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An Evaluation of the EPA Quality Assurance Annual An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Traditional Cost of Quality Model Lora S. Johnson, Director of Quality Assurance Gary J. Foley, Laboratory Director USEPA, National Exposure Research Laboratory 18th Annual National Conference on Managing Quality Systems for Environmental Programs Cincinnati, Ohio April 16, 1999 NERL NERL

An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

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Page 1: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

An Evaluation of the EPA Quality Assurance Annual Report and Work An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality ModelPlan from the Perspective of a Traditional Cost of Quality Model

Lora S. Johnson, Director of Quality AssuranceGary J. Foley, Laboratory Director

USEPA, National Exposure Research Laboratory

18th Annual National Conference onManaging Quality Systems for Environmental Programs

Cincinnati, OhioApril 16, 1999

NERLNERL

Page 2: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

OVERVIEWOVERVIEW

REPORTING ISSUES

COST OF QUALITY CATEGORIES

ELEMENTS OF THE QUALITY ASSURANCE ANNUAL REPORT AND WORKPLAN (QAARWP)

QAARWP VS. COST OF QUALITY CATEGORIES

ORD APPROACH FOR FY98/99

A POTENTIAL SOURCE OF COST DATA

IDEAS FOR REFINING THE QAARWP

NERL

Page 3: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

REPORTING ISSUESREPORTING ISSUES

Managers need information so that appropriate resources can be allocated to quality assurance activities.

What information is needed?

The Agency uses the Quality Assurance Annual Report and Work Plan (QAARWP) to provide this information.

How does the EPA approach compare to a traditional private sector assessment of the “cost of quality?”

How should it be measured?

How should it be collected?

How should it be represented?

NERL

Page 4: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

COST OF QUALITY CATEGORIESCOST OF QUALITY CATEGORIES

The costs of all activities specifically designed to prevent poor quality in products and services.

Quality assurance project plansTraining in qualityQA review

PREVENTION

The costs associated with measuring, evaluating, or auditing products or services to assure conformance to quality standards and performance requirements.

CalibrationPerformance evaluation samplesTechnical system audits

APPRAISAL

NERL

Page 5: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

COST OF QUALITY CATEGORIESCOST OF QUALITY CATEGORIES

The costs resulting from products or services not conforming to requirements or customer/ user needs.

FAILURE

Costs that occur prior to delivery

Reworking publicationsToo many signaturesFailed Experiments

INTERNALFAILURE

Costs that occur after delivery

???

EXTERNALFAILURE

NERL

Page 6: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

ELEMENTS OF THE QAARWPELEMENTS OF THE QAARWP

QA Annual Report

Total FTE’sFederal FTE’s - QA ManagementFederal FTE’s - QA Technical SupportContract FTE’s - QA Direct SupportContract FTE’s - QA Nontechnical SupportContract $$ for Travel-Oversight Activities$ for Travel/Training about QAResources adequate?

Quality Management Resources

FROM THE EPA QUALITY MANUAL, 7/98FROM THE EPA QUALITY MANUAL, 7/98

Method used to assess training needsCourse names and suppliersAttendeesCourse goals met?

Training

NERL

Page 7: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

ELEMENTS OF THE QAARWPELEMENTS OF THE QAARWP

QA Annual Report (continued)

Innovative PracticesTechnical AssessmentsTechnical AssistanceNew/revised QA GuidancePublicationsAwards

Management Accomplishments

FROM THE EPA QUALITY MANUAL, 7/98FROM THE EPA QUALITY MANUAL, 7/98

MSR’s - InternalMSR’s - External

Management Assessments

Work Plan

(same elements as above)Quality Management Resources

ActivitiesNERL

Page 8: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

QAARWP VS. COST OF QUALITYQAARWP VS. COST OF QUALITY

A, PQuality Management Resources

PTraining

A, PManagement Accomplishments

AManagement Assessments

NERL

CATEGORIESCATEGORIES

A = Appraisal Cost P = Prevention Cost

Page 9: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

ORD APPROACH FOR FY98/99ORD APPROACH FOR FY98/99

ACCOUNT FOR RESOURCES IN A SIMILAR WAY TO PROMOTE COMPARABILITY IN THE ORD RESOURCE SUMMARY TABLE

GOAL:

DIRECTORS OF QA FOR NERL, NHEERL, NRMRL MET WITH QAD REPRESENTATIVE VIA TELECONFERENCE

Quality Management Resources = Sum of the Division QA Managers and the Director’s of QA i.e. staff listed on EPA’s QA Community list, adjusted for percentage of time spent on the QA function

METHOD:

EXAMPLE:

GROUP AGREED TO ACCOUNTING RULES FOR ELEMENTS IN QUALITY MANAGEMENT RESOURCES CATEGORY

NERL

Page 10: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

A POTENTIAL SOURCE OF COST DATAA POTENTIAL SOURCE OF COST DATA

Vice-president’s “National Performance Review” seeks to “build a government that works better and costs less.” Customer service standards are developed across the Federal government.

FEDERAL GOVERNMENT CUSTOMER SERVICE INITIATIVESFEDERAL GOVERNMENT CUSTOMER SERVICE INITIATIVES

Congress passes the Government Performance and Results Act of 1993 that seeks to improve Federal program effectiveness and public accountability by promoting a new focus on results, service quality, and customer satisfaction.

ORD’s products are knowledge based therefore “failures” are hard to measure. Customer surveys are a potential tool for measuring both success and failure.

Including customer survey data in the QAARWP would close the loop on cost of quality items.

NERL

Page 11: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

IDEAS FOR REFINING THE QAARWPIDEAS FOR REFINING THE QAARWP

Need to compare apples to applesBetter Definition of Terms:

Need some measure of “cost of failure”

Include customer survey data:

NERL

Is information helpful for making management decisions?

Examine use of the QAARWP:

Present data graphically

QA FTEs/FTEsQA FTEs/$QA FTEs/ # APMs

Index QA resources to some measure of productivity:

Page 12: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

HYPOTHETICAL SCENARIOSHYPOTHETICAL SCENARIOS

NERL

QA EffectPositive

Why are we bothering?

QA Hurts

QA IndexCustomer Satisfaction

Time

Customer Satisfaction

Time

QA Index

Customer Satisfaction

Time

QA Index

COMMENTSCOMMENTS

Page 13: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director

CONCLUSIONCONCLUSION

The QAARWP is a significant element of the EPA quality system. To make it a more useful management tool, some estimate of “failure” needs to be included.

NERL

Recent efforts in the area of customer satisfaction may provide a surrogate measure of external failure at least to the EPA R&D laboratory community.

Page 14: An Evaluation of the EPA Quality Assurance Annual Report and Work Plan from the Perspective of a Traditional Cost of Quality Model Lora S. Johnson, Director