31
ENGINEERING INTEGRATION CONSTRUCTION AND SERVICES SYSTEMS FOR THE OIL&GAS

AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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Page 1: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

ENGINEERING

INTEGRATION

CONSTRUCTION

AND SERVICES

SYSTEMS

FOR THE OIL&GAS

Page 2: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

Fores activities

FLOATING

OFFSHORE

ONSHORE

Page 3: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

32

QUALITY & HSEWORLDWIDE

PRESENCE

FINANCIAL

TURNOVER

2011

2012

2013

20142015

26

34

43

5762

ORGANIZATION CHART

Automation

& Telecom

Engineering

Automation

& Telecom

Construction

Automation

& Telecom

Industrial

Service

Operations

Skid &

Packages

Skid &

Packages

Engineering

Skid &

Packages

Construction

ML €

THE GROUP

Partecipated

Companies

Subsidiaries &

Branch Offices

Fores @

a glance

Offices

2500 sqm

Workshops

1400 sqm

Uncovered working areas

20500 sqm

Page 4: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

54

HIPPS s. 27

TUTUs. 26, 36

Analizer s. 32Umbilical

Metering s. 30

Subseas. 36

WHCP/HPU s. 22

Integrated Skid s. 34

Laboratorys. 41

Chemical s. 24

EmergencyRefuges. 42

E&I Shelters. 40

Fire ExtinguishingDeluges s. 29

Fuel Gas Skid s. 28

Power GasGenerator s. 46, 47

Diesel Skid s. 29

Power DieselGenerator s. 46

Zero Flare Solutions

Oxidizer s. 49

Radio Systems s. 16

PCS s. 10

ESD s. 8

F&G s. 8

HIPPS s. 15

PLDS s. 6

ICSS s. 12

Conditioning & Vibration Monitoring System s. 6

IDSACS

MeteoPAGA

CCTV

TETRA

VSAT

Radio

PBX

Fiber Optic

LAN/WAN

Telecom & Security s. 16

UPS s. 20

Electr.Swictchboard s. 38

HVAC s. 6

ECS/PMS s. 6

RTU / SCADAs. 14

Videowalls. 6

ARP/MSP s. 6

Solar panel Systemsheet 6, 16, 20, 38

Sampling System s. 31

ForesPORTFOLIO

Page 5: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

6

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Fores System Integrator is the perfect partner for top-quality, safe, reliable and high-performance Integrated Control and Safety System Solution delivered on schedule for the following reasons:

EXPERIENCE

> Almost 25 years of experience with more than 250 automation systems delivered worldwide

> Design Team with detailed Oil & Gas Process Knowledge: that is a key point that allow Proactive Design with Customer Cooperation through specific project documents critical analysis - best Customer Problem Solving - Identify and analyze multiple solutions for best customer satisfaction - Advise effective solutions

> Experience across multiple oil & gas assets, with different EPC Contractor, different Oil & Gas End User Company, with different System Manufacturer, worldwide: that is another key point for top quality Customer Service

> Design team with field Commissioning and Startup experience: Same team during design‐commissioning‐startup for best performance and Customer schedule compliance

> Revamping‐Migrations: target zero spurious shutdown / minimum shutdown time

> Design for reliability and easy maintenance in extreme harsh conditions that could be found in oil & gas industry (offshore and onshore)

KNOWLEDGE

> Team of internal expert engineers and technician master degree graduated in Automation systems, experienced with different System Manufacturer

> Team of TUV certified Functional Safety Engineers for SIL rated safety systems design according IEC 61508 / 61511 standards

> Design and supply in accordance with client specifications, international standards (such as IEC, NFPA, ATEX, Naval Rules) and local regulation

ENGINEERING DRIVEN – VENDOR NEUTRAL

> Strong vendor relationships – Qualified System Integrator of all Main Control and Safety Systems Manufacturers available in the market – Oil & Gas Market Products Knowledge

> Design Engineering driven and vendor neutral: best architecture based upon project characteristics that allow keeping Customer Installation/Commissioning/Startup Costs @minimum

Fores Engineering offers its Customers a wide range of Technical Features and Services:

Indoor Safe Area or Outdoor Hazardous Area Atex System Cabinets Installation

Integration of different systems from all Major Manufacturers available in the market including for example: Siemens, Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell, HIMA, Yokogawa, Honeywell

Complete range of possible Single or Redundant Communication Network

With or without UPS / Solar Panel

In synergy with our internal Telecom & Security Team, Automation can be perfectly Integrated with all Telecom & Security Systems / Equipment

Field Detailed Engineering – HSE / Process detailed engineering: Cause & Effect, Logigrams, F&G Layouts, Plant Safety and Firefighting Revamping Study, Hazop, SIL Assessment – Greenfield / Brownfield Assets Integration

360° Project Follow-up Design,

Procurement, Confi guration, Construction,

Integration, Test, Commissioning,

Startup and After Sales Services

Global 24/7 Commissioning,

Maintenance, Consultant Technical

Service whenever you need

from initial sketch to

the delivered Complete

Integrated System

Fores is Your Turn-key

Solution Partner

for your Automation

needs

AUTOMATION

Fores Engineering designs, procures, constructs and supplies

a complete array of customized Control and Safety Systems including:

SIS – Safety Instrumented System SIL rated according

IEC 61508 / 61511 standards

> ESD – Emergency Shutdown System

> HIPPS – High Integrity Pressure Protection System

> F&G /FAS – Fire & Gas System / Fire Alarm System

(addressable and conventional type)

> FGD – Fire & Gas Detectors and Visual / Sound Alerting Devices

(addressable and conventional type)

> FFS – Fire Fighting and Extinguishing System

> MSP / ARP – Manual Shutdown Panel / Alarm Repetition Panel

> BMS – Burner Management System

PCS / DCS – Process Control System / Distributed Control System

ICSS – Integrated Control and Safety System

ECS / PMS – Electrical Control System / Power Management System

IT – Information technology (Networks, Servers, ENG / OS stations,

Videowall, Touchscreen)

HMI – Human Machine Interface

RTU / SCADA – Remote Terminal Unit / Supervisory Control

and Data Acquisition Systems

AMADAS – Analyzer Management and DATA Acquisition System

Conditioning and Vibration Monitoring System

PLDS – Pipeline Leak Detection System

UCP – Unit Control Panel PLC based

HVAC Control System

Page 6: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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98

SIS/ESD-F&G-FAS SIS/ESD-F&G-FAS

A fi re accident is the worst scenario for any Oil & Gas asset.

A F&G detection system, working in synergy with the ESD system is the most important and critical system in any oil & gas asset, so they require a high level of expertise, a high level of knowledge and experience of every equipment involved and the environment / asset where it has to operate.

A F&G detection system shall be available, reliable providing an early detection and guarantee the continuous plant monitor in order to initiate appropriate actions in case of hazardous conditions, either directly through systems like the Firefi ghting system for fi re suppression or indirectly through the ESD system by mitigating the unwanted effects of potentially destructive fi res by initiating shutdown sequences.

This is valid considering a F&G system as a whole system

together with integrated F&G detectors, and alerting devices that as well shall be available, reliable and well positioned according the asset shape and type of detection technology involved.

Especially for these systems (F&G / ESD /SIS), more than other, is extremely important that the design is done according standards by a qualifi ed and certifi ed team that is not only expert in the system itself and his technology but also has got also a deep knowledge of the Oil & Gas plant and experience in fi eld installation, commissioning and startup.

Fores is the perfect Partner for the supply of these critical Safety Systems, witnessed by all major Oil & Companies that relied with confi dence to our Automation Experienced TUV FS Eng. for the supply of F&G / ESD systems in their assets (more than 150 delivered worldwide).

Fores F&G / ESD supplies and services include not only the system itself designed and constructed according IEC 61508/61511 with the SIL level required; Fores Automation team in fact can also cooperate with Customer for related engineering that, as highlighted, is as important as a proper system design:

• F&G Field Detailed Engineering • HSE / Process detailed engineering• Cause & Effect, Logigrams• F&G Datasheet and follow-up• F&G Layouts and F&G 3D positioning• Plant Safety and Firefi ghting Revamping Study• Hazop, SIL Assessment

• Greenfi eld / Brownfi eld Assets Integration

Fores is Offi cial Non-Exclusive Distributor of Autronica Maritime Fire Detection & Safety Systems for Oil & Gas Industry Market since 2005.

Wide range of Technical Features / Services available for Customers:

• Different Confi gurations: conventional or addressable or mixed solutions integrated together, SIL rated up to SIL3

• Different type of F&G detectors / Alerting Devices from all Major manufacturers available in the market

• Seamless integration with Plant Control System PCS / DCS , increasing operator effi ciency (thus minimizing downtime and operational risks) and minimizing project costs in the short run and reducing plant maintenance and shutdown costs during asset’s life.

Page 7: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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1110

PCS/DCS PCS/DCS

For many years, Fores has been supplying the process control industry with innovative and technologically advanced integrated products and systems for main Oil & Gas Companies and EPC contractors worldwide.

We design and confi gure process control solutions, both simple and complex, across a broad range of industries such as Oil & Gas, Energy, Chemical and Power plant.

With 25 years of fi eld experience, offshore, onshore, fl oating coupled with extensive Oil & Gas Process knowledge, Fores is able to boost overall plant productivity and effi ciency by designing, confi guring, constructing and supplying Cost Effective Process Control System & Solutions perfectly

integrated with all essential and vital plant systems such as Safety systems, Packages Control panels and Electrical systems.

Engineering Driven / Vendor Neutral

Whether Your application involves extracting gas or crude oil from on/off-shore reservoirs, transporting gas or crude oil to refi neries or perhaps refi ning gas or crude oil to manufacture consumer petroleum products such as petrol, diesel or methane, Fores have the expertise and technologies to meet Your needs by selecting the best equipment from all manufacturers available in the market.

Fores Process Control Solutions like all other Fores supplies are Turnkey supplies: we take care of your requirements / problems and we provide customized solutions taking care of each phase in the supply chain:• Engineering• Procurement• Construction• Confi guration• Integration• Extensive in-house 100% tests• Worldwide Delivery• Commissioning & Start-up• After Sales Services

Wide range of Technical Features / Services available for Customers:

• Indoor Safe Area or Outdoor Hazardous Area Atex System Cabinets Installation

• With or without UPS / Solar Panel• Seamless integration with Plant Safety Systems PSD / ESD / F&G /HIPPS,

increasing operator effi ciency (thus minimizing downtime and operational risks) and minimizing project costs in the short run and reducing plant maintenance and shutdown costs during asset’s life.

Page 8: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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1312

ICSS Integrated Control & Safety SystemIntegration of different systems from all Major Manufacturers available in the market including for example: Siemens, Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell, HIMA, Yokogawa, Honeywell.

Strong vendor relationships – Qualifi ed System Integrator of all Main Control and Safety Systems Manufacturers available in the market – Oil & Gas Market Products Knowledge.

ICSS Integrated Control & Safety SystemDesign Engineering Driven / Vendor Neutral: best architecture based upon project characteristics that allow keeping Customer Installation/Commissioning/Startup Costs @minimum.

Page 9: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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1514

RTU/SCADA HIPPS

HIPPS system is a specifi c application of SIS (Safety Instrumented System) and is used in the Oil & Gas industry in order to provide protection for downstream equipment against overpressure or unsafe conditions coming from upstream.

For an HIPPS system is extremely important that the design is done according standards by a qualifi ed and certifi ed team that is not only expert in the system itself and his technology but has also a deep multidisciplinary knowledge of the Oil & Gas plant and experience in fi eld installation, commissioning and startup.

Fores is the perfect Partner for the supply of these critical Safety Systems, witnessed by all major Oil & Companies that relied with confi dence to our Experienced TUV FS Eng. Team for the supply of HIPPS systems in their assets.

Our advantages against competitors is the complete design and construction of the entire HIPPS package according IEC 61508/61511 with the SIL level required (up to SIL4) by perfectly integrate each equipment part of the HIPPS system:

• Initiators: Safety SIL rated Pressure Transmitters • Logic Solver: Safety SIL rated Controller• Final Elements: Safety SIL rated Valves• Piping and Skid structure• Network and Power supplies• Partial Stroke test facility• All relevant detailed safety calculation and certifi cation.

Since the early years of foundation, Fores Engineering has dedicated strategic and high skilled resources to the implementation of SCADA controls and RTU based control networks with the main objective to propose to our clients the best “fi t for purpose” solution for centralized management of Industrial plants such as Chemical, Food, Oil & Gas and power plants.

Starting from the development of PCS supervisory system up to software based SCADA, Fores Engineering best practice and experienced approach to analysis and displaying data has demonstrated to be a valid support in helping operators to improve plant process effi ciency.

The experience reached in the supply of Data Management System (via Fiber Optic, Radio or Satellite) gives us strength to the supply of fully designed, engineered, assembled and tested SCADA - RTU - Data exchange integrated solution with several plant wide SCADA control station and multiple RTU data gathering nodes.

Solution Oriented / Vendor Neutral

Fores SCADA and RTU Solutions, like all other supplies, are Turnkey based, covering the whole supply chain of product delivery, improving effi ciency, increasing profi tability and enhancing safety compliance by optimizing key business processes - from design and planning to operations.

Wide range of Technical Features/ Services/supply available for Customers:• High complexity Data Network design• Integration of different manufacturer subsystems• SIL rated solution(s)• Path transmission study• Design of graphics based on plant study, P&Id or PFD• Improvement of Cause/Effects table• Alarm and Diagnostic• Production and performance report

Page 10: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

16

TELE

COM

&

SECU

RITY

17

from initial sketch to

the delivered Complete

Integrated Telecom

& Security System

Fores is Your Turn-key

Solution Partner

for your Communication

& Security needs

TELECOM AND SECURITY

Fores Engineering designs, procures, constructs and supplies a complete array of customized

Telecom and Security Systems fully integrated each other and with Asset ICSS, including:

Communication Core

> Carrier Ethernet Network

> Fiber Optic Backbone

Voice and Data Systems

> LAN / WAN System

> VoIP

> PBX – Telephone System

Radio System

> Microwave System

> VSat

> Tetra / DMR

> Radio System UHF / VHF

> MF/HF Radio

> NDB System

Security & Safety System

> CCTV System

> PAGA – Public Address General Alarm System

> GMDSS System

> ACS – Access Control System

> IDS – Intrusion Detection System

> Weather System

Entertainment

CAPABILITY

> Fores does not supply only single individual Telecom equipment as stand-alone / single products like every other competitor but, instead, Fores is also able to guarantee State of The Art Integration among all Telecom & Security systems in order to maximize performance and flexibility, that are the key points required for a Telecom & Security System improving Customer Productivity: Fores sells Integrated Solutions.

> We are proud to have within our internal Telecom & Security Design Team very experienced telecom technicians gathered from major leading players in telecom systems supplies with 30 years’ experience in integrated Telecom & Security Systems Design and Commissioning worldwide

EXPERIENCE

> Our experience ranges from one million project (e.g. Telecom Systems part of other Fores products like Shelter E&I Modules) to more complex several millions Integrated mega project like, for example, latest Touatgaz (Tecnicas Reunidas, Algeria, over 8Mln€) or Wasit (Saudi Aramco, Kingdom of Saudi Arabia, over 6 Mln€)

> Design Team with detailed Oil & Gas Process Knowledge: that is a key point that allow Proactive Design with Customer Cooperation through specific project documents critical analysis - best Customer Problem Solving - Identify and analyze multiple solutions for best customer satisfaction - Advise effective solutions

> Experience across multiple oil & gas assets, with different EPC Contractor, different Oil & Gas End User Company, with different System Manufacturer, worldwide: that is another key point for top quality Customer Service

> Design team with field Commissioning and Startup experience: Same team during design‐commissioning‐startup for best performance and Customer schedule compliance

> Design for reliability and easy maintenance in extreme harsh conditions that could be found in oil & gas industry (offshore and onshore)

KNOWLEDGE

> Team of internal expert engineers and technician master degree graduated in Telecom systems, experienced with different System Manufacturer

> Design and supply in accordance with client specifications, international standards (such as IEC, NFPA, ATEX, Naval Rules) and local regulation

ENGINEERING DRIVEN – VENDOR NEUTRAL

> Strong vendor relationships – Qualified System Integrator of all Main Control and Safety Systems Manufacturers available in the market – Oil & Gas Market Products Knowledge

> Design Engineering driven and vendor neutral: best architecture based upon project characteristics that allow keeping Customer Installation/Commissioning/Startup Costs @minimum

Fores Engineering offers its Customers a wide range of Technical Features and Services:

Indoor Safe Area or Outdoor Hazardous Area Atex System Cabinets Installation

Different leading equipment’s manufacturers technological partners including for example: Lenel, Motorola, Cisco, Vaisala, Gai-Tronics, Juniper, Cassidian, Moxa, Bosh, Synetics, Sailor, At&t, Pelko, Nokia, Senstar, OTN, Advantec, SAC, Honeywell

Integration of different systems from different Manufacturers

With or without Electrical Power Distribution / UPS / Solar Panel

With or without UPS / Solar Panel

Tower / Pole

With or without Shelter

With or without Solar Power System

In synergy with our internal Automation Team, Telecom & Security Systems / Equipment can be perfectly Integrated with Customer Asset ICSS

Field Detailed Engineering – Telecom & Security Architecture analysis and optimization – Greenfield / Brownfield Assets Integration

Sound Coverage Design – Radio Coverage Design

Fores is Official Non-Exclusive Distributor of Lenel UTC Fire & Security

Fores System Integrator is the perfect partner for top-quality, reliable and high-performance

Fully Integrated Telecom and Security System Solution delivered on schedule for the following reasons:

360° Project Follow-up Design, Procurement, Confi guration, Construction,

Integration, Test, Commissioning, Startup and After Sales Services

Global 24/7 Commissioning, Maintenance, Consultant Technical Service

whenever you need

Page 11: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

TELE

COM

&

SECU

RITY

TELE

COM

&

SECU

RITY

1918

Page 12: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

20

SKID

&

PACK

AG

ES

21

from initial sketch

to the delivered

Complete Skid

Fores is Your Turn-key

Solution Partner for

your Multidisciplinary

Skid / Package

SKID & PACKAGES

Fores Engineering designs, procures, constructs and supplies

a complete array of customized Skid & Packages including:

WHCP / HPU – Wellhead Control Panel / Hydraulic Power Unit

TUTU – Topside Umbilical Termination Unit

LCP – Local Control Panel

Chemical Injection System

Fuel Gas Skid

Diesel Skid

Firefighting and Deluges

Metering System

Pressure Reducing Station

Analysis System

Sampling System

Integrated Skid

Subsea:

> HPU / Chemical

> TUTU - Topside Umbilical Termination Unit

> SUTU / SDU - Subsea Umbilical Termination Unit / Subsea Distribution Unit

> PLET / PLEM - Pipeline End Termination / Pipeline End Manifold

> SCM - Subsea Control Module (under development)

360° Project Follow-up Design,

Procurement, Confi guration, Construction,

Integration, Test, Commissioning,

Startup and After Sales Services

Global 24/7 Commissioning,

Maintenance, Consultant Technical

Service whenever you need

> Design and supply in accordance with client specifications, international standards (such as ASME, API and ATEX) and local regulation

> Design for reliability and easy maintenance in extreme harsh conditions that could be found in oil & gas industry (offshore and onshore)

> Design according Customer space constraint with 3D modelling

> Optimized integration of the complete system from tank to pumps, from instrumentation to accessories

> Advise effective solutions

> Identify and analyze multiple solutions for best customer satisfaction

> Global 24/7 Commissioning, Maintenance, Consultant Service whenever you need

> Being vendor neutral and engineering driven, Fores, as system integrator has the excellent position to select the best solution in compliance with client requirements, balancing Customer Capex and Opex costs

Thanks to almost 25 years of experience with more than 2000 Skid & Packages delivered worldwide, internal multi-disciplinary knowledge, engineering capability, Fores is the perfect partner for top-quality, reliable and high-performance Multidisciplinary Utility Systems / Skid / Packages:

Page 13: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

SKID

&

PACK

AG

ES

SKID

&

PACK

AG

ES

2322

WHCP/HPU WHCP/HPU

Fores Engineering designs, procures, constructs and supplies customized Pneumatic and/or Hydraulic Packages for a wide range of process oil & gas applications.

Wide range of Technical Features available for Customers::

• Different types of installations: Cabinet, Shelter, Rack, Module (suitable for integrated Skid with WHCP, Chemical, RTU, UCP, PAGA, F&G/ESD, Solar power, etc in one single skid)

• For low pressure application or very high pressure applications (FPSO Subsea)

• For every extreme harsh environment temperature conditions down to -45°C and / or up to -85°C

• Wide array of applications:> WHCP (single module or multiple drawers type)> HPU> Separator Panels> Master Panels> LCP for SDV / BDV control / operation> Workover

• Different material types

• Accumulator detailed sizing: bladder type, piston type

• Oil Pump detailed sizing: piston pump electrical driven or pneumatic driven

• Oil Tank detailed sizing AISI316L SS material

• Hydraulic Circuit detailed sizing:> Double ring compression fi ttings> Coned&Threated fi ttings> AISI316L SS material> Exotic Alloy

• Electro-pneumatic / Hydraulic Components design: solenoid, pilot, dump valves

• With or without LCP (ATEX certifi ed complete with SIL Rated Safety PLC): pneumatic logic and / or Safety PLC software logic

• With or without Fusible Plugs system and / or blow-out preventer devices

• With or without Solar Power System

• With or without HIPPS

• Instrumentation for local and / or remote indication

• Interface for remote management / monitoring (asset ICSS)

Fores is TUV certifi ed PED 97/23/CE MOD. H1 up to 690 bar(ongoing certifi cation for new 2014/34/EU).

Page 14: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

SKID

&

PACK

AG

ES

SKID

&

PACK

AG

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2524

Chemical Injection Systems Chemical Injection Systems

Fores Engineering designs, procures, constructs and supplies customized Chemical Injection Systems for a wide range of process oil & gas applications.

Wide range of Technical Features available for Customers:

• Three different types: Single Skid, Module (suitable for FPSO applications) or wheeled (mobile type)

• For low pressure application or very high pressure applications (FPSO Subsea Injection)

• Metering / Dosing pumps API 675 compliant (with stroke regulation)

• Reciprocating pumps API 674 compliant (with or without VSD)

• Double diaphragm, piston, plunger type pumps

• Centrifugal Pump ISO 2858 compliant

• Single-Head with IRCD or Multi-Heads Pumps

• Different material types: AISI316L, Hastelloy, Inconel, Super Duplex, Titanium, etc

• Different type of chemicals including for example:> Corrosion Inhibitor> Emulsion Breaker> Wax Preventer> Methanol> Glycol> Biocide> Sulfuric Acid> Deoxidizer> Sodium Hypochlorite

> Oxigen Scavenger> Caustic Soda> pH Builder> Pour Point Depressant

• Adjustable fl ow rate locally or remotely

• With or without LCP (ATEX certifi ed complete with motor starters and / or PLC)

• Flow, level and pressure instrumentation for local and / or remote indication.

Page 15: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

SKID

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PACK

AG

ES

SKID

&

PACK

AG

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2726

TUTU – Topside Umbilical Termination Unit HIPPS

HIPPS system is a specifi c application of SIS (Safety Instrumented System) and is used in the Oil & Gas industry in order to provide protection for downstream equipment against overpressure or unsafe conditions coming from upstream.

For an HIPPS system is extremely important that the design is done according standards by a qualifi ed and certifi ed team that is not only expert in the system itself and his technology but has also a deep multidisciplinary knowledge of the Oil & Gas plant and experience in fi eld installation, commissioning and startup.

Fores is the perfect Partner for the supply of these critical Safety Systems, witnessed by all major Oil & Companies that

relied with confi dence to our Experienced TUV FS Eng. Team for the supply of HIPPS systems in their assets.

Our advantages against competitors is the complete design and construction of the entire HIPPS package according IEC 61508/61511 with the SIL level required (up to SIL4) by perfectly integrate each equipment part of the HIPPS system:

• Initiators: Safety SIL rated Pressure Transmitters • Logic Solver: Safety SIL rated Controller• Final Elements: Safety SIL rated Valves• Piping and Skid structure• Network and Power supplies• Partial Stroke test facility• All relevant detailed safety calculation and certifi cation.

Fores Engineering designs, procures, constructs and supplies customized Topside Umbilical Termination Unit to be connected to client umbilical and fully in compliance with all the requirements and specifi cation.

Wide range of Technical Features available for Customers:

• Blast and fi re resistant enclosures and cabinets available

• For every extreme harsh environment temperature conditions down to -45°C and / or up to +85°C

• Different material types.

• All materials selected to fi t the requirements in terms of compatibility, design pressure, temperature and fl ow rate:> Piping/Tubing> Double ring compression fi ttings> Medium Pressure/ High Pressure Coned & Threated fi ttings> AISI316L SS material> Exotic Alloy

• Instrumentation for local and / or remote indication

• Electrical and Optical Junction Boxes for Fiber optic and cables distribution.

Page 16: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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&

PACK

AG

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SKID

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PACK

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2928

Fuel Gas Diesel / Fuel Oil System

Fire Extinguishing / DelugesFores Engineering designs, procures, constructs and supplies certifi ed Fire Extinguishing Systems as stand-alone supplies and / or part of Integrated Supplies such as Shelters, Emergency Refuges, Revamping/Upgrading etc. Wide range of different Fire Extinguishing systems and technical Features available for Customers:

• Foam Systems

• Deluges Skids

• Clean Agent Extinguishing Systems

• CO2 Extinguishing Systems

• Integrated with Certifi ed SIL rated F&G / FAS systems and PAGA systems

• Integrated with visual and acoustic alerting devices

• Integration with existing Fire Fighting / Extinguishing plant system

• Complete detailed systems design and engineering according standards

• Fire Fighting Revamping / Upgrading: Complete detailed design and engineering

• Customized different types of installations.

Fores Engineering designs, procures, constructs and supplies customized Fuel Gas Skids to treat natural gas for feeding electrical power generators.

Main Technical Features and Equipment:

• Gas fl ow rate: from 10 Sm3/h up to 190.000 Sm3/h and over

• Gas Scrubber

• Coalescing fi lters

• Electrical heater with relevant Control Panel

• Metering and pressure reducers

• Supervisory control based on PLC

• Valves, piping, instrumentation and accessories fully according to Client requirements and codes.

Fores Engineering designs, procures, constructs and supplies customized Diesel Fuel Skids for Diesel fi ltration for feeding diesel motors and emergency power generators.

Main Technical Features and Equipment:

• Diesel fl ow rate: from 1 m3/h up to 10 m3/h and over

• Diesel gear pump according to various standards (API 676, etc.)

• Particle fi lters

• Coalescing fi lters

• Valves, piping, instrumentation and accessories fully according to Client requirements and codes

Page 17: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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&

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AG

ES

SKID

&

PACK

AG

ES

3130

Metering System / Let down Station

Fores Engineering designs, procures, constructs, confi gures and supplies complete Fully Integrated Metering systems for both gas and liquid:

• Meter Lines• Analyzers• Flow Computers• Supervisory Systems• Calibration and Testing Certifi cation:

> Meter Prover & Water Draw Skid / Master Meter> Calibration, Testing, Certifi cation of Metrological Performance, witnessed by metrological authority

• After Sales Services:> Site survey> System verifi cation> On-site upgrade/modifi cations> Re-certifi cation> Spare Parts Management

• Training

Being vendor neutral and engineering driven, Fores, as system integrator has the excellent position to select the best solution in compliance with client requirements, balancing Customer Capex and Opex costs. Wide range of Technical Features / Services available for Customers:

• Different Meter Types:> Orifi ce (Junior / Senior)> Ultrasonic (2-path / > 4-path / Redundant > 4-path)> Coriolis> Turbine

• Atex certifi ed suitable for Hazardous area installation• Complete with UCP, instrumentation and metering units• Meters from all main manufacturers available in the market, including for

example Daniel Emerson, Sick, Krone, GE, Micromotion• Fiscal Flow Calculation, Data Storage, Reporting and Integration with

Asset ICSS• Flow Computers from all main manufacturers available in the market,

including for example Daniel Emerson, Spirit, Omni,. Krone.

Sampling System

Fores Engineering designs, procures, constructs and supplies customized Automatic Gas Sampling Systems, stand-alone type, suitable for offshore applications and for harsh environmental conditions.

Such Sampling Systems are used to extract samples at high pressure and temperature and collect them inside removable cylinders suitable for laboratory analysis.

Main Technical Features available for Customers:

• Sampling Systems Cabinets, thermal insulated, in AISI 316 material (1.5 mm thick.)

• Valves, tubing and fi ttings in Inconel 625 material, suitable for 10,000/15,000 PSI pressure range

• High pressure actuated inlet and outlet valves for leakage test (Inconel 625 material)

• Sample Cylinder with quick coupling connections, in Inconel 625 material (1l volume)

• PT and TT transmitters with seal separator and isolation manifold (NACE certifi ed)

• MUD/trap KO drum, designed to remove the mud (if any) from the inlet gas sample:> Design pressure: 10,000/15,000 PSI> Design temperature: -36/+75°C> Material: Inconel 625> Inlet fl ow rate: 500 kg/h> Mud density: 2000 kg/m3

> Gas density: 23/29 kg/m3

• SIL-Certifi ed safety system, fully interfaced with the existing ICSS/DCS and with the following key benefi ts:> High safety integrity> High availability> Low maintenance costs> No single point of failure> Comprehensive diagnostics> Online repair> Simple programming.

Page 18: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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3332

Analysis System

Fores Engineering designs, procures, constructs, confi gures, integrates and supplies a complete array of customized Analyzers including among others:

• Gas Chromatographs

• Sulfur Analyzers

• H2S Analyzers

• Moisture Analyzers

• Oxygen Analyzers

• Dystillation Analyzers

• Oil in Water Analyzers

• Liquid Analyzers (ammonia, chlorine, etc)

• CEMS Analyzers

Being vendor neutral and engineering driven, Fores, as system integrator has the excellent position to select the best solution in compliance with client requirements, balancing Customer Capex and Opex costs.

Wide range of Technical Features / Services available for Customers:

• Installation: rack mounted, cabinet and / or shelterized with forced ventilation HVAC, F&G, Extinguishing system

• Fire resistant blast-proof certifi ed by third party authority

• Sampling & Pre- Conditioning detailed engineering

• Different Material from AISI316L SS to Exotic Alloy

• Atex certifi ed suitable for Hazardous area installation

• Analyzer equipment from all main manufacturers available in the market, including for example Yokogawa, Emerson, Siemens, ABB, Mitchell, Ametek, Teledyne, etc

• Analyzer Management and Data Acquisition System AMADAS Integration

Fores Advantages over competitors, thanks to the unsurpassed extensive technology knowledge of our Analysis Team:

• Advise and suggest customer for Better Analysis Solutions based on project requirements for better Capex-Opex reduction – advise for different technology with same or better features

• Select proper Manufacturer of Analyzer Required for better installation cost optimization.

Analysis System

Page 19: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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3534

Integrated Skid Integrated Skid

Fores Engineering designs, procures, constructs and supplies customized Integrated Skids for a wide range of process oil & gas applications whenever space is an important customer constraint.

Fores is specialized in the supply of ready to use Multipurpose Integrated Skid Solutions equipped with all packages necessary for wells production within the same structure frame (integration of different sub-systems into one skid mounted package):

• WHCP / HPU• Chemicals• HIPPS• Process Flowlines• Instrumentation

• Certifi ed SIL rated Safety System (Shutdown and / or F&G systems)• Control system PLC based for packages and instrumentation / valves

monitoring and management• RTU• Telecom Systems: networking, Radio, PAGA, etc• Communication Interface with Asset ICSS for remote management and

monitoring through asset SCADA system• Flow Metering• Electrical Power Distribution / Solar Panel System / Backup Batteries• Certifi ed ATEX for hazardous area• Fully tested and commissioned before shipping for fast integration and

with minimal interfaces on-site• Best solution for operating / maintenance cost reduction• Integration, Installation, confi guration and test by Fores worldwide

Page 20: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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3736

Subsea HPU/Chemical / TUTU Subsea SUTU-SDU & PLET/PLEM

Subsea SCM (under development)

Fores Engineering designs, procures, constructs and supplies customized Chemical Injection Systems, Pneumatic and / or Hydraulic Packages also for subsea applications, assuring the same technical features of the Chemical Injection System and HPUs designed for the topside installations.

Fores Engineering is able to designs, procures, constructs and supplies customized Subsea Equipments such as SUTU / SDU and PLETs / PLEMs fully in compliance with all the requirements and specifi cation.

Wide range of Technical Features available for Customers:

• Engineering developed by Fores to meet Customer requirement and to allow quick and reliable installation

• Simple ROV interface

• Reliable connector

• Components selected to resist to the most harsh subsea environment

• Full and extensive FAT available at our facilities to ensure the quality of the supply

• All materials selected to fi t the requirements in terms of compatibility, design pressure, temperature, fl ow rate and resistance to the environment conditions

• Painting and coatings as per subsea standards

• EDB (Electrical Distribution Box) fi xed or movable

• Hydrostatic test.

Fores Engineering is designing a new Subsea Control Module able to satisfy Clients requirement.

Wide range of Technical Features available for Customers:

• Available on 2017

• SEM Standard Communication Protocols> Modbus TCP> Redundant copper DSL

• SEM Fast Redundant Communication• SEM RS232 – RS422 – RS485 serial ports available;

CAN bus available• ISO/DIS 13628-6• Open System• Easy Integration with Topside ICSS• 30 Functions.

Page 21: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

38 39

SHEL

TERS

from initial sketch

to the delivered

Integrated Shelter

Fores is Your Turn-key

Solution Partner for

your Shelter needs

SHELTERS

Fores Engineering designs, procures, constructs and supplies

a complete array of customized Shelters including:

LER / E&I Shelter / Control & Technical Room / Electrical Shelter

Laboratory

Power Generation Shelter

(refer to Turbomachinery and Power Generation category)

Analyzer Shelter

(refer to Skid & Package category)

Emergency Refuge Shelter

with Breathing Air System / H2S - Toxic Protection Solutions

> Temporary Shelter (tipically offhsore)

> Permanent Shelter (tipically onshore)

360° Project Follow-up Design,

Procurement, Confi guration, Construction,

Integration, Test, Commissioning,

Startup and After Sales Services

Global 24/7 Commissioning,

Maintenance, Consultant Technical

Service whenever you need

> Design and supply in accordance with client specifications, international standards (such as ASME, API and ATEX) and local regulation

> Design for reliability and easy maintenance in extreme harsh conditions that could be found in oil & gas industry (offshore and onshore)

> Structure Fire resistant or blast proof certified by third party authority (for Emergency Shelter), suitable for hazardous area

> Complete turnkey supply with integrated HVAC system, F&G system, Automatic extinguishing system, Instruments, Electrical Switchboards and distribution, UPS system, Interface JB, Furniture and (for emergency shelters only) with Breathing Air System (Air Storage Units, compressor and distribution)

> Design according Customer space constraint with 3D modelling

> Advise effective solutions

> Identify and analyze multiple solutions for best customer satisfaction

> Global 24/7 Commissioning, Maintenance, Consultant Service whenever you need

> Being vendor neutral and engineering driven, Fores, as system integrator has the excellent position to select the best solution in compliance with client requirements, balancing Customer Capex and Opex costs

Thanks to almost 25 years of experience with more than 100 Shelters delivered worldwide, internal multi-disciplinary knowledge, engineering capability, Fores is the perfect partner

for top-quality, reliable, safe and high-performance Shelters:

Page 22: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

4140

SHEL

TERS

SHEL

TERS

LER / E&I Shelter

LaboratoryFores Engineering designs, procures, constructs, confi gures, integrates and supplies customized Laboratory Shelters fully integrated and complete with HVAC system, F&G system, Extinguishing system, furniture and all instruments for oil & gas analysis.

LER / E&I Shelter

Fores Engineering designs, procures, constructs and supplies a complete array of customized E&I Shelters.mergency shelters are fully equipped with safety telecom facilities, portable emergency breathing air equipment and protective equipment to allow people to escape, once ready, from the emergency shelter.Wide range of possible confi guration and technical features based upon Customer needs and / or requirements:

• Customizable shelter / rooms size and shape

• Atex certifi ed suitable for Hazardous area installation

• Fire resistant blast-proof certifi ed by third party authority

• Different Material from AISI316L SS to Exotic Alloy

• Integrated with certifi ed SIL rated F&G system / F&G detectors and Automatic Extinguishing system

• Junction Boxes Interfaces to plant asset ICSS

• Complete with HVAC system

• Based upon Shelter type, it can be fully equipped and integrated with:> Main and / or Emergency Electrical Switchboards> Power generation (either gas and diesel genset or Microturbine

genset) with relevant control panel> Diesel System> Fuel gas system> Instrument Air system> Lighting system and power distribution> UPS system> Solar Power system> Telecom systems (such as PAGA, Radio equipment,

UHF, VHF, Navaid, PBX, etc)> Security systems> Scada and / or Videowall> ICSS / Electrical and Power Management systems> Instrumentation> Furniture.

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4342

SHEL

TERS

SHEL

TERS

Emergency Refuge Shelters (temporary/permanent) Emergency Refuge Shelters (temporary/permanent)

Fores Engineering was the fi rst and is still unsurpassed leader worldwide in designing, procuring, constructing and supplying a complete array of customized Emergency Refuge Shelters as Toxic / H2S Protection Solution in both permanent and / or temporary confi guration.Emergency Refuge Shelters are special room specifi cally designed to protect employees in case of emergency condition due for example to toxic gas/H2S release in an Oil & Gas asset.An Emergency Shelter has 2 modes of operations:• in normal operation the shelter is ventilated through a standard HVAC

system • in emergency operation HVAC is shut-down, air lock system management

is initiated and internal safe atmosphere is kept through a dedicated Breathing Air system specifi cally designed and sized to create an optimal breathable atmosphere temperature controlled for the number of people and the amount of time requested by customer (typically 60 people/2 hours)

Emergency shelters are fully equipped with safety telecom facilities, portable emergency breathing air equipment and protective equipment to allow people to escape, once ready, from the emergency shelter.Features:• Customizable shelter / rooms size• Self-suffi cient air supply through Breathing Air System

> Air Compressor oil free with fi ltration and drying system (EN12021)> Air Storage Cylinders Unit> Air Pressure Reduction System> Air Distribution System and HVAC system for normal operation

• H120 (2 hours fi re resistant) blast-proof (650mbar*150msec) certifi ed by third party authority

• UPS system with Batteries - Emergency lighting system and power distribution

• SIL rated certifi ed UCP / F&G system with Emergency condition management:> Smoke / CO2 detectors> CH4 and H2S gas detectors in Air Locks and HVAC Intake> Optical / Acoustic equipments> Air Lock Double Doors alternate Locking system

• Hvac system:> External Compressor unit suitable for hazardous area> Internal Moto evaporator unit> Insulated interconnecting piping> Insulated duct

• Furniture and emergency provisions such as fi rst aid, blankets, water,food, etc

Typical Emergency Refuge characteristics during emergency condition:

• Gas tight Air Lock doors and dampers• Breathing Air supply for 60 people / min.2 hours

• Operator room pressurized 50Pa / min. 2 hours• Air Lock Pressurization 24 to 40 Pa• Air Lock Purging Air system• Bypass System.

Page 24: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

44 45

TURB

OM

ACH

INER

Y&

PO

WER

GEN

ERAT

ION

Fores is

Your Turn-key

Solution Partner for

your Turbomachinery

& Power Generation

needs

TURBOMACHINERY

& POWER GENERATION

Fores Engineering Fores provides turnkey solutions from design phase

up to commissioning and after sales services of the following packages:

Zero Flare sys (Power Output range: 250 kW)

Fores, in partnership with MEC SYSTEM, can provide Gensets integrated

solutions for Flare gas recovery and valorization by means of Combined Heat

and Power (CHP) applications with near zero emissions.

This flameless technology is designed for a high fuel flexibility for gas fuel

up to 1,5% methane content with near zero emissions in terms of CO and Nox.

Recommended for flare gas valorization.

Microturbine Genset (Power Output range: 30 – 1000+kW)

Fores, Capstone dealer in any Onshore and Offshore O&G application,

can provide Gensets integrated solutions based on Capstone patented

air bearing gas turbine technology for gas fuel of 30+% methane content.

Recommended for onshore/offshore power generation for fuel and power

flexibility and management and focused on Lifecycle cost optimization

(OPEx).

Reciprocating Engine (Power Output range: various)

Fores can provide Turnkey solution for specific customer needs

integrating Genset of the most accrued Manufacturers of Gas/Diesel

engines. Recommended for Black Start/Backup power generation

needs, and in general focused on CAPEx optimisation.

Turnkey capabilities for Modification and Upgrading of Industrial

Turbomachinery Plant (Compression and Power Stations;

various Power Generation Output)

In collaboration with reputed OEM partners and its international

technological network, Fores can provide tailored automation

and auxiliaries Upgrade, Revamping and Modification

in Industrial Plants for O&G applications using turbomachinery

equipment.

Page 25: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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INER

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TURB

OM

ACH

INER

Y&

PO

WER

GEN

ERAT

ION

Leveraging on more than 10 years of experience and proven track record of worldwide installation, Fores reciprocating engine generator systems are a reliable and effective solution for a variety of application in O&G onshore and offshore sites focused on CapEX and reliability optimization.

Fores has the capability to select the best equipment according to customer key performance indicators and integrate it into a sheltered solution fully in compliance with the state of art HSE and operability requirements.

Fores has experience with the most reputed Original Equipment Manufacturer (OEM) and can easily provide an effective solution also with customer exclusively nominated OEM.

Gas and Diesel Genset (reciprocating engine)

Fores sheltered solution involves:

• Design Engineering Procurement and construction of shelter according to the most strict requirements for safe areas

• Gas and/or Diesel Gensets

• Power management system for Load Sharing/Shadding

• Forced ventilation

• Fuel gas metering and analysis system

• Fire & Gas instrumentation

• Fire extinguishing system by clean agent

• Fuel gas treatment skid for Genset feeding, including separators, coalescing fi lters, gas driers and electric heater

• Combustion Emission Monitoring System.

Microturbine Genset

Leveraging on more than 10 years of experience and the Partnership with Capstone, world’s leading clean technology manufacturer of microturbine energy systems, Fores is able to serve the O&G market with Power Generation Genets customized sheltered solution.

Fores has selected Capstone for its state of art air bearing technology and its wide fuel and operational fl exibility and aligns perfectly with the needs of the oil and gas industry and are currently used in all phases of oil production including upstream, midstream, and downstream operations in both onshore and offshore applications.

Fores sheltered solution involves:• Design Engineering Procurement and construction of shelter according

to the most strict requirements for safe areas• Capstone Microturbine Gensets for standard and Combined Heat and

Power applications (with Heat Exchanger)• Capstone Power Server for syncronizing and load distribution• Additional Power management system for Load Sharing/Shadding• Forced ventilation• Fuel gas metering and analysis system• Fire &Gas instrumentation• Fire extinguishing system by clean agent• Fuel gas treatment skid for microturbine feeding, including separators,

coalescing fi lters, gas driers and electric heater• Combustion Emission Monitoring System.

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4948

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OM

ACH

INER

Y&

PO

WER

GEN

ERAT

ION

TURB

OM

ACH

INER

Y&

PO

WER

GEN

ERAT

ION

Fores can design and deliver the most effective Brown Field solutions to avail life extensions and performance improvement for a better asset management on turbomachinery systems.

Leveraging on large network on partners and more than 20+ years in service and general maintenance of complex O&G system, Fores is ready to provide the market with reliable services for routine and unplanned maintenance and revamping and upgrade solutions.

Fores core activity is related to the following Balance of Plant mechanical and auxiliaries:

Upgrading & Revamping• Distributed control system• Power management system• Fire and Gas systems• Purge air systems• Lube and jacking oil systems• All gas valves compartments• All cooling water forwarding pumps and valves• Combustion Emission Monitoring System.

Fores in partnership with reputed OEM can work on turnkey supply for a complete revamping upgrading solution for the plant.

Serving the O&G market for more than 20 years, Fores is active to look forward the markets’ needs and possibly anticipate valuable and innovative solutions.

The R&D activity achieved with the partnership of MEC SYSTEM, an innovative Start-up, has generated a new solution in Fores Power Generation portfolio that helps our customer to solve diffi cult technical and environmental problem, like fl aring, and even capturing value from it.

Fores sheltered solution involves:

Zero Flare System• Design Engineering Procurement and construction of shelter according

to the most strict requirements for safe areas• Power Oxidizer Gensets for standard and Combined Heat and Power

applications (with Heat Exchanger)• F&G instrumentation• Fire extinguishing system by clean agent• Fuel gas metering and analysis system• Fuel gas treatment skid for Power Oxidizer feeding, including separators,

coalescing fi lters, gas driers and electric heater• Combustion Emission Monitoring System.

Page 27: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

50 51

TECH

NICA

L / O

&MSE

RVIC

ES

Fores range of

Service Activities

ALONG PLANT

ASSET LIFE CYCLE

– Feasibility Study

– Field Engineering

– Hazop

– SIL Assessment

– Basic Design

– HSE Impact

– Definition of Control & Safety devices

– Automation

– Telecom

– Skid & Package

– Shelter

– Turbomachinery

– Instrument Installation Supervision

– F&G Installation Supervision

– Electrical Installation Supervision

– Mechanical Installation Supervision

– 3D Modeling

– Simulation Services

– Detailed Engineering

– PMC (Project Management Consultant) on behalf of Client

– Engineering Endorsement

– Pre-Commissioning Supervision

– Design Conformity Checks

– Installation Checks

– Pre-Com Procedures

– Cleaning Activities

– Flushing Activities

– Punch List Management

– Commissioning Plan

– Commissioning Supervision

– Site Vendor Plan Schedule

– Comm. Procedures

– Sub-System Commissioning

– Electrical functional Test / Energizing

– Field Instruments Calibration

– F&G Equipment Calibration

– Valves Calibration

– Analyzer Calibration

– WHCP Accumulator Recharge

– I/O Check

– Punch List Management

– Classroom & On-the-Job Practice

– HSE Program

– Skill Assessment & Improvement Program

– Personnel Formation

– Technical Courses on Mechanical, Electrical, Instrumental, Automation disciplines

– Start-up Procedures

– Operating Manual

– Planning Maintenance Activities

– O&M Contracts

– Preventive/Corrective Maintenance

– Emergency Maintenance after Fault Condition

– Maintenance & Operation Engineering

– System Verifications

– Performance Verifications

– Technical Assistance 24/7

– Remote Diagnostic/Troubleshooting

– Metering System Calibration & Certification

– Reports

– Warranty Intervention

– Spare Parts Management

– Technical Solutions for Downtime Reduction

– Shutdown Schedule Optimization

– Site Survay

– Feasibility Study

– Supply Specification

– Field Engineering

ENGINEERINGPROCUREMENTCONSTRUCTION

BED/FEED INSTALLATION PRECOMMISSIONING

TRAINING COURSES

COMMISSIONING START UP OPERATION & MAINTENANCE

REVAMPING / UPGRADING

Zero shutd.targetSTART UPCOMM.EPC

Foressolutions

OPEX

Page 28: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

5352

TECH

NIC

AL

/ O&

MSE

RVIC

ES

TECH

NIC

AL

/ O&

MSE

RVIC

ES

Fores Engineering, with 25 years in oil & gas asset plants worldwide, is well experienced in Pre-Commissioning and Commissioning activities and can provide high qualifi ed expert personnel necessary to safely and on-schedule follow all phases required by each plant unit to achieve a successful Start-up condition.

Fores Engineering Commissioning Service Process is developed according the following standard phases with only one single target in mind: “bring safely, smoothly and on schedule the plant into production” trying to maximize effi ciency by performing tasks in parallel whenever possible always in safe way.

Commissioning & Startup Commissioning & Startup

This is achieved by Fores strong attitude in problem avoidance (by analyzing in advance in detailed way what is necessary to get the job done) and problem solving (whenever a sudden, unexpected issue raise during each phase) gained during the years from more than 3000 systems (skid & packages and Automation & Telecom) delivered and commissioned worldwide.

Offi ce Phase

• Documents Preparation:

1. Systems defi nition (P&Id markup boundaries)

and Priority

2. Pre-commissioning and Commissioning

Execution plan with Organization Chart &

Responsibility

3. Critical Path Analysis

4. Engineering Documents Review

5. Pre-commissioning and Commissioning

Schedule and Vendors Call-off Schedule

6. Precommissioning / Commissioning and

Start-up Procedures for each identifi ed plant

sub-system

• Reports Verifi cations

Site Phase

• Mechanical Completion and Installation

Verification with Field Inspection

• Precommissioning

(sub-systems cleaning and required checks

according procedures - Dossier Preparation -

Punch List and next phase handover management

- Work Permit Management)

• Commissioning

(sub-systems start-up according priority defined

and required checks according procedures -

Operating Instructions Review and Changes Track

Record– Dossier Preparation - Punch List and

next phase handover management - Work Permit

Management)

• Start-up

• Performance Tests

Page 29: AND SERVICES FOR THE OIL&GAS - System Integrator … Portfolio 2017 - rev.03.pdf · Autronica, Schneider (Modicon, Invensys, Foxboro), ABB, Emerson, GE, Bentley Nevada, Rockwell,

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NIC

AL

/ O&

MSE

RVIC

ES

TECH

NIC

AL

/ O&

MSE

RVIC

ES

(*) https://spareparts.fores.it

Operation & Maintenance Operation & Maintenance

Revamping / Upgrading

Fores Engineering has become, through near 25 years of accumulated plant knowledge and experience, a leading specialist in Operation & Maintenance Industrial Services recognized worldwide by all major Oil & Gas Operation Companies.

Fores Service Team is dedicated in supporting Customer needs, in order to ensure optimized safe operational performance, maximize availability and minimize costs.

Fores Service Team is specialized in maintaining Clients’ production facilities and power plant at minimum costs through several services and solutions covering all operational problems during Oil & Gas asset lifetime.

These maintenance contracts:

ensure maximum reliability and high availability of plant systems functions at predictable costs for the en-tire period of performance

guarantee one central point of contact that takes responsibility for all plant, releasing customer from un-necessary workload in case of service

ensure 24/7 support from our central service organi-zation, making possible quick reaction and professional technical assistance in case of a service

Our Advantage over competitors is that, as system integrator, we own

the knowledge and experience of all automation/telecom and skid & packages

supplies in our portfolio that enable our Maintenance team

to be able to give the best support to our clients for all safety and or production critical systems

and equipment of their Oil & Gas assets

Maintenance solutions

Fores can offer a wide range of different customized

maintenance solutions to Customers;

typically, a maintenance contract, at a fi xed annual fee,

can cover for example:

• HSE/Work permit documents and VISA Manag.

• Preliminary Analysis and Troubleshooting

• Maintenance Schedule Plan

• Telephone Emergency Technical Assistance 24/7

• Coordination, Supervision and Support

• Preventive Service and Maintenance

• Corrective Service and Maintenance

• Failure and Emergency Service

• Spare Parts Manag. and Customer Assitance*

Fores Maintenance Contracts can cover and protect either Customer entire asset from Offshore platforms, to Floating units (FPSO, FSRU, etc), to Onshore plants or single systems within plant such as Automation systems, Metering or Skid and Packages vital in asset production lifecycle.

As part of Operation and Maintenance Service Fores can also completely cover all Customer Revamping and Upgrading needs during plant lifecycle, guaranteeing minimal shutdown downtime with proper optimized schedule according Customer production requirements.

Our revamping solutions are always turn-key supply, by following directly each phase of the project, from initial feasibility study, detailed

engineering, procurement to construction, delivery and fi nal performance tests

Whatever type is chosen, Customer will have always available worldwide Fores experience and Oil & Gas knowledge at his side.

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Fores Engineering srl

Via Secondo Casadei, 12 - Zona Ind. Villa Selva47122 Forli (FC) - Italytel. +39 0543 813811 - fax +39 0543 [email protected] - www.fores.it

Fores do Brasil Sistemas e EquipamentosIndustriais LTDA

Rua da Assembléia, 10 - sala 2111 - Centro - 20011-000Rio de Janeiro – RJ - Brasiltel. +55 21 2509.0991 - fax +55 21 [email protected]

Fores Engineering Algérie Eurl

43, Rue des Jardins - 16000 HydraAlgiérs - Algérietél.: +213 (0) 21 48 26 70 - fax.: +213 (0) 21 48 25 78email: [email protected] Local Business Partner

Fores Engineering Singapore Branch

4 Battery Road #25-01, 10Bank of China Building049908, SingaporeIndonesia 

Fores Engineering Abu Dhabi Branch

Makeen Tower, Ajman Bank buildingCorner of 9th &10th Streets. Floor 13.Abu DhabiUnited Arab Emirates

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International Subsidiariesand Branch Offi ces:

AlgeriaAlgiérs

BrasilRio de Janeiro

CroatiaRijeka

EgyptCairo

KazakhstanAktau

LibyaTripoli

PortugalFunchal

Singapore

TunisiaTunis

United Arab EmiratesAbu Dhabi

Fores Engineering Congo Branch

88, Avenue du General Charles de GaulleBP: 1306, Pointe-Noire – Republique du CongoTél.: 00242 06 8505971