing the company are delegated
to President Vladimir Markin and Deputy Chairman
of the Management Board Natalya Eremina.
The authorities of Chairman of the Management Board
Anatoly Sedykh include management of strategic issues,
expansion of the company, new projects, investment,
marketing, and efficiency.
The role of the President focuses on managing production,
one of the most important areas of management.
The directors of production units are subordinate
to the President. Deputy Chairman of the Management
Board Natalya Eremina is responsible for overall
management of other areas of operations.
The company plans to complete the work on delegation
of authorities and definition of the areas of responsibility
between members of the Management Board
and to more precisely define the competencies
of the managing directors in 2016.
Thus, the management system in the OMK Group
is constantly being perfected to improve the efficiency
of group operations in all significant aspects.
The Russian company OMK Holding controls all OMK
companies (the subsidiaries VSW, Trubodetal, APP, BVP,
OMK-Project and OMK), since it owns the majority
of the equity capital.
The controlling company, OMK, managed the routine
operations of the primary companies in the group (VSW,
OMK Steel, Trubodetal, APP, CSW, BVP and OMK-Project)
in 2015, being given the functions of the sole executive
body of these companies. OMK is a 100% subsidiary
of OMK Holding. OMK provides corporate governance
for the OMK Group.
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34OMK Annual Report 2015
MANAGEMENT AND OVERSIGHT STRUCTURE3.2.1
External auditor
(elected by shareholders)
Sole executive body –
Chairman of the Management Board
(Anatoly Sedykh)
Revision Committee
(elected by shareholders)
Internal Audit Service
(documents regulating the activity of the Internal Audit Service
are approved, and the director is appointed, by the Chairman
of the Board; internal audit procedures are approved
by the shareholder)
The sole shareholder of OMK is OMK Holding
(General Director – Anatoly Sedykh)
Collegial executive body — OMK Management Board
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
35OMK Annual Report 2015
MANAGEMENT BOARD3.3
In 2015, 112 meetings of the Management Board
(40 in person and 72 in absentia) were held,
during which issues on more than 190 topics were
considered. The key areas were improving
the efficiency of facilities, budgeting and achieving
objectives, implementation of social programmes
in areas where the company operates, strategic
development, and future projects.
ANATOLY SEDYKH
Chairman of the Management Board
Anatoly Sedykh was elected Chairman of the OMK Management Board at the General
Meeting of Shareholders on 29 January 2013. He has held leadership positions
in the company since 1999. Initially, he headed Vyksa Steel Works and led the company
out of crisis. Subsequently, he was appointed OMK Director General and Chairman
of the Board of Directors of VSW. In 2002, he was elected Chairman of the Board
of Directors of the Company, and was OMK President between 2003 and 2006.
Anatoly Sedykh is a member of and heads the following committees: efficiency
management, HR, audit, financial, strategic development, information technology,
and economic security.
He was born in 1964 and graduated from the Moscow Institute of Steel and Alloys
(Ph.D. in Economics).
VLADIMIR MARKIN
President
Vladimir Markin rose from pipe finishing subforeman at the Vyksa Steel Works to OMK
President, a post he has held since April 2006.
He has held management positions in the company since 2001. He has been Director
General of OMK Technical Centre, OMK Marketing and Sales Director, Deputy Large
Diameter Pipe Shop Foreman, Marketing and Sales Manager, and Deputy General Director.
Vladimir Markin is a member of the following committees: efficiency management, HR, audit,
financial, strategic development, economic security. He heads the operational activity
and occupational safety committee.
He was born in 1954 and graduated from the Moscow Institute of Steel and Alloys with
a degree in Metallurgical Engineering.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
36OMK Annual Report 2015
MANAGEMENT BOARD3.3
NATALYA EREMINA
Deputy Chairman of the Management Board
Natalya Eremina joined OMK as the Head of the Controlling
Department in 2001. In 2004, she was appointed Director
for Corporate Finance and Investor Relations. She was
appointed OMK Vice President in 2006.
She previously worked at Metallinvestbank as Head of the
Interbank Credit Department, Head of the Lending Division,
and Deputy Chairman of the Management Board.
Natalya Eremina is a member of the following committees:
efficiency management, HR, audit, financial, occupational
safety, strategic development, information technology,
and economic security. She heads the government
relations committee.
She was born in 1971 and graduated from the Department
of Mechanics and Mathematics at Lomonosov Moscow
State University.
DMITRY CHERNYSHEV
Member of the Management Board, Director of the Asset
Development and Investment Department
Dmitry Chernyshev was appointed Director of the Asset
Development and Investment Department in February 2016.
He was appointed Vice President and Director for Research
and Strategy in November 2007. He has been working with
the company since 2002 as Project Manager and First
Deputy Director General of APP and Director for Strategic
Development of VSW. Throughout 1996–2001, he held
different positions in the business development divisions
of various Russian industrial companies.
Dmitry Chernyshev is a member of the following
committees: HR, financial, strategic development,
and government relations.
He was born in 1974 and graduated from Lomonosov
Moscow State University and the Academy of the National
Economy of the Government of the Russian Federation
with a degree in Strategic Management.
EDUARD STEPANTSOV
Member of the Management Board, Head of Commercial
Department
Eduard Stepantsov has been the Head of the Commercial
Department since February 2016. Previously, he was
appointed Vice President in December 2008. He joined OMK
in 1999 as OMK Technical Centre Director General. In 2001,
Eduard Stepantsov was appointed OMK Deputy Director
General and Director for Commercial Issues. He worked
in the investment business from 2003 to 2008.
Eduard Stepantsov is a member of the following
committees: financial, occupational safety, strategic
development, and government relations.
He was born in 1963 and graduated from the Irkutsk
Institute of the National Economy with a degree
in Economics and Procurement Planning.
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37OMK Annual Report 2015
YULIA SHKHIYANTS
Member of the Management Board, Director of the
Economics and Finance Department
Yulia Shkhiyants has been the Director of the Economics
and Finance Department since February 2016. She was
previously appointed OMK Vice President
in February 2013. Yulia Shkhiyants joined the company
in May 2007 as Director for Economics and Finance.
She previously served as Chief Financial Officer
of Greenoak Holdings, Finance Director of Zepter
International, and as a senior auditor at KPMG.
Yulia Shkhiyants is a member of the following committees:
efficiency management, audit, financial, information
technology, and government relations.
She was born in 1975 and graduated from the Peoples’
Friendship University of Russia with a degree in Economics.
SVETLANA NIKOLASHINA
Member of the Management Board, Director of the
Human Resources Department
Svetlana Nikolashina has been the Director of the Human
Resources Department since February 2016. She was
appointed HR Director in 2003 and Vice President
in February 2015. From 2002 until 2003, Svetlana
Nikolashina was HR Director of VSW. She previously
worked for Severstal in project teams and as HR Director
in the company’s subsidiaries.
Svetlana Nikolashina is a member of the HR
and occupational safety committees.
She was born in 1979 and graduated from
the St. Petersburg State University of Engineering
and Economics with a degree in Finance and Credit
and the Academy of National Economy of the Government
of the Russian Federation with an MBA in Strategic
Management. She has also taken HRM training courses.
ALEXEY MITENKOV
Member of the Management Board, Director for IT and
Intelligent Security Systems
Alexey Mitenkov has been Director for IT
since February 2013. In February 2016, he was appointed
Director of the new Intelligent Security Systems
Department, which is tasked with preventing risks and
investigating fraud. Alexey Mitenkov worked as Director
General of OMK-Audit from February 2009 until February
2016. He joined the company in April 2008 as Deputy
Director for Economics and Finances. From 2000 to 2008,
he worked at KPMG.
Alexey Mitenkov is a member of the information technology
committee.
He was born in 1977 and graduated from the Finance
Academy under the Government of the Russian Federation
with a degree in Finance and Credit.
MANAGEMENT BOARD3.3
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
38OMK Annual Report 2015
4 KEY INDICATORSCONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
39OMK Annual Report 2015
MESSAGE FROM THE DIRECTOR OF THE ECONOMICS AND FINANCE DEPARTMENT AND MEMBER OF THE MANAGEMENT BOARD
4.1
DEAR FRIENDS, COLLEAGUES AND PARTNERS,
THIS PAST YEAR HAS NOT BEEN AN EASY ONE. SIGNIFICANT CURRENCY VOLATILITY WAS OBSERVED IN RUSSIA AND THE COUNTRY SUFFERED UNDER THE IMPACT OF ADVERSE FACTORS, INCLUDING SANCTIONS. LIQUIDITY IN THE BANKING SYSTEM WAS LOW, ESPECIALLY EARLY IN THE YEAR, AND THIS HAD A NEGATIVE IMPACT ON THE AVAILABILITY AND COST OF CREDIT.
Nevertheless, OMK achieved good financial results in 2015.
OMK experienced growth in the key pipe segment of the
business. The Large Diameter Pipe Division was especially
successful, nearly doubling revenues in comparison with
the preceding year. At the same time, there was a decrease
in revenues from pipeline fittings (due to the change
in sales structures) as well as from railway wheels, due
to the falling demand for this product.
In 2015, OMK continued to work to improve efficiency
and reduce costs, which, together with the increase
in production volumes, made it possible to increase EBITDA
by 44% in comparison with 2014, to RUB 36 billion, and once
more achieve a net profit, of RUB 10 billion. This profit
was significantly impacted by:
• Negative trends in exchange rates in the amount
of RUB 5 billion
• Write-offs of expenses in the amount of RUB 2.8
billion due to the Chusovoy Steel Works construction
project, cancelled as a result of the sharp changes
in the macroeconomic situation, which impacted our
investment capabilities
We maintained our chosen strategy to reduce our credit
portfolio and improve the company’s liquidity. Net payoff
of credits in 2015 was RUB 10 billion, or nearly half
of the free cash flow. The ratio of net debt to EBITDA
dropped to 1.7 (compared with 2.5 in 2014).
We are taking a positive view of our prospects for 2016,
despite the difficult market situation and the fact that the
Russian economy has still to reach a trajectory of growth.
A reduction in expenses and participation in our strategic
partners’ forthcoming major projects will enable
us to further reduce debt and improve the company’s
financial stability.
Yulia Shkhiyants
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
40OMK Annual Report 2015
FINANCIAL PERFORMANCE4.2
Large Diameter Pipe Division
Oil and Gas Pipe Division
Almetyevsk Pipe Plant
Railway Wheels Division
Trubodetal Plant
Chusovoy Steel Works
Blagoveshchensk Valves Plant
North America Division
Other
RevenueRUB billion
Net profitRUB billion
EBITDARUB billion
Percentage of total revenues
161 10 36
2011 2012 2013 2014 2015 2011 2012 2013 2014 20152011 2012 2013 2014 2015
105 20.5
3
129 252529
112119 10.5
15
-13
161 36
10
52%
28%
4,5%
2,5%
2%
2%
1,5%
4,5%
3%
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-ЕС1
41OMK Annual Report 2015
MESSAGE FROM THE PRESIDENT4.3
The Large Diameter Pipe Division showed good results,
producing more than 1.3 million tonnes of product.
The key to success here, in my view, is our improvements
to the efficiency of process management: from delivery
of raw materials to production and shipping. We
significantly improved order filling reliability, reduced
production time, and improved quality. According
to feedback from our leading consumers, including
Gazprom and Transneft, OMK was recognized as the best
pipe industry supplier in 2015. The teams at the Large
Diameter Pipe Division and Vyksa Steel Works deserve
major credit for this.
The Oil and Gas Pipe Division also finished the year with
growth in comparison with 2014, despite the crisis in the
consuming industries and market shrinkage. I would also
like to note the improvement of its client relations: both
production and delivery times were reduced.
We continued to expand our capabilities with regard
to integrated offerings for the oil and gas industry.
The company created the Strategic Projects Centre, which
will coordinate work to develop promising types of product,
implement import substitution projects, and enter new
sales markets. It will also expand interdivisional projects:
from development of business models to the organization
of series production.
Production of springs and railway wheels decreased due
to falling demand. But, thanks to the professionalism
of staff in the sales units, the Railway Wheels Division and
Chusovoy Steel Works were able to partially compensate
for the decrease. We significantly increased wheel exports,
including to the USA, India, and the European Union, and
made our first deliveries to Cuba. Production of springs
for foreign haulers operating in our country increased
significantly.
DEAR COLLEAGUES,
OMK OVERCAME THE ECONOMIC CRISIS IN 2015 AND POSTED GOOD RESULTS IN A NUMBER OF AREAS. THIS WAS GREATLY AIDED BY THE IMPROVEMENT OF THE PROCESS MANAGEMENT SYSTEM AND THE MORE INDEPENDENT OPERATION OF DIVISIONS AS PRODUCTION UNITS, WHICH WERE PROVIDED WITH THE NECESSARY RESOURCES AND GIVEN THE CAPABILITIES TO INITIATE AND IMPLEMENT INVESTMENT PROJECTS.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
42OMK Annual Report 2015
We made a number of important decisions to improve
efficiency in the reporting year. These included the further
expansion of the production system, improving equipment
reliability, and reducing down time. Due to the introduction
of a target-setting system, the efficiency of the teams
increased: from production line
personnel to managers.
Roadmaps were developed for the divisions (with
measurable targets for a period of up to three years).
This will enable the business units to look more confidently
towards the future and better plan their resources
and development.
The company is methodically increasing the percentage of
its efficient suppliers. To this end, we have developed
MESSAGE FROM THE PRESIDENT4.3
a system of supplier certification and qualification. OMK
also switched to category management in 2015, in order
to supply our plants more efficiently.
To best satisfy client requirements, we introduced a CRM
system that enabled us to improve the transparency
of sales processes, work more efficiently, and significantly
improve relations with partners.
Competition is increasing in our key industries, especially
the pipe industry. OMK will continue to develop projects
to reach new product niches in 2016, for example,
by expanding production of springs for imported trucks,
modular valves, and shaped pipes with large cross sections
for steel construction. We are participating in Russian
and international strategic pipeline projects; in particular,
we are supplying pipes for the Power of Siberia and Nord
Stream 2 pipelines, and increasing deliveries abroad
to the CIS and Africa.
I would like to thank all OMK employees for their
conscientious work and commitment. Your knowledge
and experience, dedication, and constant development will
create a foundation for the success of the entire company!
Vladimir Markin
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
43OMK Annual Report 2015
LARGE DIAMETER PIPES RAILWAYWHEELS
CASINGPIPES
WATER AND GASPIPES
SMALL AND MEDIUM DIAMETER PIPES
OIL AND GAS PIPES
thou tonnes
thou tonnes
thou units
thou tonnesthou tonnes
thou tonnes↑ 1,380 ↑ 1,034
↑ 410
↓ 320
↑ 167↓ 284
-29%
+1%-5%
+2.5%
+4%
OPERATING RESULTS IN 2015
+30%
4.4
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
44OMK Annual Report 2015
SHAPED PIPES
PIPELINE FITTINGS
PIPELINE VALVES WIDE SHEET
ROLLED PRODUCTS (ROLLS AND SHEETS)
AUTOMOTIVE SPRINGS
thou tonnes thou tonnes
thou tonnes
thou tonnes
thou tonnesthou tonnes
↑ 173 ↑ 1,181
↓ 43.4
↓ 16
↑ 937↑ 6.7
-15%
+32%+5%
+15%
-21%
OPERATING RESULTS IN 2015
+15%
4.4
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
45OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
LARGE DIAMETER PIPE DIVISION
PRODUCTS:
• Wide sheet steel for production of large diameter
pipes, heavy industry, shipbuilding, and construction.
Width: 900–4850 mm
Thickness: 7–150 mm
Maximum capacity: up to 1.2 million tonnes per year
• Straight-seam and single-seam ERW pipes for trunk oil
and gas pipelines with inner and outer anti-friction or
anti-corrosion coatings.
Strength class: up to Х80
Diameter: 508–1420 mm
Maximum capacity: up to 2 million tonnes per year
OMK produced 1.38 million tonnes of large diameter pipes
in 2015. The Thick-Plate Mill 5000 produced 937,000
tonnes of product. Both numbers represent
company records.
In particular, we have increased the volume of supplies
to Gazprom, Transneft, and various oil company
projects. Supplies of line pipes for the Power of Siberia,
Bovanenkovo-Ukhta, and Southern Corridor gas pipelines
continued, and large diameter pipes were fabricated for
the first time for the Ukhta-Torzhok gas pipeline (second
leg, Gazprom), Yug petroleum product pipeline (branch
to the Komsomolsk Refinery, Transneft), development
of the Orenburg field (Gazprom Neft), and the gasification
project in Macedonia.
We anticipate that the large diameter pipe market will
remain strong in 2016 as a result of major strategic
projects. In particular, shipments of large diameter pipes
for construction of the Nord Stream 2 pipeline, for which
OMK will supply 745 km of pipes, are expected to begin
in Q3.
2011 2012 2013 2014 2015
2011 2012 2013 2014 2015
690
300
800
540
1,058
708
1,030
50
1,380
937
Production of large diameter pipes (thousand tonnes)
Production of wide sheet for large diameter pipes on Thick-Plate Mill
5000 (thousand tonnes)
Photo: gazprom.ru
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
46OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
OIL AND GAS PIPE DIVISION
PRODUCTS:
• Hot rolled flat sheet steel in rolls and sheets for small
and medium diameter pipes. Can also be used in ship-
building, heavy industry, and construction.
Width: 30–1750 mm. Thickness: 1–12.7 mm. Maximum
capacity: up to 1.2 million tonnes per year
• Oil and gas, water, shaped, and casing pipes
For a detailed list, see Appendix B. 2011 2012 2013 2014 2015
2011 2012 2013 2014 2015
748 797
920
873753
1,077 1,100
971
1,181
Division’s tubular goods production
volume* (thousand tonnes)
Casting and Rolling Mill production volume
(roll and sheet), (thousand tonnes)
* Including pipes 508 and 530 mm in diameter for VSW
Electric Pipe Welding Shop 3
1,029
Demand for oil and gas pipes in Russia fell by 10% in 2015.
Nevertheless, due to the well-coordinated work of the
commercial and production departments, OMK was able
to increase production in a shrinking market.
A 7% drop in demand for casing pipes was also recorded.
Consumption volumes fell against a background of difficult
economic conditions for the majority of industries in which
water, gas, and shaped pipes are used. The most noticeable
decline occurred in the construction sector. As a result,
demand for water and gas pipes dropped by 20%, while
consumption of shaped pipes fell by 11%. OMK’s active
and effective sales policy made it possible to partially
neutralize the impact of adverse factors and ensure
a moderate increase in production of this product.
Photo: gazprom-neft.ru
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
47OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
TRUBODETAL PLANT
PRODUCTS:
• Pipeline nodes, cold and hot bent branches, stamped
and welded pipeline parts: bends, T-bends, reducers,
and ends. Used in construction of trunk pipelines,
pipelines for the development of oil and gas fields, dis-
tribution and pumping stations, gas processing plants
and oil refineries, nuclear power plants, and thermal
power plants. Diameter: 57–1420 mm
Maximum capacity: up to 30,000 tonnes per year
The drop in pipeline fittings sales volumes in 2015 was
due to the “high base” effect in 2014, when the Trubodetal
Plant supplied this product for the construction of
Southern Corridor gas pipeline facilities. These are thick-
walled products designed for operation at extremely high
pressures. Accordingly, they have a higher mass than
traditional products.
In the reporting year, the Trubodetal Plant supplied
products for construction of the Power of Siberia and
Bovanenkovo-Ukhta (both Gazprom), Yamal LNG (NOVATEK),
and East-West (Turkmengaz, Turkmenistan) pipelines.
In 2015, the Trubodetal Plant continued to establish
production of products for the energy industry —
particularly corrosion resistant parts for the nuclear
and thermal power industries — expanded the size range
of stainless steel and high temperature grades of steel,
and developed a number of modular designs
for oil and gas fields.
2011 2012 2013 2014 2015
2321
13
1916
Pipeline fittings production volume
(thousand tonnes)
Photo: gazprom-neft.ru
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
48OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
BLAGOVESHCHENSK VALVES PLANT
PRODUCTS:
• Cast wedge gate valves, spring-loaded safety relief
valves, rotary check valves, changeover valves, safe-
ty relief valve assemblies, wellhead and shutoff valves,
etc. Applications: oil and gas extraction, oil and gas
processing, petrochemicals, thermal power generation
Diameter: 25–800 mm. Maximum capacity:
up to 13,900 tonnes per year
In 2015, BVP delivered products to the following companies:
Gazprom, Transneft, Tatneft, Bashneft, Rosneft, Gazprom
Neft, Surgutneftegas, Sibir, TAIF, RussNeft, Irkutsk Oil
Company, etc. The plant’s products were used for
the largest oil refinery construction and modernization
projects at: Kirishinefteorgsintez, Kuibyshev Refinery,
Ryazan Refinery, Novokuibyshevsk Refinery, Gazprom
Neftekhim Salavat, Omsk Refinery, Moscow Refinery,
Antipinsky Refinery, Nizhegorodnefteorgsintez,
Volganeftepererabotka, Permnefteorgsintez, Tobolsk-
Neftekhim, Tanenko, Ufa Refinery, Ufaneftekhim, etc.
The main consumers of BVP products abroad were
the Mozyrsky Refinery (Belarus), Turkmenneft
(Turkmenistan), and CAEPCO (Kazakhstan).
2011 2012 2013 2014 2015
9.6 9.4
7.0 6.4 6.7
Pipeline valve production volume
(thousand tonnes)
Photo: gazprom-neft.ru
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
49OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
APP DIVISION
PRODUCTS:
• Water and gas pipes – ERW single-seam, including with
external polyethylene coating. Applications: oil and
gas industry, water supply and heating, construction,
agriculture. Diameter:
17–219 mm. Wall thickness: 1.5–8 mm. Length: 6–12 m
• Shaped tubes with square cross section. Used in ma-
chinery and tractor production, construction, furni-
ture production, and other industries. Cross section:
15х15–180х180
For the first time in the past five years, the annual produc-
tion volume of the Almetyevsk Pipe Plant decreased by 4%
in comparison with the previous reporting year. This trend
was the result of the general decrease in pipe consumption
in the Russian market, including in the Volga region, a key
region for the plant.
2011 2012 2013 2014 2015
188215 226
247 237
APP tubular goods production volume
(thousand tonnes)
Photo: sibur.ru
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
50OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
RAILWAY WHEELS DIVISION
PRODUCTS:
• One-piece rolled railway wheels
and wheel centres for freight and
passenger trains, including Lastochka
high-speed trains. Diameter:
710–1098 mm, 140 sizes.
Maximum capacity:
850,000 units per year
• One-piece rolled railway wheels
for fast and high-speed trains.
Maximum capacity:
10,000 units per year
2011 2012 2013 2014 2015
742850
661
450320
Railway wheel production volume
(thousand units)
Demand in the 1520 mm gauge market dropped significantly
under the impact of adverse factors, causing
a drop in production of railway wheels at Vyksa Steel
Works. The drop was partially compensated
for by the expansion of exports, which tripled in 2015
in comparison with 2014. Production of a new product,
wheels for Lastochka high-speed trains, was also launched
at the plant.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
51OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
CSW DIVISION
PRODUCTS:
• More than 800 sizes of springs using the latest
designs, including parabolic, as well as arms for air
suspensions. Supplier to key Russian (KamAZ, Ural,
NefAZ, etc.) and foreign truck manufacturers.
Capacity: 110,000 tonnes per year
The decrease in production at Chusovoy was caused
primarily by the shrinkage in the springs market.
Nevertheless, the plant successfully introduced an import
substitution programme.
The prices of springs for imported trucks increased
sharply due to the increase in prices for imported spare
parts. Against this background, during the reporting year
Chusovoy expanded its product line for springs
for imported vehicles, which are equal in quality to foreign
springs, but cheaper. Chusovoy offers products equal
in quality to their foreign counterparts.
By responding promptly to client requests, Chusovoy more
than doubled production of springs for imported vehicles.
The plant improved its relationships with dealers
so as to best satisfy customer demands.
2011 2012 2013 2014 2015
66 6759
5543.4
Spring production volume
(thousand tonnes)
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
52OMK Annual Report 2015
4.4 OPERATING RESULTS IN 2015
NORTH AMERICA DIVISION
PRODUCTS:
• Casing and tubing for oil and gas field
development and well construction.
Diameter: 60-178 mm. Wall thickness:
4.8-12.7 mm. Maximum capacity:
up to 200,000 tonnes per year
2013 2014 2015
57
39 39
Production volume
(thousand tonnes)
Average oil prices fell by 50% in 2015 compared
with the previous year, which led to a 60% decrease
in the number of drilling rigs operating in the USA.
The demand for casings dropped 50% as a result, leading
to a decrease in production at the company’s American
plant, OMK Tube. The factory switched to production
of tubing with premium and semi-premium fittings
and signed contracts with several new dealers.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
53OMK Annual Report 2015
5 SUSTAINABLE DEVELOPMENT ACTIVITIES
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
54OMK Annual Report 2015
5.1 MESSAGE FROM THE DEPUTY CHAIRMAN OF THE BOARD
During the reporting year, OMK contributed more than
RUB 825 million to charitable and sponsorship projects
in the regions where it operates, including support
for popular and elite sports, assistance to children’s
institutions and war veterans, patriotic education,
and support for educational and cultural projects.
Expenditure on social programmes for personnel,
including employee payments, benefits, wellness, and other
corporate projects increased by 8%, to RUB 747 million.
We are building a corporate culture in which the life
and health of our employees are a priority. In the reporting
year, we continuously refined our occupational safety
and industrial safety systems, and worked to minimize
the environmental impact of our facilities.
DEAR COLLEAGUES,
THE SITUATION IN THE STEEL MARKETS HAS BEEN DIFFICULT RECENTLY, IMPACTED BY A COMPLEX MACROECONOMIC SITUATION. THE INDUSTRY HAS ENCOUNTERED A NUMBER OF CHALLENGES, WHICH WERE REFLECTED IN OUR OPERATIONS AND DEVELOPMENT PLANS. IN RESPONSE, OMK HAS DEVELOPED A SUBSTANTIAL PROGRAMME TO IMPROVE EFFICIENCY AND CUT COSTS. TO RETURN TO A SUSTAINABLE GROWTH TRAJECTORY, WE ARE NOW REDUCING EXPENSES, OPTIMIZING INTERNAL PROCESSES, AND REDUCING NOMINALLY FIXED COSTS. OUR EMPLOYEES REMAIN THE KEY ELEMENT IN EFFICIENCY HERE; THE QUALITY AND DELIVERY SCHEDULES FOR OUR PRODUCTS DEPEND ON THE WORK THEY PUT IN EVERY DAY. WE ARE THEREFORE CONTINUING TO FOCUS ATTENTION PRIMARILY ON EMPLOYEE GROWTH AND RETRAINING, AND SOCIAL AND CHARITABLE PROGRAMMES.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-1
55OMK Annual Report 2015
5.1 MESSAGE FROM THE DEPUTY CHAIRMAN OF THE BOARD
We are actively developing new forms of charitable
cooperation. In addition to traditional tools based
on targeted assistance and sponsorship, we are expanding
social partnership and involving local communities
and our employees in initiatives. In 2015, we conducted
the first OMK Partnership charitable and social projects
competition, in which employees of our facilities,
non-profit organizations, and federal and municipal
institutions participated. As a result,
101 projects obtained company financing and support,
while the total budget for the programme was
RUB 13 million. This initiative will continue in 2016,
and the second competition will gain momentum.
We are continuing to pursue our chosen corporate
strategy. In the future, we will actively invest
further in our operating regions, carry out charitable
and cultural projects, improve working conditions, and care
for the environment. Developing our social responsibility
is of fundamental importance for us, because we know that
our employees’ lives do not stop at the plant entrance.
I am very grateful to the entire OMK team, from rank
and file employees to members of the Management Board,
for the great work they did last year to support
the stability and development of the company.
I hope that 2016 will prove to be a successful year
for everyone, full of great achievements!
Natalya Eremina
million roubles
million roubles
825
747
OMK CONTRIBUTIONS TO SPONSORSHIP AND CHARITABLE PROJECTS
EXPENDITURE ON SOCIAL PROGRAMMES FOR PERSONNEL
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
56OMK Annual Report 2015
5.2 APPROACH TO SUSTAINABLE DEVELOPMENT
THE COMPANY IS GUIDED BY INTERNATIONAL BEST PRACTICES IN THE SPHERE OF CORPORATE SOCIAL RESPONSIBILITY AND STRIVES TO INTEGRATE THE PRINCIPLES BEHIND THEM INTO ALL BUSINESS PROCESSES. OMK’S PRINCIPLES ARE ACCOUNTABILITY, TRANSPARENCY, ETHICAL CONDUCT, RESPECT FOR THE POSITIONS OF STAKEHOLDERS, RULE OF LAW, AND COMPLIANCE WITH INTERNATIONAL STANDARDS FOR CONDUCT AND HUMAN RIGHTS.
PERSONNEL
OMK strives to help its employees reach their full potential
in work. To achieve this, the company devotes efforts
to creating safe and comfortable working conditions,
as well as opportunities for professional and career
growth. Management is actively expanding social dialogue
with employees and their representatives.
COMMUNITY INVOLVEMENT AND DEVELOPMENT
The company is a responsible employer in every region
in which it operates. OMK invests in the expansion
of local initiatives in sports, healthy lifestyle, culture,
arts, education, environmental programmes, and land
improvement projects.
HUMAN RIGHTS
OMK understands the particular importance of respecting
human rights in all of our operating regions. We bear
accountability for acting with due caution to promptly
identify, prevent, and take action on actual or likely human
rights violations.
RESPONSIBLE BUSINESS PRACTICES
The company complies unwaveringly with all legal
requirements and adheres to the principles of ethical
behaviour in its interactions with internal and external
interested parties, following the principles of accountability
and transparency in our operations. OMK’s efforts are
aimed at preventing corruption and supporting fair
competition.
THE ENVIRONMENT
Following precautionary principles, OMK creates safe
working conditions for personnel and contractors
and guarantees the environmental safety and high quality
of its products. To achieve this, new, safer management
techniques and technologies are introduced every year
at OMK facilities, and equipment is installed
to minimize environmental impact. The company invests
in environmental protection measures, prevents accidents
and improves its readiness to deal with them, develops
responsible resource management, and takes actions
to mitigate and adapt to climate change.
CONSUMER RELATIONS
OMK plants produce safe and reliable products meeting
Russian and international quality standards. In its consumer
relations, the company abides by the principles of product
safety and open access for consumers to objective
information for making informed management decisions,
and protects against dishonest or deceptive advertising
or labelling.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
57OMK Annual Report 2015
5.3 PERSONNEL
KEY INDICATORS
WORKFORCE AT END OF 2015
WAGES AND PAYMENTS TO EMPLOYEES AND TAXES FROM PAYROLL FUND
WORKFORCE PRODUCTIVITY
PERCENTAGE OF ENGAGED EMPLOYEES
INVESTMENT IN TRAINING AND PERSONNEL DEVELOPMENT
PERSONNEL TURNOVER
EXPENDITURE ON SOCIAL PROGRAMMES FOR PERSONNEL
PERCENTAGE OF PERSONNEL UNDER 30 (INCLUSIVE)
persons million roublesmillion roubles
million roublesmillion roubles (revenue per person)
↓ 24,248 ↑ 747
↓ 24%
↑ 17,562
↓ 127
11%
↑ 6.0
↑ 50%
+5.2%
-44.1%+27.7%
+7%
+8.4%
-2%
-6.7%
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-10
58OMK Annual Report 2015
5.3 PERSONNEL
Gender balance, % Percentage of women in personnel categories, % Age group, %
Personnel structure by category (persons)
2014
38 33 4135 30 3923 38
60 32
10 36
56 2962 65
2015
Men Managers
Managers
under 30 yearsWomen Specialists
Specialists
30–50 yearsBlue-collar workers
Blue-collar
workers
50+ years
2014 2015
2,107 1,6615,788
19,127
4,857
17,730
2014 2015
2014 2015
PERSONNEL STRUCTURE
Number of personnel
* Managing company
APP VPSTrubodetal BVP CSW OMK Tube OthersMC*
888 14,4411,767 2,058 2,583 196 3,077317
Workforce
for 2015
825 14,2421,635 1,949 2,401 100 2,790306
Workforce
as of 31 December 2015
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-LA12
59OMK Annual Report 2015
OMK HR SERVICE DEVELOPMENT STRATEGY
5.3 PERSONNEL
The increasing competition in the steel industry requires
high productivity, engagement, thoughtfulness and new
suggestions for improving efficiency from each employee.
A focus on creating an environment where personnel can
Primary HR processes Contribution to company development (HR Value)
Management of HR indicatorsIntegration of HR processes, HR analyticsTarget groups (talent pool) and career planningCorporate KPI system was translated into employee targetsEvaluation of personnel performance and competenciesTransparent and consistent HR decisionsProactive selection and developmentPersonnel management in unanimity with managersManaging engagement
HR Service tasks — values development:Effectiveness (cost/benefit)Competence (I can do it)Engagement (I try)Service (HR partnership)
Strategic partner
Organizational structurePersonnel planningPersonnel adaptationPersonnel developmentManaging turnoverManaging HR budget
Business partner
Personnel trainingPersonnel selectionPay systemPersonnel rating
HR service/consulting
HR record keepingStaff chartWage paymentMandatory training
HR Department
2003 2006 2015 2016
contribute actively and sensibly to the life of the company
is especially important under these conditions.
All of this was reflected in the HR strategy approved
at the end of 2014.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
60OMK Annual Report 2015
SERVICE EFFECTIVENESS COMPETENCE ENGAGEMENT
Priorities
Formation of HR partnership structure
Personnel record keeping using
modern information systems
Social support system
operating according to best practices
Optimizing OMK’s organizational
structure:
• Reducing span of management
• Optimum number of personnel
• Centralization of functions
• Projects to improve efficiency
and performance
Improving the payroll system:
• Wage indexing
• Performance standards
Improving the efficiency of social
facilities:
• Developing key performance
indicators for facilities
• Internal benchmarking
Improving professional skills and
competencies:
• Annual goal setting and evaluation
cycle
• A management and professional
career at OMK
• Training and development
programmes run by internal experts
and instructors
• Evaluation of professional knowledge
using test assignments developed
by internal experts
• Professional events to share
experience and results
• Professional skill competitions
Increasing engagement
• Studying personnel engagement
• Developing and implementing plans
to improve engagement
Social accountability:
• Introduction of SA8000 social
accountability standard
• Creation of OMK ethics commission
and VSW ethics committee
• Creation of OMK social council
Improving personnel awareness:
• Creating OMK newspaper
• Expanding charity and sponsorship
initiatives
• Developing a strategy for expanding
sponsorship and charity initiatives
• Expanding corporate volunteerism
PRIORITIES FOR IMPROVING THE PERSONNEL DEVELOPMENT SYSTEM
5.3 PERSONNEL
1. Focus on business results,
rather than on individual HR tasks
2. Synergy from integration
of various HR processes
3. Systems approach to problem solving in which valuable
employees know their importance
and role in achieving company objectives
PRINCIPLES FOR IMPLEMENTATION OF HR STRATEGY
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61OMK Annual Report 2015 61OMK Annual Report 2015
INTEGRATING HR PROCESSES INTO THE GOAL-SETTING SYSTEM
5.3 PERSONNEL
To achieve the maximum efficiency from employees, the company strives
to ensure a high degree of openness.
The goal of re-engineering the HR Service is to integrate all processes so that they operate
as a single mechanism. However, building the system is only half the result; the synergy
of the processes must be made transparent and evident. The main process is efficiency
management. The entire HR partnership chain must be directed towards this goal.
Company goals
Correction of
total
comprehensive
income (TCI)
Development
in key groups
Selection
and adaptation
HR
committee –
selection
Evaluation
of results
of work and com-
petency
Solutions:
motivation, target groups
Goal setting
Organizational
design
Feedback, development,
and support
Qualification profile
Department goals
Payment
of bonusesStandards for
target
group
Training as
required
Selection of
high-potential
employees
Official grade
Employee goals
Non-financial
recognition
Achievement of
goals, competency
level
Job
description
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
62OMK Annual Report 2015
THE GOAL-SETTING SYSTEM AT OMK IS AIMED AT GIVING GREATER ASSURANCE THAT STRATEGIC OBJECTIVES WILL BE ACHIEVED.
SINCE 2014, THE SYSTEM HAS BEEN DEVELOPED IN PARTNERSHIP WITH THE HR SERVICE ON THE BASIS OF THE AUTOMATED SUCCESS FACTORS SYSTEM (SAP), FOR WHICH TECHNIQUES FOR CALCULATING 250 BASIC KPIS WERE AGREED IN 2015. AN EFFICIENCY MANAGEMENT COMMITTEE AND AN OFFICE FOR GOAL-SETTING AND PERFORMANCE EVALUATION DIRECTLY SUBORDINATE TO THE CHAIRMAN OF THE MANAGEMENT BOARD WERE CREATED TO COORDINATE THE EFFORTS OF VARIOUS DEPARTMENTS.
5.3 PERSONNEL
Number of employees included in goal-setting system
No. Personnel category 2014 2015 2016 (plan)
Total 76 256 957
1 Senior managers 67 73 70
2 Office/shop managers 9 178 279
3Senior foremen/de-
partment managers 0 5
606
(production
and maintenance)
4 Blue-collar workers 0 0 2
The study of personnel engagement showed that the efficiency culture summary index rose by 7% to 49%.
The index includes the evaluation by employees of goal setting in the company, feedback on performance,
and the relation between performance and remuneration, as well as the goals themselves. It must be noted
that the study reflects the opinion of all employees, not only those categories of managers included
in the goal-setting process. Thus, the efficiency culture is transmitted by managers to their subordinates.
This has a systemic impact on the quality of management in the company.
IMPROVING THE EFFICIENCY CULTURE SUMMARY INDEX
↑ 49% +7%
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
63OMK Annual Report 2015
5.3 PERSONNEL
STRATEGY IN ACTION
The attention of the HR department in 2015 was
concentrated on optimizing expenditure, improving
workforce productivity, updating techniques for the annual
goal-setting and evaluation cycle, expanding target groups
of personnel, and organizing and motivating employees.
Managing personnel engagement and developing
an active production environment — a desire for
continuous improvement, initiative, and commitment
to a common cause – was an important task in 2015.
OMK began re-engineering the HR Service in 2015
to improve the HR services provided to the business.
HR partners are the main link in the new structure.
Through a ‘single window’ format, they provide advice
to managers on personnel management issues, suggest
solutions to emerging problems, and share responsibility
for the result. In fulfilling their role, HR partners hire
specialist experts and correct the actions of service
functions (such as HR record keeping, standardization,
mass selection, and organization of training).
The introduction of HR partners enables our company
to conform to the best practices in organization
of HR management systems.
To become an HR partner, an employee must have
extensive knowledge of HR management, understand
the challenges of the business, and be able to respond
quickly to changes in the external and internal
environment. A school for HR partners was created
to train such specialists in 2015. So far 25 people have
been trained, including plant HR directors. The programme
consisted of three modules:
• Seminars on HR functions to acquire knowledge
in all fields related to HR management
• Business case solution
• Training courses in public speaking, change
management, and working with internal clients
The HR Committee plays a significant role in effective
company management. Created in 2013, this collegial
advisory body answers directly to the Chairman
of the Board, makes decisions regarding the appointment
of senior managers, and evaluates their performance.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
64OMK Annual Report 2015
5.3 PERSONNEL
Career guidance
OMK companies provide career guidance for school
and university students to:
• Increase the popularity of technical specialities among
young people and students
• Create a positive perception among young people of
technical professions, thereby increasing the prestige
and attractiveness of specialities in the metallurgical
industry
• Create a new type of employee – a successful
person who operates twenty-first-century, high-tech
equipment and has a steady salary, breaking the
stereotype that “a blue collar worker does unskilled
labour”
• Improve the level of education of young people
enrolling in vocational training schools
• Improve the level of education of students in vocational
training schools
All company plants offer field trip opportunities:
more than 1,000 students
participated in such trips during the reporting year. Events
for senior students are conducted jointly with training
institutions to encourage graduates to choose professions
in the steel industry. Career guidance events were held
for 14–16 year old pupils in Vyksa municipal district:
the fourth ‘Industry’ business simulation and the second
‘Trajectory’ professional self-determination academy.
The objective of the events was to help students choose
their future profession. Approximately 3,000 students
aged 5–16 participated in the fourth “Magic of Science
and Creativity” technical festival, the goal of which
is to help young schoolchildren select a technical field
according to their abilities and preferences.
The first career guidance magazine for students
in the Vyksa municipal district was launched at VSW.
Students can learn a lot about metallurgical professions
from the magazine, including from VPS specialists,
as well as about the educational institutions where these
professions can be learned.
Effectiveness of career guidance programmes in Vyksa
Ninth grade students (14–15 year olds) enrol in technical schools and colleges in the area 65%
(of these, 80% enrol in technical specialities)
continue to the tenth grade 35%
Graduates of secondary education enrol in specialized technical colleges 50%
Graduates of basic technical schools and colleges find jobs in VPS departments more than 60%
University partnership programmes
VSW
• The plant runs the ‘OMK Campus’ corporate programme
in welding jointly with the Peter the Great St. Peters-
burg Polytechnic University
• In cooperation with Nizhny Novgorod State Technical
University, 22 employees were trained in additional pro-
grammes on electric power supply and welding
• Training of 39 shift foremen in primary bachelor’s vocational
education programmes began at the branch of the National
University of Science and Technology MISiS in 2015
• More than 400 students of higher educational institu-
tions (Vyksa Branch of National University of Science and
Technology MISiS, National University of Science and Tech-
nology MISiS, Nizhny Novgorod State Technical Universi-
ty, Murom Institute of Vladimir State University, Bauman
Moscow State Technical University, and STANKIN Moscow
State Technical University) received practical training
in production departments
The Vyksa Branch of the National University of Science and
Technology MISiS received financial support in the amount
of RUB 17,759,000 to improve student education in 2015.
CSW
• A specialized machinery, metallurgy, and metalworking
department of the First President of Russia B.N. Yeltsin
Ural Federal University operates at the plant. The depart-
ment provides special student training, with continuation
of production, pre-diploma practice under the supervi-
sion of the plant’s leading specialists. The project is funded
equally by the company and the university. OMK expendi-
ture in 2015 amounted to RUB 1.86 million.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
65OMK Annual Report 2015
5.3 PERSONNEL
Managing organizational structure and workforce planning
RESULTS OF PROCESS OPTIMIZATION
IN 2015
Closure of the pipe steel smelting facility project
Material incentives
REDUCTION IN MANPOWER OVER THE YEAR (staff positions)
PROJECT AT VSW AUTOMOTIVE SHOP (million RUB)
↓ 1,000
64
-7%
VSW-TECHNO PROJECT (million RUB)
83The employees laid off (140 persons) were offered jobs, re-
training, and pensions. Manpower was also reduced due to
the fact that the company did not hire new employees to
replace those dismissed for disciplinary reasons (approxi-
mately 150 persons).
Due to the sharp change in the macroeconomic situation,
the decision was made to close the project in Chusovoy
to construct a pipe steel smelting facility. The personnel,
including four senior managers, were offered positions
at other OMK facilities in various regions. Some Trubodetal
employees in Chusovoy working on the project were laid
off and were paid compensation in accordance with legal
requirements.
Personnel turnover
Turnover at OMK facilities remains at 11%, which is 19%
lower than the industry average. As before, turnover
at the major facilities (VSW, CSW) remains in the 4–6%
range. We have set a goal of retaining highly qualified
employees, and we have been successful.
The improvement of the payroll system in the company
is based on developing and applying valid and accurate
criteria for paying remuneration according
to the contribution of divisions and each specific employee
to the common cause.
The semi-constant component of OMK employee wages
is approximately 70% and depends on time worked
and working conditions (harmful conditions, at night,
etc.). The variable bonus component accounts for 30%.
Bonuses are paid according to evaluation of collective shop
indicators or product quality, workforce productivity
on a shift, consumption of primary raw material (metal),
or other expense items (for example, electricity).
Employees may also receive one-time payments
for contributions to company projects for improving
efficiency and work as an efficiency expert.
For managers, there is a goal-setting system:
key performance indicators which determine the annual
bonus amount. Senior managers, supervisors subordinate
to senior managers, and certain key employees receive
annual bonuses. Indicators with target values are approved
for each position for a year. These are both financial
(EBITDA), and functional (for example, efficiency in use
of equipment, market share of product, engagement
of personnel). Development tasks are also set: development
of new types of product, introduction of an ERP system,
etc.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
66OMK Annual Report 2015
5.3 PERSONNEL
Ratio of average wage
in controlled companies and average wage
in region, %*
Expenditure on social programmes at OMK’s Russian
facilities (RUB million)
Facility Region
VPS Nizhny Novgorod Region 1.2
CSW Perm Territory 0.9
BVP Bashkortostan 1.1
APP Tatarstan 1.0
Trubodetal Chelyabinsk Region 1.4
Item 2014 2015
Direct social payments 248 201
Housing programme 7 14
Medical assistance 11 10
Nongovernmental pension support 22 30
Sanatorium and resort treatment
and wellbeing for employees and
their family members
53 38
Meal provision 85 92
Sports 3 2
TOTAL 429 387
* Rosstat data (not including small businesses) were used
in the calculation.
The drop in expenditure on social programmes was
due to various organizational changes at the facilities
and the reduction of the company workforce as a whole.
The company strives to support the health
of its employees by providing them with good hot meals.
Consequently, subsidies were introduced for BVP (they had
been already introduced at other facilities). In 2014–2015,
the company also actively enlisted employees to participate
in various nongovernmental pension support programmes
via the Nongovernmental Pension Fund Gefest on parity
terms with the employer as part of a programme for state
co-financing of the creation of pension funds and Gefest
corporate programmes.
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67OMK Annual Report 2015
Pension contributions
Various nongovernmental pension support programmes
are in place at OMK via the Nongovernmental Pension Fund
Gefest. The basic principle is that the company doubles
the voluntary contributions of its employees, and the
employees determine the amount of their contributions
independently. As at the end of 2015, more than 6,000
employees participated in nongovernmental pension
support programmes, and 2,200 people participated
in voluntary pension support programmes (three parties
in equal shares: the employee, the employer, and the state).
Pension payments from Gefest amounted to RUB 15 million
RUB in 2015 and remained at the previous year’s level.
The additional pension was between 2% and 9% of the state
pension for OMK operating regions in 2015.
5.3 PERSONNEL
Company Average corporate
pension from
Nongovernmental
Pension Fund
Gefest in 2015 (RUB/
month)
Region Average state pension
for region (RUB/
month)
Corporate pension
as a percentage
of state pension
VSW 1,108 Nizhny Novgorod
Region
11,900 9
CSW 863 Perm Territory 11,800 7
Almetyevsk Pipe Plant 171 Tatarstan 11,400 2
Trubodetal 277 Chelyabinsk Region 11,800 2
OMK Steel 219 Nizhny Novgorod
Region
11,900 2
Blagoveshchensk
Valves Plant
437 Bashkortostan 11,250 4
OMK 515 Moscow 13,500 4
OMK Audit 240 Nizhny Novgorod
Region
11,900 2
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
68OMK Annual Report 2015
5.3 PERSONNEL
Non-financial incentives
Batashev Prizes
The 12th Ivan and Andrey Batashev* Prize awards
ceremony was held in Vyksa on 9 April. Altogether,
84 candidates and five main production teams were
nominated in 11 categories, five of which were intended
for representatives of working specialities. The finalists
included representatives from all OMK facilities, as well as
from OMK IT, OMK Ecometal, and the Moscow office.
* Andrey Rodionovich (died 1799) and Ivan Rodionovich
Number of rewards and bonuses received
by employees during the reporting year
National government 3
Departmental 55
Regional 56
Municipal 58
Corporate 80
Awards to OMK facilities 535
Total 787
Professional 2015 Competition
OMK held the company-wide ‘Professional 2015’ competition
among representatives of 11 professions and specialities
in 2015. The goal of the competition was to raise
the prestige of professions, improve employee
professionalism, and increase employees’ interest
in the professions that are most in demand by the business
and have either a shortage of specialists on the job market
or a low level of training in educational institutions.
The 134 finalists drawn from plant competitions
demonstrated their knowledge of occupational safety,
the production system, corporate culture, and the
operations of the company as a whole. The final challenge
involved the competitors doing hands-on work at various
work positions or on multimedia simulators.
Talent management
A highly talented employee at OMK is an employee who gets
results, who plans to continue working at the company
and achieve new results, and who is also willing to move
to a different city. Employee supervisors and HR
Department representatives are involved in selecting
potential employees, in a process which consists
of several stages. Due to the focus on the business,
6% of employees in the company have been identified
as having high potential, which corresponds to the industry
average (Training Index).
The company’s leadership devotes significant attention
to talent management and improving the efficiency
of management teams. A diagnosis of managerial potential
was conducted for managers and specialists
in production specialities. Through the evaluation process,
the performance of 755 employees was reviewed, their
competencies and behaviours evaluated (using the 360
degrees technique), their motivational profile assessed,
and their abilities to analyse information tested.
The evaluation showed that 24% of employees (of the total
number of managers) were capable of ensuring continuity
of management – that is, one out of five employees
is capable of replacing his supervisor. (1741–1821) Batashev were major Russian industrialists
and factory owners who built many metallurgical plants,
including the Vyksa plant (1766).
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
69OMK Annual Report 2015
5.3 PERSONNEL
Work on the managerial skills of line managers was
the primary focus of plans to increase engagement
developed using the results of the 2014 study carried
out at the company’s plants and among management.
According to data provided by the international consultant
Aon Hewitt, 70% of personnel engagement is dependent
on direct managers. The company arranged training
in communicating with team members for team leaders
and other managers; customized manager checklists were
prepared, and additional options were made available
for acknowledging services and giving feedback: meeting
schedules for production sections and honour boards,
including through the corporate portal. The 2015 personnel
engagement study showed an increase in employee
satisfaction with the focus factors.
The plans for 2016 are focused on improving employee
satisfaction with the scope of work, improving the man-
agement skills of managers (as in 2014), and targeted work
with units that showed a relatively low level of engagement.
A pilot project showed the promise of this approach. It was
conducted in 2015 in one department of the Moscow office,
2015 focus factors OMK 2014 OMK 2015
Line managers 49% 56%
Recognition 33% 35%
Feedback 39% 43%
and included an additional survey and a group session
on preparing change plans.
The 2015 study also revealed that impolite communication
was a problem among teams. A decision was therefore
made at the end of the year to create an OMK Ethics
Commission to review employee complaints regarding
inappropriate behaviour and human rights violations
as a whole. Complaints are received via an OMK hotline,
which previously only specialized in reports of theft
and other crimes. Employees themselves decide which
resource to contact. Communications with management
are also possible via the Reception Desk section of the
corporate portal, which has been operating since 2013.
These resources were created due to the requirements
of the SA8000 social accountability standard, which
is being introduced at OMK facilities.
During the reporting period, 2,500 submissions were reviewed,
20% more than in 2014.
Breakdown of submissions to corporate portal Reception Desk in 2015, %
15 20
4025
production system, medical
services, relationships
within teams
wages working conditions
at plants
transportation of
employees from place
of residence
INCREASING ENGAGEMENT
The primary tool for obtaining feedback
from employees is the annual study of personnel
engagement, conducted using the international Aon Hewitt
methodology. In the study, employees are asked both
standard questions specified by the technique,
covering such areas as salary, career possibilities,
and attitude towards management, and questions from
the company about the level of satisfaction with
the cafeterias, social facilities, etc.
The study is part of the annual cycle for improving working
conditions. Managers use the results
of the quantitative (survey) and qualitative (focus groups)
studies to draw up plans for improving engagement; once
these are implemented, further surveys are conducted.
The 2015 study, the third in the company’s history, showed
an increase in the percentage of engaged employees
to 50%. The average indicator for metallurgical companies
in Russia (47%) was exceeded for the first time. Employee
participation in the study rose from 75% to 87%.
2,500submissions
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
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70OMK Annual Report 2015
Meetings with management
Employees can tell and demonstrate to a managing
director, division director, or shop supervisor
how the production process is going in his or her section,
what has been done to improve it and what problems exist,
and immediately receive feedback. Such meetings are also
held regularly during the managing director’s tours
of the production facility or in planned shop meetings. Plant
conferences and information days are also held regularly,
to which interested parties (representatives of local
government administrations and law enforcement bodies)
may also be invited.
Corporate media
The primary channel for informing employees
is the corporate portal (120,000 views during the year,
a 10% increase over 2014). The company created a single
weekly corporate newspaper OMK Territory in October
2015. This decision made it possible to create a common
information space at OMK, within which all production
sites are represented. The list of subjects covered
by the newspaper was developed according to employee
wishes expressed during a special survey in summer
2015. It has a circulation of 15,500 copies. The newspaper
is published weekly and distributed at the Almetyevsk,
Blagoveshchensk, Vyksa, Moscow, Chelyabinsk,
and Chusovoy sites. The magazine OMK Command is aimed
at managers and has a circulation of 2,000. Five issues
were published during the reporting year.
5.3 PERSONNEL
Conferences
Functional conferences
Fourteen internal functional conferences were held in 2015
to share experience, best practices, and information
on current trends in the corresponding professional fields.
Approximately 800 employees received information
on the company’s strategy through the conferences.
Predicting the future and scientific discoveries
More than 50 company employees involved in the
development of new technologies, strategy, and new
markets participated in the corporate conference
“Predicting the Future and Scientific Discoveries”
in 2015–2016.
Annual scientific and practical conference for young
specialists
The objective of this conference is to identify and mobilize
the creative potential of the company’s young specialists
to solve technological problems and improve production,
reduce costs, and increase profit. More than 120 employees
from all of the company’s facilities, as well as students
from Bauman Moscow State Technical University
and the Vyksa branch of the National University of Science
and Technology MISIS participated in the event. Two thirds
of the suggestions made at previous conferences have
been applied in production.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
71OMK Annual Report 2015
Evaluation
In 2015, as part of the annual personnel performance
evaluation, evaluation results were supplemented with
an evaluation of performance by competencies (“360
degree” technique). Previously, in 2013–2014, the evaluation
of competencies covered primarily managerial tasks and
quality (planning, systemic thinking, and setting objectives
for subordinates). Leadership skills, such as, for example,
the ability to acknowledge the contributions of employees
and to maintain feedback with subordinates regarding their
performance, became an important addition in 2015.
A project for professional testing of OMK employees
was implemented in 2015. Internal experts developed more
than 60 professional tests that were administered
to more than 8,000 employees. The test results were used
to create functional training and career development
programmes for 2016.
ELECTRONIC LIBRARY
Company employees were given access to the
electronic library of one of the leading publishers of
business literature in 2015, for independent study
and acquisition of additional professional knowledge.
Employees downloaded over 50,000 copies of more
than 400 titles.
5.3 PERSONNEL
Training
OMK managers and specialists underwent training aimed
at improving personal effectiveness and knowledge relating
to their job descriptions and specific roles in 2015.
Category In-person training (persons/cours-
es)
Distance learning (persons/courses)
Managers 6,194 22,000 ‘Managerial Minimum’
Specialists 6,753 351,078 (pre-certification training: 1,078 electronic
textbooks and 350,000 standard operations and steps
for performance of operations) Blue-collar workers43,018 (including 5,490 external
and 37,528 internal)
Distance learning proved to be both popular and effective
in 2015. A team of distance learning tutors was created
and trained at all OMK facilities to develop the programme.
More than 1,000 managers were trained as part
of the ‘Managerial Minimum’ target corporate programme
aimed at the continual development and improvement
of managerial skills. Ninety percent of students evaluated
the programme as ‘good’ or ‘excellent’ from the viewpoint
of its benefit for the business (according to questionnaire
results). The cost savings from the use of distance learning
(in comparison with classroom training) were
RUB 4.06 million. Likewise, distance learning was used
for English language training for 80 OMK employees who
work with foreign colleagues and partners.
Target programmes for training foremen and team leaders
to improve personal effectiveness and economic literacy
were introduced at OMK Group facilities.
In addition to mandatory recertification training, target
courses on technology and maintenance of high-tech
equipment were conducted for workers.
Training expenditure was reduced because expensive
employee training projects (MBA, one-time measures),
as well as retraining to prepare for work on major new
projects, came to an end
in 2014.
The training was held in-person (seminars, training
sessions and conferences) and remotely (online tests,
reading materials, and webinars).
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
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72OMK Annual Report 2015
5.3 PERSONNEL
Trade unions
The trade union organizations at OMK facilities represent
various trade unions in the Federation of Independent
Trade Unions of Russia: the Miners’ and Metallurgical
Workers’ Union of Russia (VSW, Trubodetal, CSW),
the Russian Nuclear Power and Industry Worker’s Union
(BVP), and the Russian Agribusiness Workers’ Union (APP).
In addition, a workers’ collective council operates at the
Casting and Rolling Mill in Vyksa (a branch of OMK Steel).
Therefore, interaction takes place mainly at the facility
level. A social council was created at the OMK level
in 2015 to coordinate relations.
All mandated legal conditions for the operation of trade
unions have been provided at the company’s facilities.
The reasoned opinion of trade unions is considered
in all cases stipulated by the Labour Code of the Russian
Federation. Joint commissions on labour disputes
are in operation and employee appeals on labour relations
issues are granted review. Trade unions participate
in the distribution of benefits as well as in a number
of the company’s social projects: they participate
in the expert commissions for the OMK Partnership social
and charitable projects competition; they work with facility
management to develop plant action plans according
to the findings of engagement studies; and they participate
in arranging sporting and cultural events.
Collective bargaining agreement
Major work was done in 2015 to change the benefits
for employees in harmful and hazardous production jobs.
All workstations at OMK facilities underwent
a special working conditions evaluation. Negotiations were
conducted with trade unions, new three-year collective
bargaining agreements were concluded,
and supplementary agreements were signed with more
than 10,000 employees. There were no collective labour
disputes during the reporting period.
Social council
A social council was created at OMK in 2015, on the initiative
of the trade unions at the Group’s facilities. This new
advisory body, which includes trade union leaders, plant
HR directors, and company management representatives,
was called upon to make relations more systematic
and ensure that the interests of the parties in the social
partnership received consideration. At the July meeting,
the parties agreed to introduce a social chart that makes
it possible to determine, visualize, and rank (according
to decision level) the social and labour problems in labour
collectives. The pilot project began at Trubodetal, and the
spread of this practice to other OMK facilities is expected
in 2016. The social council also supported the introduction
of the SA8000 social accountability standard and reached
an agreement on trade union participation in measures
to study personnel engagement, as well as in employee
health management measures.
Rewards
• The Vyksa Steel Works and the Trubodetal plant won
the annual ‘Mining and Metallurgical Facility with High
Social Effectiveness’ competition, conducted jointly
by the Miners’ and Metallurgical Workers’ Union
of Russia and the Association of Mining and Metallurgi-
cal Industry Owners of Russia.
• For the second time, HR Director Svetlana Nikolashina
topped the rating of HR directors
(in the metallurgical and mining industries)
conducted jointly by the newspaper Kommersant
and the Association of Managers.
• In 2015, OMK was consistently among the top twenty
Russian companies in the ‘Very High Level of Social
Accountability’ monthly social accountability rating
produced by the Agency for Political and Economic
Communications.
• OMK was declared the best employer among Russian
companies in the metallurgical and mining
industries according to the Randstad Award 2015,
which carries out an independent study
of the brand attractiveness of an employer.
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73OMK Annual Report 2015
5.3 PERSONNEL
INTRODUCTION OF SA8000 SOCIAL ACCOUNTABILITY STANDARD
In 2015, OMK continued to introduce the SA8000 social accountability
standard as a result of the obligations set forth in the company’s
constitution, its desire to improve personnel engagement, and international
market requirements for suppliers of tubular goods.
In the initial stage, the standard will be applied to the Vyksa Steel Works,
the Casting and Rolling Mill, and company management. A self-evaluation
of compliance with this standard was conducted at these facilities
in January and February, and did not reveal any critical nonconformities.
In order to harmonize the management system with the standard’s
requirements, the company developed a plan for introducing the standard,
consisting of roughly a hundred measures. As of the end of the reporting
period, 85% of these measures have already been implemented. The
majority of the measures pertained to documenting rules and procedures
which, being legal requirements, were already in use by the company.
In addition, the company established an OMK Ethics Commission
and VSW Ethics Committee in order to meet the standard’s requirements
on internal review procedures for complaints concerning violations
of employee rights. An OMK Social Council was also created to fulfil
requirements for a team responsible for dialogue between management
and employees on social issues.
Training was also conducted: 17 employees and managers took
an introductory course on the SA8000 standard, while ten people
underwent training on internal auditing on the basis of the standard.
The participants received certificates.
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5.4 OCCUPATIONAL SAFETY
The integrated occupational safety
and industrial safety assurance system
at OMK facilities is based on engaging
employees in the decision-making process
and management of workplace safety.
This approach makes it possible to maintain
a high level of compliance with safety principles
at all management levels and in the workplace.
The OMK Occupational Safety Committee
is joined by the facilities’ occupational safety
coordinating committees and shop working
groups to form a unified managerial hierarchy.
OCCUPATIONAL SAFETY MANAGEMENT SYSTEM
COMPANY MANAGEMENT
Management Board
Occupational Safety
Committee
(members of the Management
Board and managing directors
of facilities)
FACILITIES, DIVISIONS
Facility Safety Coordinating
Committees
(managing directors of facilities
and divisions, area managers,
and shop supervisors)
Shop safety working groups
(shop supervisors, foremen,
and team leaders)
Monitors practical implementa-tion of the company’s objectives, development strategy, and policy in the sphere of environmental protection, occupational safety, and industrial safety
Health, safety
and environment policy
OMK bylaw on the
Occupational Safety Committee
Bylaw and order
of the managing director
Initiate, direct, coordinate, and verify the overall efforts of management in the sphere of safety on the basis of industry and legal requirements
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
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75OMK Annual Report 2015
5.4 OCCUPATIONAL SAFETY
Expenditure on occupational safety 291.8
Expenditure on fire safety 79.0
Expenditure on industrial safety 21.1
Expenditure on radiation safety 7.7
Total 399.6
Number of industrial safety audits in subsidiaries 15
Number of industrial safety audits in contractor com-
panies
672
Expenditure in 2015 (RUB million) Number of industrial safety audits
in subsidiaries and contractor companies in 2015
Corporate standards adopted in 2015
• Contractor management in the field of occupational
safety and environmental protection
• Handling hazardous materials
• Performing highly dangerous work
• Working at height
Introduction of OHSAS 18001 Occupational Health
and Safety Management system
The requirements of the OHSAS 18001 international occupational health
and safety management system were introduced at VSW, CRM, APP,
Trubodetal, and CSW. All these facilities have certificates of compliance with
these requirements. It is planned that these processes will be introduced
at the Blagoveshchensk Valve Plant in 2016
and certification obtained.
ACHIEVEMENT OF KEY INDICATORS
Frequency of overall (industrial+domestic)
injuries in OMK Group, Ff*
Percentage of incidents for which
an internal investigation was conducted
85.52
≤ 71.85
70.35 Actual in 2014
Goal for 2015
Actual in 2015
* Total injury frequency factor. * 100%/total number of incidents recorded.
Goal, %* Incidents Internal investigations of compli-
ance with STK.12-66.1
Actual, %*
Extraordinary 7 7
Significant 101 99
Insignificant 245 245
45 Total 353 351 99.43
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-18
76OMK Annual Report 2015
5.4 OCCUPATIONAL SAFETY
Percentage of managers, specialists, and white-collar workers who took the
‘Conscientious Safety Management’ course
SUPPLY OF PERSONAL PROTECTIVE EQUIPMENT TO PERSONNEL
Special evaluation of working conditions
at workplaces
Goal* Number of trainees 2015
(actual)*
2011 2012 2013 2014 2015Total
over 5 years
85% 909 4,227 5,436 7,645 4,293 22,510 88.9%
2015 goal, %* Special evaluations of working conditions
conducted in 2015 (workplaces)
2015 (actual), %
100 8,628 80
* Of average workforce for 2015 (25,327 persons).* Of total number of workplaces (10,353).
In 2015, special evaluations of working conditions were not conducted fully
due to the introduction of new positions, changes in existing positions, and
reorganization of shops and sections.
In 2015, OMK introduced a new edition of the corporate
standard ‘Personal Protective Equipment for Employees
of OMK and Controlled Companies’. Work was done
on the basis of this standard to determine a sole supplier
of personal protective equipment (PPE) for OMK Group
facilities. An expert council on PPE was set up (three
meetings were held). Eleven technical specifications were
developed for the fabrication of men’s and women’s
summer clothing, as well as for winter clothing to protect
against low temperatures and general contamination.
All personal protective equipment issued to company
employees meets the following criteria:
• Prevents or reduces the impact of hazardous
and harmful factors
• Complies with technical aesthetic
and ergonomic standards
• Includes instructions describing the rules for using
and storing PPE and stating its shelf life
• Includes labels which comply with GOST
and other standards regulating the labelling of PPE
• Has been evaluated for compliance with hygienic,
physiological, protective, and operating requirements
All personal protective equipment is selected
according to the gender, height, and clothing
and footwear size of the employee, as well
as the specifics of the work they are performing.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
77OMK Annual Report 2015
5.4 OCCUPATIONAL SAFETY
SPECIAL EVALUATION OF WORKING CONDITIONS
Pursuant to Federal Law No. 426-FZ ‘Special Evaluations
of Working Conditions’, from 2014 all companies
are obligated to conduct special evaluations of working
conditions in place of the previous workplace certification
procedure.
Special evaluations of working conditions were conducted
at all OMK facilities in 2015. Summary lists obtained from
special evaluations of working conditions are available
on the websites of OMK facilities.
Scope of special evaluation of working conditions in 2015, persons
Number of employees Classes of working conditions
2 3.1 3.2 3.3 3.4 4
VPS 9,638 1,855 2,896 4,471 373 12 0
APP 431 227 153 51 0 0 0
Trubodetal 1,539 316 374 474 286 89 0
BVP 1,930 592 717 549 162 0 0
CSW 2,129 298 413 699 567 152 0
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
78OMK Annual Report 2015
5.4 OCCUPATIONAL SAFETY
REDUCTION OF INDUSTRIAL INJURIES AND WORK-RELATED ILLNESSES
A total of 92 people were injured in accidents, which
is 25.8% lower than in the previous year. A zero level
of fatalities was not achieved. There were two fatal
incidents in 2015 (at VSW and BVP). To reduce the risks
associated with industrial accidents, OMK regularly
monitors the implementation of safety measures
introduced as a result of accident investigations.
The primary causes of injuries in 2015 were:
• Violations of occupational safety requirements
by employees (casualties) and failure of direct
supervisors to comply with occupational safety
requirements
• Lack of the necessary tools and accessories
(employees use improvised tools and accessories
or untested and faulty ladders)
Catching (jamming) between stationary and moving parts of machinery and equipment
Falling or stumbling when walking on the premises, in the shop, or on a slippery surface
Impact from flying parts and fragments of equipment, injuries and cuts from tools and equipment
Falling of heavy objects or equipment during operation or when moved manually
Falling of a person from height (from a maintenance platform, ladder, etc.)
Effect of open flame, molten metal, hot equipment parts, or steam
Work with hoisting mechanisms
28
19
26
15
2123
11 10
17
6 541
5
Primary causes of accidents over 12-month period 2014–2015
↓ -32% ↓ -42% ↓ -55% ↓ -33% ↓ -80%↑ +70%
2014 2015
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-LA6
79OMK Annual Report 2015
Indicator 2014 2015
Fatal injury frequency rate (FIFR):
Number of fatalities as a result of accidents/total number of hours
worked by all personnel x 1,000,000
— 0.05
Lost time injury frequency rate (LTIFR):
Number of persons injured as a result of accidents with loss
of work time/total number of hours worked by all personnel
x 1,000,000
3.07 2.37
Note: The industrial injury rate includes fatal accidents
Work-related illness rate:
Number of newly identified work-related illnesses/total number
of hours worked by all personnel x 1,000,000
0.52 0.41
Total number of newly identified and confirmed work-related
illnesses
21 16
Number of newly identified work-related illnesses/number
of working personnel x 10,000 (this type of calculation is standard
Russian practice)
8.6 6.9
Lost workdays rate:*
Number of workdays lost as a result of accidents/total number
of hours worked by all personnel x 1,000,000
72.61 56.24
5.4 OCCUPATIONAL SAFETY
* Only scheduled workdays are considered in the calculation of ‘lost workdays’. Calculation
begins on the day the employee is injured, i.e., on the day the sick note begins.
PROGRAMMES TO MAINTAIN EMPLOYEE HEALTH
The health management policy adopted by the company is based
on the requirements of Russian law and the recommendations of the International
Association of Oil and Gas Producers (IOGP), as well as the best practices of major Russian
and international companies. The policy provisions are implemented in a manner that seeks
to introduce a uniform standard for emergency medical response, expert review of fitness
to work, and the process for establishing a responsible attitude towards health in all OMK
facilities.
The following measures were planned as part of implementation of the policy:
• Introduction of an emergency medical response system in the workplace
• Improvement of the first aid training programme in compliance
with Russian law and the recommendations of the European Resuscitation Council (ERC)
• Development of a corporate standard for evaluating fitness to work on the basis
of updated regulations (Russian Ministry of Public Health Order No. 302n)
• Development of a corporate programme for prevention of cardiovascular disease
• Development of ‘Health School’ technical programmes in the following areas: ‘Eating
Healthily’, ‘Hypertension’, and ‘Diabetes’
• Organization of ‘health days’ at facilities
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
80OMK Annual Report 2015
REDUCING THE ABSENTEE RATE
Scheduled periodic medical examinations of employees
involved in work with harmful and hazardous working
conditions were conducted at OMK facilities in 2015.
The groups of employees requiring follow-up observation
and rehabilitation were determined. All recommendations
from the periodic medical examinations regarding follow-up
observation of employees were fulfilled.
Employees are treated at health care facilities (at CSW, APP).
IDENTIFICATION OF KEY INDUSTRIAL SAFETY RISKS
In 2015, specialists in the occupational safety directorate
of the parent company and industrial safety specialists
at the facilities conducted audits of the industrial safety
management system at all facilities according to the
following criteria:
• The presence of a register of highly hazardous objects
and equipment at the facilities
• Maintenance of records of the specified service life
of equipment
• Industrial safety expert reviews of equipment
are carried out
• Identification of accidents, availability of accident
response plans, conducting of drills
• Recording, investigation, and consideration of incidents
and steps taken in response to investigation results
• Compliance with requirements for training in regulated
jobs
• The presence of a register and procedure
for performing highly hazardous work
• Compliance with requirements for oversight
of hazardous industrial facilities
• Fulfilment of orders issued by oversight and regulatory
authorities
For all identified instances of noncompliance, the company
furnished managers with recommendations for correction,
and developed improvement measures.
An occupational safety programme and procedures
for internal investigations of incidents were developed
and introduced at APP. Audits of the occupational safety
management system were conducted at APP; the results
were submitted to facility management and an action plan
was developed. The programme will be completed in 2016.
COMPLIANCE WITH INDUSTRIAL SAFETY REQUIREMENTS AND OCCUPATIONAL SAFETY BY CONTRACTORS
The corporate standard ‘Contractor management
in the field of occupational safety, environmental
protection, and fire safety’ was introduced to ensure
compliance with industrial safety and occupational safety
requirements.
This standard establishes the requirements for interaction
with contractors to ensure safe working conditions
and compliance with environmental requirements when
organizing work to be performed at company facilities
or at other facilities where it has an interest.
Training is conducted on this standard. Work is under way
to create a uniform database of unscrupulous contractors.
Evaluation of a contractor on the basis of the requirements
of the standard begins at the selection stage. The
evaluation of the contractor according to established
criteria is documented. Contractor employees undergo
new-hire training, and records are kept, prior to starting
work. During the training, contractor employees are
informed of the occupational safety and environmental
protection requirements; environmental protection, health
and industrial safety policy; and procedures for access to
and movement around the facility site, including in vehicles.
During contract work, OMK specialists regularly inspect
contractors. In the future, a database of vendors,
contractors, and workers will be created and placed
on the corporate portal.
5.4 OCCUPATIONAL SAFETY
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-15
81OMK Annual Report 2015
FIRE SAFETY
A fire safety management system has been created at OMK
in compliance with current legal requirements. Regular
audits of the fire safety management systems at facilities
were conducted in 2015, on the basis of which action plans
to eliminate the most likely risks were created.
The current fire safety system is aimed primarily
at preventing fires. In emergencies, employees of the fire
service ensure the safety of persons and property. There
were no fire incidents in 2015.
The fire safety management system includes ten elements:
• Readiness of the nearest fire department
• Accountability for fire safety
• Compliance with state fire inspectorate instructions
• Emergency situations and fire safety commission
• Organization of open flame work
• Organization of training
• Organization of work on fire protection systems
• Procedure for notification, response, record keeping,
and investigation of incidents
• Organization of fire prevention work
• Systemic fire safety issues at company facilities
TRAINING ON THE DEVELOPMENT OF AN OCCUPATIONAL AND INDUSTRIAL SAFETY MANAGEMENT SYSTEM
‘Safety Management. Systems Used by Facility Managers’
seminar for senior managers.
Duration of seminar — 2 days (16 hours),
1 day — practical audit at production site. Training
is provided for managing directors, department managers,
and shop supervisors.
Expected result: managers understand the need for
changes in the occupational safety and industrial safety
field and become acquainted with the primary elements of
an occupational and industrial safety management system.
Seminar for line managers: ‘Effective Safety Management Techniques with Training and on Behaviour-Based Safety Audits’
Duration of seminar — 2 days (16 hours),
1 day — practical audit at production site. All managers,
specialists and white-collar workers at a facility undergo
the training.
Expected result: line managers who undergo the training
understand the changes to be introduced and participate
in them.
5.4 OCCUPATIONAL SAFETY
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-26
82OMK Annual Report 2015
Seminar for employees: ‘Development of a Conscientious Attitude Towards Safety’
Duration of seminar – 1 day (8 hours). All employees
at a facility undergo the training.
Expected result: employees understand the changes
to be introduced in the occupational and industrial safety
management system, support them, and participate
in their introduction. At a minimum, each employee
understands that the attitude towards safety
in the company and at the facility has changed radically.
Seminar on internal investigation of incidents: ‘Investigation of Incidents and Analysis of Key Causes’
Duration of seminar — 1 day (8 hours). Process shop
and section supervisors undergo the training. The number
is determined such that a minimum of two supervisors
in each department are trained.
Expected result: trained specialists capable of conducting
internal incident investigations to prevent similar incidents
in the future, conduct surveys, and seek key causes
of incidents.
Risk assessment seminar: ‘Risk Assessment, Evaluation, and Management’
Duration of seminar – 1 day (8 hours). All production shop
supervisors undergo the training.
Expected result: production supervisors understand
the basis of the programme, are able to identify
and manage risks, and work in the future with their
subordinates to introduce this programme in the
workplace. Managers and employees use the results
of risk assessment to determine measures for effective
protection while working and create high standards
for safe working procedures.
Seminar: ‘Effective Working Procedures for Occupational Safety and Industrial Safety Management Office (Department) Specialists’
Duration of seminar — 1 day (8 hours). All managers and
occupational and industrial safety management office
(department) specialists undergo the training.
Expected result: occupational and industrial safety
specialists understand their role in developing
and introducing safety programmes. The accountability
of line supervisors and occupational and industrial safety
specialists for safety is defined; safety specialists know
how to cooperate with the entire organization.
Seminar: ‘Behaviour-Based Safety Audits’
Duration of seminar — 1 day (8 hours). All production
section supervisors undergo the training. The seminar
is conducted as necessary at the request of a shop
manager.
Expected result: supervisors obtain the following skills:
1. Ability to identify and prevent situations that might
lead to adverse consequences
2. The art of convincing people to take precautions
at work in the future
3. Ability to complete reports and analyse information
on audits conducted
5.4 OCCUPATIONAL SAFETY
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
83OMK Annual Report 2015
PLANS TO DEVELOP SAFETY AND OCCUPATIONAL SAFETY SYSTEM
In the medium term, there are plans to continue projects
aimed at:
• Changing the safety culture
• Monitoring the work of contractors
• Improving the safety of production processes
• Developing a transportation safety system
• Protecting the health of personnel
5.4 OCCUPATIONAL SAFETY
Target
Target
Reducing industrial injuries (LTIFR)* Development of an occupational safety management system
Development of an industrial safety management system
Actual 2014 LTIFR Actual 2014
System
was not evaluated
Actual 2014
System
was not evaluated
Actual 2015 LTIFR Actual 2015
Actual 2015
3.07 ↓ 2.37 2.3
2.6* LIFTR – Lost Time Injury Frequency Rate.
2016 2017 2018 2019 2020 2016 2017 2018
1.92 2.8
1.41.561.73
3.2
Target
2.132.5
↓ -10% ↓ -10% ↓ -10% ↓ -10% ↓ -10%
2016 2017 2018
3.03.1
2.8
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-18
84OMK Annual Report 2015
GROSS ATMOSPHERIC POLLUTANT EMISSIONS
GROSS POLLUTANT DISCHARGES INTO WATER BODIES
ATMOSPHERIC EMISSIONS
Actual payments for adverse environmental impact
Total fines for violation of environmental protection laws
Total consumption of energy used in production
DISCHARGES INTO WATER BODIES
GENERATION OF PRODUCTION WASTE
WASTE DISPOSAL
thou tonnes thou tonnesthou tonnes
million roubles million roublesmillion roubles
thousand roubles GJ
↓ 5.2 ↓ 1,067.9
↓ 29.4
↓ 3.2
↓ 11.2↓ 0.4
153,500 16,542,858.23
-34.7%
-11.1%-33.3%
-10.7%
-55.8%
-22.4%
5.5 ENVIRONMENTAL PROTECTION
KEY ENVIRONMENTAL INDICATORS
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-21
85OMK Annual Report 2015
5.5 ENVIRONMENTAL PROTECTION
Total investment in environmental protection (RUB million)
2014 2015
Total
Investment in capital assets for environmental protection, including: 63.7 126.9
• For capital construction of facilities relating to primary environmental protection 13.3 117.2
• For materials and equipment 36.4 36
• Miscellaneous 14.1 29.6
Payments to state budgets at all levels associated with environmental protection
and sustainable use of natural resources, including:
141.5 103.8
Compensation for environmental damage 1.2 1.4
2014 2015
Operating expenses for environmental protection, including: 807.9 1,122.9
• Air quality 75 89.3
• Wastewater collection and treatment 648.4 685.3
• Waste management 73 140
• Protection and remediation of land, surface water and groundwater 3.6 4.7
• Protection against noise and other physical nuisances 57 4
• Preservation of biodiversity and protection of natural areas 0.00 21.4
• Research 0.00 3.2
• Miscellaneous (payment for environmental protection services, expenditure on major
repair of fixed assets)
7.9 175.1
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
86OMK Annual Report 2015
5.5 ENVIRONMENTAL PROTECTION
Area of disturbed land in 2014–2015, hectares
Direct greenhouse gas emissions, tonnes of СО2-equivalent
2014 2015
Total disturbed land 194.1 194.3
Land not remediated
and not rehabilitated194.1 194.3
Quantitative record keeping of greenhouse gas emissions was not conducted in 2014, since
СО2 emissions from fixed sources were not regulated by Russian law.
2015
Total direct and indirect greenhouse gas emissions as the sum
of direct and indirect emissions, including:84,782.78
CSW 84,771.0
Trubodetal 11.78
Direct greenhouse gas emissions from fuel combustion and leaks
(coverage area 1), including: 84,782.78
Carbon dioxide (СО2) 84,776.66
Methane (СН4) 0.91
Nitrogen oxide (I) (N2O) 5.21
Indirect emissions associated with electricity purchased
(coverage area 2) 0.0
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-EN15
87OMK Annual Report 2015
Total weight of waste, tonnes
2014 2015
Waste on hand at beginning of year 20,025,830.35 19,935,225.88
Waste generated during year 0.00 1,075,122.69
Waste received from third parties
(with and without transfer of ownership)1,199,456.87 115,616.21
Received from OMK business units 0.00 115,616.21
Waste utilized during year 86,618.04 696,030.36
Used by third parties 80,955.24 696,030.36
Waste neutralization and processing 591,119.88 306,026.73
By third parties 610,673.70 23,678.89
Total waste sent to landfill 35,913.35 165,827.71
By third parties 206,645.00 78,909.21
Ownership transferred 44,650.84 682,219.36
Waste transferred to third parties 116,684.03 798,698.35
To OMK business units 405,263.64 533,511.12
Waste on hand at end of year 19,935,225.879 19,615,260.89
Change, % -0.45 -1.6
5.5 ENVIRONMENTAL PROTECTION
Atmospheric pollutant emissions, tonnes
2014 2015
Weight of atmospheric pollutant emissions,
including:6,830.27 4,901.75
nitrogen oxides (NOx) 3,347.32 1,671.85
sulphur dioxide (SOx) 90.32 136.49
carbon monoxide (CO) 1,760.48 1,825.15
benzo(a)pyrene 0.01 0.0004287
volatile organic compounds (VOCs) 152.02 246.66
hydrocarbons (not including VOCs) 16.81 17.60
solids 1,415.42 939.97
miscellaneous 47.88 64.02
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-EN23
88OMK Annual Report 2015
5.5 ENVIRONMENTAL PROTECTION
ENVIRONMENTAL MANAGEMENT SYSTEM
OMK facilities base their environmental protection
activities on uniform principles:
• Compliance with legal requirements regulating
environmental protection activity
• Accident prevention and continuous reduction
of adverse environmental impact
• Sustainable use of natural and energy resources
• Improving the knowledge and accountability
of personnel with regard to environmental issues
• Developing an integrated management system
which complies with international standard ISO 14001
Environmental protection activity is coordinated
by the OMK Occupational Safety, Environmental,
and Quality Directorate using clear planning and regular
monitoring and evaluation of operations. The parent
company ensures that all OMK facilities act in accordance
with the nature and scale of environmental risks, including
by performing oversight functions and carrying
out internal audits of current and planned projects.
Each facility has its own occupational safety
and environmental management programme, which
is coordinated by specialist departments directly
subordinate to the managing director. A special
representative responsible for integrated systems
management, who monitors compliance with the
requirements of ISO 14001:2004, and also manages
reporting on the results of the environmental management
system, including making recommendations on improving it,
is appointed by order of the facility managing director.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
89OMK Annual Report 2015
Function OMK
Monitoring of environmental risks, oversight and performance of internal audits of current and planned projects
Parent company (Moscow)
OMK Occupational Safety, Environmental, and Quality Directorate
Integrated management system OMK policy on environmental protection, health and industrial safetyOMK management standards and performance in environmental protectionConsolidation of business unit goals at the company levelMonitoring achievement of goals, monitoring programme performance by business unit management
Number of internal audits for compliance with environmental protection standards in 2015
Key production assets
VSW CRM BVP CSW APP Trubodetal
Environmental protection activity Occupational Safety and Environmental Office
Occupational Safety and Environmental Department, lead environmental protection engineer, environmental protection engineer
Managing Director, Occupational Safety and Environmental Department, lead environmental protection specialist
Occupational Safety and Environmental Office
Technical Director Occupational Safety and Environmental Department
Environmental Safety Department, Occupational Safety and Environmental Office
Sanitary and Industrial Laboratory, Occupational Safety and Environmental Department
Industrial and Environmental Safety Department, Occupational Safety and Environmental Office
Occupational Safety and Environmental Department, environmental protection engineer
Lead environmental specialist, Occupational Safety and Environmental Department
Monitoring of compliance with environmental protection laws, codes, and regulations
Occupational Safety and Environmental Department, environmental protection specialist
Presence of certificate of compliance with international environmental management system standard ISO 14001: 2004
5.5 ENVIRONMENTAL PROTECTION
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-DMA G4-15
90OMK Annual Report 2015
Objective Unit of mea-surement
2015 (target)
2015 (ac-tual)
Difference between planned and actual indi-cators for 2015
Target 2016
VSW
Reduction of discharges into water bodies: tonnes/year
- suspended matter, to 61.5 42.61 -18.89 41.36
- petroleum products, to 11.25 2.1 -9.15 2.00
Reduction in volume of waste sent to landfill, to tonnes/year 28,161.11 16,990 -11,171.1 16,141
CRM
Reduction in volume of waste sent to landfill, to tonnes/year 77,185.46 50,691.87 -26,493.6 48,157
Reduction in atmospheric pollutant (phenol) emissions, to tonnes/year 11.8 10.8
BVP
5% reduction in volume of production and consumption waste sent to landfill, to tonnes/year 483 457.76 -25.24
Reduction in payments for exceeding maximum allowable concentration (MAC) of pollutants in wastewater to RUB thousand 1,690 1,490
CSW
Reduction in quantity of waste from offices and amenities disposed in environment, to tonnes/year 450 170.6 -279.4
Bringing volumes of solid municipal waste disposed to standard level of generation per facility employee tonnes/year 0.07 0.05
Bringing performance indicator for recycled and processed waste from total waste generation volume to not less than
% 40.2 42.5
APP
Reduction in adverse impact on air quality: units 0
- replacement of filter sleeves in dust collector at exterior insulation section of electric pipe welding shop No. 2, units
180 180
- conversion of vehicles to natural gas fuel in automotive shop, units 1 1 0
Achievement of percentage of recycled and processed waste % 93.7 93.7 0 93.7
Trubodetal
Reduction of copper content in wastewater mg/dm3 0.004 0.0105 0.0065 0.004
Reduction of environmental impact by introducing planned measures:
• Shutdown of hazardous industrial facility – boiler plant No. 1
• Replacement of oil-filled transformer HEIM-1370 by dry-type transformer SGB-1250
• Replacement of gas scrubber with emission to atmosphere by local scrubbing on abrasive cleaning units units 3 3 0
5.5 ENVIRONMENTAL PROTECTION
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
G4-18
91OMK Annual Report 2015
5.5 ENVIRONMENTAL PROTECTION
THE GOALS SET FOR 2015 WERE COMPLETELY FULFILLED, EXCEPT IN THE CASE OF TRUBODETAL’S TARGET TO REDUCE COPPER CONTENT IN WASTEWATER. IT WAS NOT POSSIBLE TO ACHIEVE THE TARGET INDICATOR OF 0.004 MG/DM3, PRESUMABLY DUE TO THE COPPER CONTENT IN THE INCOMING WATER LINE. IT WAS DECIDED THAT WHEN CONDUCTING ANALYSES OF WASTEWATER IN 2016, THE INCOMING WATER LINE SHOULD ALSO BE ANALYSED TO OBTAIN A MORE OBJECTIVE PICTURE OF THE COPPER CONTENT IN THE WASTEWATER.
ENVIRONMENTAL SAFETY MEASURES AT OMK FACILITIES
VSW
During 2015, the company conducted 492 studies of environmental protection targets
in production departments, social facilities, industrial waste disposal facilities,
and plant sites. Industrial emissions (2,911 analyses), air quality (1,638 analyses), noise levels
(496 measurements), wastewater and natural water pollution (2,764 analyses), and soil
conditions (156 analyses) were tested.
In order to achieve the goal of reducing production waste sent to landfill, the facility
developed a programme to design a system for separate waste collection. This called
for a visualization of separate waste collection, a search for new waste processing
technologies, and identification of new types of production by-products for recycling.
The introduction of this programme at the facility reduced the volume of waste sent
to landfill by 12,653 tonnes in 2015.
CRM
In 2015, an agreement entered effect under which ‘ferrous metal dust’ waste is, after
processing, used for the remediation of disturbed land at solid domestic waste disposal
sites and construction sites, as well as for the levelling of land disturbed during storage
of industrial, construction, and domestic/municipal waste.
The facility introduced centralized collection and storage of paper and cardboard waste.
Collection of polymer wastes was introduced.
An agreement was signed for the sale of ‘process water treatment waste’
to a third party as secondary raw material.
Remediation work was carried out on 22,683 m2 of land affected by facility operations.
BVP
Two projects were implemented in 2015:
• Improvement and landscaping of the main site sanitary protection zone. Project
completion – September 2016
• Site preparation for use of the lot for production operations. The government
environmental expert review finding is expected in March 2016
CSW
Eighteen measures were planned in 2015. The environmental programme achieved
the following results:
• Savings of 10,520,000 kWh of electricity
• Savings of 21,520,000 m3 of fuel
Research was conducted on the application of ferroalloy production slag recycling
technology to obtain material for remediation of disturbed land. This waste was eliminated
from the list of current CSW waste.
CSW discharges process wastewater into the Chusovaya and Usba Rivers after treatment
at local treatment plants; this has an adverse impact on water bodies, bioresources,
and their habitats.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
92OMK Annual Report 2015
The facility makes a quarterly payment to the Russian
Federation government for this impact. In addition, the
facility has a programme to artificially grow aquatic
bioresources. Accordingly, 43,559 pike fry weighing up to
three grams are released into the Kamskiy Reservoir every
year. The damage to aquatic bioresources is being
re-evaluated in 2015–2016 due to the closure of a number
of production facilities.
Trubodetal
In 2015, the following measures were conducted to mitigate
adverse environmental impact:
• The Cojafex model ВР-1600 induction pipe bender
was repaired, making it possible to reduce pollution
of process wastewater
• Gas-fuelled boiler plant No. 1 was shut down
temporarily, making it possible to reduce: nitrogen
dioxide emissions by 1.6 tonnes/year and carbon
monoxide emissions by 3.83 tonnes/year; water
consumption by 400 m3 per year; and natural gas
consumption by 6 million m3 per year
• The oil-filled transformer HEIM-1370 was replaced
by a dry-type transformer SGB-1250. Transformer
oil consumption was reduced by 0.9 tonnes
• The obsolete gas scrubbers in shop No. 2 and the tool
shop were replaced by UPV 2000А dust collectors,
from which purified air is supplied to the shop work
zone. The elimination of two sources of atmospheric
emissions made it possible to reduce abrasive dust
emissions by 0.396 tonnes/year and ferrous oxide
emissions by 0.612 tonnes/year
APP
In 2015, the following measures were implemented
to mitigate adverse environmental impact:
• The dust collector sleeves on three lines were replaced
in electric pipe welding shop No. 2
• Emission sources downstream of the combined cycle
gas turbine and industrial emissions were monitored
• Harmful substances were monitored at the boundary
of the sanitary protection zone
• Noise level monitoring
• Diagnostics of atmospheric emissions
from vehicles
• Conversion of one vehicle to natural gas fuel
• Upgrading of exterior lighting
• Major overhaul of the shunting diesel locomotive
• Planting spruce trees
• Washing vehicles in specialized washes
PRECAUTIONARY PRINCIPLE
Evaluation of possible adverse consequences
of current and planned operations at two facilities:
CSW
A procedure was introduced to identify potential
accidents and emergencies that might have
an environmental impact and determine responses
to them. An accident response action plan is being
developed on the basis of the government register
of hazardous industrial facilities and the register
of potentially hazardous industrial facilities at CSW.
The register is created every year by specialists
in the Industrial and Environmental Safety
Department, endorsed by the head of the Civil
Defence and Emergencies Department, and approved
by the person authorized by plant management
to take responsibility for the integrated management
system.
VSW
Environmental protection is considered
in modernization projects that might have
an adverse impact on the environment. Maximum
allowable concentrations are also measured
at the facility and measures are conducted
to mitigate environmental impact during adverse
weather conditions. Oil spill response drills
are conducted, involving the VSW environmental
analysis laboratory.
5.5 ENVIRONMENTAL PROTECTION
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STAKEHOLDER ENGAGEMENT
VSW
Facility specialists publish weekly reports on monitoring
of the sanitary protection zone of the facility and natural
reservoirs in the corporate newspaper.
A press tour for media from Vyksa municipal district
to the second construction site for the VSW solid domestic
waste disposal site was organized in 2015. Specialists from
the Environmental Safety Department prepared overviews
for corporate media and the district newspaper Vyksunskiy
rabochiy.
CRM
There were no environmental complaints or legal
investigations relating to the operation of the CRM during
the reporting period.
BVP
Public hearings on the site preparation project
to use the lot for BVP production activity were held
in August 2015.
Materials on the project’s environmental impact
assessment were placed in the public receiving area
for public review.
On the basis of a complaint from a resident
of Blagoveshchensk, the Federal Supervisory Natural
Resources Management Service (Rosprirodnadzor)
Directorate for the Republic of Bashkortostan sent notice
No. 04-03/07300, dated 3 December 2015,
to the Blagoveshchensk Valve Plant, requiring the plant
to submit the results of in-process environmental
monitoring at BVP for steel smelting shop No. 3, concerning
emissions in the gas scrubber from the steel smelting
furnaces. All required documents were submitted on time.
CSW
Pursuant to current legislation, the company provides
information on request to external stakeholders
in the form of inspection and oversight bodies and local
residents.
Five articles on the environment were published
in the newspaper Chusovoy metallurg in 2015. Seven articles
on the environment were placed on the CSW production
system portal. The plant did not receive any complaints
regarding environmental protection issues in 2015.
Trubodetal
Pursuant to current legislation, the company provides
information on request to external stakeholders.
No complaints or requests were received from
stakeholders in 2015.
APP
Pursuant to current legislation, the company provides
information on request to external stakeholders.
No complaints or requests were received from
stakeholders in 2015.
5.5 ENVIRONMENTAL PROTECTION
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94OMK Annual Report 2015
5.5 ENVIRONMENTAL PROTECTION
ENERGY CONSUMPTION AND ENERGY EFFICIENCY
Energy consumption
Energy consumption by business units
Indicator Unit
of measurement
2014 2015
Electricity consumption (VSW) MWh 626,359.25 637,218.90
Natural gas consumption (VSW) thousand m3 203,547.00 202,263.70
Electricity consumption (CRM) MWh 800,171.42 865,961.20
Natural gas consumption (CRM) thousand m3 58,736.82 59,029.30
Electricity consumption (Trubodetal) MWh 20,265.01 15,921.40
Natural gas consumption (Trubodetal) thousand m3 16,853.00 9,647.00
Electricity consumption (BVP) MWh 42,455.93 43,804.60
Natural gas consumption (BVP) thousand m3 7,178.23 6,591.20
Electricity consumption (APP) MWh 29,564.33 26,582.91
Natural gas consumption (APP) thousand m3 4,741.80 3,998.60
Electricity consumption (CSW) MWh 87,178.44 62,261.10
Natural gas consumption (CSW) thousand m3 82,649.08 51,234.86
Indicator Unit of
measurement
2014 2015
Electricity as a result of energy conservation programme MWh 18,140 11,746
Natural gas as a result of energy conservation programme thousand m3 4,199 984
Total energy saved as a result of energy efficiency programme GJ 206,054 75,271
* using the new technique, the effect is calculated in terms of energy resources (gas and electricity) purchased.
Total energy savings*
Energy budget by facility (RUB million)
6,047 5,727TOTAL
2014 2015
APP
CRM
Trubodetal
BVP
CSW
2,675
1,999
199
224
123
828
2,529
2,170
148
215
121
544
VSW
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95OMK Annual Report 2015
WATER CONSUMPTION
Water consumption (thousand m3)
Parameter Unit of measurement
2014 2015
Water intake from all sources, including: thousand m3 14,542.54 10,109.12
• Water intake from underground sources
thousand m3 4,500.08 4,134.33
• Water intake from surface sources thousand m3 9,619.46 5,479.26
• Water supply from water supply networks of other entities
thousand m3 423.00 495.53
Volume of recycled and reused water thousand m3 352,804.86 368,479.94
Total water volume used thousand m3 367,347.40 378,589.06
Percentage of recycled water supply % 96.04% 97.33%
5.5 ENVIRONMENTAL PROTECTION
Actions to improve energy efficiency were taken under the methodical supervision
and oversight of the OMK Energy Development Office in compliance with the regulation
‘Procedure for Development, Endorsement, and Oversight of Energy Conservation
Programmes’.
Actions to improve energy efficiency at OMK facilities are managed by the chief power
engineer; personnel at CSW, VSW, and the CRM conducted energy audits to improve energy
efficiency in 2015.
In 2015, planned investment in energy conservation projects at all OMK facilities amounted
to RUB 54.18 million, with an effect equivalent to RUB 49.19 million. Actual investment
was RUB 32.96 million, with an effect equivalent to RUB 45.05 million. The deviation from
the plan was due to a failure to implement some activities and a shift in the deadlines
for the introduction of a number of measures.
The energy conservation programme at OMK facilities in 2015 included 78 measures,
the most significant of which were:
In 2015, an energy conservation programme was developed for 2016–2019, with a planned
annual effect of RUB 361.8 million at the 2019 horizon and costs of RUB 822.1 million. Plans
are to obtain a cumulative total effect in the amount of RUB 1.100 billion over the life
of the programme (2016–2019). The programme was developed primarily by OMK power
engineers, since practice has shown the poor effectiveness of specialist companies hired
to conduct legally mandated energy audits.
Measure Investment,
RUB thousand
Savings, RUB thou-
sand
Plan Actual Plan Actual
VSW Modernization of lighting
in VSW shops and sections4,419.8 4,856.0 4,498.3 4,780.0
VSW Investment project to supply
liquid argon, oxygen,
and nitrogen to VSW
5,462.4 0.0 6,480.0 826.0
CSW Reduction of expenses, actual
reduction of specific power
requirements, elimination
of inefficient consumption
of energy resources, elimination
of leaks in networks, and
replacement of steam heating
with municipal heating water
1,490.0 5,200.0 5,742.3 7,110.0
CSW Replacement of two pumps
at the onshore pumping station
with lower power pumps
2,415.0 234.0 3,376.0 6,906.0
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
96OMK Annual Report 2015
5.6 DEVELOPING OPERATING REGIONS
EXTERNAL SOCIAL POLICY
An active social policy is an integral part of OMK’s strategy.
The company views social programmes as long-term
investments in the stability of the local communities
in the regions where it operates. We aim to ensure
a decent standard of living for all OMK employees
and we build relationships with state authorities
and partners from big and small businesses. We form
long-term relationships with society and maintain an open
dialogue with non-governmental organizations.
In 2015, OMK’s priorities in its operating regions were:
• Maintaining economic stability
• Helping to stabilize the labour market
• Implementing social, cultural, educational,
and environmental projects to meet the needs
of a specific region
• Building relationships with regional partners
OMK conducts socially-oriented projects both through
its facilities and companies, and through charitable funds
(OMK Participation and the Ivan and Andrey Batashev
Fund).
In pursuing social projects in our operating regions,
OMK operates under the social partnership model.
This is a modern model of interaction, reconciling
the interests of state bodies, regional business,
and public organizations.
To develop local communities, the company launched
the OMK Partnership social and charitable projects
competition; introduced a corporate volunteerism
programme; and developed a programme for expanding
social entrepreneurship in the city of Chusovoy, which
will be implemented in the first half of 2016.
Meetings and workshops on the involvement of small
and medium-sized business in the city of Vyksa were held
at the Art Ovrag modern art festival in 2015. The company
has involved business partners in its volunteer
and charitable projects.
The primary focus areas of our charitable programmes
have traditionally been:
• Support of popular and elite sports
• Support for educational programmes
• Support for culture
• Social programmes (assistance to children’s facilities
and vulnerable segments of the population)
• Assistance to spiritual and religious organizations
• Military and patriotic education and assistance
to war veterans
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CHARITABLE PROGRAMME MANAGEMENT SYSTEM
After analysing the effectiveness
of charitable programmes during the
2011–2014 period, the company decided
to switch from traditional charity —
which was based on providing targeted
assistance on request from those needing
material support and patronage —
to a social investment model based
on social partnership.
In 2015, the company began to create
a new model using a systemic approach
to management of socially-oriented
projects in our operating regions.
5.6 DEVELOPING OPERATING REGIONS
MANAGEMENT BOARD
PUBLIC RELATIONS DIRECTORATE HR DEPARTMENT
Draft single budget for charity, reporting, and draft regulatory
documents
Budget requests and reporting
Procedural support and coordination
Appointing and inviting experts
Tender bids
EXPERT COMMISSIONS FOR OMK PARTNERSHIP COMPETITION
CHARITY RECIPIENTS
NON-PROFIT ORGANIZATIONS, FEDERAL GOVERNMENT BODIES, MUNICIPAL ENTITIES, AND OMK EMPLOYEES
FACILITY DEPARTMENTS DESIGNATED BY THE MANAGING DIRECTOR
Project funding
Requests for targeted assistance and reporting on projects
Project implementation
Approval of regulatory documents: ‘Sponsorship and Charitable Activity at OMK’,
‘Corporate Policy on Management of External Social Programmes’, and
‘Strategy for Expansion of Sponsorship and Charitable Activity in 2015–2016’.
Bylaw on the OMK Partnership competitionBudget approval
COMPANY MANAGEMENT
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CONTENTS OVERVIEW STRATEGY BUSINESSMANAGEMENT SUSTAINABLE DEVELOP-MENT
CONTACT INFORMATION
OMK Annual Report 2015
5.6 DEVELOPING OPERATING REGIONS
SUPPORT OF POPULAR AND ELITE SPORTS
The company sponsors major tournaments and
is expanding the sports infrastructure in the cities where
it operates. The priority sports for OMK are sambo, skiing,
and football.
The following projects were implemented with OMK
support in 2015:
Tournaments and competitions:
• Battle of the Champions (Russian Martial Arts
Association)
• Sambo tournament in honour of the Batashev brothers
in Vyksa
• Plant Olympics
• Marital arts holiday
‘Sports. Recognition. Success’ in Chusovoy
Infrastructure development:
• Construction of sports venues in cities where
the company operates
Support for athletic organizations, associations,
and initiatives:
• Metallurg, Volga, and CSW football clubs
• Sports Against Narcotics Programme (VSW)
• Prizes for high athletic achievements (VSW)
• Charitable assistance to fitness and popular sports
institutions in regions where the company operates
ASSISTANCE TO CHILDREN’S INSTITUTIONS AND VULNERABLE SEGMENTS OF THE POPULATION
OMK provides charitable support to disadvantaged
children, young people, and senior citizens in its operating
regions.
ASSISTANCE TO RELIGIOUS AND SPIRITUAL ORGANIZATIONS
In 2015, OMK provided assistance to the Vyksa bishopric
of the Russian Orthodox Church and support for the
construction of a shrine to the Virgin Mary in Chusovoy.
SUPPORT FOR EDUCATIONAL PROGRAMMES AND INSTITUTIONS
The company’s primary tasks in this area are career
guidance, education, and promotion and use of new
technologies, tools, and techniques in education and
training. For more details, see ‘Career Guidance’
and ‘University Partnership Programmes’ in the Personnel
section.
SUPPORT FOR CULTURE
OMK supports projects aimed at restoring cultural heritage
sites and popularizing current trends in contemporary
culture and modern art.
The fifth Art Ovrag festival of new urban culture was held
in Vyksa in June 2015. The festival was attended by 8,000
city residents and guests and featured 50 theatrical, music,
architecture, food, sports, and dance events.
Over the three days of the festival, more than 2,000 people
visited the master class given by the Moscow Museum
of Modern Art and the Volga Branch of the Government
Modern Art Centre. At other sites in the central park,
cooking master classes, sports competitions and parkour,
skateboarding, bicycle motocross, and street workout
workshops, dance exhibitions, and rap battles.
EXAMPLES OF SOCIAL PROJECTS IN 2015
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99OMK Annual Report 2015
5.6 DEVELOPING OPERATING REGIONS
SUPPORT FOR VETERANS
Since 2006, OMK has organized the Victors’ Ball charitable
project jointly with the Central Museum of the Great
Patriotic War on Poklonnaya Hill and the Maris Liepa
Charitable Fund. Its main purpose is to express gratitude
to the generation that strove for victory, and to unite
veterans from various countries. The tenth Victors’ Ball
to mark the seventieth anniversary of victory in the
Second World War was held in Moscow in April 2015.
The event was attended by 500 guests, including 120
Second World War veterans from Moscow, the Moscow
area, Vyksa, Chelyabinsk, Chusovoy, Blagoveshchensk,
Crimea, and Sevastopol, as well as countries of the former
USSR, Eastern Europe, and Israel. Guests included Heroes
of the Soviet Union and Russia, bearers of the Order
of Glory and veterans of the armed forces.
The veterans were congratulated by National Artist
Andris Liepa, Director of the Central Museum of the
Great Patriotic War Vladimir Zabarovskiy, and Chairman
of the OMK Management Board Anatoly Sedykh.
Famous artists performed for veterans and guests.
National Artist of Russia Larisa Dolina, National Artist
of Russia Alexander Morozov, and popular singer Alsou
sang songs from the war years.
SOCIAL SUPPORT PROGRAMMES WHEN PRODUCTION FACILITIES ARE CLOSED
When production sites downsize or are closed,
the company’s social policy aims to develop a constructive
dialogue with stakeholders, increase charitable assistance
to vulnerable groups of the population, create new jobs,
and expand small and medium-sized business and social
entrepreneurship.
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100OMK Annual Report 2015
5.6 DEVELOPING OPERATING REGIONS
2011 2012 2013 2014 2015
304.6
379.1314.3
213.3 199.0
Expenditure on charitable
and social projects, RUB millionFund volume 13.3
Distribution by city:
Almetyevsk 1
Blagoveshchensk 1.8
Vyksa 4
Chelyabinsk 2.5
Chusovoy 4
Distribution by participant:
Organizations 7.8
OMK employees 5.5
OMK PARTNERSHIP COMPETITION
A long-term programme to support a social initiative,
the OMK Partnership social and charitable projects
competition, was introduced in 2015. Employees of OMK
facilities, non-profit organizations, and government and
municipal institutions from the company’s operating
regions were invited to participate. Four workshops
on social project management, fundraising, and project
promotion for potential grant recipients and five
workshops on corporate volunteerism were held during
the preparation for the competition. A total of 201
applications were received from five cites: Almetyevsk,
Blagoveshchensk, Vyksa, Chelyabinsk, and Chusovoy.
The technology for collecting and evaluating
the applications and the system for evaluating
the effectiveness of the company’s social investments were
successfully tested in 2015. The initiative was deemed
a success. The second competition was announced
in February 2016.
The goal of the competition is to create possibilities
for introducing innovative technologies to develop
the regions where the company operates, employee
involvement in social projects at their own initiative,
and voluntary participation.
The objectives of the competition are to improve
the quality of life in cities where OMK operates, develop
a systemic approach to solving social problems
in the regions, ensure maximum transparency
in the selection of priority projects, and submit
the projects’ results to a qualitative evaluation.
Grant fund, RUB million
Number of competition projects
2015 results
Roughly 30,000 people became the beneficiaries
of the competition projects. Grant recipients received
additional funding for projects (co-funding) in the amount
of RUB 8 million.
Organizations OMK
employees
Total
Approved by ex-
pert commissions
60 41 101
Implemented 58 36 94
Structure of expenditure on charitable
projects in 2015, RUB thousand
304,649
Support of popular
and elite sports
21,934
Support for educational programmes
20,698
Miscellaneous expenditure and special projects
175,160
Support for culture
35,189
Social programmes (assistance to children’s institutions and vulnerable segments of the population)
25,499
Assistance to religious organizations
15,246
Military and patriotic education and assistance to war veterans
10,923
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5.6 DEVELOPING OPERATING REGIONS
Caring Grandchildren
A project by Chusovoy Technical School students to carry
out minor repairs in the homes of senior citizens, veterans,
and disabled persons. The project became preproduction
practice for students.
Hospital Mothers
Volunteers were specially trained to become ‘hospital
mothers’. They work at the Chusovoy City Hospital
and care for orphans and abandoned children under
long-term care.
The Golden Years – Life Goes On!
Assistance to Second World War veterans and former
Chusovoy Steel Works employees. The Perm Organization
of Disabled Persons organized support groups. One
hundred and fifty city veterans visited exhibitions, attended
computer courses and financial literacy courses, studied
Nordic walking, and learned how to live a healthy life.
Support for Foster Families Programme
This comprehensive programme improved parenting
skills in foster families, including measures to avoid foster
children being returned to orphanage facilities. Thirty
specialists from the Pelican Centre in Vyksa and 30 foster
families participated in the project.
Young Entrepreneur
A camp for older school pupils in the village
of Novosineglazovskiy (Chelyabinsk), where they learned
to create their own business projects, attended master
classes, and took field trips to the Chelyabinsk business
incubator.
A sociological survey of employees was conducted early
in the year and to determine their level of motivation
for volunteer activities, the actions that most interested
them, their readiness to take the initiative themselves,
and preferred incentives for volunteers. Employees
led volunteer projects as part of the OMK Partnership
competition, donated blood, and participated in OMK
Participation charitable fund events: ‘Everyone Run’,
‘In Peace on the Christmas Tree’, ‘Together to School!’,
‘Children to Children’, and ‘Heart to Heart’. They also
planted trees, helped senior citizens and veterans, and
participated in the Spiritual Bazar annual charitable fair.
Altogether, 9,000 people volunteered at OMK facilities.
Throughout the year, 91 volunteer events involving
employees were held.
Expansion of volunteerism helps to create mechanisms
for long-term partnership with non-profit organizations
and municipal institutions, to improve the quality
of life in local communities, and to resolve social issues
in the regions where we operate.
Examples of projects run by non-profit organizations and fed-eral and municipal institutions
EXPANDING VOLUNTEERISM
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102OMK Annual Report 2015
5.6 DEVELOPING OPERATING REGIONS
Bountiful Garden
This initiative is run in Chusovoy and Almetyevsk.
The aim is for the plant to purchase surplus agricultural
products from private gardeners and have volunteers
create vegetable baskets for needy, unemployed senior
citizens who are former employees of the plant. More than
100 people participated in the initiative.
Spiritual Bazar charitable fair in Moscow
For the first time, more than 40 company volunteers
from various regions, joined by students from the National
University of Science and Technology MISiS, participated
in 200 creative master classes for children. With the
support of volunteers, each fair participant was offered
the opportunity to craft an original New Year’s gift for
friends and family. Employees and representatives of OMK’s
partners, Metallinvestbank and supervisors of the Russian
Martial Arts Association and Maris Liepa Charitable Fund,
participated in the events.
The bank gave each guest the opportunity to order
an individual bank card with a drawing done by his
or her child in the master class. The cards were produced
in partnership with the OMK Participation fund:
the fund receives RUB 5 from each purchase.
A total
of 32 cards were created during the fair.
Our Forest
More than 600 VSW volunteers, together with residents
and representatives of the administration of Vyksa,
restored the forest around the city damaged
by the 2010 fires.
Charity in IT
A project to transfer used computer equipment
to various vulnerable groups for charity purposes
was implemented for the first time. The project was led
by a volunteer — Legal Office Manager Aleksandr
Domoratskiy. The goal of the project was to ensure
long-term use of computer equipment, and to improve
the equipment available to non-profit organizations in our
operating regions. Two non-profits were the beneficiaries:
the Boksitogorsk Municipal District Social Service Centre
independent municipal institution (Leningrad Region) and
the Nizhny Novgorod regional organization of disabled
persons, the Russian Order of the Red Banner of Labour
Association of the Blind. Four sets of computer equipment
(monitors, system units, keyboards, and mice) were
transferred as part of the initiative. Three computers
were used for a computer class for senior citizens
in Boksitogorsk. Twelve people have attended computer
courses at the Boksitogorsk Municipal District Social
Service Centre since 1 September 2015. At the Nizhny
Novgorod Association of the Blind, the computer is used
for office work.
EXAMPLES OF VOLUNTEER PROJECTS OUTSIDE THE GRANT COMPETITION
New Year’s Presentation
at the Nikulin Moscow Circus
OMK and the OMK Participation charitable fund gathered
guests at the Nikulin Moscow Circus on Tsvetnoy Boulevard
for the thirteenth time in December 2015. More than
500 children from disadvantaged families received tickets,
ice cream, and gifts. Volunteer OMK employees assisted
in organizing and conducting the celebration.
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103OMK Annual Report 2015
III
III
III
5.6 DEVELOPING OPERATING REGIONS
BLOOD DONATION DRIVES
Expansion of the corporate blood donor movement
continued in 2015. Since the project began, more than
300 company employees have become steady donors.
OMK employees gave more than 140 litres of blood during
the year.
The company involved its partners in giving blood, including
employees of Metallinvestbank, representatives of the
Russian Martial Arts Association, and students of the
National University of Science and Technology MISiS.
As part of the OMK Partnership competition, the Irkorka
Chelyabinsk city social movement to assist children
suffering from cancer (village of Novosineglazovskiy)
implemented the ‘Only Man Can Save Someone’s Life’
project, aimed at increasing the number of blood donors
in Chelyabinsk Region and encouraging residents
of the village and Trubodetal employees to give blood.
The ‘Everyone Can Be A Donor’ event was held
in the square in front of the Novosineglazovskiy Palace
of Culture: those who wanted to gave blood, there was
a charity book fair and a performance by music and dance
groups was also organized. Iskorka volunteers conducted
an open lesson on ‘How to Become a Donor’ and organized
a drawing contest ‘Give Blood — Save a Life’ for students
at Novosineglazovskiy schools. A total of 402 people
participated in the project.
AWARDS
Second place in the ‘Best Programme (Project) Promoting Expansion of Volunteerism in Russia’
category in the ‘Leaders of Corporate Charity’ awards for the ‘Programme to Expand Corporate
Volunteerism in OMK’
Third place in the ‘For Participation in Solving Social Problems in Regions and Expanding Corporate
Charity’ category of the regional stage of the federal competition ‘Russian Organization with High Social
Effectiveness’ (VSW)
Third place in the Donors Fund ‘Objective Charity’ competition (OMK)
A certificate from the Russian Ministry of Culture for the project to restore the Batashev-Shepelev gardens
in Vyksa municipal district, Nizhny Novgorod Region (VSW)
First place in the ‘A Good Deed’ category in the ‘Changing World’ competition for social achievements
organized by the Chelyabinsk Region Assembly (Trubodetal)
A certificate of the Russian Government Prize for quality at facilities with more than
1,600 employees (evaluation of a company’s social policy and corporate social responsibility) (Trubodetal)
A letter of appreciation from managers of the Russian Federation Civic Chamber’s coordinating centre for
organization, expansion, and popularization of voluntary blood donation (Trubodetal)
II
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104OMK Annual Report 2015
5.7 RESPONSIBLE PROCUREMENT
CORPORATE PROCUREMENT TAKES PLACE IN A TWO-LEVEL SYSTEM:
• The procurement office of the parent company provides planning, methodology,
control, development, and evaluation of procurement activity
• Processing is carried out by the facilities’ procurement offices
The introduction of a new form of procurement — category management — began in 2015.
This is presently the most progressive form of procurement operation, making it possible
to handle the two most important tasks: management of the total cost of ownership
of materials and equipment on the one hand, and the strategic orientation of procurement
on the other.
The new SAP SRM corporate electronic procurement system was introduced in 2015.
With the introduction of this system in all business units, OMK manages procurement
according to unified rules and a single base of vendors.
Procurement volume over the year was more than RUB 90 billion at 2015 prices.
In total, more than 85–90% of OMK’s procurement comes from Russia. More than 6,000
suppliers are involved in procurement procedures, and the list of goods exceeds 50,000.
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105OMK Annual Report 2015
5.7 RESPONSIBLE PROCUREMENT
UPDATING REQUIREMENTS FOR SUPPLIERS AND CONTRACTORS
Beginning in 2015, new agreements and supplemental
agreements with suppliers included schedules that set
forth guiding principles on working conditions, health
and safety, use of child labour and forced labour, and
requirements on compliance with laws on occupational
safety, industrial and fire safety, and environmental
protection.
Guiding principles for operations of OMK contractors
(excerpts)
Working conditions
Contractors shall evaluate their employees on the basis
of their ability to perform the work assigned to them,
and not on the basis of physical and/or personal qualities
or beliefs, implementing principles to prevent discrimination
on the basis of race, skin colour, sex, religious views,
political beliefs, national origin, or sexual orientation.
Health and safety
Contractors shall provide their employees with safe
workplaces, and also introduce procedures to minimize
the risk of accidents, damage, and health hazards.
Requirements for compliance with law by OMK
partners (excerpts)
OMK partners shall:
• Provide safe working conditions and comply with
environmental, occupational safety, and fire safety
requirements
• Follow procedures, rules, and instructions that
are optimal from the environmental and economic
viewpoints, as well as from the viewpoint of
occupational safety
• Be familiar with the company’s policy on environmental
protection, health, and industrial safety, and follow the
company’s fundamental principles and values in the
course of their work
• Ensure that employees involved in work are trained
in the fundamentals of integrated environmental
protection, on-the-job safety, and health systems
management
Child labour and forced labour; labour abuse
Contractors shall not use the labour of persons under the
legal working age (child labour), nor shall they condone
abuse of employees or the use of various forms of forced
labour.
Wages and benefits
Contractors shall pay their employees fair and competitive
remuneration in full compliance with the applicable laws,
and also provide their employees with the opportunity to
develop skills and abilities.
Environmental protection
Contractors shall conduct their business so as to ensure
protection of the environment.
Bribes
Contractors acting on behalf of the company shall comply
with all applicable laws prohibiting bribery, including bribery
of government employees.
CONTENTS KEY INDICATORSMANAGEMENTSTRATEGYOVERVIEW CONTACT INFORMATIONSUSTAINABLE DEVELOPMENT
106OMK Annual Report 2015
KEY ABBREVIATIONS USED IN THE OMK ANNUAL REPORT FOR 2015:
APP — Almetyevsk Pipe Plant
BVP — Blagoveshchensk Valve Plant
VSW — Vyksa Steel Works
VPS — Vyksa Production Site
CRM — Casting and Rolling Mill
CS — Compressor Station
Mill 5000 — Thick-Plate Mill 5000 at VSW
PPE — personal protective equipment
CSW — Chusovoy Steel Works
DETAILED STOCK LIST OF OIL AND GAS PIPES DIVISION
• hot-rolled sheet steel in coils and sheets for large and medium diameter pipes, also
used in shipbuilding, heavy industry, and construction.
Width: 30–1750 mm. Thickness: 1–12.7 mm.
Maximum capacity: up to 1.2 million tonnes per year
• Straight-seam and single-seam electrically welded pipes for gas, crude oil, refined
product, and water pipelines, heating systems, and development of oil and gas fields.
Strength class: up to X70.
Diameter: 159–530 mm.
Wall thickness: 4–12.7 mm.
Maximum capacity: up to 1 million tonnes per year
• Water and gas pipes and general-purpose pipes for water and gas pipelines, heating
systems, construction, and agriculture.
Diameter: 12–133 mm.
Wall thickness: 0.8–6.0 mm.
Maximum capacity: up to 300,000 tonnes per year
• Shaped pipes for construction, heavy industry, furniture manufacturing,
and other industries.
Cross section: from 10х10 to 300х300 mm and from 15х10 to 300х200 mm
• Casing pipes for development of oil and gas fields
and well construction.
Diameter: 140–245 mm.
Wall thickness: 5.2–11.1 mm.
Maximum capacity: up to 400,000 tonnes per year
6 APPENDIX А APPENDIX B
CONTENTS OVERVIEW KEY INDICATORSMANAGEMENT CONTACT INFORMATIONSTRATEGY SUSTAINABLE DEVELOPMENT
107OMK Annual Report 2015
Table of standard elements of sustainability reporting guidelines
(GRI standard), Version G4, core disclosure variant
APPENDIX C
Section Indicator Definition page/comments
Strategy and analysis G4-1 statement from the most senior decision-maker of the organization
about the relevance of sustainability to the organization and the organization’s
strategy for addressing sustainability
11, 54
Organizational profile G4-3 name of the organization 5
G4-4 primary brands, products, and services 6
G4-5 location of the organization’s headquarters 5, 110
G4-6 countries where the organization operates 5
G4-7 nature of ownership and legal form 33
G4-8 markets served 7
G4-9 scale of the organization 8
G4-10 number of employees 57
G4-11 percentage of total employees covered by collective bargaining agreements 72
G4-12 supply chain 104
G4-13 significant changes regarding the organization’s size, structure, or ownership unchanged
G4-14 precautionary principle 92
G4-15 externally developed economic, environmental, and social charters, principles,
or other initiatives to which the organization subscribes or which it endorses
73, 80, 89
G4-16 membership of associations and/or national
or international advocacy organizations
OMK has been a member of the Russian
Union of Industrialists and Entrepreneurs
since 2001
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108OMK Annual Report 2015
APPENDIX C (CONTINUED)
Section Indicator Definition page/comments
Identified material aspects
and boundaries
G4-17 entities included in the organization’s consolidated financial statements 5
G4-18 process for defining the report content and the aspect boundaries 75, 83, 90
The structure of the report is determined
according to a strategic principle – the
report includes all indicators and projects
having a significant influence on fulfilment
of the approved strategic goals
G4-19 list of all material aspects 56
G4-20 material aspects for all legal entities included in report 56
G4-21 material aspects outside the organization 84, 96
G4-22 restatements of information provided in previous reports unchanged
G4-23 significant changes from previous reporting periods in the scope and aspect
boundaries
unchanged
Stakeholder engagement G4-24 list of stakeholder groups Shareholder, employees, partners, clients
and non-profit organizations, municipal
authorities
G4-25 basis for identification and selection of stakeholders with whom to engage The company seeks to build a dialogue, doing
so especially with partners that may have a
significant influence on the implementation of
the development strategy
G4-26 organization’s approach to stakeholder engagement 69, 71, 81, 100
The company uses various formats
for stakeholder engagement: scientific
conferences, business meetings, grant
competitions, sociological surveys, and
contractor audits
G4-27 key topics and concerns that have been raised
through stakeholder engagement
69
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CONTENTS OVERVIEW KEY INDICATORSMANAGEMENT CONTACT INFORMATIONSTRATEGY SUSTAINABLE DEVELOPMENT
109OMK Annual Report 2015
APPENDIX C (CONTINUED)
Section Indicator Definition page/comments
Report profile G4-28 reporting period 2
G4-29 date of most recent previous report May 2015
G4-30 reporting cycle Annual
G4-31 contact point 110
G4-32 ‘in accordance’ option chosen by the organization G4, core
G4-33 policy and current practice with regard to seeking external assurance
for the report
Not applicable
Governance G4-34 governance structure of the organization 31
Ethics and integrity G4-56 organization’s values, principles, standards, and norms of behaviour 18
Disclosures on Management
Approach
G4-DMA improving production efficiency 20, 24
development of innovations 22
occupational safety 74
personnel development 61
environmental safety 89
developing operating regions 97
Indicators G4-EC1 direct economic value generated and distributed 40
G4-EN3 energy consumption within the organization 94
G4-EN15 direct greenhouse gas emissions 86
G4-EN23 total weight of waste 87
G4-LA6 type of injury and rates of injury 78
G4-LA9 average hours of training per year per employee 71
G4-LA12 composition of governance bodies and breakdown of employees per employee
category
58
G4-SO1 operations with implemented local community engagement 64, 100
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CONTENTS OVERVIEW KEY INDICATORSMANAGEMENT CONTACT INFORMATIONSTRATEGY SUSTAINABLE DEVELOPMENT
110OMK Annual Report 2015
OMK
28-2, Ozerskaya Nab.,
Moscow, 115184, Russia
Tel.: (495) 231-77-71
Fax: (495) 231-77-72
Email: [email protected]
Corporate website: www.omk.ru
VYKSA STEEL WORKS
45, Ul. Bratiev Batashevykh,
Vyksa, Nizhny Novgorod Region, 607060,
Russia
Tel.: 8 800 250-11-50
Fax: (831-77) 3-76-05
Email: [email protected]
CASTING AND ROLLING MILL
OMK Steel, Building 1/71, Industrial Zone No. 7,
Vyksa District, Nizhny Novgorod Region,
607060, Russia
Tel.: (831-77) 9-96-60
Fax: (831-77) 9-97-14
Email: [email protected]
TRUBODETAL
23, Ul. Chelyabinskaya,
Chelyabinsk, 454904, Russia
Tel.: (351) 280-09-41
Fax: (351) 280-12-13
Email: [email protected]
ALMETYEVSK PIPE PLANT
35, Ul. Industrialnaya,
Almetyevsk, Republic of Tatarstan, 423450,
Russia
Tel.: (85-53) 45-89-47
Fax: (85-53) 45-90-26
Email: [email protected]
BLAGOVESHCHENSK VALVE PLANT
1, Ul. Sedova,
Blagoveshchensk, Republic of Bashkortostan,
453430, Russia
Tel.: (34766) 2-19-85
Fax: (34766) 2-13-78, 2-17-32
Email: [email protected]
CHUSOVOY STEEL WORKS
13, Ul. Trudovaya, Chusovoy,
Perm District, 618200, Russia
Tel.: (34256) 6-33-33
Tel./Fax: (34256) 6-35-71
Email: [email protected]
OMK TUBE
8800 Miller Road 2,
Houston, Texas, 77049, USA
Tel.: +1 281 456 0665
Fax: +1 281 609 8672
Email: [email protected]
7 CONTACT INFORMATION
WWW.OMK.RU
CONTENTS OVERVIEW KEY INDICATORSMANAGEMENT CONTACT INFORMATIONSTRATEGY SUSTAINABLE DEVELOPMENT