An Introduction of Pyrolysis Machine

Pyrolysis machine is designed for recycling waste tire/plastic/rubber into fuel oil to replace landfill or incineration which causes serious environmental pollution. The main output product is fuel oil that finds good market in industrial field. We will talk more details in the following papers.

Feedstocks & Oil Yield

Feelstock Oil yield Truck tires 45%-50% Car tires 40%Bicycle and motorcycle tires 30%-35%

Feedstock Oil yieldRubber cable 25%-35% Sole of shoes 25%-35% Mixed sole 20%-30% Sneakers 20%-30% Waste chemical fiber carpet 30%PMMA 40%Miscellaneous rubber 35%

was

te ti

rew

aste

rubb

er

Feedstock Oil yieldPE 85%-95% PP 80%-90% PS 80%-90% ABS 40%PVC N/APET N/APure white plastic 60%-70% Fishingnet, safety net 45%-50% Convenient bags 40%Plastictrademark 20%Paper mill scraps 20%-30% Household garbage 20%-50% Pure plastic cable 60%-80% Clean plasticbags 50%

was

te p

last

ic

Output Products

Main product: Fuel oil

Used as heating oil / furnace oil for boilers, power stations, steelworks, cement factory, ceramic factory, heat supply factory etc.

Used as feedstocks for distillation machine for further processing.

Anal

ysis

repo

rt of

tire

pyr

olys

is o

il

Anal

ysis

repo

rt of

pla

stic

pyr

olys

is o

il

By-product: Carbon Black

Used as industrial raw material for rubber or dyestuff after further processing.

By-product: Steel wire

Used for steelworks.

By-product: Combustible gas

Used for heating system to self-support machine running.

Anal

ysis

repo

rt of

car

bon

blac

k

Test Item Result Test StandardValue of iodine adsorption 112 g/kg GB/T3780.1-2006DBP adsorption value 68 10-5m3/kg GB/T3780.2-2007CTAB adsorption ratio surface area 42 103m2/kg GB/T3780.5-2008Nitrogen adsorption ratio surface area 55 103m2/kg

GB/T10722-2003STSA 42 103m2/kgHeating loss (125°C) 1.3 % GB/T3780.8-2008Ash content (825°C) 19.6 % GB/T3780.10-2009500μm residue on sieve 2.2220 %

GB/T3780.21-200645μm residue on sieve 49.656 %pH value 9.6 GB/T3780.7-2006Impurity No GB/T3780.12-2007Tensile strength -23.7 MPa

GB/T3780.18-2007Elongation at break -174 %

NAME VALUEBrand HUAYINProduct Name Pyrolysis machineCapacity 5/6/7/8/9/10 ton/dayInput feedstocks Waste tire, waste plastic, waste rubberOutput products Fuel oil, carbon black, (steel wire)Oil yield 20% - 70%Working mode Batch typeVoltage 380v / 220vAverage power 16kwWater flow 40m3/hDimension L30m*W15m*H7mOperation 4 workersWeight 25000KGS- 35000KGSWarranty 1 yearPlace of origin XINXIANG, HENAN, CHINACertification ISO14001, ISO9001, CE, SGS, BV, TUV, PATENTS

Parameter of Machine

30m

15m

450 m2 needed for one set installed machine

Item Power (KW) Working time (hour) Pow consumption (KWH)Auto-feeder 11 2 22Reactor motor 3 17.5 52.5Draught fan 7.5 13 97.5Plastic pump 5.5 13 71.5Air blower 1.5 6 9Gas nozzle 0.25*3=0.75 8 6Water pump 5 13 65Oil pump 2.2 1 2.2Vacuum device 5.5 0.5 2.75Carbon black extractor 3 2 6Steel wire extractor 2.2 0.5 1.1

SUM 335.55

2. Pyrolysis system

6. Heating system

3. Condensing system 4. Collecting system

7. Environmental system

5. Slagging system

8. Safety system

1. Feeding system

feedstock oil gaspyrolysis oilcondensing carbon black

fuel flue gasburnig dedusting emission

combustible gas

Equipment Structure & Flow Chart

Running procedure

1st step feed waste tires (or plastic, rubber) into reactor. It needs 2-3 hours to feed 10 ton feedstocks by auto-feeder.

2nd step start heating. Use wood, coal, oil or gas to heat the reactor.

3rd step being heated, waste tire (or plastic, rubber) is converted to oil gas through pyrolysis. About 3 hours later, oil gas comes out.

4th step oil gas goes into accessories and being cooled by condensers.

5th step after being cooled, it becomes oil and will be collected by oil tanks. The oil producing process lasts about 10 hours.

6th step about 8-10% residual gas produced from pyrolysis can not be cooled. But it won't be wasted. We reuse the combustible gas to support the heating system.

7th step and of course, the flue gas produced by burning fuels is processed by dust removal device before emission.

8th step when the oil producing process is finished, give the machine 3 hours for cooling. Then start discharging carbon black left inside reactor (and steel wire if you feed whole tires). The time for discharging is 2-3 hours.

In sum, it needs around 21 hours to finish one batch production, processing 10 ton feedstocks per day.

feeding

2-3h

preheating

3h

oil producing

10h

cooling

3h

slagging

2-3h

Main Components

1. Feeding system

• Auto-feeder • Feeding port

2. Pyrolysis system

• Reactor • Insulation cover • Reducer • Gear • Oil outlet • Catalyst chamber

3. Condensing system

4. Collecting system

• Condenser pipe • Integrated condenser

• Oil tank • Oil pump • Glass viewer • Gas collector

5. Slagging system

• Carbon black extractor • Steel wire extractor

7. Environmental system

• Dust removal device • Condenser • Flue & chimney • Draught fan

6. Heating system

• Furnace • Indirect heating device • Gas nozzle • Air blower

8. Safety system

• Oil-water separator • Anti-backfire device • Vacuum device • Alarming • Pressure gauge • Safety valve • Temperature minitor • Electric cabinet

Processional Manufacturing

Each set of machine is composed of thousands of parts. We care every little part and chose high quality for each one. All cutting, rolling, welding works are done by special automatic machines so that the product is accurately finished as designed.

Reliable Services

• Customizing design & manufacture

• Delivery time 15 days • Layout design support • Installation service support • Training service support • One year warranty

Markets

North America • Haiti • USA

South America • Argentina • Brazil • Mexico • Peru

Africa • Ethiopia

Oceania • Australia

Europe • Bulgaria • Cyprus • Finland • Greece • Hungary • Poland • Russian • Slovakia • Spain • Ukraine

Asia • Bangladesh • Dubai • Korea • Kuwait • India • Indonesia • Iran • Jordan • Malaysia • Thailand • Pakistan • Philipines • Vietnam

online inquiry

communicating

visiting

onsite inspection & discussion

sign contract

deposit

manufacturing

factory inspection

delivery applying visa for engineer

install machine

train workers

pilot run

1 year warranty

machine arrived

engineer arrived

shipment

HY-135 HY-156Issue date 2013 20151. Feeding system √ √2. Pyrolysis system √ √3. Condensing system separated design integrated designCondenser horizontal condenser integrated condenser4. Collecting system separated design integrated design5. Slagging systemCarbon black extractor vacuum discharge screw conveyorCooling device × √6. Heating systemHeating method direct heating indirect heatingFoundation civil work integrated foundation base7. Environmental system separated design integrated designCondenser × √Deduster water spray scrubber bag-type dust collectorCeramic filler × √8. Safety system √ √Installation time 10-20 days 30-40 days

On Sale Models

Copyright HUAYIN GROUP

Contact us

HUAYIN GROUPXinxiang Huayin Renewable Energy Equipment Co., Ltd

Tel: +86-371-55917087 Fax: +86-371-55917067 Website: www.huayinenergy.com

Add1: Kangcun Train Station Industrial Zone, Xinxiang City, Henan, China Add2: Room 1701, Building No.6, Joyi Morgan Center, Huayuan and Guoji Road, Zhengzhou City, Henan, China

Airport: Zhengzhou Xinzheng International Airport Train Station: Zhengzhou / Xinxiang