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ANDRITZ Digital IIoT Solutions
ANDRITZ GROUP
A GLOBAL PARTNER FOR KEY INDUSTRIES THAT SHAPE THE WORLD
INNOVATIVE TECHNOLOGIES
FOR THE PLANET
GLOBAL PRESENCE
• Headquarters in Graz, Austria;
• Over 250 production sites and service/sales companies
worldwide
THE ANDRITZ GROUP
Electromechanical equipment for
hydropower plants (turbines,
generators); pumps; turbo
generators.
HYDRO
Equipment for production of all
types of pulp, paper, tissue, and
board; energy boilers.
PULP & PAPER
Presses/press lines for metal
forming (Schuler); systems for
production of stainless steel,
carbon steel, and non-ferrous
metal strip; industrial furnace
plants.
METALS
Equipment for solid/liquid
separation for municipalities and
various industries; equipment for
production of animal feed and
biomass pellets.
SEPARATION
% order intake* % order intake* % order intake* % order intake*
24% 36% 29% 11%
KEY FINANCIAL FIGURES: UNIT 2017
Order intake MEUR 5,579.5
Order backlog (as of end of period) MEUR 6,383.0
Sales MEUR 5,889.1
Net income (including non-controlling interests) MEUR 265.6
Employees (as of end of period; without apprentices) - 25,566
ANDRITZ Digital IIoT SolutionsANDRITZ Digital IIoT Solutions3
OPP – Optimization of Process Performance
ANDRITZ Digital IIoT SolutionsANDRITZ Digital IIoT Solutions4
ANDRITZ Digital IIoT Solutions
CUSTOMER NEED
IS OUR FOCUS
Value
DIGITALIZATION
IS THE ENABLER
Smartsolutionsare thedriver
MISSION STATEMENT
ANDRITZ Digital IIoT Solutions
ANDRITZ Digital IIoT Solutions6
ANDRITZ Digital IIoT Solutions7
If these are among your priorities …
Increase the
process stabilityIncrease the
mill availabilityIncrease the total
production
Reduce the
energy cost
Reduce the
chemical cost
Then, certainly you will interest in
ANDRITZ OPP
Optimization of Process Performance
ANDRITZ Digital IIoT Solutions
FIELD PROVEN PERFORMANCE
8
ANDRITZ Digital IIoT Solutions
FIELD PROVEN PERFORMANCE
• More than 26.000.000 Adt/y pulp production
• 50 contracts in 12 countries
• Contracts running for more than 10 years
Spain South Africa Finland Austria Portugal India
Brazil Sweden Chile USA Australia Canada
ANDRITZ Digital IIoT SolutionsANDRITZ Digital IIoT Solutions
ANDRITZ Digital IIoT Solutions
METRIS OPP
OPTIMIZATION OF PROCESS PERFORMANCE
• Control Experience
• Automation Experience
• Maintenance Experience
• Best Practice - Database
• Continuous R&D
• ANDRITZ Platform & Methodology
Remote Support Local Support
Collaborative
Network
OPP
Server
EXISTING
DCSMill
PROCESS AREA
OPC
ANDRITZ Digital IIoT Solutions
OPP – OPTIMIZATION OF PROCESS PERFORMANCEOPP Service Contract – 4 Main Elements
Network
Database4
• Network
collaboration
• Database best
practices
• New needs
backlog
Local
Analyst2
• Full time at site
• Control skills
• Automation
Skills
• Process Skills
Regional
Specialist3
• Remote support
• Complex
projects
• Performance
follow-up
• Customer
meetings
Metris
Platform1
• Software
• Methodology
• Continuous
R&D
• Local language
support
ANDRITZ Digital IIoT Solutions
AUTONOMOUS OPERATIONS
STRATEGY & ORGANIZATION
13
Metris OPP Platform
• Business Intelligence
• Quality Management
• Knowledge Management
• Data Analytics
• Augmented Reality
• Process & Control
Engineering
• Production Management
• Smart Controls
• Mill Balance
• Systems
• Devices
Management
Optimization
Process
Optimization
Asset
Optimization
ANDRITZ Digital IIoT Solutions
OPP METHODOLOGY
14
Specification
Vari
ab
leTime
SP due to variability New set point
$$$
Pro
du
cti
on
Time
Production Capacity
New production levelVariability reductionProduction target due
to instability
Chemical or
Energy Savings
Before OPP
Production
Increase
How Reaches Optimized Process Performance
ANDRITZ Digital IIoT Solutions
0 50 100 150 200 250 300
Pro
du
cti
on
/ D
ay
350 (days)
Maximum Production Level / DayAvoid shutdown
using automatic
slow down system
Mill balance
Production
stability
Equipment failure
prediction
Reduce process variability
Debottlenecking
Fast start-up
Mill balance
> 92%
excellent
91 – 92%
target
90 – 91%
acceptable
< 90%
opportunity to improve
Average Production Level / Day
More production !
OPP METHODOLOGYHow Reaches Optimized Process Performance
ANDRITZ Digital IIoT Solutions
16
•Management and technical KPIs, dashboards, balanced scorecard, project management tool, etcBusiness Intelligence
•Data mining, statistics, power spectral density, KPIsData Analytics
•OPP, SMS, e-mail, follow-upNotifier
•Data historian, process displaysPIMS
•Tools for Log book, meetings, risk assessment, work permitDaily management
•Start-up sequences, diagnostic systems, root cause analysis, process specification checkOperator assistance
•Decision support, adaptative setpoints, mill balance, Multivariable predictive control, fuzzy, neural networkSmart controls
•Measurement validation, process diagnosticsSoft sensors
•Control loop tuning and assessment, dead time compensators, feedforward, etc.Regulatory control
•Real time data, diagnostic, procedures, remote supportAugmented reality
•Valves, motors, analyzers, interlock bypass monitor, etc.Asset management
Level 1: Field Operators and
Maintenance Technician
Level 2: Operators and Shift
Supervisor/ Cordinator
Level 3: Engineers (operations and
maintenance)
Level 4: Managers
iOS
OPP - OPTIMIZATION OF PROCESS PERFORMANCE
Metris Platform
ANDRITZ Digital IIoT Solutions
CUSTOMER’S STRATEGIC DRIVERS ALIGNMENT
ANDRITZ Digital IIoT Solutions
OPP CONTRACTApps Availability
ANDRITZ Digital IIoT Solutions
OPP CONTRACTTypical Actions
• Modify or design new control strategies
• Build automatic start up sequence
• Automatic production slow down system
• Advanced control implementation
• Control loops tuning
• Mill balance building
• Identify the best operating ranges
• Diagnose process problems
• Virtual measurement development
• Decision support system implementation
• Process control simulation
• Support to solve field instrumentation problems
• Build interlock diagnostic system
ANDRITZ Digital IIoT Solutions
OPP CONTRACT
22
Differentials
Field proven model
More than 10 years in many contracts in different countries
Knowledge database continuously incremented
accelerating the implementation of improvements in contracts (weeks not years!)
Guaranteed savings ≥ 2x & Positive cash flow
during the whole contract (payment with the savings we provide)
Integrated and Comprehensive platform
all mill data into a single platform allowing multiple dimensions analysis
Continuous R&D
to provide the highest technology available in the market, new version every quarter
Full use of equipment
hidden capacity before upgrade, savings without Capex
ANDRITZ Digital IIoT Solutions
THANK YOU!
23
How can we help?
Free OPP
reference mill
visit
Technical
discussion and
potential project
ANDRITZ Digital IIoT SolutionsANDRITZ Digital IIoT Solutions24
THANKYOU!
Center Europe: [email protected]
North Europe: [email protected]
China: [email protected]
North America: [email protected]
South America: [email protected]
Global Management: [email protected] get in touch with us: