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LEAN CONSTRUCTIONMANAGEMENT
Anglo-German Expert TalkPatrick Theis, Dirk Jannausch
Kontakt
Patrick Theis
Telefon: +49 711 1317-1270 [email protected]
Dirk Jannausch
Telefon: +49 711 1317-1294 [email protected]
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch2
From Construction to
Production
“We believe that adaptation of Lean Construction Management is not optional anymore, but a crucial capability for companies to survive on the long term”
3 Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
“Integrated Project Delivery, as a business process change, is the future business model for the construction industry. By leveraging digitalinformation technologies such as BIM, it offers the potential to deliver projects that are optimized for quality, aesthetics, constructability, affordability and which are on time”
4 Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
“Our comprehensive Lean System enables efficient performance from initiation phase through to handover”
5 Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Lean Construction Management (LCM®) in project development focuses on “Integrated Project Delivery”
Product Definition Design Construction Commissioning
Lean Product Definition
Customer value Function and
Usability Concepts Business Planning Plan Validation by
using Lean
Set Projects Targets
Lean Design
Agile Design Management Target Value Design (TVD) Building Information
Modelling (BIM) Modularisation /
Standardisation
Design to Targets
Production Management
Lean Site Management BIM on Site Lean Site Logistics and Supply Chain Management Standardisation and Prefabrication Lean Commissioning
Build to Targets
6 Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Project structure
Lean Project Setup
User integration Organization Change management Reporting
Claim management Procurement Cost, Time & Quality
Management
Lean training Train the trainers Lean leader training course
HOTT analyse “Waste walk” 5S “Work sample study” Spaghetti diagram Root cause analysis
Overall process analysis Line balancing (Takt time) planning Process planning Planning board Key performance indicators (KPI)
“Kanban” system Just-in-time supply and Material tracking Pre-production Modularisation and standardisation
Process planning Overall process analysis BIM in the realisation Agile planning management Modularisation
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch7
Lean site management
Lean design management
Process optimazation in workplace
Supply chain and building
logistics
Training for employees
LCM ®
The modular LCM® Lean Toolbox allows the introduction of a holistic lean system or even of individual elements
Agile Design Management
8
The construction design is a creative and iterative process, similar to software development
Idea Definition
Design
Develop a version
Version Submission
Client’ feedback
Incorporating feedback
Submission of final Version
Agile Management Model
9 Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Agile Design Management to increase efficiency - an integrated process system inspired by Lean Management and Scrum
Elem
ents
Overall process analysis Process planning Detailed planning (Scrum Board)21 3
Cont
ent /
Add
ed v
alue
Collaborative development of deliverables Start of every design phase Definition of standard conformity process of
customer targets
Definition of flow of work packages in the design phase
Development of dependencies of work packages Collaborative planning of detailed process plan of
design phase
Weekly and Daily detailed planning of work at the agile scrum board
Agile adaption to changes Confirmation of customer targets Self organizing team
4 - 6 Months preview 4 weeks activity and resource planning
Identification and discussion of work packages Relating the work packages within a timeline Working together on the contents and distribution of the tasks
… complexity is transferred to transparent processes
10 Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
11
1) Process analysis of the design phase- Identification and discussion of work packages
Collaborative development of deliverables Start of every design phase Definition of standard conformity process
of customer targets
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Definition of flow of work packages in the design phase
Development of dependencies of work packages
Collaborative planning of detailed process plan of design phase
12
2) Process planning of design phase - Relating the work packages within a timeline
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
3) Detailed Planning on the Agile Scrum Board - Working together on the contents and distribution of the tasks
Weekly and Daily detailed planning of work at the agile scrum board
Agile adaption to changes Confirmation of customer targets Self organizing team
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch13
14
Added value
Transparent overview about the tasks which will be done and which have been done
Collaborative design planning
Collaborative prioritisation of the work packages and the related tasks
Early communication of problems or risks
Intense integration of the users and owners representatives
Constant match of design to customer targets
The right degree of information at the right place to the right time (3R)
High design quality
High reliability of timeline
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Lean Site Management
Lean Site Management to increase efficiency – An integrated process systemEl
emen
ts
Overall process analysis Process planning Detailed planning21 3
Cont
ent /
Add
ed v
alue Construction Sequence planned „backwards“
Know-how transfer from Design to Construction (Collaborative workshop with Design, Construction Management, Owner and PM)
Early detection and resolving conflicts in the planning phase
Concentration and optimization of processes Common understanding of the project
Takted production plan with different so called “trade trains”
Overview of the processes by area and trade Milestone management for early problem
visualization and solving Collaborative communication and resource
management Action plan for smooth processes
Visual planning and control tool used by the construction management / companies
Daily updated and adapted to performance on site
Process optimization of all processes Control of the information flow Solve obstacles early Stable work preparation
6 month lookahead 4 weeks lookahead
Focus on Process Sequence Takted, obstacle free planning of construction sequence Visual work preparation to control the execution
… complexity is transferred to transparent processes
16 Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Construction Sequence planned „backwards“
Know-how transfer from Design to Construction (Collaborative workshop with Design, Construction Management, Owner and PM)
Early detection and resolving conflicts in the planning phase
Concentration and optimization of processes
Common understanding of the project
17
1) Overall Process Analysis - Focus on Process Sequence
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Takted production plan with different so called “trade trains”
Overview of the processes by area and trade
Milestone management for early problem visualisation and solving
Collaborative communication and resource management
Action plan for smooth processes
18
2) Process Planning - Takted, obstacle free planning of construction sequence
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
Visual planning and control tool used by the
construction management / companies
Daily updated and adapted to performance on site
Process optimization of all processes
Control of the information flow
Solve obstacles early
Stable work preparation
19
3) Detailed Planning - Visual work preparation to control the execution
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
20
3) Collaboration Room
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
High project stability and reliability of project delivery
− By collaborative planning and a strong process focus a significant acceleration could be achieved
− Achieved process Stability up to 94% and acceleration up to 28%
Early identification of upcoming clashes
− Visual control and collaborative planning helps to reduce firefighting and leads to proactive problem solving
Reduction of claims and increasing costs
− Daily standard routines and the need to do the job preparation leads to a high process stability
21
Added Value
Anglo German Expert Talk 2017 | Lean Management | Patrick Theis & Dirk Jannausch
What does Lean mean to you?
How is your experience with Lean Construction Management?
How do you see our approach towards Lean Construction Management?
“We believe that adaptation of Lean Construction Management is not optional anymore, but crucial capability for companies to survive on the long term”
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