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Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy Harvester Yong ZHOU a , Yong DONG b , Shi LI c College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang, China a [email protected], b [email protected], c [email protected] Keywords: MEMS, Curved beam, Piezoelectric, Finite deformation, Coupling vibration Abstract. An analytical model is derived for obtaining the dynamic performance of a thin curved composite piezoelectric beam with variable curvatures for the MEMS piezoelectric vibration energy harvester. The plane curved beam theory with rectangular section is employed to explore the bending and twisting coupling vibration characteristics. In order to satisfy the most available environmental frequencies, which are on the order of 1000Hz, the parameters of the spiraled composite beam bonded with piezoelectric on the surfaces are investigated to provide a method of how to design low resonance beams while keeping the compacting structural assembly. The results indicate the adoption of ANSYS ® software to carry out the MEMS piezoelectric vibration energy harvester’s numerical simulation can improve the accuracy of the harvester designing and manufacturing consumedly. And the simulation data also provide a theory analysis foundation for the engineering, design and application of harvester. Introduction In the past few years, the applications of wireless networking micro-sensors, micro-electronic devices and other smart devices have a great growth in the fields of civil, medical, traffic etc. At the same time, there is a remarkable challenge of supplying power to these devices. In [1], a vibration-based harvesting micro power generator was used to power the sensor node. The energy generators based on the piezoelectric materials are of the greatly promising devices because of their significant efficiency. Converting environmental vibration into electric energy has been actively investigated based on many kinds of designs with various piezoelectric materials [2-4]. The objective of this paper is to present an analytical model to evaluate the dynamic phenomena of a thin curved composite piezoelectric beam with variable curvatures for the MEMS piezoelectric vibration energy harvester. In order to satisfy the most available low environmental frequencies, which are on the order of 1000Hz, the parameters of the spiraled laminated piezoelectric beam are investigated to provide guidances of how to design low resonance scavenging generator while keeping the compacting structural assembly. Results of present research indicate that the interaction between the geometric quantities and the parametric resonance plays an important role to the dynamical performance of the cantilevered piezoelectric beam generator. Structure of the Harvester Consider an elastic Archimedes’ spiral curved beam given by the polar equation R αθ = , (1) where R is the radius of the curved beam, α is the parameter controlling the gap between consecutive inner and outer arc of the spiral, θ is the polar angle of the curved beam. Then, the arc length, s, is ( ) 2 2 1 1 ln 1 2 s αθ θ θ θ = + + + + . (2) Advanced Materials Research Vols. 139-141 (2010) pp 1578-1581 Online available since 2010/Oct/19 at www.scientific.net © (2010) Trans Tech Publications, Switzerland doi:10.4028/www.scientific.net/AMR.139-141.1578 All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of TTP, www.ttp.net. (ID: 152.14.136.96, NCSU North Carolina State University, Raleigh, United States of America-08/11/13,19:30:21)

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Page 1: Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy Harvester

Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy

Harvester

Yong ZHOUa, Yong DONGb, Shi LIc

College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang, China

[email protected],

[email protected],

[email protected]

Keywords: MEMS, Curved beam, Piezoelectric, Finite deformation, Coupling vibration

Abstract. An analytical model is derived for obtaining the dynamic performance of a thin curved

composite piezoelectric beam with variable curvatures for the MEMS piezoelectric vibration energy

harvester. The plane curved beam theory with rectangular section is employed to explore the bending

and twisting coupling vibration characteristics. In order to satisfy the most available environmental

frequencies, which are on the order of 1000Hz, the parameters of the spiraled composite beam bonded

with piezoelectric on the surfaces are investigated to provide a method of how to design low

resonance beams while keeping the compacting structural assembly. The results indicate the adoption

of ANSYS®

software to carry out the MEMS piezoelectric vibration energy harvester’s numerical

simulation can improve the accuracy of the harvester designing and manufacturing consumedly. And

the simulation data also provide a theory analysis foundation for the engineering, design and

application of harvester.

Introduction

In the past few years, the applications of wireless networking micro-sensors, micro-electronic devices

and other smart devices have a great growth in the fields of civil, medical, traffic etc. At the same

time, there is a remarkable challenge of supplying power to these devices. In [1], a vibration-based

harvesting micro power generator was used to power the sensor node. The energy generators based on

the piezoelectric materials are of the greatly promising devices because of their significant efficiency.

Converting environmental vibration into electric energy has been actively investigated based on many

kinds of designs with various piezoelectric materials [2-4].

The objective of this paper is to present an analytical model to evaluate the dynamic phenomena of

a thin curved composite piezoelectric beam with variable curvatures for the MEMS piezoelectric

vibration energy harvester. In order to satisfy the most available low environmental frequencies,

which are on the order of 1000Hz, the parameters of the spiraled laminated piezoelectric beam are

investigated to provide guidances of how to design low resonance scavenging generator while

keeping the compacting structural assembly. Results of present research indicate that the interaction

between the geometric quantities and the parametric resonance plays an important role to the

dynamical performance of the cantilevered piezoelectric beam generator.

Structure of the Harvester

Consider an elastic Archimedes’ spiral curved beam given by the polar equation

R αθ= , (1)

where R is the radius of the curved beam, α is the parameter controlling the gap between consecutive

inner and outer arc of the spiral, θ is the polar angle of the curved beam. Then, the arc length, s, is

( )2 211 ln 1

2s α θ θ θ θ = + + + +

. (2)

Advanced Materials Research Vols. 139-141 (2010) pp 1578-1581Online available since 2010/Oct/19 at www.scientific.net© (2010) Trans Tech Publications, Switzerlanddoi:10.4028/www.scientific.net/AMR.139-141.1578

All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of TTP,www.ttp.net. (ID: 152.14.136.96, NCSU North Carolina State University, Raleigh, United States of America-08/11/13,19:30:21)

Page 2: Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy Harvester

Fig. 1 shows the geometry of the general curved laminated beam whose cross section is rectangular

and symmetrical about both the y and z axes. Assume that the cross section is rigid with respect to

in-plane deformation and the shearing deformation of the middle surface of the member is negligible.

Based on the Hamilton theory, the mechanical mode shapes of the beam are [5]

( ) ( ) ( ) ( )sinh cosh sin cosrN N N N Nc x d x e x f xψ λ λ λ λ= + + + , (3)

where the subscript r denotes that it is a mechanical mode shape, N is the mode number, and c, d, e, f

are coefficients determined by the enforcing boundary conditions.

Fig. 1 Geometry of the composite beam

Focusing on the first structure vibration mode of interest, the quantities can be simplified. The

scalar governing equations are [5]

10

f

p

l

Mr Cr Kr v B w

r C v vR

+ + −Θ = −Θ + + =

�� � ��

� �, (4)

where r represents the amplitude of the displacement (w), and v represents the amplitude of the

voltage and the other coefficients are referenced literature.

Parameter Analysis of the Piezoelectric Harvester

The dynamical performances of the spiral piezoelectric harvester with one end fixed were

investigated under different dimensional parameters based on ANSYS®

. The material constants of the

matrix, SU-8, and the bonded layer, piezoelectricity, were referenced to the literature [1]. The initial

width and length of the harvester was 35µm and 3590µm respectively, and the expected thickness

with all layers was 1µm. The meshed model using the solid5 element in the ANSYS®

was listed in

Fig. 2. For the sake of the accuracy, the piezoelectric parts were finely meshed and totally 24860

elements were used for the mode shape calculations of the piezoelectric harvester.

Modal analysis in ANSYS®

will provide information about free vibration. Stiffness and mass

effects are held constant and damping is ignored. No time varying forces, pressures, displacements, or

other externalities are applied. Mode shapes and resonant frequencies are extracted using the internal

Block-Lanczos method.

Advanced Materials Research Vols. 139-141 1579

Page 3: Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy Harvester

Fig. 2 Meshed model

Fig. 3 Resonant frequencies vs. thickness

The resonant frequencies up to 2kHz are calculated, with the lowest frequency plotted in Fig. 3.

The figure shows that the relationship between the cantilever length and the thickness is linear. In this

case, the thickness of the piezoelectric layer and matrix layer is equal and the effective length is

l=3590µm. Because of the decreasing of the total thickness, the stiffness of the beam is smaller, which

leads the lower resonant frequency of the piezoelectric harvester.

Fig. 4 shows the relationship between the harvester first resonant frequency and the length with

total 2µm thickness and 35µm width. The overall trends retain their shape from one-dimensional

situation. But there are some details that changed.

The variation of the beam length has definite effect on the relationship between resonant frequency

and length. In the one-dimensional case, the resonant frequency varies with the length according to

the l-3/2

. In this case, the resonant frequency varies with l-k

, where k is approximately 1.29 for the data

collected. One possible reason for the intuition is the difference of the internal moments. The

one-dimensional beam is subject to a pure bending moment, but two-dimensional spiral beams have

both a bending moment and a twisting moment or torsional component. These added moments

complicate any attempts at analytical analysis significantly.

Fig. 4 Resonant frequencies vs. length

Fig. 5 Resonant frequencies vs. width

Resonant frequency for spiral beam is not independent of width. As is the case with a

one-dimensional beam. Fig. 5 shows the variation of the resonant frequency of the harvester with the

width. Increases in width tend to shift the point up in frequency, which is consistent with the situation

of the larger structure having low resonance. As in the Fig. 3, the increasing of the beam width

augments the stiffness of the beam, which leads the larger resonant frequency of the piezoelectric

harvester. At the same time, the increased width raises the internal moments not only the bending

moment but also the twisting component, which also brings the nonlinear relationship between the

resonant frequency and the width.

1580 Manufacturing Engineering and Automation I

Page 4: Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy Harvester

(a) Undeformed state (b) First mode of vibration

Fig. 6 Oscillation of the beam

The first mode shape represents the primary deflection of the two-dimensional beam. Every point

in the beam deflects to the same side of the horizontal plane. As a unity, the beam oscillates in the

normal direction of the beam surface. Renderings of the deformed shape are shown in Fig. 6(b). The

first or primary mode of resonance closely resembles deformation under the static load of its own

weight. This primary mode is the most useful for power generation and must be maximized. It should

be the resonance target of incoming environmental vibration.

Summary

Using the MEMS technology, a thin film piezoelectric micro-power harvester device could be

constructed. The PMPH is simply a cantilever structure tuned to resonate at ambient frequencies. At

resonance, sizable strain is induced in a layer of the beam made from the piezoelectric material, PZT,

thereby generating electricity because of the piezoelectric effect. Recent studies have found that the

most available environmental frequencies are on the order of 1k Hz. Current PMPH structures were

designed to operate at 20 kHz. This paper is aimed at understanding how to design low resonance

beams while keeping them compact. Two-dimensional spiral beams were designed and analyzed

using analytical as well as finite element methods. A variety of designs were developed using

ANSYS®

which have resonant frequencies in the target range. The mode shapes were also simulated.

Acknowledgements

The authors gratefully acknowledge the financial support of the Hunan Natural Science Foundation,

Grant No. 08JJ4012.

References

[1] S. Roundy, P. K. Wright and J. Rabaey: Computer Communication, Vol. 26 (2003) No.11,

pp.1131-1144.

[2] Y. C. Shu, I. C. Lien: Smart Materials and Structures, Vol. 15 (2006) No. 6, pp.1499-1512.

[3] G. Ottman, H. Hofmann and A Bhatt et al.: IEEE Transactions on Power Electronics, Vol. 17

(2002) No. 5, pp.669-676.

[4] Y. Jeon, R. Sood and J. Jeong, et al.: Sensors and Actuators, A Vol. 122(2005) No. 1, pp.16-22.

[5] N. E. du Toit: Modeling and design of a MEMS piezoelectric vibration energy harvester (MS.,

Massachusetts Institute of Technology, USA 2005), pp.59-92.

Advanced Materials Research Vols. 139-141 1581

Page 5: Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy Harvester

Manufacturing Engineering and Automation I 10.4028/www.scientific.net/AMR.139-141 Analysis of a Curved Beam MEMS Piezoelectric Vibration Energy Harvester 10.4028/www.scientific.net/AMR.139-141.1578

DOI References

[1] S. Roundy, P. K. Wright and J. Rabaey: Computer Communication, Vol. 26 (2003) No.11, p.1131-1144.

doi:10.1016/S0140-3664(02)00248-7 [2] Y. C. Shu, I. C. Lien: Smart Materials and Structures, Vol. 15 (2006) No. 6, pp.1499-1512.

doi:10.1088/0964-1726/15/6/001 [3] G. Ottman, H. Hofmann and A Bhatt et al.: IEEE Transactions on Power Electronics, Vol. 17 2002) No. 5,

pp.669-676.

doi:10.1109/TPEL.2002.802194 [1] S. Roundy, P. K. Wright and J. Rabaey: Computer Communication, Vol. 26 (2003) No.11, pp.1131-1144.

doi:10.1016/S0140-3664(02)00248-7 [3] G. Ottman, H. Hofmann and A Bhatt et al.: IEEE Transactions on Power Electronics, Vol. 17 (2002) No.

5, pp.669-676.

doi:10.1109/TPEL.2002.802194