12
It’s difficult to compete in today’s world with yesterday’s technology. We have solutions. ANGLE ROLLS PROFILE BENDING MACHINES

ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

  • Upload
    voliem

  • View
    218

  • Download
    1

Embed Size (px)

Citation preview

Page 1: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

It’s difficult to compete in today’s world with yesterday’s technology.

We have solutions.

ANGLE ROLLSPROFILE BENDING MACHINES

Page 2: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMTUSA.comEmail: [email protected] Free: 855-773-7727

(855-PRESS-BRAKE)

JMT machines are built by the largest volume fabrication machine tool producer and the most respected manufacturer of sheet metal machinery in the world. This factory is one of the world’s most contemporary production plants, with a 1.5 million square foot footprint and over 1500 dedicated employees.

JMT machines are built to extremely stringent standards and the factory has maintained continuous product research and development since 1956. With 75 R&D and product engineers on-staff at the plant, JMT products utilize the most modern techniques in design and engineering, and are equipped with proven quality components to fulfill a customer’s most exacting requirements. JMT combines “accuracy, speed, flexibility, durability, reliability and advanced technology” with the highest performance/price ratio in the world.

A nationwide network of JMT distributors and technical support personnel are in place to assist you.

Our machines are built with world-renown components such as Rexroth, Siemens and Schneider, which are available off the shelf from your local supplier, your dealer, or direct from JMT.

For more information please visit JMTUSA.com.

You can also email us at [email protected] or call toll free to 855-773-7727 (855-PRESS-BRAKE).

PLANTS BUILDING OUR JMT MACHINES

JMT’s U.S. HEADQUARTERS

MACHINE PARTS INVENTORY

Page 3: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMT PBM Series

Motorized Profile Bending Machines

JMT PBH Series

Hydraulic Profile Bending Machines

JMT Angle RollsProfile Bending MachinesRobust machine frame is constructed of rugged steel, machined after welding for rigidity.

All welds are stress relieved prior to machining.

Precision bearings and large shaft diameters minimize deflection for precise bending.

Machines are ensured a long life due to their strong frame and world-class hydraulic and electrical components.

Short cycle times are achieved by high torque drive system and machine speed.

Straight edge is minimized by close roll stance, powerful guide rolls and hydraulic adjustments.

Flat spots are minimized due to closer roll stance.

Low energy and maintenance costs by friction-free planetary swing guides.

Page 4: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMT PBM MOTORIZED ANGLE ROLLS

JMT PBH HYDRAULIC ANGLE ROLLSJMT PBH 45

JMT PBM 30 • PBM 50

PBM 30 Mechanical Profile Rolls

Shaft Diameters ............................... 1.18"Roll Diameters ................................. 5"Motor Power .................................... 0.75 - 1 HPTurning Speed ................................. 12 FPMDimensions ...................................... 32" L x 28" W x 47" HWeight ............................................. 471 lbs.

PBM 50 Mechanical Profile Rolls

Shaft Diameters ............................... 1.97"Roll Diameters ................................. 6.1"Motor Power .................................... 2 HPTurning Speed ................................. 12 FPMDimensions ...................................... 37" L x 29" W x 56" HWeight ............................................. 957 lbs.

STANDARD SPECIFICATIONS:

• Standard universal rolls• Hardened rolls• Mechanical lateral guide rolls• Horizontal and vertical operation• Foot pedal with safety device

OPTIONS:

• Special rolls for tubes, profiles, cap rail, etc.• Special support rolls for angles• Special bar twist device• Digital read out• Wired or wireless remote• Infinite variable speed• Double speed motor (6-12 FPM) for the PBM 30

STANDARD SPECIFICATIONS:

• Three roll driven• Steel construction• Standard universal rolls• Hardened rolls• Mechanical lateral guide rolls• Programmable digital read out• Horizontal and vertical operation• Portable control panel

OPTIONS:

• Special rolls for tubes, profiles, cap rail, etc.• Special support rolls for angle iron leg/in• Wired or wireless remote

Shaft Diameters ............................... 1.77"Roll Diameters ................................. 6.4"Motor Power .................................... 2 + 2 HPTurning Speed ................................. 13 FPMDimensions ...................................... 39"L x 28"W x 54"HWeight ............................................. 1,320 lbs.

Page 5: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

Capacity based on mild steel | ∞ Can be changed according to deformation | ○ Standard Rolls | ● Special Rolls | ▲ Special Tools | X Special Support Rolls

JMT PBH Angle RollsTECHNICAL DIMENSIONS

Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia.

13/8" x 13/8" 49"3/4" 16"

2½" x 3/8" 32"2" x 1/2" 32"

3 Solid - Rectangle 3" x 3/8" 14" 3" x 3/4" 30" 2" x 3/4" 18" ○

4 Angle Leg-Out 1½" x 1½" 3/16" 16" 2" x 2" x 3/16" 38" 2" x 2" x 1/4" 25" ○

5 Angle Leg-In 1½" x 1½" 3/16" 16" 2" x 2" x 3/16" 40" 2" x 2" x 1/4" 30" ○x

6 T Section Leg-Down 1½" x 1½" x 1/4" 25" 23/8" x 23/8" x 1/4" 30" 2" x 2" x 1/4" 24" ○

7 T Section Leg-Out 2" x 2" x 1/4" 24" 2" x 2" x 3/16" 28" 2" x 2" x 1/4" 24" ○

8 T Section Leg-In 2" x 2" x 1/4" 36" 2" x 2" x 3/16" 38" 2" x 2" x 1/4" 24" ○

9 Tubing - Square 1½" x 1½" x 0.120" ∞ 2" x 2" x 0.120" ∞ 1¾" x 1¾" x 10 Ga. ∞ ○●

10 Tubing - Rectangle 2" x 1" x 0.120" ∞ 2" x 1½" x 0.120" ∞ 2" x 13/16" x 12 Ga. ∞ ○●

11 Solid - Round Ø11/8" 24" Ø13/8" 32" 13/8" 20" ○●1" SCH 40 18" 1" SCH 40 13" 1½" 20"

1½" SCH 40 36" 1½" SCH 40 26" 2" 40"2" SCH 40 48"

Ø3/4" x 0.06" ∞ Ø1.18" x 0.079" 19.7" Ø1.18" x 0.079" 17¾"Ø2.36" x 0.06" ∞ Ø2¾" x 0.079" 47¼" Ø2.36" x 0.079" 39.4"

14 C Section Leg-Out 2" 20" 23/8" x 11/16" x 1/4" 24" 2" x 2" x 1/4" 24" ○●

15 C Section Leg-In 2" 32" 23/8" x 11/16" x 1/4" 32" 2" x 2" x 1/4" 29" ○●

2" x 3/8" 20"

13/8" x 13/8" 20"

2" x 3/4" 18"

1¼" x 1¼" 26"

12 Schedule 40 Pipe

13 Tubing - Round

1 Solid - Square

2 Flat-Along Edge

Profile Type Notes

PBH 45PBM 50PBM 30

Capacity based on mild steel | ∞ Can be changed according to deformation | ○ Standard Rolls | ● Special Rolls | ▲ Special Tools | X Special Support Rolls

JMT PBM & PBH ANGLE ROLL TECHNICAL DIMENSIONS

Page 6: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMT PBH HYDRAULIC ANGLE ROLLSJMT PBH 60 • PBH 80 • PBH 100 • PBH 125

PBH 60Shaft Diameters:

Top..............................2.364"Planetary (2) ...............2.364"

Roll Diameters ...................7"Motor Power ......................3 + 2 HPTurning Speed ...................17 FPMDimensions ........................46" L x 39" W x 46" HWeight ...............................2,627 lbs.

PBH 80Shaft Diameters:

Top..............................3.349"Planetary (2) ...............3.152"

Roll Diameters ...................9.7"Motor Power ......................10 HPTurning Speed ...................23 FPMDimensions ........................62" L x 47" W x 56" HWeight ...............................5,170 lbs.

PBH 100Shaft Diameters:

Top..............................4.33"Planetary (2) ...............3.94"

Roll Diameters ...................12.4"Motor Power ......................15 HPTurning Speed ...................26 FPMDimensions ........................69" L x 53" W x 65" HWeight ...............................7,392 lbs.

PBH 125Shaft Diameters:

Top..............................5.5"Planetary (2) ...............4.7"

Roll Diameters ...................15"Motor Power ......................20 HPTurning Speed ...................29 FPMDimensions ........................73" L x 61" W x 66" HWeight ...............................10,120 lbs.

STANDARD SPECIFICATIONS:

• 1 set of standard universal hardened and ground rolls (special steel)

•Drive systems: ▪ PBH 60: All three rolls (shafts) are driven through precision gear box

▪ PBH 80/100/125: All three rolls (shafts) are hydraulic motor driven through planetary gear box

• Three-axis hardened side supports (lateral guide rolls): ▪ PBH 60/80: Mechanical forward-backward (Thrust ↔), up-down (Translation ↕) and right-left (Radial ) movement

▪ PBH 100: Hydraulic forward-backward movement (Thrust ↔) and mechanical up-down (Translation ↕) and right-left (Radial ) movement

▪ PBH 125: Hydraulic control of lateral guide rolls in three axes (Thrust ↔ / Translation ↕ / Radial )

•Side supports will accommodate leg-in/leg-out angle iron bending•Portable control panel with programmable DROs•Vertical or horizontal operation•Body constructed of stress-relieved steel•Bottom roll shafts hydraulically adjusted•World standard electrical/hydraulic components (parts stocked by

JMT or available off-the-shelf from your local supplier)

OPTIONS:

•Special rolls for pipe, profiles, bar/angles, etc.•Rolls and tooling for hardway beam/channel bending•Digital readout for side supports•NC control system – with or without axis•CNC control system•Wired or wireless remote•Adjustable turning speed•Spiral bending apparatus• Tie Bar for rolls on PBH 60/80•Hydraulic side supports (per axis) for PBH 60/80•Hydraulic control of lateral guide rolls in additional 2 axes

(Translation ↕ / Radial ) for PBH 100•Special apparatus to prevent deformation on U-I-H bending for PBH

100/125

Page 7: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMT PBH Angle RollsTECHNICAL DIMENSIONS

Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia.

1 Solid - Square 1½" x 1½" 20" 2" x 2" 24" 2¼" x 2¼" 24" 3" x 3" 36" ○

2 Flat-Along Edge 2¾" x 3/8" 24" 31/8" x 3/4" 32" 4" x 1" 32" 5" x 1" 40" ○

3 Solid - Rectangle 3½" x 1" 20" 5" x 1" 26" 7" x 13/8" 26" 10" x 1¼" 52" ○

4 Angle Leg-Out 2½" x 3/16" 32" 3" x 3/8" 37" 4" x 1/2" 42" 5" x 1/2" 42" ○

5 Angle Leg-In 2½" x 3/16" 28" 3" x 3/8" 37" 4" x 1/2" 42" 5" x 1/2" 48" ○

6 T Section Leg-Down 2½" x 3/16" 36" 3" x 3/8" 40" 4" x 1/2" 65" 5" x 1/2" 60" ○

7 T Section Leg-Out 2½" x 2½" x 1/4" 24" 3" x 3" x 3/8" 36" 4" x 4" x 1/2" 45" 5" x 5" x 1/2" 48" ○

8 T Section Leg-In 2½" x 2½" x 1/4" 32" 3" x 3" x 3/8" 44" 4" x 4" x 3/8" 52" 4" x 4½" 52" ○

9 Tubing - Square 2" x 2" x 0.120" ∞ 2¾" x 2¾" x 5/32" ∞ 3" x 3" x 1/4" ∞ 4" x 4" x ¼" ∞ ○●

10 Tubing - Rectangle 2½" x 1½" x 1/8" ∞ 3" x 1½" x 5/32" ∞ 4" x 2¼" x 5/32" ∞ 5½" x 2" x 3/16" ∞ ○●

11 Solid - Round Ø1½" 20" Ø2" 24" Ø2¾" 32" Ø3¼" 42" ○●

12 Schedule 40 Pipe 2" SCH 40 24" 3" SCH 40 40" 4" SCH 40 48" 5" SCH 40 68" ●

13 Tubing - Round Ø2.36" x 0.080" 23½" Ø4" x 0.099" 51" Ø4¾" x 0.099" 55" Ø5½" x 0.129" 59" ●

14 C Section Leg-Out C5 x 9# 28" C6 x 13# 28" C7 x 14# 40" C8 x 22# 48" ○●

15 C Section Leg-In C5 x 9# 32" C6 x 13# 36" C7 x 14# 40" C8 x 22# 48" ○●

16 I Section Leg-In/Out 2¼" 28" S6 x 17# 28" S7 x 203 42" W8 x 21# 44" ●

17 I Section Leg-In/Out W4 x 13# 55" W6 x 16# 36" W6 x 20# 44" ●

18 C Section Leg-Up 3" x 1¾" 158" W3 24" W5 x 19# 36" ▲○

19 I Section Leg-Up/Down — — C5 x 6# 210" C5 x 9# 320" ▲○

Profile Type Notes

PBH 125PBH 100PBH 80PBH 60

Capacity based on mild steel | ∞ Can be changed according to deformation | ○ Standard Rolls | ● Special Rolls | ▲ Special Tools | X Special Support Rolls

Section Modules 3 - 5 In32 - 4 In31.3 - 1.9 In3

Note: Machine will roll 3" x 3" x 1/4" angle with larger rolls to a

greater dimension.

JMT PBH ANGLE ROLL TECHNICAL DIMENSIONS

Capacity based on mild steel | ∞ Can be changed according to deformation | ○ Standard Rolls | ● Special Rolls | ▲ Special Tools | X Special Support Rolls

Page 8: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMT PBH HYDRAULIC ANGLE ROLLSJMT PBH 180 • PBH 240 • PBH 300 • PBH 360

STANDARD SPECIFICATIONS:• 1 set of standard universal hardened and ground rolls (special

steel)•All rolls have separate planetary gear boxes and are hydraulic

motor driven with automatic peripheral speed adjustment•Hydraulic control of lateral guide rolls in three axes (six axes total):▪ Thrust ↔ ▪ Translation ↕ ▪ Radial

•Portable control panel with programmable DROs•Horizontal operation•Body constructed of stress-relieved steel•Hydraulic/electrical overload protection•Bottom roll shafts hydraulically adjusted•World standard electrical/hydraulic components (parts stocked by

JMT or are available off-the-shelf from your local supplier)

OPTIONS:•Special rolls for pipe and profiles•Rolls and tooling for hardway beam/channel bending•Digital readout for side supports•NC control system – with or without axis•CNC control system•Wired or wireless remote•Adjustable turning speed•Anti-deformation apparatus for U-I-H bending•Spiral bending apparatus•Custom machines available

Page 9: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMT PBH Angle RollsTECHNICAL DIMENSIONS

Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia. Dimensions

Min. Internal

Dia.

1 Solid - Square 3½" x 3½" 45" 43/8" x 43/8" 62" 6" x 6" 85" 10" x 10" 104" ○

2 Flat-Along Edge 6" x 1" 39" 7" x 1½" 47" 10" x 2½" 80" 12" x 3½" 80" ○

3 Solid - Rectangle 10" x 2" 40" 14" x 2" 38" 20" x 3" 80" 25" x 4" 80" ○

4 T Section Leg-Down 6" x 5/8" 58" 6" x ¾" 87" 8" x 1" 72" 8" x 1" 52" ○

5 T Section Leg-Out 6" x 5/8" 56" 6" x ¾" 94" 8" x 1" 72" 8" x 1" 52" ○

6 T Section Leg-In 6" x 5/8" 67" 6" x ¾" 115" 8" x 1" 105" 8" x 1" 60" ○

7 Angle Leg-Out 6" x 6" x 5/8" 85" 6" x 6" x ¾" (1) 63"/105" 8" x 8" x 11/8" 90" 8" x 8" x 1¼" 64" ○

8 Angle Leg-In 5" x 5" x ¾" 85" 6" x 6" x ¾" (1) 70"/135" 8" x 8" x 1" 110" 8" x 8" x 1¼" 70" ○

9 Tubing - Square 5" x 5" x 5/16" ∞ 6" x 6" x 3/8" ∞ 8" x ½" ∞ 16" x 16" x 5/8" ∞ ○●

10 Tubing - Rectangle 7" x 2¾" x 5/16" ∞ 8" x 3" x 5/16" ∞ 10" x 10" x 3/8" ∞ 18" x 8" x 3/8" ∞ ○●

11 Solid - Round 4" 39" 5" 50" 7" 85" 10½" 80" ○●

12 Schedule 40 Pipe 6" SCH 40 70" 8" SCH 40 102" 12" SCH 40 160" 20" SCH 40 598" ●

13 C Section Leg-Out C12 x 30# 48" C15 x 50# 58" MC18 x 58# 44" MC18 x 58# 62" ○●

14 C Section Leg-In C12 x 30# 52" C15 x 50# 64" MC18 x 58# 44" MC18 x 58# 62" ○●

15 I Section Leg-In/Out W12 x 35# 46" W14 x 38# 62" W21 x 93# 86" W36 x 210# 198" ○●

16 I Section Leg-In/Out W8 x 31# 45" W12 x 50# 62" W12 x 65# 82" W31 x 241# 198" ○●

17 I Section Leg-In/Out W6 x 25# 30" W10 x 45# 62" W4 36" W30 x 211# 145" ○●

18 C Section Leg-Up C7 x 12.25# 345" C8 x 18.75# 420" MC12 x 50# 365" MC18 x 58# 690" ▲X

19 I Section Leg-Up/Down W6 x 16# 124" W8 x 21# 205" W12 x 35# 512" W24 x 118# 1810" ▲X

20 I Section Leg-Up/Down W5 x 19# 98" W6 x 25" 152" W10 x 39# 410" W16 x 100# 1290" ▲X

21 I Section Leg-Up/Down W3 42" W4 82" W4 84" W14 x 176# 1100" ▲X

Capacity based on mild steel | ∞ Can be changed according to deformation | ○ Standard Rolls | ● Special Rolls | ▲ Special Tools | X Special Support Rolls

24-45 In311-20 In3

Notes

PBH 360

35,200 Lbs.

85 HP

6-10 In3

Profile Type

95 HP

Ø 8.7", 8.7", 9.5"Ø 22"40 HP

Shaft DiametersRoll DiametersMotor Power

0-23 Feet/Min.0-23 Feet/Min.25 HP

95" L x 79" W x 63" H

Ø 6.3", 6.3", 7.1"Ø 18"

22,000 Lbs.126" L x 165" W x 100" H

52,800 Lbs.

PBH 300PBH 240PBH 180

91" L x 78" W x 126" H0-23 Feet/Min.

Ø 11", 11", 11.8"Ø 29"

Weight

Section Modules 80-290 In3

104,000 Lbs.

Ø 14.2", 14.2", 14.2"Ø 32"

0-23 Feet/Min.225" L x 200" W x 130" H

Turning SpeedDimensions

JMT PBH ANGLE ROLL TECHNICAL DIMENSIONS

Capacity based on mild steel | ∞ Can be changed according to deformation | ○ Standard Rolls | ● Special Rolls | ▲ Special Tools | X Special Support Rolls

Page 10: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMT PBH 360

Page 11: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

for Models:

• PBH 60

• PBH 80

• PBH 100

• PBH 125

• PBH 180

• PBH 240

• PBH 300

• PBH 360

JMT Standard Universal Rolls / Tooling

Page 12: ANGLE ROLLS - Amazon S3s3.amazonaws.com/machinetools_production/uploads/1184929/JMT_… · JMT PBH HYDRAULIC ANGLE ROLLS JMT PBH 45 JMT PBM 30 • PBM 50 PBM 30 Mechanical Profile

JMTUSA.comEmail: [email protected] Free: 855-773-7727

(855-PRESS-BRAKE)