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Analysis & Presentation of Integrity Management
Audit Results
Western Regional Gas Conference
August 21, 2007
Gary R. White
Confidential Information of PI Confluence, Inc.
Data Types
Audit Exit Interviews Issue of Concern (IOC)
Enforcement Letter of Concern Warning Letter Notice of Amendment (NOA) Notice of Proposed Violation w/ Compliance Order Notice of Proposed Violation w/ Civil Penalty
For this presentation, all NOPV have been combined
Confidential Information of PI Confluence, Inc.
Data Summary
547 Audit and Enforcement Items 328 Issues of Concern (IOC) 140 Notice of Amendment (NOA) 79 Notice of Proposed Violation CO / CP (NOPV)
PHMSA Audit Results ‘05, ‘06 – IOC - Client (Proprietary Data)
PHMSA Enforcement ‘05, ‘06, ‘07– NOA, NOPV (Public Data)
PHMSA Enforcement Transparency Site:http://primis.phmsa.dot.gov/comm/reports/enforce/Actions_opid_0.html
Confidential Information of PI Confluence, Inc.
About Us
We provide software and consulting services that support Pipeline Integrity Process Management
Our web based Integrity Compliance Activity Management platform (ICAM) is a Process Management tool specifically designed to support the implementation of an effective Integrity Management Program
ICAM is currently being implemented to manage integrity on more than 30% of all natural gas transmission pipelines in the U.S
Confidential Information of PI Confluence, Inc.
Why We Have This Data
This data was collected thru interaction with current and potential ICAM users as well as from the PHMSA transparency website to ensure that our process management offering supports the guidance as outlined in the Integrity Management Protocols
ICAM manages more than 200 processes and 600 tasks with over 150 communication hand-offs to support the 14 protocols
Confidential Information of PI Confluence, Inc.
What We Will Show
Audit and Enforcement Data:
By IOC / NOA / NOPV By Element / Specific Protocol Item By the Nature of the Issue
Positions Procedures Process Management
Confidential Information of PI Confluence, Inc.
What We Will Not Show
Any Analysis or Consistency Metrics:
Regarding Specific Auditors Regarding Specific Regions Between Issues and Types of Enforcement Between IOC and Enforcement Between Compliance Orders vs. Civil Penalty Between Fines, Issues, Regions or Auditors
Summary by Protocol Element
Top 4 Elements: Threat-Risk; Direct Assessment; Baseline Assessment Planning& High Consequence Area identification…
Annual Comparison by Protocol Element
Although there were more audits in 2006, the growth trends were in Threat-Risk, BAP, P&M Measures, Continuous Evaluation and Management of Change…. (Soft Protocols)
Confidential Information of PI Confluence, Inc.
The Three P’s
Positions include the company’s mission statement, policies, and perspective regarding pipeline integrity; these are often represented by white papers, internal interpretations, other forms of documentation.
Procedures describe “how” the integrity tasks are to be completed; typically documented as operating procedures, engineering standards, best practice papers and manuals.
Process Management controls the implementation of the Integrity Management Program, to maintain consistency, organize documentation, facilitate communications and to support continuous improvement.
Process Management Pyramid
Integrity Plan
Procedures Detail “how” the integrity tasks are to be completed….. And are the foundation of the integrity program
Tasks Tasks are the “Steps” required to obtain an objective …..
ProcessesProcesses are logical groupings of related tasks ….. Created to comply with the protocols
Protocols
Rules
The protocols were developed as guidance to the rule…..
Most Integrity Management Plans restate the Protocols and reference some high level Process...
Process Management, Bridges the Requirements of
the Rule (Protocols) to the Procedures required for
consistent Implementation
Process Management
The integration of processes into protocol based elemental workflows is critical to an effective Integrity Management Program and may be effectively controlled via Process Management.
The following is an example of how Process Management supports the “Risk Assessment Update”
UpdateConsequences perIndustry Standards
/ PHMSA
Update RiskMethodology
Update RiskScores perSegment
Validate RiskResults
Update RiskRanking
Each of the “Processes” shown are required as part of the Risk Assessment update
Risk Assessment must be updated annually as part of Continuous Evaluation …..
Typically, companies have managed these processes as events, on a stand-alone basis
UpdateConsequences perIndustry Standards
/ PHMSA
Update RiskMethodology
Update RiskScores perSegment
Validate RiskResults
Update RiskRanking
Process Management allows you to organize these events / processes into a logical, elemental workflow
Risk Assessment Update
RevisedConsequence
Data
Risk Model
Revised SegmentRisk Scores
Revised RiskRanking
AnnualThreat ID
UpdatedBAP
Upd
ate
P&
M
Pos
tA
sses
smen
t
P&
ME
ffectivnessR
em
ed
iatio
n
Operatio
nalR
evie
w
Update RiskRanking
UpdateConsequences perIndustry Standards
/ PHMSA
Update RiskMethodology
Update RiskScores perSegment
Validate RiskResults
Risk Assessment Update
Process Management controls the information input to a workflow
Process Management defines the output to sequential workflows
Process Management defines and manages the documentation associated with implementation
Process Management supports and manages the requirement for process feedback and communication
+230%
+ 44%
“Procedures”(all data)
Procedural issues; however played a more significant role in 2006
“Process Management”(all data)
+230%
+ 44%
While at the same time , Process Management showed tremendous amount of growth between 2005 and 2006 in virtually all elements
Trend Towards Process Management(all data)
+440%
+110% 57%
31%
41%
57%
If we summarize all the data, we see that Process Management expectations are growing faster than Procedural requirements
Trend Towards Process Management(IOC data)
+660%
+450%
67%
30%
50% 31%
If we focus on the actual audits we see that the growth in the requirement for Process Management is much greater
Trend Towards Process Management(enforcement data)
+230%
+ 44% 68% 56%
23%
43%
Yet, when we look at just the enforcement we see that although Process Management shows the largest growth, Procedures account for the largest %
Observations…
What Are We Seeing? Process Management as a main topic in the audits A higher emphasis on Procedures in the enforcement
What Are The Trends? Process Management for the implementation of the
Integrity Program will be the requirement of the future As PHMSA personnel learn to audit process rather
than taking the traditional “Punch List” approach, the focus will be on results and continuous improvement
So let’s look a little closer
Summary by Protocol Element(enforcement data only)
0
5
10
15
20
25
30
35
40
Thre
at-R
isk
Ass
essm
ent
HCA
Rem
edia
tion
BAP
P&M QA
CEA
MO
C
Com
mun
icati
ons
(bla
nk)
Reco
rd K
eepi
ng
Perf
orm
ance
Subm
ittal
NOPVNOA
If we circle back on the elements with the most enforcement issues… (Threat-Risk and Direct Assessment)
Top Protocol Element Analysis(enforcement data)
Threat-Risk
0
1
2
3
4
5
6
7
8
9
10
C.01
.d
C.01
.a
C.03
.a
C.01
.c
C.03
.c
C.02
.f
C.02
C.02
.b
C.03
.d
C.02
.d
C.02
.e
C.02
.a
C.03
C.04
.a
C.04
C.02
.c
C.03
.e
C03.
c
C.03
C.01
(bla
nk)
Threat-Risk
We see that for Threat - Risk C1d, C1a, C3a and C1c have been cited the most……
Threat – Risk Specifics
56%
43%
Threat-Risk
C.01d - Threat Susceptibility, Threat EliminationC.01a – Risk Modeling C.03a – Risk Assessment ProcessC.01c – Interactive Threats
Nature of Threat Risk Issues (enforcement data)
0
1
2
3
4
5
6
7
8
9
C.03
.a
C.01
.d
C.01
.a
C.01
.c
Process ManagementProcedure
The nature of the issues in Threat – Risk were Process Management
Top Protocol Element Analysis
Assessment
0
1
2
3
4
5
6
D.0
5.c
D.0
4.a
D.0
2.d
D.0
3.b
D.0
2.c
D.0
7.e
D.0
7.a
D.0
5.a
D.0
4.g
D.0
3.a
D.1
1.a
D.0
1.a
D.0
2.e
D.0
9D
.01.
cD
.05.
dD
.02.
aD
.OD
.04.
fD
.02.
bD
.04.
hD
.04.
iD
.01
D.0
D.0
4D
.06
D.0
6.a
D.0
2.D
.02
D.0
8.a
D.0
3.e
D.0
9.d
D.1
1 D
.01.
e(b
lank
)
Assessment
While for Direct Assessment, D5c, D4a and D2d received the most attention ……
Direct Assessment Specifics
68% 56%
23%
43%
Direct Assessment
D.05c - ECDA EffectivenessD.04a - ExcavationsD.02d - ECDA Regions (primarily cased crossings)
0
1
1
2
2
3
3
4
4
5D
.05.
c
D.0
2.d
D.0
4.a
Process Management
Procedure
The nature of the Direct Assessment issues were Procedural
Nature of Direct Assessment Issues(enforcement data)
Survivability vs. Repeatability
Survivability is different than Repeatability; Repeatability is not the objective of Process Management, Continuous Improvement is;
Repeatability is following the same steps in a “punch list” manner regardless of the outcome;
Survivability ensures integrity activities are sufficiently documented so that qualified personnel can understand what has been done and why, supporting the best decision on what to do next
Survivability vs. Repeatability
Why did the Engineer cross the road?
Because he looked in the files and that’s what the last Engineer did…
Why was the Engineering position open?
Because the last Engineer crossed the road…
Survivability vs. RepeatabilityYou Decide…
How Does Knowing This Help?
Process Management will be the key to the implementation of a successful Integrity Management Program, ensuring Survivability
Survivability - Ensures that the history of the activity on the pipe was sufficiently documented such that the next person with responsibility can make informed engineering decisions regarding integrity management and public safety
Why is Survivability Important?
To the Integrity Group With turnover and retirement, the integrity
management team must keep the information on the pipeline and not on a sticky pad or in someone’s head
Numerous organizations have as much as 50% retirement scheduled in the next 5 years
To Management With the volume of mergers and acquisitions, the
information about the activities performed on a pipeline need to be available, not just results data
Are You Ready for Process Management?
Integrity Plan
Procedures
Tasks
Processes
Protocols
Rules
Process Management, Bridges the Requirements of
the Rule (Protocols) to the Procedures required for
Implementation