ANNEXURE - IV 1.1 ORGANISATION CHART - DLW, Varanasidlwdesign.org/DLW_VA/DOCUMENTS/3255/QAP soft copy... · DOC. NO. TEXSPIN/QAP/2016/3324 Page 1 of 36 ANNEXURE - IV 1.1 ORGANISATION

DOC. NO. TEXSPIN/QAP/2016/3324

Page 1 of 36

ANNEXURE - IV

1.1 ORGANISATION CHART

Organizational Chart, clearly indicating the Quality Control Set-up, role and responsibilities of key personal.

Prepared By: Approved By:

Doc. No. : DOC-HR-01

Rev. No. : 00

Date : 01/04/2015


Page 2 of 36

1.2 QUALIFICATION / EXPERIENCE OF QC PERSONNEL

Qualification of other key personnel and the officials deployed in Quality Control Cell:

1.3 Availability of Machinery & plants as per relevant STR

Plant - 1

Sr.

No.

STR

Para

No

Requirement of

M&P/T&P as per

STR

Details of the M&P/T&P available with the firm

Name

of

M&P/

T&P

Range /

Capacity

of

M&P/T

&P

Name of

M&P/T&P Make

Machine

no Proof of Ownership

1 Hydraulic Press T.E.W.,Ranpur HP-01 TEXSPIN BEARING LTD

2 Hydraulic Press Jekson Engg. Works HP-07 TEXSPIN BEARING LTD

3 Hydraulic Press Harison,Rajkot HP-08 TEXSPIN BEARING LTD

4 Hydraulic Press Industrial Hydraulic HP-10 TEXSPIN BEARING LTD

5 Hydraulic Press Yashvant Hydraulic, A'bad HP-11 TEXSPIN BEARING LTD


7 Hydraulic Press Hari HP-16 TEXSPIN BEARING LTD

8 Hydraulic Press Harison (Hari Eng., Rajkot) HP-18 TEXSPIN BEARING LTD

9 Hydraulic Press Torson HP-21 TEXSPIN BEARING LTD

SN Name Designation Technical Qualification

Experience Brief Scope of Responsibility

1 Dinesh Deshpande Sr.GM-Technology Management & Quality Excellence

BE (Mechanical)

29 Years Overall responsibility of QA

2 Rahangdale Revendrakumar Radhelal

Manager - Quality

H.S.C + DME 15 Years Customer quality & Supplier quality

3 Vinayak Choubey Manager - Quality

S.S.C + Diploma (Mechanical)

15 Years In process Quality

4 Samir Amdubha Parmar

Sr. Engineer Quality


12 Years In process Quality

5 Manoj Varmora Engineer - Quality


07 Years Warranty & Customer support


Page 3 of 36

10 Hydraulic Press Mask Hydraulic,

Ahmedabad HP-23 TEXSPIN BEARING LTD

11 Hydraulic Press Texspin HP-24 TEXSPIN BEARING LTD

12 Etching Machine Kusum Automation, Baroda ET-02 TEXSPIN BEARING LTD

13 Riveting Machine Stanley M/c Tools, Thane RVT-01 TEXSPIN BEARING LTD

14 Riveting Machine Proboth RVT-02 TEXSPIN BEARING LTD

15 Auto Sorting P & S M/c Equi, Hongkong AUTO-

SORT-01 TEXSPIN BEARING LTD

16 Auto Sorting Texspin R&D Develop AUTO-


17 Auto Sorting S. M. Technology AUTO-


18 Auto Sorting Texspin R&D Develop AUTO-


19 Auto Sorting S. M. Technology AUTO-


20 Plastic Bag Sealing Advance Packing, Bombay PBS-01 TEXSPIN BEARING LTD

21 Plastic Bag Sealing Advance Packing, Bombay PBS-02 TEXSPIN BEARING LTD

22 Grease Filling

Machine Cenlub GF-02 TEXSPIN BEARING LTD

23 Grease Filling

Machine Ambika, Botad GF-06 TEXSPIN BEARING LTD

24 Washing Machine Wuxi,Satsang Engineers

developed W-02 TEXSPIN BEARING LTD

25 Washing Machine Wuxi W-03 TEXSPIN BEARING LTD

26 Washing Machine Satsang Engineers,Rajkot W-06 TEXSPIN BEARING LTD

27 Washing Machine Satsang Engineers,Rajkot W-07 TEXSPIN BEARING LTD

28 Washing Machine Haibo Machinery,china W-08 TEXSPIN BEARING LTD

29 Induction Furnace Botad Electric IF-01 TEXSPIN BEARING LTD

30 Noise Testing Machine T.E.W. NT-01 TEXSPIN BEARING LTD

31 Marking Machine RMP MM-02 TEXSPIN BEARING LTD

32 Marking Machine Burke M/c, Cincinati, USA MM-03 TEXSPIN BEARING LTD

33 Hydro-Pneumatic

Press Mercury, Bombay

HYD-PNU-01

TEXSPIN BEARING LTD

34 Hydro-Pneumatic

Press Britt, Bombay

HYD-PNU-02

TEXSPIN BEARING LTD

35 Automatic Assembly

Machine Texspin R&D Developed

AUTO-ASSY-09

TEXSPIN BEARING LTD

36 Automatic Assembly

Machine Texspin R&D Developed

AUTO-ASSY-10

TEXSPIN BEARING LTD

37 Bearing Cover Sealing RMP BCS-01 TEXSPIN BEARING LTD

38 Bearing Cover Sealing WMW Drill M/c Type

Roller BCS-03 TEXSPIN BEARING LTD

39 Bearing Cover Sealing WMW Drill M/c Type

Roller BCS-04 TEXSPIN BEARING LTD

40 Bearing Cover Sealing Orbital Three (Roller) BCS-06 TEXSPIN BEARING LTD

41 Bearing Cover Sealing Orbital Systems,Bombay BCS-10 TEXSPIN BEARING LTD



44 Ball Filling Machine Proboth, Pune Ball-FI-01 TEXSPIN BEARING LTD


Page 4 of 36

45 Bearing Over Heating

Machine Texspin R & D make BOH-01 TEXSPIN BEARING LTD

46 Pneumatic Press PNU-P-01 TEXSPIN BEARING LTD

47 Crack Detection Texspin bearings developed CD-01 TEXSPIN BEARING LTD

48 Striping Machine Manisha Trading Co.,

Mumbai STP-01 TEXSPIN BEARING LTD

49 Shrink Machine Shrink Machine SHRINK-01 TEXSPIN BEARING LTD

50 Shrink Machine Nido Machineries Pvt. Ltd. SHRINK-03 TEXSPIN BEARING LTD

51 Laser Marking

Machine Sahjanand LAS-03 TEXSPIN BEARING LTD

52 Carton Labelling

Machine Pharmech Engg. CL-01 TEXSPIN BEARING LTD

53 Forging Press Machine Shree Engg. Works, Kalol FPH-06 TEXSPIN BEARING LTD

54 Forging Press Machine T.E.W. FPM-02 TEXSPIN BEARING LTD

55 Internal Plunge

Grinding Cimatic IPG-04 TEXSPIN BEARING LTD

56 Internal Plunge

Grinding GMN IPG-07 TEXSPIN BEARING LTD

57 Internal Plunge

Grinding Heald IPG-09 TEXSPIN BEARING LTD

58 Internal Plunge

Grinding China IPG-11 TEXSPIN BEARING LTD

59 Internal Plunge

Grinding W.M.W. IPG-13 TEXSPIN BEARING LTD

60 Internal Plunge

Grinding Cimatic IPG-14 TEXSPIN BEARING LTD

61 Internal Plunge

Grinding Voumard IPG-17 TEXSPIN BEARING LTD

62 Internal Plunge

Grinding W.M.W. SIW-4 IPG-29 TEXSPIN BEARING LTD

63 Internal Plunge


64 Internal Plunge

Grinding Amba Engineering IPG-31 TEXSPIN BEARING LTD

65 Internal Grinding Voumard IG-02 TEXSPIN BEARING LTD

66 Internal Grinding W.M.W. IG-05 TEXSPIN BEARING LTD

67 Internal Grinding China IG-07 TEXSPIN BEARING LTD

68 Internal Grinding W.M.W. IG-12 TEXSPIN BEARING LTD


70 Internal Grinding WMW IG-22 TEXSPIN BEARING LTD

71 Internal Grinding W.M.W. SIW-5 IG-28 TEXSPIN BEARING LTD

72 External Plunge

Grinding Famir EPG-03 TEXSPIN BEARING LTD

73 External Plunge

Grinding Amba EPG-07 TEXSPIN BEARING LTD

74 External Plunge

Grinding Wuxi,China EPG-09 TEXSPIN BEARING LTD

75 External Plunge

Grinding Bahmuller,Germany EPG-12 TEXSPIN BEARING LTD

76 External Plunge

Grinding RMP EPG-13 TEXSPIN BEARING LTD


Page 5 of 36

77 External Plunge

Grinding Famir, Italy EPG-16 TEXSPIN BEARING LTD

78 External Plunge

Grinding WMW (AGL-50) EPG-33 TEXSPIN BEARING LTD

79 External Plunge

Grinding Voumard/Amba

Engineering,surendranagar EPG-34 TEXSPIN BEARING LTD

80 External Plunge

Grinding EPG-35 TEXSPIN BEARING LTD

81 Duplex Grinding Procimo DG-01 TEXSPIN BEARING LTD

82 Duplex Grinding Parivartan DG-06 TEXSPIN BEARING LTD

83 Duplex Grinding Parivartan as Developed DG-07 TEXSPIN BEARING LTD

84 Centreless Grinding S.M. CG-03 TEXSPIN BEARING LTD

85 Centreless Grinding Cincinaty CG-11 TEXSPIN BEARING LTD

86 Centreless Grinding Palmary Machinery,Taiwan CG-13 TEXSPIN BEARING LTD

87 Magnetic Crack

Detector Magnetic Crack Detector MCD-01 TEXSPIN BEARING LTD

88 Super Finishing T.E.W. SF-03 TEXSPIN BEARING LTD

89 Super Finishing GMN SF-06 TEXSPIN BEARING LTD

90 Super Finishing Jay Bhavani/Amba SF-08 TEXSPIN BEARING LTD

91 Super Finishing Wuxi, China SF-12 TEXSPIN BEARING LTD

92 Super Finishing J.P. SF-15 TEXSPIN BEARING LTD

93 Super Finishing RMP SF-20 TEXSPIN BEARING LTD

94 Super Finishing Parivartan SF-23 TEXSPIN BEARING LTD

95 Super Finishing TEW SF-24 TEXSPIN BEARING LTD

96 Super Finishing GMN SF-25 TEXSPIN BEARING LTD

97 Super Finishing SKF SF-27 TEXSPIN BEARING LTD

98 Super Finishing WMW, SIW-4 SF-29 TEXSPIN BEARING LTD


100 Super Finishing Thielenhaus SF-45 TEXSPIN BEARING LTD

101 Super Finishing Sun/Parivartan SF-46 TEXSPIN BEARING LTD

102 Super Finishing Texspin Bearings SF-48 TEXSPIN BEARING LTD

103 Super Finishing Avermark

Automation,Rajkot SF-59 TEXSPIN BEARING LTD

104 Furnace Ele. Pre Heating Furnace F-01 TEXSPIN BEARING LTD

105 Furnace Ele. Mart Quenching

Furnace F-02 TEXSPIN BEARING LTD

106 Furnace Ele. Salt Bath Furnace F-03 TEXSPIN BEARING LTD

107 Furnace P & E-Furnace, Pune Roller HF-

01 TEXSPIN BEARING LTD

108 Furnace Aichlin Unitherm,Pune F-08 TEXSPIN BEARING LTD

109 Tempering Oven M/S Bharti Trade & Eng

Enterpr. TO-02 TEXSPIN BEARING LTD

110 Tempering Oven TEW Ranpur TO-03 TEXSPIN BEARING LTD

111 Shot Blasting Patel Furnace & Forging Pvt

Ltd SB-03 TEXSPIN BEARING LTD

112 Tumbling Machine T.E.W. T-09 TEXSPIN BEARING LTD

113 Hardness Tester Hardness Tester K-01 TEXSPIN BEARING LTD


Page 6 of 36

114 Oil Quenching Oil Quenching Bath OQ-01 TEXSPIN BEARING LTD

115 Nitrogen Plant Air-Tack Engr., Baroda NIT-01 TEXSPIN BEARING LTD

116 Crane / Chain Pulley

Block Electric - 1 Ton CR-02 TEXSPIN BEARING LTD


Block Simply - 1 Ton CR-03 TEXSPIN BEARING LTD

118 Bench Grinding Bench Grinding BG-01 TEXSPIN BEARING LTD

119 Step-Down Transformer

Power Eng.,Baroda TRSF-01 TEXSPIN BEARING LTD

120 Control Panel JJ Industries, A'bad C PANEL-

01 TEXSPIN BEARING LTD


Block Power Master - 1 Ton CR-05 TEXSPIN BEARING LTD


Block Pneumatic - 2 Ton CR-01 TEXSPIN BEARING LTD

123 Power Press Machine Godrej GPH-01 TEXSPIN BEARING LTD

124 Power Press Machine Shailesh PPL-15 TEXSPIN BEARING LTD

125 Power Press Machine Dilip PPL-20 TEXSPIN BEARING LTD

126 Power Press Machine Mahesh PPM-17 TEXSPIN BEARING LTD

127 Power Press Machine Kawa PPM-19 TEXSPIN BEARING LTD

128 Power Press Machine Mahadev PPM-20 TEXSPIN BEARING LTD

129 Power Press Machine Singal Power Press PPM-22 TEXSPIN BEARING LTD

130 Power Press Machine Durga, Bhavnagar PPM-23 TEXSPIN BEARING LTD

131 Power Press Machine Welder Eng. Rajkot PPM-24 TEXSPIN BEARING LTD

132 Power Press Machine Shree En. Work, Karol PPM-28 TEXSPIN BEARING LTD

133 Power Press Machine DVD, Rajkot PPM-29 TEXSPIN BEARING LTD

134 Power Press Machine Shailesh PSH-02 TEXSPIN BEARING LTD

135 Hydraulic Press TEW HP-15 TEXSPIN BEARING LTD


137 Load Testing Machine Texspin Bearings LTM-05 TEXSPIN BEARING LTD

138 Load Testing Machine Texspin Bearings LTM-06 TEXSPIN BEARING LTD

139 Bearing Vibration Testing Machine

China BVT-2A TEXSPIN BEARING LTD

140 Tally Surf Plus Taylor Hobson TP-01 TEXSPIN BEARING LTD

141 Profile Projector Star Testing M/c, Mumbai PP-01 TEXSPIN BEARING LTD

142 Profile Projector Mitutoyo,Japan PP-02 TEXSPIN BEARING LTD

143 Universal Testing

Machine Star Testing M/c,Mumbai UT-01 TEXSPIN BEARING LTD

144 Form Tester FMT-01 TEXSPIN BEARING LTD

145 Surface Tester SFT-01 TEXSPIN BEARING LTD

146 Coordinate measuring

machine Mitutoyo,Japan CMM-01 TEXSPIN BEARING LTD

147 Contour measuring

machine CON-01 TEXSPIN BEARING LTD

148 Contour measuring

machine CON-02 TEXSPIN BEARING LTD

149 Lathe Machine Parmar FT-01 TEXSPIN BEARING LTD


Page 7 of 36

150 Lathe Machine A.F.M. FT-03 TEXSPIN BEARING LTD

151 Lathe Machine National FT-04 TEXSPIN BEARING LTD

152 Lathe Machine Falco FT-07 TEXSPIN BEARING LTD

153 Lathe Machine Shizuoka FT-08 TEXSPIN BEARING LTD

154 Lathe Machine Enterprise FT-09 TEXSPIN BEARING LTD

155 Lathe Machine Nagmati MT-03 TEXSPIN BEARING LTD

156 Lathe Machine Suresh MT-05 TEXSPIN BEARING LTD


158 Lathe Machine Gujarat MT-07 TEXSPIN BEARING LTD


160 Drilling Machine Asnina, Japan DM-02 TEXSPIN BEARING LTD

161 Drilling Machine M.M.T. DM-03 TEXSPIN BEARING LTD

162 Drilling Machine SK Industries. A'bad DM-08 TEXSPIN BEARING LTD

163 Drilling Machine Fk Poland & Co. DM-11 TEXSPIN BEARING LTD

164 Drilling Machine Mannjari

Engineering,Rajkot DM-12 TEXSPIN BEARING LTD

165 Slotting Machine Yogesh Engineer, A'bad SM-02 TEXSPIN BEARING LTD

166 Milling Machine Gajjar MC-01 TEXSPIN BEARING LTD

167 Milling Machine Singar MC-02 TEXSPIN BEARING LTD

168 Shaping Machine BUTLI, B.I. SMT-02 TEXSPIN BEARING LTD

169 Cylindrical Grinding Schaudt CY-01 TEXSPIN BEARING LTD

170 Cylindrical Grinding Fortuna (Germany) CY-04 TEXSPIN BEARING LTD

171 Surface Grinding

Machine H.M.T. SGM-01 TEXSPIN BEARING LTD


Machine Pinacal SGM-03 TEXSPIN BEARING LTD


Machine Preci-Craft SGM-04 TEXSPIN BEARING LTD

174 Hacksaw Machine ITL, Kasto HK-01 TEXSPIN BEARING LTD

175 Hacksaw Machine Bharat HK-02 TEXSPIN BEARING LTD

176 Crane Crane CR-04 TEXSPIN BEARING LTD

177 VMC Cincinati, Milacrone VMC-01 TEXSPIN BEARING LTD

178 VMC Jayoti VMC-02 TEXSPIN BEARING LTD

179 Sheet Cutting Rajkot SC-01 TEXSPIN BEARING LTD

180 CNC Turning Lathe Haas CNC-02 TEXSPIN BEARING LTD

181 Sheet Bending Press Shiv, Rajkot SBP-01 TEXSPIN BEARING LTD

182 Electronic Discharge

Machining Electronica EDM-01 TEXSPIN BEARING LTD

183 Air Compressor Sarvoday C-02 TEXSPIN BEARING LTD

184 Air Compressor Toyo C-12 TEXSPIN BEARING LTD

185 Screw Compressor Atlas Copco C-14 TEXSPIN BEARING LTD

186 Screw Compressor Kaeser C-20 TEXSPIN BEARING LTD

187 Screw Compressor Kaeser (BSD-72) C-21 TEXSPIN BEARING LTD

188 Diesel Generator Cummins/Sudhir DGE-03 TEXSPIN BEARING LTD


Page 8 of 36

189 Coolant Filtration

System Universal CCT-07 TEXSPIN BEARING LTD

190 Cooling Tower Varun Engineering,Vatva CT-01 TEXSPIN BEARING LTD

191 R O Plant BT Engineer RO-01 TEXSPIN BEARING LTD

192 Vibrator Ceramed V-04 TEXSPIN BEARING LTD

193 Vibrator SM System V-05 TEXSPIN BEARING LTD

194 Vibrator Gala Precision Engg. V-13 TEXSPIN BEARING LTD

195 Tumbling Machine Tumbling T-10 TEXSPIN BEARING LTD

196 Phosphating Phosphating PH-01 TEXSPIN BEARING LTD

197 Zinc Plating Zinc Plating ZN-01 TEXSPIN BEARING LTD

198 Zinc Plating Zinc Plating ZN-02 TEXSPIN BEARING LTD

199 Tempering Oven Tempering Oven TO-05 TEXSPIN BEARING LTD

200 Centrifugal Drum M/c Gala Precision Engg. CFDM-02 TEXSPIN BEARING LTD


Block Hoiest - 1 Ton CR-06 TEXSPIN BEARING LTD

Plant-2

Sr.

No.

STR

Para

No

Requirement of

M&P/T&P as per

STR

Details of the M&P/T&P available with the firm

Name of

M&P/T

&P

Range /

Capacity

of

M&P/T

&P

Name of

M&P/T&P Make

Machine

no Proof of Ownership

1 Crack Detection Texspin bearings

developed CD-02 TEXSPIN BEARING LTD

2 Tempering Oven Thermochem TO-04 TEXSPIN BEARING LTD

3 Internal Plunge

Grinding Shivam IPG-12 TEXSPIN BEARING LTD

4 Internal Plunge


5 Internal Plunge


6 Internal Plunge



8 Internal Grinding Jung IG-11 TEXSPIN BEARING LTD









Page 9 of 36




19 Internal Grinding IG-29 TEXSPIN BEARING LTD

20 External Plunge

Grinding W.M.W. EPG-04 TEXSPIN BEARING LTD

21 External Plunge


22 External Plunge


23 External Plunge


24 External Plunge


25 External Plunge


26 External Plunge


27 External Plunge


28 External Plunge


29 External Plunge


30 External Plunge


31 Duplex Grinding Shree Shubh

Indu.,Surendranagar DG-08 TEXSPIN BEARING LTD

32 Centreless Grinding Palmary

Machinery,Taiwan CG-12 TEXSPIN BEARING LTD

33 Super Finishing Wuxi, China SF-13 TEXSPIN BEARING LTD






39 Super Finishing Sun/Parivartan SF-47 TEXSPIN BEARING LTD

40 Super Finishing Parivartan,Surendranagar SF-56 TEXSPIN BEARING LTD

41 Internal Plunge

Grinding YWNC

3MZ 2310R

TEXSPIN BEARING LTD

42 Internal Plunge

Grinding YWNC

3MZ 2310F

TEXSPIN BEARING LTD

43 Internal Plunge

Grinding YWNC

3MZ 2612

TEXSPIN BEARING LTD

44 Internal Grinding YWNC 3MZ 206 TEXSPIN BEARING LTD

45 External Plunge

Grinding YWNC 3MZ 216 TEXSPIN BEARING LTD

46 External Plunge

Grinding YWNC 3MZ 226 TEXSPIN BEARING LTD

47 Super Finishing YWNC 3MZ 336 TEXSPIN BEARING LTD


Page 10 of 36

48 Super Finishing YWNC 3MZ 3410

TEXSPIN BEARING LTD

49 Lathe Machine Kirloskar FT-02 TEXSPIN BEARING LTD

50 Lathe Machine Runmaster MT-09 TEXSPIN BEARING LTD

51 Milling Machine WEIDA Universal swivel MC-05 TEXSPIN BEARING LTD

52 Shaping Machine WMW SMT-03 TEXSPIN BEARING LTD

53 Surface Grinding

Machine Preci-Craft SGM-05 TEXSPIN BEARING LTD

54 VMC VMC-03 TEXSPIN BEARING LTD

55 CNC Turning Lathe Haas CNC-03 TEXSPIN BEARING LTD

1.4 PROCESS FLOW CHART/DESCRIPTION OF MANUFACTURING PROCESS

Process

Inspection

Raw Material

Incoming Inspection

↓

Forging

Incoming Inspection

↓

Turning

Incoming Inspection

↓

Heat Treatment

Metallurgical Inspection

Dimensionally inspection

↓

Duplex Grinding

First Piece Inspection

In process inspection

↓

Centre less Grinding



↓

Track Grinding



↓

ID Grinding Inner race



↓

Lapping



↓

Visually Inspection

100% Inspection

↓


Page 11 of 36

Washing

↓

Sorting & matching of

Inner & Outer

100% Inspection

↓

Assembly

Assy line inspection

Final Inspection

↓

Dispatch

Pre-Dispatch Inspection

(PDI)

1.4.1 Process Flow Chart indicating process of manufacture for an individual product, with quality control points.

Customer: Dw g No.:

Part No.: Dw g Rev/Date.:

Part Name: Date:

OperationInspectionTransportStorage

Op. No. 01

Inw ard

Inspection

of Raw

Material

From

Supplier's

End

(All critical

Parameter

as per

draw ing)

all concern

equipments/

machines as

required for

inspection

OD, ID, Width, Ovality &

Metrological

inspections

Protection of

Identif ication and

Traceability, varif ication

of Supplier's test

certif icates

Op. No.

04.02

Inw ard

Inspection

of Final

Turning

OD, ID &

Width

variations

all concern

equipments/

machines as

required for

inspection

OD, ID, Width, Ovality,

Track

Radius,Concentricity

Rust prevention.

Protection, Identif ication

& Traceability

Op. No.

01.02

Inw ard

Inspection

From

Suppliers

end

Vernier caliper,

Profile projector

OD ,ID , Height ,Radius,

P.C.D, other dimension

.


& its Traceability. Avoid

mix up of TC

.Measurement Method,

Calibration of measuring

Instruments

OUTER & INNER RACE

STEEL CAGE

Descriptio

n

Incoming

Source of

Variation

Symbols Machine(s) /

Equipment(s)

used

Desired Outcome /

Product

characteristics

Process

Characteristics

TEA 348 3S 00-00

-- --

TX - 6209 DEEP GROOVE BALL BEARING --


Page 12 of 36

Op. No.

01.02

Inw ard

Inspection

From

Suppliers

end

Profile

Projector,Micromete

r

OD, ID , Thk & its

Fitment

Proper Identification &

Tracebility. Avoid mix-

up supplier test

certificate, Measurement

Method, Calibration of

measuring Instruments

Op. No.

01.02

Inw ard

Inspection

From

Suppliers

end

Profile

Projector,Micromete

r

OD ,ID , Height

,Radius,other dimension

.


Tracebility. Avoid mix-

up supplier test

certificate, Measurement

Method, Calibration of

measuring Instruments

Op. No.

01.02

Inw ard

Inspection

of Steel

balls

From

Suppliers

end

(

Roughness,

Radius )

Vernier caliper ,

Surface roughness

tester

OD & Roughness


& its Traceability. Avoid

mix up of TC & materials.

Op. No. 05

Heat

Treatment

Improper

Stamping

size, Rust,

internal

Stresses

and

Geometrical

Variations.

Roller Hearth

Furnace

Hardness &

Microstructure

Pre-heating temp.

Atmosphere control,

Process temp.Soaking

time, Tempering temp. &

Time

Op. No.

07.02

Face

grinding

Burrs,rust,tu

rning

marks&

Geomatrical

Deviations

like ovality,

runout,etc.

Duplex Grinding M/cWidth & Face

parallelism

Grd. Wheel Grade &

Size, Wheel RPM,

Diamond Grade & Size,

Feed rate, Depth of Cut,

Dressing Frequency

Op. No.

07.01

Centerless

Grinding

OD size, OD

Ovality,

OD

Roughness

&

Roundness

Centerless Grinding

M/C

O.D,Ovality,

Roughness, Squareness

Etc.

Grd. Wheel Grade &

Size, Wheel RPM,



Dressing Frequency

Op. No.

07.03

Track

Grinding

Burrs,rust,tu

rning

marks&

Geomatrical

Deviations

like ovality,

runout, Face

Parallelism

track size

variation .

Track Grinding

Machine

(IPG & EPG )

Track Size & Radius

Grd. Wheel Grade &

Size, Wheel RPM,



Dressing Frequency,

TCH

Op. No.

07.04

ID/Bore

Grinding

(Inner

Race)

ID size, ID

Ovality, ID

Roughness

&

Roundness

Internal Grinding

Machine ID,Ovality, roundness

Grd. Wheel Grade &

Size, Wheel RPM,



Dressing Frequency,

Op. No.

07.06

Super

Finishing

Surface

RoughnessSuper f inishing M/c Roughness

Honing Stick & Size,

Work Head RPM,

Honing stick Frequency

RUBBER SEAL

SHIELD

STEEL BALLS


Page 13 of 36

Op. No.

13.02

Demagnetizi

ng &

Washing

Improper

magnetizing

& Dust

Auto Washing M/c Parts free from Dust

Washing Machine Speed

,Washing Media, Flow of

washing media, Pressure

of flow Etc.

Op. No.

13.01

Visual

Inspection

Burrs, Dent marks, Cracks

Manual Inspection at

Visual room under

f lorescent lighting

rays.

Parts free from Burrs, DentsProper Lightning &

Competent personnel.

O p. No.

13.03

Sorting &

Grouping of

Inner Race

& Outer

Race

Improper

Sorting or

Grouping

Auto Machine used

Radial Clearance may

less or more than the

specification.


Traceability.

Op. No.

13.03

Steel Ball

f illing

betw een

races &

Cage

locking

Steel ball

missing,

Improper

riveting

Manual / Semi auto

m/c

Steal Balls properly

fit ted in Cage, No any

Steel ball missing,

Rotation,

Fitment Method &

Competent personnel.

Method

Op. No.

13.02

Washing

Dust

particlesAuto Washing M/c Parts free from Dust Type of Cleaning liquid

Op. No.

13.06

Shield

f itment

Dimension of ShieldAuto Seal f itting

StationProper f itment , No LoosementAir Pressure

Op. No.

13.04

Grease

Filling

Quantity of

Grease

Type Of

Grease

Auto Grease f illing

Station

Variation in Quantity of

Grease

Proper Grease Filling,

Uneven Air Pressure &

filling Nozzle blocked

Op. No.

13.06

Rubber Seal

Filling

Top Seal

Size, Semi Automatic

Proper Fitment of Seal.

(No Loose fitment

from the Outer Groove)

Air Pressure

Op. No.

13.07

Final

Inspection

(Lot

Approval)

Dimensional

& Functional

variation as

per the drg

visually &

Dimensionally

Inspection

All Dimension as per

Final Product Drawing

Calibration of measuring

instruments,

Measurement Method

Op. No.

13.08

Oiling &

Packing

As per packaging PlanSteel Ruler,

Measuring TapeAs per Packaging Plan

FINAL ASSEMBLY


Page 14 of 36

1.4.2 Brief description of different manufacturing process mentioned in flow chart: Details of the manufacturing & testing process specially mentioned in the specification.

SN Para no of spec.

Requirement of manufacturing/testing process as per spec

Details of the process being installed/ follows

1 1

In-Coming Inspection Raw Material

2 2

In-Coming Inspection Forging

3 3

In-Coming Inspection Turning

4 4 Dimensional & Metallurgical

Inspection Heat treatment

5 5 First Piece Inspection & Lot

Approval Inspection Face Grinding on Duplex Machine

6 6 First Piece Inspection & Lot

Approval Inspection Outside Diameter Grinding at Centerless Machine

7 7 First Piece Inspection & In-

Process Inspection Track Grinding of Inner Race & Outer Race


Process Inspection Inside diameter grinding of Inner Race


Process Inspection Lapping of Inner Race & Outer Race Track

10 10 100 % Visual Inspection Visual Inspection for Visual Defects 11 11 Cleanliness requirements Washing by washing machine

12 12 100% online Inspection 100% Grouping process for to achive radial clearance of the

bearing

13 13 First Piece Inspection & In-Process Inspection

For Assembly of the bearing

14 14 Lot Approval Inspection and pre dispatch inspection of the bearing

This inspection is Before Dispatch to the customer

Brief details of the other manufacturing process

SN Name of the manufacturing process

Brief description

1 Inward inspection of Round Bar Round bar manufactured at supplier end 2 Inward inspection of Forging Rings Forging rings manufactured from round bar at

supplier end 3 Inward Inspection of Turned Rings and washers Turning process done at CNC supplier 4 Heat Treatment of Rings and washers For to achieve the bearing steel hardness and proper

microstructure we are doing heat treatment process at our end in four zone. 1) Austenizing 2)Hardening 3) Quinching4)Temper ring

5 Face Grinding operation We are doing face grinding operation on rings and washer to achieve proper size in and better surface


Page 15 of 36

finish and better parallelism .It’s called as Duplex grinding process

6 Outer Diameter Grinding process We are doing OD grinding operation on rings and washer to achieve proper size in and better surface finish and better ovality.Its called as Center less grinding process

7 Track grinding process We are doing Track grinding operation on rings and washer to achieve proper size in and better surface finish and better ovality and roundness of track. in this operation geometrical parameter are closely controlled for better bearing life

8 Inside diameter grinding process With reference of Track we are doing ID grinding process and achieve ID size as per customer requirement. This operation we closely control because this ID is a critical parameter at customer end because its fits on customer sleeve

9 Track super finishing process For to achieve the Ra value below 0.10 we are doing the super finishing process on ball raceway track .Its calls as super finishing process

10 Component Washing After all the process component goes to washing matching for washing by MTO oil for cleanliness and rust prevention

11 Visual Checking Visual inspection done 100% for all critical operation 12 Grouping and Matching Process After Visual inspection component goes for track

grouping of each 05 micron Inner race match with 05 micron Outer race and make a pair of it after that assembly will done

13 Inward inspection of other component like Rubber Seal, steel ball, Nylon cage,Spring,Bracket,

This all the component are come from supplier end.

14 Assembly All the group are match with each other and bearing assembly will done with all other related component come from supplier end

15 Final inspection After assembly bearing final inspection done as per IS-2500 S4 sampling plan

16 Oiling ,Packing and dispatch After quality approval bearing oiling ,packing and then dispatch to the customer as per requirement.

1.4.3 Brief description of ancillaries & additional units (if any):

I. Whether all the facilities are available at a single location (or) multiple locations – Single locations

II. In case of multiple locations give details in following formats: NA

SN Units Address Whether units is covered

under factory license

Whether unit

is ISO certified

Mfg. Processes details


Page 16 of 36

1.5 Details of Sub-assemblies / components manufactured in-house

and outsourced.

1.5.1 Details of in-house manufactured (Components/sub-assemblies)

SN ITEM NAME DRAWING NO

1 TX-3 PP Clutch Release Bearing TCA 01 00 00

2 TX-3 PP (Brass Cage) Clutch Release Bearing TCA 09 00 00

3 TX-2 MM Clutch Release Bearing TCA 02 00 00

4 TX-2 MM (Brass Cage) Clutch Release Bearing TCA 08 00 00

5 TX-1 DC Clutch Release Bearing TCA 03 00 00

6 TX-1 DC Clutch Release Bearing TCA 17 00 00

7 TX-1 DC EXP Clutch Release Bearing TCA 10 00 00

8 RB-12 Clutch Release Bearing (TX-1 DC) TCA 15 00 00

9 RB-24 Clutch Release Bearing TCA 16 00 00

10 73300293 Clutch Release Bearing (TX-1 DC) TCA 24 00 00



13 RB-25T Clutch Release Bearing TCA 25 00 00

14 TX-45 TCB Clutch Release Bearing TCA 07 00 00

15 TX-4 TCB Bedford Clutch Release Bearing TCH 05 00 00

16 TX-9 TCB Clutch Release Bearing TCH 06 00 00

17 TX-2 CBH Clutch Release Bearing (Brass Cage) TCH 08 00 00

18 TX-1 ESH Clutch Release Bearing (Brass `C' Ring) TCH 15 00 00

19 TT-1054 HW Clutch Release Bearing TCH 21 00 00

20 TT-1087 HA Clutch Release Bearing TCH 22 00 00

21 TT-1087 HC Clutch Release Bearing TCH 23 00 00

22 TX-21 Clutch Release Bearing TDA 01 00 00

23 TX-21 SIH Clutch Release Bearing TDH 25 00 00


25 TX- 21 Clutch Release Bearing TDA 18 00 00


27 TX-21 MRH Clutch Release Bearing TDH 01 00 00

28 TX-21 MNH With Hub (B.Tempo) Clutch Release Bearing TDH 18 00 00

29 TX-40 4A 118 NE Clutch Release Bearing TDA 02 00 00

30 TX-40 4A 118 NE Clutch Release Bearing TDA 83 00 00

31 TX-41 (16 Ball) Clutch Release Bearing TDA 03 00 00

32 TX-41 MVH (12 Ball) With Hub Clutch Release Bearing TDH 06 00 00





Page 17 of 36

36 TX-14 TFH Clutch Release Bearing TDH 23 00 00

37 TX-14 MMH With Hub (M&M) Clutch Release Bearing TDH 48 00 00

38 TX-14 TMH With Hub (Telco TypeE) Clutch Release Bearing TDH 85 00 00

39 TX-14 NHH With Hub (N.H.L) Clutch Release Bearing TDH 45 00 00




43 TX-27 Clutch Withdrawal Brg. (ALNC) TDA 28 00 00

44 TX-27 Clutch Withdrawal Brg. (ALNC) (Tractor) TDA 31 00 00

45 TX-11 W2 3/4" Clutch Release Bearing TDA 33 00 00

46 TX-11 W2 3/4" Clutch Release Bearing TDA 46 00 00

47 TX-12 W2 3/4 Clutch Release Bearing TDA 53 00 00

48 TX-1310 CT Clutch Release Bearing TEA 02 00 00

49 TX-1310 CT N Clutch Release Bearing TEA 04 00 00

50 TX-1310 CT Clutch Release Bearing TEA 01 00 00






56 TX-12 ES Clutch Release Bearing TDA 11 00 00

57 TX-12 MM Clutch Release Bearing TDA 26 00 00

58 TX-12 HMH Clutch Release Bearing TDH 67 00 00

59 TX-12 ESH Clutch Release Bearing TDH 11 00 00

60 TX-12 MMH With Hub Clutch Release Bearing TDH 26 00 00



63 TX-7240 Ball Bearing (Centre Bearing) TEA 10 00 00

64 TX-65x96.6x23 Clutch Release Bearing (Small) TDA 65 00 00

65 TX-106-140x25 Clutch Release Bearing (Big) TDA 66 00 00

66 D-1511 (ALACB 103) Clutch Release Bearing TDA 28 00 00

67 TX-27/D-1511 ALACB 103 Clutch Withdrawal Brg. TDA 13 00 00

68 TX-40 4B 118 NE Clutch Release Bearing TDA 02 00 00



71 TX-3844 TDH 241 00 00

72 TX-45 Clutch Release Bearing TDR 07 00 00





77 TX-1035 CBH Clutch Release Bearing With Hub TDH 24 00 00


Page 18 of 36


79 TX-40 4C Clutch Release Bearing TDA 275 00 00

80 Self Centering Clutch Release Bearing TDH 17 00 00

81 TX-45 TM Self Centering Clutch Release Bearing TDH 40 00 00

82 TX-42 TM Clutch Release Bearing TDH 50/43 00 00

83 TX-110 DIA. Self Centering Bearing TDH 49 00 00

84 TX-55 TM Self Centering Clutch Release Bearing TDH 51 00 00

85 TX-71 PMC CLUTCH RELEASE Bearing, TDH 54 00 00

86 TX-71 BC CLUTCH RELEASE Bearing, TDH 55 00 00

87 TX-10 MB CLUTCH RELEASE Bearing, TDH 56 00 00

88 TX-55 TM SELF Centering Clutch Release Bearing TDH 74 00 00

89 TX-MDI 71 MC Clutch Release Bearing TDH 82 00 00

90 TX-5537 SC Clutch Release Bearing TDH 86 00 00

91 TX-37 Self Centering Bearing TDH 80 00 00

92 TX-1512 SC Self Centering Bearing TDH 97 00 00

93 TX-45 TF TAFE TDH 59 00 00

94 TX-4534 SC TDH 92 00 00

95 TX-3441 SC (Plastic) TDH 10 00 00

96 TX-5592 SC TDH 96 00 00

97 TX-44 SC TDH 72 00 00

98 DM-102 TDA 90 00 00

99 DM-120 TDA 91 00 00

100 TM-34 SC TDH 95 00 00

101 TX-36 SC TDH 99 00 00

102 TX-2144 TDH 21 00 00

103 TX-6232 SC TDH 98 00 00

104 TX-34 R2 TDH 112 00 00

105 TX-4049 SC 56L OFR 431

106 TX-4049 SC (69-110L) TDH 125 00 00L

107 TX-4049 SC (37L) TDH 100 00 00

108 TX-4049 SC (74-110L) TDH 124 00 00

109 TX-4585 SC TDH 60 00 00-06

110 TX-6544 SC TDH 113 00 00

111 TX-7544 SC (70L) HCV TDH 114 00 00

112 TX-3441 (CASTING) TDH 10 00 00/A

113 TX-2144/30 SC (TX-2145) TDH 117 00 00

114 TX-5540 SC TDH 161 00 00

115 TX-4243 PSC (Ø 228 DIA) TDH 184 00 00

116 TX-4566 (EATON 9 Speed GB) TDH 189 00 00

117 TX-4576 C 2RS TDH 169 00 00

118 TX-3441 (51.6) SC TDH 145 00 00

119 TX-5544 P 2RS Clutch Release Bearing TDH 170 00 00


Page 19 of 36

120 TX-ME 2710 SC TDH 93 00 00

121 TX-2143 SC TDH 200 00 00

122 TX-4566 SC TDH 189 00 00

123 TX-4546 SC TDH 175 00 00

124 TX-72 TDH 227 00 00

125 TX-5013 SC TDH 181 00 00

126 TX-3441 PSC TDH 256 00 00

127 TX-3441 (51.6) PSC TDH 258 00 00

128 TX-4243 PSC TDH 257 00 00

129 TX-71 B Clutch Release Bearing TDH 08 00 00

130 TX-71 TM Clutch Release Bearing TDA 09 00 00

131 TX-71 ACB Clutch Release Bearing TDH 47 00 00

132 TX-71TM Clutch Release Bearing TDA 79 00 00

133 TX-71 TMH Clutch Release Bearing TDH 79 00 00

134 TX-71 PMC TDH 27 00 00

135 TX-92 CB Clutch Release Bearing TDS 12 00 00

136 TX-92 CBH Clutch Release Bearing TDH 12 00 00

137 TX-92 EB Clutch Release Bearing TDS 30 00 00

138 TX-92 EBH Clutch Release Bearing With Hub TDH 30 00 00

139 TX-92 CB Clutch Release Bearing TDA 57 00 00

140 TX-92 BT Clutch Release Bearing TDH 76 00 00

141 TX-71 TMH Clutch Release Bearing TDH 15 00 00


143 TX-42 Clutch Release Bearing TDH 71 00 00

144 TX-9255 Clutch Release Bearing TDH 75 00 00

145 TX-E 21 Clutch Release Bearing TDH 29 00 00

146 TX-ME 2710 TDH 93 00 00

147 TX-20138 TDA 272 00 00

148 51104 Thrust Bearing THA 03 00 00










158 B-13 Thrust Bearing THA 14 00 00

159 B-9 Thrust Bearing THA 13 00 00

160 B-3/ D-3 Thrust Bearing THA 15 00 00

161 TX-151 TR Kingpin Bearing TKA 01 00 00


Page 20 of 36



164 TX-138 (Market) Kingpin Bearing TKA 04 00 00









173 TX-162 Kingpin Bearing TKA 15 00 00












185 T 144 TR Kingpin Bearing TKA 34 00 00




189 TX-126 WA TTCS (`O' Ring) Bearing TKA 38 00 00





194 TX-82 TR (World Track) Kingpin Bearing TKA 42 00 00

195 TX-101 BT TR Kingpin Bearing TKA 20 00 00


197 TX-22359 AXIAL Taper Roller Bearing TKA 32 00 00

198 TX-126 WA TTCS Kingpin Bearing TKA 33 00 00

199 TSB-30 TKA 40 00 00

200 TX-126 WA TTCS (HALF COVER) TKA 37 00 00

201 TX-101 TR (HALF COVER, CAGE, ORing) TKD 66 00 00

202 TX-163 STR TKA 72 00 00

203 TX-138 SR Kingpin Bearing TLA 01 00 00


Page 21 of 36








211 73300292 SR Kingpin Bearing TLA 13 00 00

212 TX-19X6X4 Axial Thrust Bearing TLA 19 00 00

213 TX-54 B Kingpin Bearing TLA 05 00 00


215 TX-54 B Kingpin Bearing TLA 11 00 00


217 TX- 45 SR Kingpin Bearing TLA 23 00 00

218 TX-126 BR Ball Type Bearing TMA 01 00 00

219 TX-122 BR Kingpin Bearing TMA 03 00 00

220 BR 121 Kingpin Bearing TMA 04 00 00

221 TX-199 Kingpin Bearing TMA 05 00 00


223 TX-126 BR Ball Kingpin Bearing TMA 07 00 00


225 73300294 Kingpin Bearing TMA 11 00 00

226 TX-45 H Thrust Bearing TMA 13 00 00


228 TX-28.1 EM Kingpin Bearing TMA 08 00 00

229 TX-28.1 EM Kingpin Bearing TMA 10 00 00

230 TX-28.1 MT Kingpin Bearing TMA 16 00 00

231 TX-25 MT Kingpin Bearing TMA 15 00 00

232 TX-30 SM Kingpin Bearing TMA 20 00 00



235 TX-1020 C Thrust Ball Bearing TMA 19 00 00

236 TX-1036 C Thrust Ball Bearing TMA 26 00 00

237 TX- 28 TMA 10 00 00

238 TX-11(LO 64) Cylindrical Roller Bearing TQA 01 00 00

239 TX-12 CFM 10 Cylindrical Roller Bearing TQA 02 00 00

240 TX-14 CR CRL 6 Cylindrical Roller Bearing TQA 03 00 00

241 TX-11 TM NU 2209 Cylindrical Roller Bearing TQA 04 00 00

242 TX-7 NU 307 NNW Cylindrical Roller Bearing TQA 05 00 00

243 TX-10 NU 209 Cylindrical Roller Bearing TQA 06 00 00

244 TX-23 XLRJ 3' 1/4" Cylindrical Roller Bearing TQA 08 00 00

245 NJ 305 Cylindrical Roller Bearing TQA 09 00 00


Page 22 of 36

246 NJ 309 Cylindrical Roller Bearing TQA 10 00 00

247 NUP 309 Cylindrical Roller Bearing TQA 11 00 00

248 NUP 309 N Cylindrical Roller Bearing TQA 13 00 00

249 NU 309 N Cylindrical Roller Bearing TQA 14 00 00

250 TX-FA 106 Cylindrical Roller Bearing TQA 15 00 00

251 TX-8001 Cylindrical Roller Bearing TQA 16 00 00

252 TX-1909L Cylindrical Roller Bearing TQA 17 00 00

253 NJK 306 A Cylindrical Roller Bearing TQA 18 00 00

254 NJK 305 A Cylindrical Roller Bearing TQA 19 00 00

255 TX-CFM 10 S Cylindrical Roller Bearing TQA 21 00 00


257 TX-NUP 12097 Cylindrical Roller Bearing TQA 25 00 00

258 TX-NUP 309 EM Cylindrical Roller Bearing TQA 26 00 00

259 TX--8010 Cylindrical Roller Bearing TQA 27 00 00

260 NUP 306 ENTNA TQA 29 00 00

261 NJ 2007 TQA 28 00 00

262 TX-7203 Eccentric Cylindrical Roller Bearing TQA 30 00 00



265 TX-44X80X15 Cylindrical Roller Bearing TQA 51 00 00


267 TX-3 Steering Bearing TRA 01 00 00

268 TX-35 SK Steering Bearing TRA 04 00 00


270 TX-34 Steering Races (Ball Race WAT PY 1.20) TRA 15 00 00

271 TX-70 Steering Race (Upper) TRA 19 00 00


273 TX-82 Steering Race (Lower) TRA 21 00 00


275 TX-2190 R Steering Race TRA 23 00 00


277 TX-WAT 40.5 Steering Race TRA 25 00 00



280 TX-42.5 Steering Race (Upper) TRA 40 00 00


282 TX-75.5 Steering Race (Lower) TRA 42 00 00







Page 23 of 36





292 TX-1022 (Lower Cap) TRA 52 00 00

293 TX-1003 (Upper) TRA 54 00 00

294 TX-1002 (Lower) TRA 55 00 00

295 TX-1021 (Upper) TRA 56 00 00

296 TX-1 HM Assy (CCS 1) Steering Bearing TRA 02 00 00



299 TX-52 R Steering Bearing TRA 09 00 00





304 TX-72 TM Steering Bearing TRA 16 00 00



307 TX- 4022 TRA 95 00 00

308 TX-1 XL Steering Bearing TSA 02 00 00

309 TX- 2 Steering Bearing TSA 01 00 00

310 M 0 Steering Bearing TSA 03 00 00

311 M 0 Big Steering Bearing TSA 04 00 00

312 58175 Ball Bearing TRA 32 00 00

313 TX-4430 4 PC Bearing TRA 35 00 00

314 TX-3622 4 PC Bearing TRA 53 00 00

315 TX-6212 Ball Bearing TEA 15 00 00

316 TX-6903 Deep Groove Ball Bearing TEA 27 00 00

317 TX-6004 Deep Groove Ball Bearing TEA 18 00 00

318 TX-'30302 Taper Roller Bearing TTA 01 00 00

319 TX-'11590 Taper Roller Bearing TTA 02 00 00

320 TX-115116/245 TTA 80 00 00

321 TX-350/354 A TTA 69 00 00

322 TX-33109 TTA 99 00 00

323 TX-33111 TTA 09 00 00

324 TX-25 BT Kingpin Bearing TNA 01 00 00

325 TX-728517 Kingpin Bearing TNA 02 00 00

326 TX-728520 Kingpin Bearing TNA 03 00 00

327 TX-126 Thrust Pad Kingpin Bearing TNA 04 00 00




Page 24 of 36





334 T 138 Thrust Pad Kingpin Bearing TNA 15 00 00 B

335 MT 25 TNA 16 00 00

336 MT 28.1 TNA 17 00 00

337 TX-25 Bush TUA 01 00 00

338 TX-1160 Bush TUA 02 00 00

339 TX-1316 Bush TUA 03 00 00

340 TX-Spacer TUA 04 00 00

341 Ball Race Detent Pin TUA 07 00 00

342 TX-84 Steering PIN. TUA 11 00 00

343 TX-71234 TRIPOT JOINT TUA 14 02 00

344 TX-59332 TRIPOT JOINT TUA 13 02 00

345 DETENT PLUNGER 0001 TUA 19 00 00



348 TX-1870 Bush TUA 06 00 00

349 TX-120N Bush TUA 22 00 00

350 TX-360N Bush TUA 39 00 00

351 TX-370N Bush TUA 40 00 00

352 TX-380N Bush TUA 41 00 00

353 TX-390N Bush TUA 29 00 00

354 TX-250N Bush TUA 77 00 00

355 Central Detent (Small Detent Pin) TUA 113 00 00

356 Intermediate Dia 95 TUA 43 00 00

357 Intermediate G 750 TUA 58 00 00

358 Intermediate Ring G 76 TUA 31 00 00

359 TX-1516 Kingpin Shaft TUA 98 00 00

360 TX-850 N Bush TUA 147 00 00

361 TX-860 N Bush TUA 153 00 00

362 TX-1412 Bush TUA 128 00 00

363 TX-1410 Bush TUA 127 00 00

364 TX-5041 Bush TUA 117 00 00

365 TX-4835 Bush TUA 118 00 00

366 TX-7015 Bush TUA 86 00 00

367 TX-4215 Bush TUA 95 00 00

368 TX-4115 Bush TUA 84 00 00

369 TX-96X13 (Wheel Seal Ring) TUA 185 00 00

370 TX-242/46 (Kingpin Shaft) TUA 184 00 00

371 TX-4725 Spherical Bush TUA 130 00 00


Page 25 of 36

372 TX-4306 (Planetary Shaft) TUA 210 00 00

373 TX-2314 C (Planetary Shaft) TUA 146 00 00

374 TX-4309 (Planetary Shaft) TUA 211 00 00

375 Ø7.9375 (Steel Ball)



378 TX-2202E 2RS Bearing TIA 01 00 00

379 BRS 21 Bearing TIA 02 00 00

380 BRS 90 Bearing TIA 03 00 00

381 ZU 0323 Bearing TIA 04 00 00

382 TX-C205 Conveyor Bearing TIA 05 00 00

383 TX-288-A Conveyor Bearing TIA 06 00 00

384 TX-1273-A Conveyor Bearing TIA 07 00 00

385 TX-P-504 Conveyor Bearing TIA 08 00 00

386 TX-15911 TIA 09 00 00

387 INT G85 TIA 14 00 00

388 TX-83C 183C TIA 13 00 00

389 TX-17 GE Split Bearing TVA 01 00 00

390 GE-20 TVA 12 00 00

391 GE-25 TVA 13 00 00

392 GE-42 TVA 14 00 00

393 TX-5780SC TDH 154 00 00

394 TX-4534PSC TDH 199 00 00

395 TX-182TR TKA 74 00 00

396 TX-4558SC TDH 225 00 00

397 TX-41B TDA 05 00 00

398 TX-1310CT TDA 04 00 00

399 TX-810NBush TUA 190 00 00

400 TX-163 STR TKA 72 00 00

401 TX-364 TXA 10 00 00

402 TX-393 TXA 15 00 00

403 TX-404C TDH 275 00 00

404 TX-378 TXA 13 00 00

405 INT G85 TUA 247 00 00

406 TX-20138 TDA 272 00 00

407 TX-55TPH TDH 133 00 00

408 TX-41M TDA 279 00 00

409 TX-42X14 TEA 72 00 00

410 TX-82TR TKA 42 00 00

411 TX-1988/TX-1922 TTA 06 00 00

412 TX-K25877/25821 TTA 43 00 00

413 TX-600NBush TUA 600 00 00


Page 26 of 36

414 TX-4049SC(98-110L) TDH 281 00 00

415 UCF 206 TIA 16 00 00

416 UCF 210 TIA 18 00 00

417 TX-6004ZZ TEA 156 00 00

418 TX-6005ZZ TEA 192 00 00

419 TX-6007 TEA 162 00 00

420 TX-6009ZZ TEA 196 00 00

421 TX-6203ZZ TEA 53 00 00

422 TX-6204ZZ TEA 132 00 00

423 TX-6205ZZ TEA 134 00 00

424 TX-6206ZZ TEA 185 00 00

425 TX-6207 TEA 67 00 00

426 TX-6208 TEA 68 00 00

427 TX-6209NR TEA 136 00 00

428 TX-6210 TEA 127 00 00

429 TX-6006 TEA 28 00 00

430 TX-6001ZZ TEA 191 00 00

431 TX-6201ZZ TEA 186 00 00

432 TX-6007ZZ TEA 87 00 00

433 TX-126 TTCS-M TKA 89 00 00

434 TX-6306 TEA 115 00 00

435 TX-6006 TEA 28 00 00

436 TX-6204 TEA 89 00 00

437 TX-6206 TEA 65 00 00

438 TX-6207 TEA 67 00 00

439 TX-6208 TEA 68 00 00

440 TX-6209 TEA 114 00 00

441 TX-6304ZZ TEA 118 00 00

442 TX-6305 TEA 117 00 00

443 TX-475-03 TXA 18 00 00

444 TX-430-02

445 TX-INT85G TUA 248 00 00

446 TX-619/8ZZ TEA 76 00 00

447 TX-628/8ZZ TEA 77 00 00

448 TX-118B TMA 34 00 00

449 TX-7080 TUA 257 00 00

450 TX-7585 TUA 258 00 00

451 TX-90100 TUA 259 00 00

452 TX-110120 TUS 260 00 00

453 TX-110125 TUA 261 00 00

454 TX-25X30X12.5 TUA 262 00 00

455 TX-36X40X20 TUA 263 00 00


Page 27 of 36

456 TX-6203 TEA 128 00 00

457 TX-7203B TDA 370 00 00

458 TX-7305 TDA 349 00 00

459 TX-40X10 TEA 307 00 00

460 TX-40X13 TEA 308 00 00

461 TX-6206RS TEA 81 00 00

462 TX-6207 TEA 67 00 00

463 TX-6208 TEA 68 00 00

464 TX-6208NR TEA 211 00 00

465 TX-6209 TEA 114 00 00

466 TX-6209NR TEA 136 00 00

467 TX-6210 TEA 127 00 00

468 TX-6306 TEA 115 00 00

469 TX-32309 TTA 36 00 00

470 TX-3780/20 TTA 116 00 00

471 TX-32211 TTA 17 00 00

472 TX-32212 TTA 18 00 00

473 TX-6203ZZ TEA 53 00 00

474 TX-CK1988/K1922 TTA 06 00 00

475 TX-K25877/25821 TTA 43 00 00

476 TX-FE45 (1310 CT) TDR 07 00 00

477 TX-14-2RS TDA 48 00 00

478 TX-55TPH-VS TDH 133 00 00

479 TX-5592LHS-VS TDH 96 00 00

480 TX-6309 TEA 13 00 00

481 TX-6311 TEA 137 00 00

482 TX-B118SR TLA 28 00 00

483 TX-6004ZZ TEA 156 00 00

484 TX-6207 TEA 67 00 00

485 TX-6208 TEA 68 00 00

486 TX-6211 TEA 25 00 00

487 TX-6305 TEA 117 00 00

488 TX-6306 TEA 115 00 00

489 TX-30205 TTA 13 00 00

490 TX-25577/23 TTA 182 00 00

491 TX-31594/20 TTA 137 00 00

492 TX6406N TEA 198 00 00

493 TX-6308N TEA 79 00 00

494 TX-3855 TDA 296 00 00

495 TX-02872/20 TTA 181 00 00

496 TX-67048/10 TTA 78 00 00

497 TX-8555 TQA 139 00 00


Page 28 of 36

498 TX-38X35X6 TUA 277 00 00

499 TX-230NBush TUA 23 00 00

500 TX-6907 TEA 184 00 00

501 TX-12303 TTA 176 00 00

502 TX-12435 TTA 177 00 00

503 TX-4155 TDA 317 00 00

504 TX-6004ZZ TEA 156 00 00

505 TX-30206 TTA 115 00 00

506 TX-61800RSZ TEA 110 00 00

507 TX-61800 ZZ TEA 109 00 00

508 TX-681/15ZZ

509 TX-61802ZZ

510 TX-32208 TTA 58 00 00

511 TX-30305 TTA 145 00 00

512 TX-32209 TTA 49 00 00

513 TX-32210 TTA 16 00 00

514 TX-6203 TEA 128 00 00

515 TX-6204 TEA 89 00 00

516 TX-6304ZZ TEA 132 00 00

517 TX-6202 TEA 139 00 00

518 TX-6003 TEA 66 00 00

519 TX-8050 TQA 162 00 00

520 TX-371 TXA 11 00 00

521 TX-471 TXA 17 00 00

522 TX-51207 THA 35 00 00

523 TX-138TR TKA 16 00 00

524 TX-6240 TQA 165 00 00

525 TX-6306 TEA 115 00 00

526 TX-6007 TEA 162 00 00

527 TX-6004 TEA 57 00 00

528 TX-6307 TEA 123 00 00

529 TX-6305 TEA 117 00 00

530 TX-6208 TEA 68 00 00

531 TX-41B TDA 05 00 00

532 TX-4585 TDH 60 00 00

533 SA 206 TBS 01 00 00

534 TX-126 TTCS-M TKA 89 00 00

535 TX-28

536 TX-2314 TUA 195 00 00

537 TX-151THRUSTPAD TNA 14 00 00

538 TX-151TTCS TKA 46 00 00

539 TX-4725Bush TUA 130 00 00


Page 29 of 36

540 TX-353118TR TKA 78 00 00

541 TX-177TR TKA 92 00 00

542 TX--21 SC TDH 320 00 00

543 TX-51223KP TUA 194 00 00

544 TX-55x237KP TUA 193 00 00

545 TX-B177 TMA 32 00 00

546 TX-4306 TUA 210 00 00

547 TX-45SR TLA 23 00 00

548 TX-33111 TTA 09 00 00

549 TX-33109 TTA 99 00 00

550 TX-54SR TLA 24 00 00

551 TX-21SC TDH 320 00 00

552 Dia -12 TUA 310 00 00

553 dia -08 TUA 309 00 00

554 TX-151 TR WOS TKA 84 00 00

555 TX-175 TR WOS TKA 83 00 00

556 TX-5577SC TDH 211 00 00

557 TX-4578 TDH 168 00 00

558 TX-51207WC THA 07 00 00

559 TX-3527M TDA 273 00 00

560 TX-14(2RS)-PTL TDA 278 00 00

561 TX-40 TDA 260 00 00

562 TX-50TM TDA 142 00 00

563 TX-60TM TDA 141 00 00

564 TX-51208 THA 19 00 00

565 TX-51207

566 TX-1310CT TDA 04 00 00

567 TX-14-2RS TDA 278 00 00

568 TX-65x96.6x23 TDA 65 00 00

569 TX-106x140x25 TDA 66 00 00

570 TX-14-2RS TDA 278 00 00

571 TX-6311ZZ TEA 137 00 00

572 TX-6309ZZ TEA 269 00 00

573 TX-30209 TTA 14 00 00

574 TX-30208 TTA 89 00 00

575 TX-CT1310 TDA 04 00 00

576 TX-306445(TX-14M) TDA 278 00 00

577 TX-144 TKA 34 00 00

578 TX-3622 TRA 53 00 00

579 TX-6302 TEA 56 00 00

580 TX-6303 TEA 58 00 00

581 TX-6201-RS TEA 163 00 00


Page 30 of 36

582 TX-6003Z TEA 141 00 00

583 TX-6005Z TEA 95 00 00

584 TX-6202Z TEA 139 00 00

585 TX-6205ZZ TEA 134 00 00

586 TX-6305Z TEA 152 00 00

587 TX-6305-RS TEA 12 00 00

588 TX-6302Z TEA 56 00 00

589 TX-6202 TEA 139 00 00

590 TX-6201 TEA 119 00 00

591 TX-6200

592 TX-32207 TTA 15 00 00

593 TX-144TR TKA 34 00 00

594 TX-51120 THA 34 00 00

595 TX-144TR TKA 34 00 00

596 TX-12ES(ECB14) TDA 11 00 00

597 TX-126ES

598 TX-51108 THA 09 00 00

599 TX-134 TUA 347 00 00

600 TX-30X17X8 TRA 188 00 00

601 TX-6200 2RS

602 TX-151TTCS-HC TKA 46 00 00

1.5.2 Details of components / Sub – assemblies purchased from RDSO approved vendors. No

Components

SN

Item Name

Drawing No

Name of the source

1.5.2 Details of items outsourced from other than RDSO approved items. No Components

SN Item Name

Drawing No

Name of the source

Frequency of review of the performance of subject source


Page 31 of 36

1.6 INCOMING RAW MATERIAL & INPROCESS/FINAL INSPECTION.

1.6.1 Incoming raw materials/parts/sub-assemblies.

SN

Incoming

Product/

Assembly

Sample size &

its frequency

of inspection

Parameters for inspection

Mode of inspection

/equipment used

Accepta

nce

Limit/Cri

teria

Specifie

d value

Rejection

and disposal

Traceability

register no

Reprocessed

/ Scraped

1 Round bar As per IS-2500

S3

Outside Diameter VernierCaliper As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

03 Pcs / Lot Metallurgical Property Spectrometer

&Eaching Test

As per

Design

Specifica

tion

If Out of

specification

then reject

the lot

By MIN

Number

with Heat

No

2 Forging

Size Ring

As per IS-2500

S4

OD,ID,Widthetc VernierCalliper,Height

Stand

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

3 Final

Turning

Size

As per IS-2500

S4

OD,ID,width,BracketRadiu

s, CornerRadius,

trackCenterHeight,Round

ness,Ovality,Concentricity

etc

Comp Stand,

RadiusGauge,Contour

ecord,special Fixture

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

4 Rubber

Seal

As per IS-2500

S4 & 03 Pcs/Lot

OD ID,width,LipThickness,

shoreHardness,

Metallurgical Property

Profile Projector,shore

Hardness Tester,Third

Party Inspction and

Supplier TC

verification

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

5 Steel Ball As per IS-2500

S4 & 03 Pcs/Lot

OD

,Shperocity,Metallurgical

Property

Snap

Gauge,Spetroscope&E

aching Test

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

6 Nylon

Cage

As per IS-2500

S4 & 03 Pcs/Lot

OD,ID,width,PCD,CreastH

eight, Metallurgical

Property

Vernier Calliper

,Profile Projector,and

Third Party Inspction

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

7 CRCA

moulded

Plastic

Bracket

As per IS-2500

S4 & 03 Pcs/Lot

OD,ID,width,Parallelism,M

etallurgical Property

Vernier Calliper

,Profile Projector,and

Third Party Inspction

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No


Page 32 of 36

1.6.2 In process inspection (of the product)

8 CRCA

Sheet

As per IS-2500

S4 & 03 Pcs/Lot

Width,Parallelism,Metallu

rgical Property

VernierCalipers

,Micrometer, and

Spectroscope

&Eaching Test

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

9 CRCA

Spring

As per IS-2500

S4 & 03 Pcs/Lot

OD,ID,Width,Angle

Metallurgical Property

VernierCaliper

,Micrometer, and

Spectroscope

&Eaching Test

As per

Design

Specifica

tion

If Out of

Specification

then Reject

the lot

By MIN

Number

with Heat

No

SN

Incoming

Product/

Assembly

Sample size

& its

frequency

of

inspection

Parameters

for

inspection

Mode of

inspection

/equipment

used

Acceptance

Limit/Criteria

Specified

value

Rejection/

disposal

Corrective

&

preventive

action

Traceability

register no

1 Heat

Treatment

of Inner

Race (IR)

And Outer

Race(OR)

10 Pcs/Hour

and Once

per Lot

Hardness &

Microstructu

re

Hardness

Tester and

Spectroscop

e

As per Design

Specification

If Out of

Specification

then Reject

the lot

A)Stop the

Process.

B)100%

Segregation.

C)Reprocess the

defective material

if possible

DReject if Rework

not possible

E)Take action for

future occurrence.

By Work

order

Number

2 IR & OR

Face

Grinding

(Duplex

grinding

Process)

As Per IS-

2500 S3

Width, Face

Parallelism,

Face run out

,Face

Squareness

Height

Comparator

Stand,

Special

Fixture

As per Design

Specification

If Out of

Specification

then Reject

the lot

a)Stop the machine and correct the machine setting b)Sort out defective parts and if possible rework it c>reject the piece if rework is not possible

By Work

order

Number

3 OR Outer

diameter

Grinding(Ce

nter less

grinding

Process)

As Per IS-

2500 S3

Outer

Diameter,OD

roundness,O

D roughness,

OD ovality,

Dia

Comperator

Stand,

Special

Fixture,

Roundness

Tester,Rough

ness Tester

As per Design

Specification

If Out of

Specification

then Reject

the lot


By Work

order

Number

4 IR track

grinding

2 PCs/10 Pcs

& 3

PCs/Setup &

4 Pcs/4 Hour

Track Size,

Track

Radius,

Track

Ovality,

track

Roundness,

Track

Roughness,T

DiaComperat

or Stand,

Special

Fixture,

Roundness

Tester,Rough

ness Tester

As per Design

Specification

If Out of

Specification

then Reject

the lot


By Work

order

Number


Page 33 of 36

1.6.3 Final internal inspection of the product by the firm.

SN Incoming

Product/

Assembly

Sample size

& its

frequency of

inspection

Parameters for inspection Mode of inspection

/equipment used

Acceptance

Limit/Criteria

Specified

value

Rejection

and disposal

Traceabil

ity

register

no

Reprocessed

/ Scraped

1 Bearing

Assembly

As Per IS-

2500 S4 &

10 PCS at

PDI stage

Bearing

OD,ID,width,Bracket width

,Lug width etc,FreePlay,

RadialClearance, Radial

Shifting force and

Displacement, Torque

VernierCalliper,Heig

ht Comp Stand,

PlugGauge,

SpecialFixture,

Torque Testing

Machine,

As per Design

Specification

If Out of

Specification

then Reject

the lot

By Batch

Number

rackCenter

Height

5 OR track

Grinding

2 PCs/10 Pcs

& 3

PCs/Setup &

4 Pcs/4 Hour

Track Size,

Track

Radius,

Track

Ovality,

track

Roundness,

Track

Roughness,T

rackCenter

Height

Dia

Comperator

Stand,

Special

Fixture,

Roundness

Tester,Rough

ness Tester

As per Design

Specification

If Out of

Specification

then Reject

the lot


By Work

order

Number

6 IR & OR

Track Super

finishing

Process

2 PCs/10 Pcs

& 3

PCs/Setup &

4 Pcs/4 Hour

Track

Roughness &

track Ovality

DiaComperat

or Stand,

Roughness

Tester

As per Design

Specification

If Out of

Specification

then Reject

the lot


By Work

order

Number

7 Visual

Inspection

100 % Free from

Dent Crack,

Burning

mark on

track ,proper

Lapping Etc

Visually As per Design

Specification

If Out of

Specification

then Reject

the lot

A)Sort out defective parts and if possible rework it B)reject the piece if rework is not possible

By Work

order

Number

8 Grouping

and

Matching

100% As per IR &

OR similar

Group

Automatic

Grouping

machine

As per Design

Specification

If Out of

Specification

then Reject

the lot

A)Sort out defective parts and if possible rework it B)reject the piece if rework is not possible

By Work

order

Number


Page 34 of 36

1.7 CALIBRATION OF TESTING MEASURING EQUIPMENT

1.7.1 In-house testing facilities available for calibration with the firm.

SN

Name of Master

Make

Range

Frequency of

calibration

Traceability to

national standard

1

NA

NA

NA

NA

NA

1.7.2 Personnel trained for in house calibration

SN

Name

Qualification

Experience

1

Mr Dinesh Trivedi

SY.B.com

20 years

2

Mr.Vipul Dabhi

B.E.Mech

3 years

1.7.3 Calibration plan for the items identified for specified calibration in STR/Specification.

SN Measuring

Equipment

Ref. Para of

STR/Spec.

Range/ Accuracy

Frequency

Specified in

STR/Spec

In-house/

Outsourced

Name of

agency if

outsourced

STR/Spec./Para

no.

1 Coordinate

Measuring Machine

x-axis : 500mm

y-axis : 700mm

Z-axis : 400mm

1year outsourced MITUTOYO

2 Roughness Tester

x-axis : 50mm

Z-axis : 200mm 1year

outsourced MITUTOYO

3 Roundness Tester

Diameter :

440mm 1year

outsourced MITUTOYO

4 Contour Tester

x-axis : 100mm

Z-axis : 200mm 1 year

outsourced MITUTOYO

5 Profile Tester

x-axis : 200mm

y-axis : 100mm

Z-axis : 92.5mm 1 Year

outsourced MITUTOYO


Page 35 of 36

1.7.4 Calibration plan for other measuring equipment

SN

Measuring

Equipment

Range /

Accuracy Frequency

In-house / Out-

sourced

Name of calibration

agency

1.8 System of maintaining the date of Customer Complaints / Warranty Failures: NA

Warranty failures /In-Service failures reported from customers

SN

Date

of re

port

of

com

pla

int

Lett

er

No

Com

pla

int

receiv

ed fro

m

Brief

deta

ils o

f com

pla

int

Classification

of failure W

heth

er

any p

ers

on d

epute

d for

colle

cting

field

sam

ple

Date

of jo

int

inspection

Failu

re a

naly

sis

& c

ause o

f fa

ilure

Date

of com

plia

nce in c

ase o

f w

arr

anty

C &

P a

ction taken

Warranty

failure / In

service

failure / Call

for joint

inspection /

Consignee

end rejection

/ General

complaints

03.03.20

16

16 Tata

Motors

Ltd

Bearing

Width

Found

Undersize

General

Complaints

Quality

Engineer

Attend the

Customer

Complaint

at Tata

Motors

Plant

04.03.

2016

Bearing

width

found

undersize

due to

width

undersize

washer

assemble

in bearing

and it is

NA For defective setup piece unique

color identification and quarantine

area define for same at supplier

end.

1).Instead of sampling inspection

we will carried out 100% width

inspection before PDI.

2).Also at supplier end 100%

inspection will be carried out for

washer width.

3) Visual aid displayed

at concerned area

regarding to mentioned

issue.

4) Awareness training


Page 36 of 36

1.9 Any additional information firm wish to submit: No

provided to all

concerned person

2 28.01.20

16

13 Tata

Motors

Ltd

Bearing

Jerky

Warranty failure Warranty

Engineer

Attend the

Warranty

Failed Part

at Tata

Motors

Plant

30.01.

2016

Dust

particle

entered

inside the

Bearing

25.0

3.20

16

Seal Introduce on Bearing

Documents

ANNEXURE - IV 1.1 ORGANISATION CHART - DLW, Varanasidlwdesign.org/DLW_VA/DOCUMENTS/3255/QAP soft copy... · DOC. NO. TEXSPIN/QAP/2016/3324 Page 1 of 36 ANNEXURE - IV 1.1 ORGANISATION