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Advanced Non destructive evaluation-Guided waves -IIT Madras notes
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ANDE Course: Guided Waves Part II
September 17, 2009
Question on Energy Partitioning
Distribution of displ6acement and energy in dilatational, shear and surface waves from a harmonic normal load
on a half-space for = 0.25
Overview
• Recap of Plate Guided Waves
• Guided Waves in Cylindrical Rods
• Guided Waves in Cylindrical Shells
Possible Guided Wave “Modes”
• Propagating waves
• Attenuating waves
• Non-propagating waves
• Steady state response
• Transient response
Frequency domain response and Transient response can be very different!
Method of Partial Waves sincos ikxikzAe
sincos ikxikzBe
sincoscos )( ikxikzikz eBeAe
down going wave
up going wave
Superposition of partial waves
Assume rigid boundary conditions at z = 0 and z = h (i.e., vertical component of displacement must vanish)
)1:(cos2
,1 21cos2 1 ni
n
hikenote
h
ncfgetweefrom
sin
1ccP
1
2
2
1 2;
1
hq
q
n
ccpn
Cut-off frequencies
Dispersion relation
h
c0
h
Guided Waves in Plates
Dispersion curves for a traction-free isotropic Al plate Dispersion curves for symmetric (solid lines) and antisymmetric (dashed lines) SH modes in
an isotropic plate with free boundaries
Dispersion
at 100 mm
A0 Mode: Freq : 13.6 kHz Vph = 995 m/s Vgr = 1846 m /s Excitation: 3 cycle Gaussian pulse
at 1000 mm
at 2000 mm
Higher order modes in a Plate
Frequency: 2.25 MHz Transducer dia: 25 mm Wedge angle: 56 deg Wedge base: 83.5 mm Excitation: 3 cycle Hanning Pulse
Thickness: 7.1 mm Material: Aluminum
Method of Potentials
ufuu 2)()2(
uω 2
1
uuu 2
ufωu 2)()2(
u),(
0
tF r
2
2
2
2 1
tcL
2
2
2
2 1
tcT
Equation of motion (isotropic elastic medium):
Rotation vector
dilatational rotational
Generalised form:
Helmholtz decomposition
Scalar potential
Vector potential
additional conditions
Basic Equations and Solution Forms
,01
integer,0)(
)()(
2
22
2
2
2
2
2
2
2
fr
nfk
cdr
df
rdr
fd
ngnd
gd
egrf
L
kzti
02
02
0
2
2
22
2
2
2
22
2
2
22
2
T
r
r
T
rr
z
T
z
crr
crr
c
)(
1
2
2
22)(
1
)(
2
2
22)(
cos
sin)(
cos
sin)(
cos
sin)(
,sin
cos)(
kzti
n
T
kzti
nr
kzti
nz
L
kzti
n
en
nqrCJ
kc
qen
nqrCJ
en
nqrBJ
kc
pen
nprAJ
rz
zr
zr
rr
r
rzu
rzru
zrru
1)(1
1
1
r
u
r
r
u
z
u
r
u
z
u
r
u
r
u
r
zrrz
rzrrrr
2
Guided Waves in Rods: Torsional Modes I
ikztierfu )( 0
11 2
2
22
2
fk
cf
rr
f
rr
f
T
2
2
2
1 );()( kc
qqrAJrfT
0)(
0 1
arar
rr
qrJ
rr
u
r
)(2)( 10 qaJqaqaJ Frequency equation
...,418.8,136.5aqn
0
1122
2
frr
f
rr
fBrrf )(
dispersivenonqBreu
cqwithdispersiveqerqAJu
zciti
Tn
offcut
nn
ikzti
n
T
0
0)(
)/(
1
;0qa
Displacements for these modes
Dispersion relation (given a root qn)
22 )()()/( aqkaca nT
Roots
special root
Guided Waves in Rods: Torsional Modes II
Displacement pattern for the first two modes
Dispersion curves for the first three torsional modes.
Ec 0
ka
ka
Guided Waves in Rods: Longitudinal Modes I
0)()(4)()()()()()(2
01
2
10
22
11
22 qaJpapqJkqaJpaJkqqaJpaJkqa
p
)(
)(
2
)()(
)()(
1
1
2
222
2
)(
00
2
2
)(
11
2
2
paJ
qaJ
k
kq
p
q
B
A
where
eqrqJprikJB
ABu
eqrikJprpJB
ABu
tkzi
z
tkzi
r
‘Pochhammer-Chree’ frequency equation
Displacements for these modes
2
2
0
)0(
02
1;kaE
cE
c
0;)(
)(
)(
1
)(
0
zr
kzti
kzti
eqrCJ
eprAJ
Low frequency limit: >> a
High frequency limit: << a
cP of L(0,1) cR cP of L(0,n) cT n=2,3,4…
(n = 0 case)
arrzrr ,0Boundary conditions:
2
2
2
2
2
2
kc
q
kc
p
T
L
Guided Waves in Rods: Longitudinal Modes II
Phase velocity curves for a 10 mm dia fused quartz waveguide.
Illustration of frequency dependence of normal stress. The normalized normal
stress is plotted at different frequencies.
Plate .vs. Rod
)(
0
2
0
1
1
2
22
)(
11
1
1
2
22
)()()(
)(
2
)()()(
)(
2
kzti
TTL
L
TT
L
Tz
kzti
TTL
L
TT
Tr
erkJkrkJakJ
akJk
k
kkCu
erkJkkrkJakJ
akJk
k
kkiCu
)(
11
22
)(
1
22
)cos()cos()sin(
)sin(
2
)sin()sin()sin(
)sin(
2
kzti
TTL
L
T
L
Tz
kzti
TL
L
TTr
exkDkxkDak
ak
k
kku
exkkxkDak
ak
k
kkiu
Observation of Pochhammer-Chree Modes
A. D. Puckett and M.L. Peterson, Acoustic Research Letters Online 6(4), pp 268-273, 2005
Comparison of experimental and analytical signal for a 1 MHz pulse excitation propagated through a 0.2 inch long
25 mm dia fused quartz rod.
Trailing pulses are a result of the superposition of multiple propagating modes. For any broadband signal many modes are excited, and each individual arrival will be the superposition of many modes.
Guided Waves in Rods: Flexural Modes
ka
ka
Ec 0
)(
2
2
)(
)(
)()(
)()()(
)()()(
kzti
TnT
Ln
kzti
TnTnLn
kztiTnTnLn
erkJk
kiBrkikAJCW
erkJr
rkJr
BnrkJ
r
nACV
er
rkJnrkJ
rBrkJ
rACU
Displacements for these modes
)(
)(
)(
cos)(
sin)(
cos)(
kzti
z
kzti
kzti
r
enrWu
enrVu
enrUu
with
End-face shear transduction at high frequencies
Shells: Circumferential guided waves
Dispersion plots of circumferential SH wave in Al as a function of h/d. ct = 3040 m/s
h = 1 mm, d = 6 mm h = 1 mm, d = 15mm h = 1 mm, d = 15mm
Boundary condition:
Signals at 5 MHz
H. Nishino and K. Yoshida, Acoust. Sci. & Tech. 27, 6 (2006)
Circumferential Lamb Modes in a Shell
For small h/a, shell plate For small a/h, shell rod
Shell thickness: h = b-a
Dispersion curve comparison between hollow-cylinder guided waves and Lamb waves. D/T represents the pipe diameter/wall thickness ratio.
Higher order modes in a Pipe
Frequency: 2.25 MHz Transducer dia: 25 mm Wedge angle: 56 deg Wedge base: 83.5 mm Excitation: 3 cycle Hanning Pulse
ID: 74.5 mm OD: 84.5 mm Material: Mild steel
Torsional guided waves along shell axis
2
2
2
11
)(
);()()(
0;)(
kc
krkBNrkAJrU
uuerUu
T
TTT
zr
kzti
baratr
u
r,0
0.0 0.5 1.0 1.5 2.00.0
2.0
4.0
6.0
8.0
10.0
Frequency (MHz)V
ph (
m/m
s)
0.0 0.5 1.0 1.5 2.00.0
2.0
4.0
6.0
8.0
10.0
12.0
Frequency (MHz)
Vph (
m/m
s)
Dispersion plot for a 3 mm thick Al plate Dispersion plot for a 3 mm thick Al pipe (outer dia: 300mm )
Boundary condition
Displacement function
Energy: Pipe Inspector Need:
Refineries, Chemical, Fertilizer, and
Power Plants have in accessible pipe
support regions in pipelines that are
most prone to corrosion.
Solution:
Guided Ultrasonic Waves are generated
in the accessible regions and propagate
circumferentially to inaccessible
regions to detect and quantify
corrosion.
Unique
•Capable of detecting and imaging 1 mm
pitting corrosion.
•The Shell capability is 15 mm or higher.
•Commercialisation underway.
Energy Response
Circumferential Guided wave Simulation in pipes
A-scan for 3mm radial holes for different depth
20%
80%
60%
40%
100%
0%
Reverberations within the wedge
360 degree traveled wave Gates
Energy plots of holes from 1.5 mm to 9 mm diameter
20% 40% 60% 80%
Calculation of size of the defects
Long Range GW Benefits
Guided Wave screening offers:
• High productivity – kms per day
• Access required only at remote locations
• Carried out with pipe on-line
• Sub-Sea equipment available
• 100% coverage except for Flanges, Tees and other large features
Guided Waves in Pipes
• Guided waves travel along the pipe and are reflected from changes in the cross-section
• Amplitude of the reflection depends on the total change in the pipe wall cross-section
structure
transducer
guided wave
defect
Long Range Guided Waves Dispersion Curves for pipes
Guided Mode Types
F(1,1)
L(0,1)
T(0,1)
Test achieving 80m one direction range
0 20 40 60 80 0.0
0.2
0.4
0.6
0.8
Distance (m)
Am
p (
mV
)
Corrosion at entrance to sleeved road crossing
-30.0 -20.0 -10.0 0.0 10.0 0.0
0.2
0.4
0.6
0.8
1.0
Distance (m)
Am
p (
mV
)
+F1 +F2 +F3 +F4 -F1 -F2 -F3 -F4
corrosion
Structural Health Monitoring?
• Provides a simple means of repeating guided wave inspection of a pipeline over an extended period of time.
• Sealed in a polyurethane mould to give lifetime protection.
PIMS is a transducer ring permanently attached to the pipe under interrogation.
Motivation for SHM
• The time and cost incurred in the inspection of many pipelines is dominated by the access costs.
• The installation needs to be done once.
• Repeat testing is then a simple matter of attaching transducer cables at a conveniently placed location and retesting.
Features
• Standard weather proof box is uniquely serial numbered
• Programmed with all test parameters during installation
• Custom connectors can be used such as for sub sea use
• Re-testing is a simple plug in and collect
PIMS Example Application
• 24” buried line in tank farm
• PIMS installed on buried section beneath instrument
• Connection box on yellow post