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ANDE Course: Guided Waves Part II September 17, 2009

ANDE Course- Guided Waves Part II

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Advanced Non destructive evaluation-Guided waves -IIT Madras notes

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Page 1: ANDE Course- Guided Waves Part II

ANDE Course: Guided Waves Part II

September 17, 2009

Page 2: ANDE Course- Guided Waves Part II

Question on Energy Partitioning

Distribution of displ6acement and energy in dilatational, shear and surface waves from a harmonic normal load

on a half-space for = 0.25

Page 3: ANDE Course- Guided Waves Part II

Overview

• Recap of Plate Guided Waves

• Guided Waves in Cylindrical Rods

• Guided Waves in Cylindrical Shells

Page 4: ANDE Course- Guided Waves Part II

Possible Guided Wave “Modes”

• Propagating waves

• Attenuating waves

• Non-propagating waves

• Steady state response

• Transient response

Frequency domain response and Transient response can be very different!

Page 5: ANDE Course- Guided Waves Part II

Method of Partial Waves sincos ikxikzAe

sincos ikxikzBe

sincoscos )( ikxikzikz eBeAe

down going wave

up going wave

Superposition of partial waves

Assume rigid boundary conditions at z = 0 and z = h (i.e., vertical component of displacement must vanish)

)1:(cos2

,1 21cos2 1 ni

n

hikenote

h

ncfgetweefrom

sin

1ccP

1

2

2

1 2;

1

hq

q

n

ccpn

Cut-off frequencies

Dispersion relation

h

c0

h

Page 6: ANDE Course- Guided Waves Part II

Guided Waves in Plates

Dispersion curves for a traction-free isotropic Al plate Dispersion curves for symmetric (solid lines) and antisymmetric (dashed lines) SH modes in

an isotropic plate with free boundaries

Page 7: ANDE Course- Guided Waves Part II

Dispersion

at 100 mm

A0 Mode: Freq : 13.6 kHz Vph = 995 m/s Vgr = 1846 m /s Excitation: 3 cycle Gaussian pulse

at 1000 mm

at 2000 mm

Page 8: ANDE Course- Guided Waves Part II

Higher order modes in a Plate

Frequency: 2.25 MHz Transducer dia: 25 mm Wedge angle: 56 deg Wedge base: 83.5 mm Excitation: 3 cycle Hanning Pulse

Thickness: 7.1 mm Material: Aluminum

Page 9: ANDE Course- Guided Waves Part II

Method of Potentials

ufuu 2)()2(

uω 2

1

uuu 2

ufωu 2)()2(

u),(

0

tF r

2

2

2

2 1

tcL

2

2

2

2 1

tcT

Equation of motion (isotropic elastic medium):

Rotation vector

dilatational rotational

Generalised form:

Helmholtz decomposition

Scalar potential

Vector potential

additional conditions

Page 10: ANDE Course- Guided Waves Part II

Basic Equations and Solution Forms

,01

integer,0)(

)()(

2

22

2

2

2

2

2

2

2

fr

nfk

cdr

df

rdr

fd

ngnd

gd

egrf

L

kzti

02

02

0

2

2

22

2

2

2

22

2

2

22

2

T

r

r

T

rr

z

T

z

crr

crr

c

)(

1

2

2

22)(

1

)(

2

2

22)(

cos

sin)(

cos

sin)(

cos

sin)(

,sin

cos)(

kzti

n

T

kzti

nr

kzti

nz

L

kzti

n

en

nqrCJ

kc

qen

nqrCJ

en

nqrBJ

kc

pen

nprAJ

rz

zr

zr

rr

r

rzu

rzru

zrru

1)(1

1

1

r

u

r

r

u

z

u

r

u

z

u

r

u

r

u

r

zrrz

rzrrrr

2

Page 11: ANDE Course- Guided Waves Part II

Guided Waves in Rods: Torsional Modes I

ikztierfu )( 0

11 2

2

22

2

fk

cf

rr

f

rr

f

T

2

2

2

1 );()( kc

qqrAJrfT

0)(

0 1

arar

rr

qrJ

rr

u

r

)(2)( 10 qaJqaqaJ Frequency equation

...,418.8,136.5aqn

0

1122

2

frr

f

rr

fBrrf )(

dispersivenonqBreu

cqwithdispersiveqerqAJu

zciti

Tn

offcut

nn

ikzti

n

T

0

0)(

)/(

1

;0qa

Displacements for these modes

Dispersion relation (given a root qn)

22 )()()/( aqkaca nT

Roots

special root

Page 12: ANDE Course- Guided Waves Part II

Guided Waves in Rods: Torsional Modes II

Displacement pattern for the first two modes

Dispersion curves for the first three torsional modes.

Ec 0

ka

ka

Page 13: ANDE Course- Guided Waves Part II

Guided Waves in Rods: Longitudinal Modes I

0)()(4)()()()()()(2

01

2

10

22

11

22 qaJpapqJkqaJpaJkqqaJpaJkqa

p

)(

)(

2

)()(

)()(

1

1

2

222

2

)(

00

2

2

)(

11

2

2

paJ

qaJ

k

kq

p

q

B

A

where

eqrqJprikJB

ABu

eqrikJprpJB

ABu

tkzi

z

tkzi

r

‘Pochhammer-Chree’ frequency equation

Displacements for these modes

2

2

0

)0(

02

1;kaE

cE

c

0;)(

)(

)(

1

)(

0

zr

kzti

kzti

eqrCJ

eprAJ

Low frequency limit: >> a

High frequency limit: << a

cP of L(0,1) cR cP of L(0,n) cT n=2,3,4…

(n = 0 case)

arrzrr ,0Boundary conditions:

2

2

2

2

2

2

kc

q

kc

p

T

L

Page 14: ANDE Course- Guided Waves Part II

Guided Waves in Rods: Longitudinal Modes II

Phase velocity curves for a 10 mm dia fused quartz waveguide.

Illustration of frequency dependence of normal stress. The normalized normal

stress is plotted at different frequencies.

Page 15: ANDE Course- Guided Waves Part II

Plate .vs. Rod

)(

0

2

0

1

1

2

22

)(

11

1

1

2

22

)()()(

)(

2

)()()(

)(

2

kzti

TTL

L

TT

L

Tz

kzti

TTL

L

TT

Tr

erkJkrkJakJ

akJk

k

kkCu

erkJkkrkJakJ

akJk

k

kkiCu

)(

11

22

)(

1

22

)cos()cos()sin(

)sin(

2

)sin()sin()sin(

)sin(

2

kzti

TTL

L

T

L

Tz

kzti

TL

L

TTr

exkDkxkDak

ak

k

kku

exkkxkDak

ak

k

kkiu

Page 16: ANDE Course- Guided Waves Part II

Observation of Pochhammer-Chree Modes

A. D. Puckett and M.L. Peterson, Acoustic Research Letters Online 6(4), pp 268-273, 2005

Comparison of experimental and analytical signal for a 1 MHz pulse excitation propagated through a 0.2 inch long

25 mm dia fused quartz rod.

Trailing pulses are a result of the superposition of multiple propagating modes. For any broadband signal many modes are excited, and each individual arrival will be the superposition of many modes.

Page 17: ANDE Course- Guided Waves Part II

Guided Waves in Rods: Flexural Modes

ka

ka

Ec 0

)(

2

2

)(

)(

)()(

)()()(

)()()(

kzti

TnT

Ln

kzti

TnTnLn

kztiTnTnLn

erkJk

kiBrkikAJCW

erkJr

rkJr

BnrkJ

r

nACV

er

rkJnrkJ

rBrkJ

rACU

Displacements for these modes

)(

)(

)(

cos)(

sin)(

cos)(

kzti

z

kzti

kzti

r

enrWu

enrVu

enrUu

with

End-face shear transduction at high frequencies

Page 18: ANDE Course- Guided Waves Part II

Shells: Circumferential guided waves

Dispersion plots of circumferential SH wave in Al as a function of h/d. ct = 3040 m/s

h = 1 mm, d = 6 mm h = 1 mm, d = 15mm h = 1 mm, d = 15mm

Boundary condition:

Signals at 5 MHz

H. Nishino and K. Yoshida, Acoust. Sci. & Tech. 27, 6 (2006)

Page 19: ANDE Course- Guided Waves Part II

Circumferential Lamb Modes in a Shell

For small h/a, shell plate For small a/h, shell rod

Shell thickness: h = b-a

Dispersion curve comparison between hollow-cylinder guided waves and Lamb waves. D/T represents the pipe diameter/wall thickness ratio.

Page 20: ANDE Course- Guided Waves Part II

Higher order modes in a Pipe

Frequency: 2.25 MHz Transducer dia: 25 mm Wedge angle: 56 deg Wedge base: 83.5 mm Excitation: 3 cycle Hanning Pulse

ID: 74.5 mm OD: 84.5 mm Material: Mild steel

Page 21: ANDE Course- Guided Waves Part II

Torsional guided waves along shell axis

2

2

2

11

)(

);()()(

0;)(

kc

krkBNrkAJrU

uuerUu

T

TTT

zr

kzti

baratr

u

r,0

0.0 0.5 1.0 1.5 2.00.0

2.0

4.0

6.0

8.0

10.0

Frequency (MHz)V

ph (

m/m

s)

0.0 0.5 1.0 1.5 2.00.0

2.0

4.0

6.0

8.0

10.0

12.0

Frequency (MHz)

Vph (

m/m

s)

Dispersion plot for a 3 mm thick Al plate Dispersion plot for a 3 mm thick Al pipe (outer dia: 300mm )

Boundary condition

Displacement function

Page 22: ANDE Course- Guided Waves Part II

Energy: Pipe Inspector Need:

Refineries, Chemical, Fertilizer, and

Power Plants have in accessible pipe

support regions in pipelines that are

most prone to corrosion.

Solution:

Guided Ultrasonic Waves are generated

in the accessible regions and propagate

circumferentially to inaccessible

regions to detect and quantify

corrosion.

Unique

•Capable of detecting and imaging 1 mm

pitting corrosion.

•The Shell capability is 15 mm or higher.

•Commercialisation underway.

Energy Response

Page 23: ANDE Course- Guided Waves Part II

Circumferential Guided wave Simulation in pipes

Page 24: ANDE Course- Guided Waves Part II

A-scan for 3mm radial holes for different depth

20%

80%

60%

40%

100%

0%

Reverberations within the wedge

360 degree traveled wave Gates

Page 25: ANDE Course- Guided Waves Part II

Energy plots of holes from 1.5 mm to 9 mm diameter

20% 40% 60% 80%

Page 26: ANDE Course- Guided Waves Part II

Calculation of size of the defects

Page 27: ANDE Course- Guided Waves Part II

Long Range GW Benefits

Guided Wave screening offers:

• High productivity – kms per day

• Access required only at remote locations

• Carried out with pipe on-line

• Sub-Sea equipment available

• 100% coverage except for Flanges, Tees and other large features

Page 28: ANDE Course- Guided Waves Part II

Guided Waves in Pipes

• Guided waves travel along the pipe and are reflected from changes in the cross-section

• Amplitude of the reflection depends on the total change in the pipe wall cross-section

structure

transducer

guided wave

defect

Page 29: ANDE Course- Guided Waves Part II

Long Range Guided Waves Dispersion Curves for pipes

Page 30: ANDE Course- Guided Waves Part II

Guided Mode Types

F(1,1)

L(0,1)

T(0,1)

Page 31: ANDE Course- Guided Waves Part II

Test achieving 80m one direction range

0 20 40 60 80 0.0

0.2

0.4

0.6

0.8

Distance (m)

Am

p (

mV

)

Page 32: ANDE Course- Guided Waves Part II

Corrosion at entrance to sleeved road crossing

-30.0 -20.0 -10.0 0.0 10.0 0.0

0.2

0.4

0.6

0.8

1.0

Distance (m)

Am

p (

mV

)

+F1 +F2 +F3 +F4 -F1 -F2 -F3 -F4

corrosion

Page 33: ANDE Course- Guided Waves Part II

Structural Health Monitoring?

• Provides a simple means of repeating guided wave inspection of a pipeline over an extended period of time.

• Sealed in a polyurethane mould to give lifetime protection.

PIMS is a transducer ring permanently attached to the pipe under interrogation.

Page 34: ANDE Course- Guided Waves Part II

Motivation for SHM

• The time and cost incurred in the inspection of many pipelines is dominated by the access costs.

• The installation needs to be done once.

• Repeat testing is then a simple matter of attaching transducer cables at a conveniently placed location and retesting.

Page 35: ANDE Course- Guided Waves Part II

Features

• Standard weather proof box is uniquely serial numbered

• Programmed with all test parameters during installation

• Custom connectors can be used such as for sub sea use

• Re-testing is a simple plug in and collect

Page 36: ANDE Course- Guided Waves Part II

PIMS Example Application

• 24” buried line in tank farm

• PIMS installed on buried section beneath instrument

• Connection box on yellow post