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An Overview of the Production Process

An Overview of the Production Process

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An Overview of the Production Process. Stable Workforce Controlled Environment Less Waste Repetitive Tasks Lean Manufacturing Principles Just-in-time Inventory Quality Controls Supplier Support Volume Buying Power. Factory-Built Housing The Most Efficient Building Method. - PowerPoint PPT Presentation

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Page 1: An Overview of the  Production Process

An Overview of the Production Process

Page 2: An Overview of the  Production Process

- Stable Workforce- Controlled Environment- Less Waste- Repetitive Tasks- Lean Manufacturing Principles- Just-in-time Inventory- Quality Controls- Supplier Support- Volume Buying Power

Factory-Built HousingThe Most Efficient Building Method

Page 3: An Overview of the  Production Process

Frame Construction

Steel I-Beams roll into the plant to be welded into a frame.

Page 4: An Overview of the  Production Process

Frame Construction

Frame components are welded into place

Page 5: An Overview of the  Production Process

Frame Construction

Wheels and axles are installed

Page 6: An Overview of the  Production Process

Frame Construction

The frame is painted with a non-toxic, water-based paint

Page 7: An Overview of the  Production Process

Frame Construction

The serial number of the home is

stamped and painted on the frame.

Page 8: An Overview of the  Production Process

Frame Construction

A completed frame

Page 9: An Overview of the  Production Process

Floor Insulation

The Bottom Board and Floor Insulation Are Installed prior to Installing the Floor System

Page 10: An Overview of the  Production Process

The floor joists are laid in a preset template and nailed to the perimeter rail.

Building the Floor

Page 11: An Overview of the  Production Process

¾” OSB Decking is installed.

Building the Floor

Page 12: An Overview of the  Production Process

For ease of installation, the plumbing system and floor ductwork is installed prior to placement on the frame.

Building the Floor

Page 13: An Overview of the  Production Process

Plumbing installation. (A view from the bottom side)

Building the Floor

Page 14: An Overview of the  Production Process

Building the Floor

The floor is placed on the frame.

Page 15: An Overview of the  Production Process

The floor is placed on the frame.

Building the Floor

Page 16: An Overview of the  Production Process

The pipes are covered to ensure no debris gets into the water lines.

Building the Floor

Page 17: An Overview of the  Production Process

The floor covering is installed.

A protective covering is placed over the flooring.

Building the Floor

Page 18: An Overview of the  Production Process

Walls are built on a table for efficiency.

Insulation is installed.

Wall Construction

Page 19: An Overview of the  Production Process

Once complete, the walls are picked up by a crane system and installed.

Wall Construction

Page 20: An Overview of the  Production Process

Exterior walls may be up to 76 feet and installed by only two people!

Wall Construction

Page 21: An Overview of the  Production Process

A sidewall is ready to install.

Wall Construction

Page 22: An Overview of the  Production Process

The walls are done!

Notice the house moves to the next station on a dolly system.

Wall Construction

Page 23: An Overview of the  Production Process

The roof is built on a table as well.

Roof Construction

Page 24: An Overview of the  Production Process

The ½” High-strength sheetrock ceiling is glued to the rafters.

Overhead ducts are also installed at this point for ease of installation and accuracy.

Roof Construction

Page 25: An Overview of the  Production Process

The roof is then moved to the spray booth for the ceiling texture application.

Roof Construction

Page 26: An Overview of the  Production Process

Time to pick up the roof and install it on the home!

Roof Construction

Page 27: An Overview of the  Production Process

Fiberglass insulation is blown into the roof cavity per order.

Roof Construction

Page 28: An Overview of the  Production Process

Once the roof is installed the electrical wires are run in the roof cavity and the roof decking is installed.

Roof Construction

Page 29: An Overview of the  Production Process

OSB exterior wrap is installed.

Exterior Siding

Page 30: An Overview of the  Production Process

A moisture barrier is installed under all exterior siding for additional moisture protection.

Felt paper is installed under the shingles.

Exterior Siding

Page 31: An Overview of the  Production Process

Windows and doors are installed.

Additional moisture protection is installed under windows.

Exterior Siding

Page 32: An Overview of the  Production Process

Exterior siding is installed.

Exterior Siding

Page 33: An Overview of the  Production Process

Almost Done!

Exterior Siding

Page 34: An Overview of the  Production Process

Our cabinets are custom built to each order. This gives us greater flexibility when it comes to customization.

Cabinets and Countertops

Page 35: An Overview of the  Production Process

The countertops are built and cut to size in our cabinet shop.

Cabinets and Countertops

Page 36: An Overview of the  Production Process

Attention to detail is the name of the game when it comes to molding and final finish

Molding and Final Finish

Page 37: An Overview of the  Production Process

Time to clean up!

Molding and Final Finish

Page 38: An Overview of the  Production Process

The Home is Packaged for Transit

Page 39: An Overview of the  Production Process

Ready to Ship

Page 40: An Overview of the  Production Process

Houses are Dispatched for Transportation