11
Analysis of thermo-mechanical behaviour of a crack using XFEM for Leak-before-Break assessments Peter Gill a,b,, Keith Davey a a University of Manchester, School of Mechanical, Aerospace, and Civil Engineering, PO Box 88, Manchester M60 1QD, UK b AMEC Clean Energy, Walton House, Birchwood Park, Warrington, Chesire WA3 6GA, UK article info Article history: Received 19 July 2013 Received in revised form 15 January 2014 Available online 28 February 2014 Keywords: Thermoelasticity Crack opening area Leak-before-Break XFEM Thermal stress Leak rates Fracture mechanics Heat transfer abstract The stresses near a crack which has a fluid escaping through it are presented in this paper. The pressure and heat flux, due to the fluid acting on the crack walls, are imposed as boundary conditions in a new finite element tool which has been developed specifically for Leak-before-Break. This special tool uses the extended finite element method to include information about the problem on a sub element level. It is shown to be as accurate as standard finite element models which use very refined meshes, but having the added benefit of being much quicker to implement, and vastly reducing postprocessing. This means that leak rates can be investigated more efficiently. The model is thermo-elastic, and plasticity is accounted for by a correction to the crack opening displacement based on the R6 method. Both crack opening area and peak stresses are shown to decrease when the walls of the crack are hotter than the background plate temperature. The consequences of this for Leak-before-Break assessments are dis- cussed in the paper. Ó 2014 Elsevier Ltd. All rights reserved. 1. Introduction When carrying out a Leak-before-Break assessment, it is impor- tant to obtain an accurate prediction of leak rate. This can be done using fracture mechanics to calculate the crack opening area, then from this a mass flow rate can be deduced, based on the channel depth and inlet conditions. The fracture mechanics and fluid mechanics are generally considered separately (Sharples and Clayton, 1990), this paper demonstrates how the two can be coupled through a new finite element method. When a fluid which is at high temperature and pressure leaks through a crack, there is an influence on the structure. This is due to the additional heating from the fluid to the structure along the crack walls, as well as the pressure acting to open the crack. These two effects necesitate the use of thermo-mechanical models which can account for the local behaviour at the crack. Analytical models, which use complex stress potentials to solve the case of an insulated crack in a uniform stress field, are well established (Sekine, 1977). However, these are limited to the case of a crack in a plate and more complex cases require numerical analysis. The finite element method presented here, is designed to cap- ture all the relevant physics when a fluid leaks through a crack, within a single element. This is acheived using the extended finite element method (XFEM), which can embed discontinuities and sin- gular behaviour within elements. In addition to this, special jump terms are added to the approximation space to account for the pressure and heat flux of the leaking fluid acting along the crack. The new element will be referred to as xLbB. The enrichment of the temperature field is sufficiently gen- eral to model discontinuities in temperature along the crack, as well as a discontinuity in the heat flux. The justification of these enrichment terms is based on a convergence study per- formed using analytical solutions derived via a Green’s function method. This paper is structured as follows: first the background to the problem is considered, where the variational weak form will be stated. The finite element approximation is presented, with a description of all the enrichment functions used, as well as the jump terms. A comparison of crack opening displacement for a hot crack under pressure is presented in Section 4, where the mod- el used for comparison is a focussed mesh in Abaqus using stan- dard elements. The heat flux and stress plots are discussed, as well as the leak rates for Pressurised Water Reactor (PWR) conditions. http://dx.doi.org/10.1016/j.ijsolstr.2014.02.007 0020-7683/Ó 2014 Elsevier Ltd. All rights reserved. Corresponding author at: University of Manchester, School of Mechanical, Aerospace, and Civil Engineering, PO Box 88, Manchester M60 1QD, UK. Tel.: +44 07894204144. E-mail address: [email protected] (P. Gill). International Journal of Solids and Structures 51 (2014) 2062–2072 Contents lists available at ScienceDirect International Journal of Solids and Structures journal homepage: www.elsevier.com/locate/ijsolstr

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Page 1: Analysis of thermo-mechanical behaviour of a crack using ... · Analysis of thermo-mechanical behaviour of a crack using XFEM ... using fracture mechanics to calculate the crack opening

International Journal of Solids and Structures 51 (2014) 2062–2072

Contents lists available at ScienceDirect

International Journal of Solids and Structures

journal homepage: www.elsevier .com/locate / i jsolst r

Analysis of thermo-mechanical behaviour of a crack using XFEMfor Leak-before-Break assessments

http://dx.doi.org/10.1016/j.ijsolstr.2014.02.0070020-7683/� 2014 Elsevier Ltd. All rights reserved.

⇑ Corresponding author at: University of Manchester, School of Mechanical,Aerospace, and Civil Engineering, PO Box 88, Manchester M60 1QD, UK. Tel.: +4407894204144.

E-mail address: [email protected] (P. Gill).

Peter Gill a,b,⇑, Keith Davey a

a University of Manchester, School of Mechanical, Aerospace, and Civil Engineering, PO Box 88, Manchester M60 1QD, UKb AMEC Clean Energy, Walton House, Birchwood Park, Warrington, Chesire WA3 6GA, UK

a r t i c l e i n f o

Article history:Received 19 July 2013Received in revised form 15 January 2014Available online 28 February 2014

Keywords:ThermoelasticityCrack opening areaLeak-before-BreakXFEMThermal stressLeak ratesFracture mechanicsHeat transfer

a b s t r a c t

The stresses near a crack which has a fluid escaping through it are presented in this paper. The pressureand heat flux, due to the fluid acting on the crack walls, are imposed as boundary conditions in a newfinite element tool which has been developed specifically for Leak-before-Break. This special tool usesthe extended finite element method to include information about the problem on a sub element level.It is shown to be as accurate as standard finite element models which use very refined meshes, but havingthe added benefit of being much quicker to implement, and vastly reducing postprocessing. This meansthat leak rates can be investigated more efficiently. The model is thermo-elastic, and plasticity isaccounted for by a correction to the crack opening displacement based on the R6 method. Both crackopening area and peak stresses are shown to decrease when the walls of the crack are hotter than thebackground plate temperature. The consequences of this for Leak-before-Break assessments are dis-cussed in the paper.

� 2014 Elsevier Ltd. All rights reserved.

1. Introduction

When carrying out a Leak-before-Break assessment, it is impor-tant to obtain an accurate prediction of leak rate. This can be doneusing fracture mechanics to calculate the crack opening area, thenfrom this a mass flow rate can be deduced, based on the channeldepth and inlet conditions. The fracture mechanics and fluidmechanics are generally considered separately (Sharples andClayton, 1990), this paper demonstrates how the two can becoupled through a new finite element method.

When a fluid which is at high temperature and pressure leaksthrough a crack, there is an influence on the structure. This isdue to the additional heating from the fluid to the structure alongthe crack walls, as well as the pressure acting to open the crack.These two effects necesitate the use of thermo-mechanical modelswhich can account for the local behaviour at the crack. Analyticalmodels, which use complex stress potentials to solve the case ofan insulated crack in a uniform stress field, are well established(Sekine, 1977). However, these are limited to the case of a crackin a plate and more complex cases require numerical analysis.

The finite element method presented here, is designed to cap-ture all the relevant physics when a fluid leaks through a crack,within a single element. This is acheived using the extended finiteelement method (XFEM), which can embed discontinuities and sin-gular behaviour within elements. In addition to this, special jumpterms are added to the approximation space to account for thepressure and heat flux of the leaking fluid acting along the crack.The new element will be referred to as xLbB.

The enrichment of the temperature field is sufficiently gen-eral to model discontinuities in temperature along the crack,as well as a discontinuity in the heat flux. The justification ofthese enrichment terms is based on a convergence study per-formed using analytical solutions derived via a Green’s functionmethod.

This paper is structured as follows: first the background to theproblem is considered, where the variational weak form will bestated. The finite element approximation is presented, with adescription of all the enrichment functions used, as well as thejump terms. A comparison of crack opening displacement for ahot crack under pressure is presented in Section 4, where the mod-el used for comparison is a focussed mesh in Abaqus using stan-dard elements. The heat flux and stress plots are discussed, aswell as the leak rates for Pressurised Water Reactor (PWR)conditions.

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Fig. C.1. Enrichment function c1 ¼ffiffiffirp

cosðh=2Þ.

Fig. C.2. Enrichment function c2 ¼ffiffiffirp

sinðh=2Þ.

Fig. C.3. Derivative of enrichment function dc2dy .

Fig. C.4. Derivative of enrichment function dc1dy .

P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072 2063

2. Literature review

2.1. Thermal stresses surrounding a crack tip

The gradient of displacement and temperature are both singularat the crack tip. Analytical solutions exist for the thermal and stressfields in plates with central cracks. The singular behaviour of thetemperature gradient in the vicinity of a macrocrack tip is analysedin Tzou (1990, 1992) and a term analogous to the stress intensityfactor is presented. This is the called the intensity factor of thermalgradient and gives an indication of the power of the singularity inheat flux at the crack tip. This intensity of heat flux at the crack tipcauses high thermal stresses and can cause crack propogation. InSumi and Katayama (1980), the thermal stresses are derived bythe complex variable method. Thermal stress fields near the tipof a mode I crack in a functionally graded material are derivedbased on the method of displacement potentials in Kidane et al.(2008). It is observed that the temperature field disturbed by thecrack influences the maximum shear stress. In Choi (2011), a meth-od of Fourier integral transform is used in conjunction with thecoordinate transformations of field variables in the basic

thermoelasticity equations. Heat flux and stress singularities areanalysed for different orientations of crack and combinations ofmaterial and geometric parameters. The paper addresses the factthat when crack closure occurs due to heating, the frictional con-tact of the crack faces would invalidate the traction free boundarycondition. Also, a partially insulated crack face condition is consid-ered to see what effect this has on stress. The thermal stress isshown to be less severe when the crack is partially insulated com-pared to a fully insulated crack. Results obtained for a fully insu-lated crack were validated with a closed form solution (Sekine,1977) and gave exact agreement.

Elastic crack tip stress fields can be derived from the complexstress potentials of Muskhelishvili (1977), leading to the wellknown solution of Williams (1957). The solution is an expansionin powers of rm=2 for integers m, so taking the derivative gives a sin-gularity of r�1=2 at r ¼ 0. The mathematical crack tip, r ¼ 0, is nonphysical because in reality plasticity would blunt the sharp cracktip. However, with the small scale yielding assumption, the asymp-totic form of the crack tip field is suitable beyond a small radiussurrounding the crack tip.

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Fig. C.5. Enrichment function c3 ¼ffiffiffirp

cosðh=2Þ sinðhÞ.

Fig. C.6. Enrichment function c4 ¼ffiffiffirp

sinðh=2Þ sinðhÞ.

Fig. C.7. R6 failure assessment diagram (FAD).

Fig. C.8. Crack opening displacement from Abaqus simulation and with R6correction factor.

2064 P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072

Thermomechanical stress fields and strain energy associatedwith a mixed-mode propagating crack again using the displace-ment potentials and asymptotic approach are presented in Kidaneet al. (2010). Anisotropic thermoelastic crack problems are ana-lysed in Atkinson and Clements (1977) and Clements (1979),where solutions for temperature are presented with boundary con-ditions are imposed on the crack front. A Green’s function methodfor concentrated thermal/mechanical loading of the faces of a crackin a coupled thermo-elastic solid is considered in Georgiadis et al.(1998) Pertubation of a dynamic crack in an infinite strip (Mov-chan, 2005). Crack surface convection is considered in Brock(2000), where Green’s function method is used. It is shown thatconvection can give rise to temperature changes in the crack planethat are both more prominent and extensive than those that occurfor an insulated crack surface. For thermal problems of plates con-taining cracks with heat transfer, Kit and Poberezhnyi (1972) andKit (1973) provide explicit solutions based on integrals of BesselsFunctions. The temperature field is also derived based on a similarmethod for plates containing a disc with non-ideal thermal contactbetween them (Poberezhnyi and Kit, 1968). Stress intensity factorsolutions are given in Kit and Nechaev (1977) for plates containing

cracks with various boundary conditions on the crack. The plate ismodelled with the Poisson equation and is solved using potentialtheory. This leads to integral equations containing modified Besselfunctions of the second kind.

2.2. XFEM

The extended finite element method (XFEM) is a developmentof the finite element method which utilises the partition of unityconcept (Melenk and Babuska, 1996). The partition of unity finiteelement method (PUFEM) has many useful features, the most sali-ent of these being the ability to include information about localbehaviour in the finite element solution. This puts the PUFEM intothe category of ’meshless’ methods, due to the fact that there doesnot need to be a complicated mesh around the area of significantinterest. One physical problem which is difficult to obtain accurateresults from using finite element methods is cracks in elastic solids.This is down to the fact that there is a discontinuity in displace-ment across the crack, as well as a singularity in strain at the cracktip.

Conventional finite elements requires the mesh to conform tothe geometry of the crack, with smaller elements surroundingthe crack tip to ensure accuracy. Belytschko (1999) was the firstto apply the PUFEM to crack problems, and showed that optimum

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Fig. C.9. The configuration of the test case, a plate with a central crack. Fixed displacements are imposed on the upper and lower surfaces, and pressure and heat flux areprescribed along the crack due to the escaping fluid. The idealisation of the through wall channel is also illustrated.

Fig. C.10. Mesh used for Abaqus simulations, near the crack tip the mesh is refined.

P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072 2065

convergence rates could be acheived. This is when XFEM becamemore widely accepted as a practical tool. Since then, manyresearchers have investigated XFEM for a wide variety of problems.For example, Bayesteh and Mohammadi (2011) presented enrichedshell elements and showed that a far more accurate estimation ofthe singular stress field near the crack tip was achievable overstandard finite elements.

Solidification has also been modelled using XFEM in Chessaet al. (2002). Here the discontinuity in the derivative of tempera-ture was captured within elements by the level set method. Twophase flow contains a discontinuity between the liquid and vapourphase, and as such there have been attempts to model this usingXFEM (Sauerland and Fries, 2013). The condition number for the

system matrices were investigated in this work, which are knownto be very high in XFEM system matrices. The so called stableXFEM or sXFEM, introduced by Babuška and Banerjee (2012), isinvestigated. This is claimed to offer the same convergence proper-ties as the standard method, while the conditioning remains in therange of the standard FEM. This is made possible by modifying thestep enrichment. It was shown in Sauerland and Fries (2013) thatimproved iterative solver performance was acheived with sXFEMwith similar accuracy to conventional XFEM.

Elastic–plastic fracture mechanics in XFEM was considered byElguedj et al. using the Hutchinson–Rice–Rosengren fields to repre-sent the singularities. A Newton like iterative algorithm, and theradial return mapping scheme was used to compute plastic flow.

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Fig. C.11. Close up of mesh used for xLbB simulations, crack front enrichmed nodesshown with circles, crack tip enriched nodes shown with squares.

Fig. C.12. Comparison of COD from Abaqus and xLbB after thermomechanicalsimulation for different crack face temperatures.

2066 P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072

Very good accuracy is obtained for numerical evaluation of J inte-gral, indicating the plastic solution is well captured by the tipenrichment.

3. Mathematical formulation

Steady state conditions are assumed in this analysis, as well assmall deformation theory for the strains. The crack is considered tobe a one dimensional line discontinuity in a two dimensional do-main. The crack reduces to a single contour when the two facesare assumed to collapse to the same line, with a jump conditionimposed due to the change in the sign of the normal. The governingequations are the equilibrium equation and heat equation on a do-main X. The principle of virtual work for the thermoelastic solid, X,with the imposed boundary conditions on the traction (Ct), crack(Cc), and heat flux (Cq) boundaries, can be written asZ

Xr : d�dX ¼

ZX

f � dudXþZ

CtnCc

du � �tdCþZ

Cc

½j � pn � duj�dC ð1ÞZ

Xdq � D�1qdX ¼

ZCqnCc

dT�q � ndCþZ

Cc

½jqc � ndTj�dC ð2Þ

where D is the conductivity matrix, r is the Cauchy stress tensorand � ¼ �e þ �T , where �e is the elastic strain and �T is the thermalstrain. The heat flux due to convection from the fluid to the crackwalls is given by

qc ¼ hðTwall � TbulkÞnc ð3Þ

where Twall and Tbulk are the wall and bulk fluid temperature respec-tively, h is the heat transfer coefficient, and nc is the crack facenormal.

The thermomechanical stresses for plane stress conditions aregiven by the following:

rij ¼E

1þ m�ij þ

m1� m

�kkdij

n o� EaTDT

1� 2mdij ð4Þ

where m is Poisson’s ratio, E is Young’s Modulus, dij is the Kroneckerdelta, aT is the thermal expansion coefficient and DT is the temper-ature change.

The terms on the right of expressions (1) and (2) are the jumpterms which arise due to the presence of a hot fluid in the crack.Pressure and heat flux are acting on each face of the crack in oppo-site directions. By reducing the crack faces to a single contour, it ispossible to model the fluid influence on the structure as a jump inheat flux and traction along the crack, i.e.,

½j � pn � duj� ¼ �pððn1 � du1Þ þ ðn2 � du2ÞÞ ð5Þ

½jqc � ndTj� ¼ q1 � n1dT1 þ q2 � n2dT2 ð6Þ

where subscripts 1 and 2 denote the respective crack faces. Theintegration of these jump terms is performed along the crack lineand contribute to the parent element stiffness, or conductivity ma-trix, for the mechanical and thermal models respectively. Thesejump terms provide the link between the macro scale finite elementmodel and the leak rate model, which has microscopic effects. De-tails of the fluid model is given in Section 5.

The displacement approximation is given by:

uðxÞ ¼XI2S

NIðxÞuI þXI2Sc

NIðxÞ½Hð/ðxÞÞ � Hð/ðxIÞÞ�aI

þXI2St

NIðxÞX4

k¼1

½ckðxÞ � ckðxIÞ�bkI ð7Þ

where

c ¼ffiffiffirp

cosh2;ffiffiffirp

sinh2;ffiffiffirp

cosh2

sin h;ffiffiffirp

sinh2

sin h

� �ð8Þ

are the enrichment functions derived from linear elastic fracturemechanics and capture the displacements surrounding the cracktip. H is a Heaviside step function, NI are traditional shape functions,and aI and bkI are parameters. / is a level set variable which definesthe location of the crack, it does this by changing sign on each sideof the crack.

The derivation of these enrichment functions is given in Appen-dix A. The approximation used for the temperature field usesenrichment functions which can account for the presence of acrack, with or without wall heating. Temperature takes the form

TðxÞ ¼XI2S

NIðxÞTuI þ

XI2Sc

NIðxÞ½Hð/ðxÞÞ � Hð/ðxIÞÞ�TaI

þXI2Sc

NIðxÞwðxÞTcI þ

XI2St

X2

k¼1

NIðxÞ½ckðxÞ � ckðxIÞ�TbkI ð9Þ

where

c ¼ffiffiffirp

cosðh=2Þ;ffiffiffirp

sinðh=2Þ� �

: ð10Þ

See Appendix B for a derivation of these enrichment functions.

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Fig. C.13. Crack opening for crack with (a) no additional heating and (b) 5 �C of heating. Scale factor = 1000.

P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072 2067

r and h in this case are polar coordinates with the origin at thecrack tip.

The Heaviside step function Hð/ðxÞÞ accounts for a jump in dis-placement or temperature at the crack and takes the form

Hð/ðxÞÞ ¼�1; /ðxÞ < 01; /ðxÞ > 0

�ð11Þ

where /ðxÞ is the level set. This shape function can also capture ajump in the heat flux on either side of the crack. However, the heatflux will always be the same magnitude through the element. This isdue to the linear nature of the shape functions. In this formulation,no assumption is made about the heat flux across the crack. There-fore the model must be sufficiently general to have different magni-tudes of heat flux on each side of the crack. This requires a shapefunction which can model a jump in the first derivative of temper-ature. The change in the derivative of temperature is captured bythe bimaterial formulation of Moës et al. (2003):

wðxÞ ¼X

I

j/IjNIðxÞ �X

I

/INIðxÞ�����

����� ð12Þ

where

/ðxÞ ¼X

I

/INIðxÞ ð13Þ

/I is the normal distance from the interface to the node. If the crackis assumed insulated, i.e., when there is no fluid in the gap, it ismore appropriate to use the Heaviside function to give a jump intemperature. However, this does not account for different fluxeson each side of the crack. The enrichment function in (12) is usedin (9) to account for the jump in heat flux at the crack.

Figs. C1–C4 show plots of the thermal enrichment functions andtheir derivatives with respect to y. The crack is located along the x-axis with tip at ð0; 0Þ. If the crack is insulated, there is a disconti-nuity in temperature across the crack and the enrichment functionc2 ¼

ffiffiffirp

sinðh=2Þ captures this behaviour. This is because the crackis defined to have faces at ±p, therefore c2(±p) = ±1. When thecrack is hotter than the surrounding structure, like for example,when a hot fluid is escaping, the temperature is continuous. There-fore, under these circumstances, the enrichment functionc1 ¼

ffiffiffirp

cosðh=2Þ is more appropriate, as this is continuous acrossthe crack, c1ð�pÞ ¼ 0. The derivative of temperature would be dis-continuous across the crack in this case, and the enrichment func-tion has this property, as seen in Fig. C.4. The derivative offfiffiffi

rp

sinðh=2Þ is continuous across the crack as seen in Fig. C.3. BothFigs. C.3 and C.4 show a singularity at the crack tip, which is whatis predicted by linear elastic fracture mechanics. The final twoenrichment functions are given in Figs. C.5 and C.6, both of whichare continuous across the crack.

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Fig. C.14. Crack opening from xLbB model with (a) no additional heating and (b)5 �C of heating. Scale factor = 1000.

Fig. C.15. Leak rate for crack opening displacements shown in Fig. C.12.

Fig. C.16. Temperature along the x axis for different heat transfer coefficients and abulk fluid temperature of 300 �C.

2068 P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072

Inserting Eqs. (7) and (9) into (1) and (2) gives the discretisedfinite element equations. These equations are then implementedfor a 2D plate, which can contain an arbitrarily placed crack. Theuser would simply input the coordinates of two crack tips thenthe code draws a straight line between these points, which woulddefine the level set. This is a thermo-elastic formulation, howeverit is well known that plasticity can significantly increase the COAdue to blunting at the crack tip (Wuthrich, 1983). Therefore, in or-der for this model to be adequate for nuclear applications, whereextensive plasticity is accepted in the design, a correction mustbe included for these effects.

Fig. C.17. Heat flux in x and y direction along x axis.

4. Effects of plasticity

Blunting of the crack tip occurs due to void growth and coales-cence in the material ahead of crack tip (Tvergaard, 2008). Plastic-ity is accounted for in the model with a correction factor based on

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Fig. C.18. Heat flux in y direction along y axis.

Fig. C.19. ryy along the x axis.

Fig. C.20. rxx along the x axis.

Fig. C.21. ryy along the y axis.

Fig. C.22. rxy along the x axis.

P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072 2069

the R6 failure assessment diagram (FAD) (EDF Energy, 2012). Thecrack opening area (COA) is proportional to the square of the stressintensity factor (SIF), and the FAD gives a relationship between

elastic and elastic plastic SIF’s. Therefore, as a good first approxi-mation, the elastic plastic COD can be obtained from the elasticCOD and FAD via the equation

COAep ¼ COAe � ð1=f 21 Þ ð14Þ

where f1 ¼ Ke=Kep and is a function of Lr , an R6 parameter definedby

Lr ¼rref

ryð15Þ

where rref is a reference stress, which accounts for increase in stressin the remaining ligament of material when a crack is present andwhere ry is the yield stress of the material. For a plate of width2W containing a central crack of length 2a, loaded with a constantmembrane stress of r0, the reference stress is

rref ¼ r0ð1� a=WÞ ð16Þ

A plot of f1 against Lr is given in Fig. C.7. A plot of elastic andelastic–plastic crack opening displacements is given in Fig. C.8.The material used in the elastic–plastic Abaqus simulation obeyeda Ramsberg Osgood law for isotropic hardening given by:

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2070 P. Gill, K. Davey / International Journal of Solids and Structures 51 (2014) 2062–2072

� ¼ rEþ K

rry

� n

ð17Þ

where E ¼ 200 GPa;ry ¼ 344:8 MPa;n ¼ 5;K ¼ 0:002.

5. Fluid models

In order to model flow through a narrow crack, special fluidmodels must be used which correctly account for the various pres-sure losses that can occur. Both single and two phase are consid-ered as nuclear reactors can use either gas or water coolants.Also, due to the high operating pressures, the liquid may reachthe speed of sound when escaping through the crack so criticalflow conditions must be accounted for. The models used are basedon the DAFTCAT (George et al., 1995) and SQUIRT (IPIRG, 1996)software for the single and two phase cases, respectively. The heattransfer coefficient is calculated from empirical formulae, the Dit-tus Boelter correlation N ¼ 0:023Re0:8Pr0:33 (Dittus and Boelter,1930) is used as a first approximation. An illustration of an idea-lised channel for the crack path is given in Fig. C.9. This showshow the area of the crack can change through the thickness. Anyother changes in area due to path deviations are accounted forby additional pressure loss terms in the model. More explanationon the effect of crack pathway losses and modification of frictionfactors due to these factors can be found in Taggart and Budden(2008) and Rudland et al. (2002).

6. Abaqus model

The Abaqus model uses linear plane stress elements CPS4 andthe thermal model uses linear heat transfer elements DC2D4. Aquarter model is considered and the crack is defined as a tractionfree surface by imposing a fixed displacement boundary conditionon the remaining ligament. Meshing around the crack tip is fo-cussed and the singularity at the tip uses a collapsed element sidewith single node at the crack tip. The thermal model is solved sep-arately on the same mesh, then the solution is input into the ther-mo-mechanical model as a predefined field in a load step.

7. Results

7.1. Verification with Abaqus

To test the thermomechanical behaviour of the new element, acomparison between the new method and a model using standardelements in Abaqus was undertaken. The configuration of the platewith a central crack is shown in Fig. C.9. The plate dimensions are1 m � 1 m and the crack length is 0.2 m. Standard crack meshingtechniques were used, with a focussed region surrounding thecrack as shown in Fig. C.10. The mesh used for the xLbB model,used the same linear elements however there was no focussed re-gion, the crack is defined by a level set Fig. C.11. Boundary condi-tions were imposed on the upper and lower surfaces in the formof zero displacement. Crack face temperatures ranging from290 �C to 300 �C were imposed, and the crack opening displace-ment at the midpoint of the crack calculated. A comparison ofthe two is given in Fig. C.12. A visualisation of the crack openingarea is given for both models in Figs. C.13 and C.14. The corre-sponding leak rate is given in Fig. C.15.

7.2. Temperature, heat flux and stress

The temperature along the x-axis is given in Fig. C.16, where apeak of 300 �C is observed when the heat transfer coefficient is suf-ficiently large. Heat flux in x and y-direction along the x-axis is

given in Fig. C.17, where the peaks are clearly visible at the cracktips. The heat flux in the y direction along the y axis is given inFig. C.18. ryy along the x-axis is given in Fig. C.19, there are thecharacteristic peaks at the crack tips. After the temperature fieldis imposed there is a reduction in the stresses. rxx along the x-axishas similar behaviour to ryy as can be seen in Fig. C.20. ryy alongthe y-axis shown in Fig. C.21 shows the jump at the crack andthe slowly decaying field towards the edges of the plate. rxy alongthe x-axis is plotted in Fig. C.22 and there is an oscillating stresspattern with peaks at the crack tips.

8. Conclusions

The model presented here can accurately model the thermome-chanical behaviour of a plate which contains a leaking thermofluid.Crack opening area is reduced when a hot fluid is present, espe-cially when the ends of the plates are fixed. This is due to the ther-mal expansion caused by additional heating of the crack walls. Theresulting reduction in leak rate has consequences for an LbBassessment. This is because if the reduction is ignored, then theleak rate would be overpredicted for a given crack size, hence aLbB argument would be made incorrectly. Stresses are reducedwith this additional heating, this woud have an effect on the criti-cal crack size, an important parameter when performing an LbBassessment.

Performing a leak rate calculation can be done considerablyquicker using the new finite element tool than using conventionalfinite elements and post-processing. This is because (a) the mesh-ing of the crack and calculation of COD from nodal displacements isnot required, (b) the leak rate is calculated within the procedure,and (c) the thermal and mechanical simulations are all done withinthe main programme.

Acknowledgment

Thanks to EPSRC and EDF Energy for providing the financialsupport for this work.

Appendix A. Mechanical enrichment functions

The stresses in two dimensions can be expressed with the com-plex potentials /ðzÞ and wðzÞ (Muskhelishvili, 1977), i.e.,

rx þ ry ¼ 2½/0ðzÞ þ /0ðzÞ�ry � rx þ 2isxy ¼ 2½�z/00ðzÞ þ w00ðzÞ�2lðuþ ivÞ ¼ j/ðzÞ � z/0ðzÞ � w0ðzÞ

ðA:1Þ

where l ¼ E=ð1þ mÞ;j ¼ 3� 4m for plane strain andj ¼ ð3� mÞ=ð1þ mÞ for plane stress.

Taking the complex potentials to be /ðzÞ ¼P1

n¼0Bnzkn andwðzÞ ¼

P1n¼0Cnzknþ1 where Bn ¼ b1n þ ib2n and Cn ¼ c1n þ ic2n then

these be substitute the expansions into equations (A.1) and the fol-lowing identities are obtained (Williams, 1957):

2lu ¼X1n¼0

r�knfjðb1n cos kh� b2n sin knhþ kn½�b1n cosðkn

� 2Þhþ b2n sinðkn � 2Þh� þ ðkn þ 1Þ½�c1n cos knhþ c2n

� sin knh�g ðA:2Þ

2lv ¼X1n¼0

r�knfjðb1n sin kh� b2n cos knhþ kn½b1n sinðkn

� 2Þhþ b2n cosðkn � 2Þh� þ ðkn þ 1Þ½c1n sin knhþ c2n

� cos knh�g ðA:3Þ

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rx ¼X1n¼0

r�kn�1f2knðb1n cosðk� 1Þh� b2n sinðkn � 1Þh

� knðkn � 1Þ½b1n cosðkn � 3Þh� b2n sinðkn � 3Þh� � ðkn

þ 1Þ½c1n cosðkn � 1Þh� c2n sinðkn � 1Þh�g ðA:4Þ

ry ¼X1n¼0

r�kn�1f2knðb1n cosðk� 1Þh� b2n sinðkn � 1Þh

þ knðkn � 1Þ½b1n cosðkn � 3Þh� b2n sinðkn � 3Þh� þ ðkn

þ 1Þ½c1n cosðkn � 1Þh� c2n sinðkn � 1Þh�g ðA:5Þ

sxy ¼X1n¼0

r�kn�1fknðkn � 1Þ½b1n sinðkn � 3Þhþ b2n cosðkn

� 3Þh� þ ðkn þ 1Þkn½c1n sinðkn � 1Þhþ c2n cosðkn

� 1Þh�g ðA:6Þ

This is subject to the traction free boundary condition: ryy ¼ 0 andsxy ¼ 0 at �p; after substitution this gives the eigenvalues and coef-ficient relations:

kn ¼n2

cin ¼1� n=21þ n=2

bin; n odd

cin ¼ �bin; n even

ðA:7Þ

The near tip closed form solution contains only the asymptoticterms and is shown here:

uxðr; hÞ ¼KI

l

ffiffiffiffiffiffiffir

2p

rcos

h2

12ðj� 1Þ þ sin2 h

2

uyðr; hÞ ¼KI

l

ffiffiffiffiffiffiffir

2p

rsin

h2

12ðjþ 1Þ þ cos2 h

2

� ðA:8Þ

rxðr; hÞ ¼KIffiffiffiffiffiffiffiffiffi2prp cos

h2

1� sinh2

sin3h2

ryðr; hÞ ¼KIffiffiffiffiffiffiffiffiffi2prp sin

h2

1þ sinh2

sin3h2

sxyðr; hÞ ¼KIffiffiffiffiffiffiffiffiffi2prp sin

h2

cosh2

cos3h2

ðA:9Þ

where KI is the mode I stress intensity factor. For the branch enrich-ment in XFEM, the four angular terms are extracted from the dis-placement approximation (A.8):

c ¼ffiffiffirp

cosh2;ffiffiffirp

sinh2;ffiffiffirp

cosh2

sin h;ffiffiffirp

sinh2

sin h

� �ðA:10Þ

Appendix B. Thermal enrichment functions

Assuming an isotropic and homogenous material

q ¼ �krT ðB:1Þ

In polar coordinates centred at the crack tip, the gradient is:

rT ¼ T ;rer þ1r

T;heh ðB:2Þ

where er and eh represent unit vectors in the r and h direction,respectively. The steady state energy equation is the Laplacian,which in polar coordinates centred at the crack tip is:

r2T ¼ T ;rr þ ð1=rÞT ;r þ ð1=r2ÞT ;hh ¼ 0 ðB:3Þ

This is subject to a constant heat flux on the crack face, which,without loss of generality can be set to zero:

n � rT ¼ 1r

T;h ¼ 0 at h ¼ �p ðB:4Þ

where n is the normal to the crack contour. Only the crack line itselfis being considered here so the dot product of the radial componentof the gradient and the normal is zero. Expressing the temperaturein terms of a complex function FðzÞ, with z ¼ x1 þ ix2, in the form

Tðx1; x2Þ ¼12fFðzÞ þ FðzÞg ðB:5Þ

where FðzÞ ¼P1

n¼0Anzknþ1;An ¼ a1n þ ia2n, and ain 2 R

Differentiation of (B.5) with respect to h and on application ofcondition (B.4) gives

X1n¼0

ðkn þ 1Þða1n þ ia2nÞ � sin½pðkn þ1Þ� þ i cos½pðkn þ 1Þ�rknþ1 ¼ 0

X1n¼0

ðkn þ 1Þða1n þ ia2nÞ � sin½�pðkn þ 1Þ� þ i cos½�pðkn þ1Þ�rknþ1 ¼ 0

ðB:6Þ

which on setting the real parts to zero provides

a1n sinðkn þ 1Þp� a2n cosðkn þ 1Þp ¼ 0a1n sinðkn þ 1Þpþ a2n cosðkn þ 1Þp ¼ 0

ðB:7Þ

which by inspection reduces to

sin½2ðkn þ 1Þp� ¼ 0) kn þ 1 ¼ n=2; n ¼ 0;1;2; . . .

ðB:8Þ

Clearly, the a1n ¼ 0 for n odd, and a2n ¼ 0 for n even.Using Eq. (B.5) the temperature is obtained in terms of r and h,

i.e.,

Tðr; hÞ ¼X1n¼0

rknþ1½a1n cosðnh=2Þ � a2n sinðnh=2Þ ðB:9Þ

Differentiating with respect to r and expanding this for the first fewterms of n gives,

T ;rðr; hÞ ¼a11

2ffiffiffirp sinðh=2Þ þ a22 cos hþ r ð3=2Þa13 sin

3h2

� �

þ Oðrn=2Þ for n > 2 ðB:10Þ

as r ! 0. Near the crack the first term dominates so the asymptoticform is

T ;rðr; hÞ ffia11

2ffiffiffirp sinðh=2Þ ðB:11Þ

A similar analysis can be performed to derive the temperatureexpansion for a constant temperature boundary condition alongthe crack. Again, without loss of generality, take the temperatureto be zero along the crack:

T ¼ 0 at h ¼ �p ðB:12Þ

Application of (B.12) to (B.5) provides the following expressions

X1n¼0

ðkn þ 1Þða1n þ ia2nÞðcos½pðkn þ 1Þ� þ i sin½pðkn þ 1Þ�rknþ1 ¼ 0

X1n¼0

ðkn þ 1Þða1n þ ia2nÞðcos½�pðkn þ 1Þ� þ i sin½�pðkn þ 1Þ�rknþ1 ¼ 0

ðB:13Þ

and on setting the real parts to zero gives

a1n cosðkn þ 1Þp� a2n sinðkn þ 1Þp ¼ 0a1n cosðkn þ 1Þpþ a2n sinðkn þ 1Þp ¼ 0

ðB:14Þ

which on inspection reveals

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sin½2ðkn þ 1Þp� ¼ 0) kn þ 1 ¼ n=2; n ¼ 0;1;2; . . .

ðB:15Þ

Only this occasion, the a1n ¼ 0 for n even and a2n ¼ 0 for n odd.Therefore, by expanding and finding the asymptotic terms

T ;rðr; hÞ ffia11

2ffiffiffirp cosðh=2Þ ðB:16Þ

Appendix C. Figures

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