An Alternative to Solid Waste Management LG-Lopez Machine shop Industrial Sales & Technical Services Inc. (LG-LMS) In Collaboration with; SOUTHERN TAGALOG

An Alternative to Solid Waste Management

LG-Lopez Machine shopIndustrial Sales & Technical Services Inc. (LG-LMS)

In Collaboration with;

SOUTHERN TAGALOG INVENTORS MARKETING COOPERATIVE (STIMC) Address: 15 M.E del Pilar Street, Alaminos, Laguna, Philippines Tel. +6349-502-8422 e-mail Add: [email protected] web site: www.stimcooperative.weebly.com

(Paper)

RATIONALE

With today’s industrialization and lifestyle of Filipinos, studies have shown that one Filipino can generate as much as half a kilo of waste a day.

The continuous stream of new products using new packaging technology in the market generates an increase not only in the volume of waste but also an increase in the variety of waste.

Diapers

The necessity of Green environment is inevitable to save coming generation. A greener environment improves the quality of life on earth and help in supporting higher level of physical activities.

SITUATIONER: Metro-Manila, Philippines

In Metro Manila alone, the estimated waste generation for 2013 is 9,468 tons per day from households (74.15%), commercial shops (10.24%), commercial restaurants (8.18%), markets (6.13%), institutions (0.75%), street sweepings (0.42%), and river clean-up (0.11%).

Source: Metropolitan Manila Development Authority


Waste disposal is a major issue that confronts LGUs due to the health and environmental risks associated with waste.

• Waste contains pathogens that commonly cause infections.

• Garbage piles, besides being foul and unsightly, are breeding grounds of vermin and insects which carry various types of diseases.

• Improperly discarded waste can contaminate sources of drinking water; can affect marine resources, tourism industry, and destroy our environment. (methane)


SITUATIONER

GOVERNMENT’S RESPONSE

We do not inherit the earth from our ancestors, we borrow it from our children. -Native American proverb

Congress enacted into law Republic Act No. 9003, otherwise known as the Ecological Solid Waste Act of 2000, which assigns the primary task of implementation and enforcement to local government units (LGUs).

The law emphasizes the importance of minimizing waste through reuse, recycling, resource recovery and composting.

Each provincial, city/municipal and barangay are mandated to:

• Create a Solid Waste Management (SWM) Board (city/municipal and provincial levels);

• Create a SWM Committee on the barangay level;• Submit a 10-year SWM Plan (city/municipal levels);• Establish a Materials Recovery Facility (MRF) per

barangay or cluster of barangays and city/municipal centralized MRF;

• Close open dumpsites and convert into controlled dumpsites by 2004 (city/municipal levels); and,

• Ban controlled dumpsites by 2006 (city/municipal levels).

Status of Waste Generation and Diversion (as of year2012)

Source: Dashboard of NSWMC web site

Status of MRF Facilities (as of Jan. 2014)

Source: From the Dashboard of NSWMC web site

Status of SWM Facilities (as of Feb. 2014)

Source: NSWM Strategy Situationer, p. 92

FACILITIES 2000 2004 2005 2006 2007 2008 2009 2010 2012 2013 2014

Open Dumpsites

688 739 794 692 826 806 838 790 445 408 490

OD with ATC 133 210 203 200 173 179

Controlled Disposal

65 295 309 388 359 379 396 382 203 180 194

CD with ATC 116 153 154 165 152 156

Sanitary Landfill 0 3 4 10 35 45 72 84 110 59 76

MRFs 144 940 1103 1265 2200 2428 6141 6957 7683 8464 9642

Barangays with MRF

144 940 1103 1384 2473 2701 6744 7938 8704 9266 10617


Limitations of Sanitary Landfill

• Economic – too expensive to establish a SLF.

• Health – unregulated SLF contaminates groundwater from generation and percolation of leachate or wastewater that passes through the underlying soil, polluting sources of drinking water.

• Environment – biological and chemical decompositions of waste build up methane gas that may cause spontaneous combustion and contribute to depletion of the ozone layer.

• Social Acceptability – approval of the community is needed for the establishment of SLF.

ECO PARK (as an option to SLF)

Ecological Park (Eco Park) is an integrated facility designed for processing, treating, sorting, retrieving, extracting or recovery of recyclable materials, biodegradable wastes, non-hazardous/non-toxic solid wastes and disposal of residual wastes.



ECO PARK

The facility is composed of:

• Materials Recovery Facility for composting• Storage Area for recyclable non-hazardous/non-toxic solid

waste materials • Processing Facility (as may be feasible and necessary)• Disposal Facility (as may be feasible and necessary)

Alternative Solution to the Waste Problem


ECOSOLUTION TECHNOLOGY (to achieve Zero Waste)

• Maxi-Saver Rapid Composting Machine (a breakthrough technology that converts organic waste to organic fertilizer in 24 hours)

• LMS Multi-Shredder/Pulverizer Machine (a machine that can shred and pulverize biodegradable and non-biodegradable waste excluding metals, cans, ceramics & glass).

• Pelletizer Machine (a machine that processes the organic fertilizer into pellets for proper packaging).

Flow Chart of Solid Waste Process & Disposal

For Organic Fertilizer

For Liquid Fertilizeror Biogas for Anaerobic Digester

Rapid Composting Machine(Processing)

* Optional

Non-Biodegradable

Biodegradable

Stores otherobjects

DISPOSAL

Sorting

Sorting

Packing

Plastic

Metal

Coco Coir Charcoal Enzyme

ZEOLITE

PRESSCAKE

Liquid Waste

Solid Waste (assorted)

From households/industries/factories

ReceptionCenter

Manual Sorting

PrimaryShredder

SecondaryShredder

SqueezerAssembly

MARKET

Multi-Shredder-Pulverizer Machine(Processing)

PulverizedWaste

Packing

Packing

End Products

Glass

PRODUCT: Rapid Composition Digestion Technology (for nabubulok)


Converts biodegradable waste into organic fertilizer in less than 24 hours by using our specially designed

• Rapid Composting Machine• Digestion Reactor and Additive

Space required: Requires 200m2 – 800m2

• Maxi-saver Fertilizer Rapid composting Machine


Is an automated and Integrated system using Bio Enzymes and additive which rapidly compost biodegradable waste into organic fertilizer within 24 hrs.

Advantages:• Digestion speed is 24hrs.• Nutrient composition of fertilizer can be customized.• A good turning method allows homogeneous composting.• Return Investment within 18 months (for one toner)• Automated system and not labor intensive.• Low power consumption

How does it process biodegradable waste?


Technology 1Machinery to

process biodegradable

waste

Technology 2

Proprietary

inoculants that

convert biodegra

dable waste into

organic fertilizer in a few minutes

• Through Proprietary Technologies


After manual segregation of biodegradable wastes in MRF the process start by adding tailored Bio-Enzymes and additives into the machine and converted into solid (compost fertilizer) and organic liquid fertilizer within 24 hours.

How does it Process?

AFTERBEFORE


• The quality of organic fertilizer that is produced is of a very high quality, since the compost is well grounded and treated by bio-enzyme (lactobacilli), carbon activator, cocopeat and natural fresh water origin zeolyte.

• High-nutrient organic fertilizer which is odourless, pathogen-free, pest free and improve organic content, water holding capacity and exchange capacity of the soil.

• Plants and crops will have higher yield and natural resistance to pest while at the same time reducing inorganic fertilizer consumption.

Quality of processed organic fertilizer.

Technical Specifications (RCM)


Application: Raw materials

Model Motor HP Output kg/shift

Voltage Weight Dimensions mm

RCM500-MSF 9 500 220v, 3 phase 850 kg 2300L x 1150W x 1715H

RCM1000-MSF 12.5 1000 220v, 3 phase 1350 kg 3400L x 2200W x 2400H

RCM3000-MSF 17.5 3000 220v, 3 phase 1600 kg 3600L x 2400W x 2600H

RCM5000-MSF 21 5000 220v, 3 phase 2000 kg 3800L x 2600W x 2850H

Features:• The machine body is made of superior quality cast steel, not subject to fractures.• Protective guards ensure the safety of operators.• High consistency press cake.• Screw press consists of cylinder filtering drum and diameter change screw that form a close

compress room.• Suitable for tons of waste to be shredded and dewatered.

PRODUCT: LMS Multi-Shredder/Pulverizer Machine (for di-nabubulok)


The LMS Multi-Shredder/Pulverizer comes in various models from 5.5 HP/7.5HP/11 HP to 15 HP motors, which can minimize the bulk storage of waste into controllable small waste area.

Application: LMS Multi-Shredder/Pulverizer Machine (for di-nabubulok)


It is design to shred Plastics (PE, PP, PET) plastic packaging, hard PVC pipes, hoses, gypsum paper, small branches of tress, paper, cardboard, coconut shell & husk, electronic scraps, wood, barks and expired and dried products contain in tetra packs, rubber sandals, foam, styrofoam, fabricks, bags, tarpulin etc.

Material Excluded:Rocks, concrete, all types Of metals.

End Products after process.


If all biodegradable & non-biodegradable waste are properly segregated as per its kind, they will be marketable with high values to recycling companies, such as;

• Plastics are possible to recycle into new products such as, bottle, containers, plastic roofs, monobloc chair, tables, toys, case, plastic sheets, cages etc.

• Paper/Cardboard are possible to recycle into new boxes, news print paper, toys, paper bag, and possible to ingredients of fertilizer, etc.

• Commercial wrappers or colored plastics are useful in making hollow-blocks, bricks by adding additives to make them fire retardant, etc.

Technical Specifications (LMS Pulverizer)

Application: Plastics, papers/cardboards, branches of trees, coconut husks

Model Motor KW

Cutting Chamber Opening

Output kg/hr


LMS300-MSP 7.5 300 x 220 150 – 200 220v, 3 phase 650 kg 1100L x 850W x 1500H

LMS400-MSP 10 400 x 250 200 – 250 220v, 3 phase 800 kg 850L x 950W x 1350H

LMS500-MSP 15 500 x 300 250 – 350 220v, 3 phase 1,150 kg 1300L x 1100W x 1750H

LMS600-MSP 20 600 x 400 350 – 450 220v, 3 phase 1,350 kg 1300L x 1200W x 1800H

Features:• The machine body is made of superior quality cast steel, not subject to fractures.• Protective guards ensure the safety of operators.• Designed for several options of blades, strong in shearing force, minimizing of motor blade

and effective in crushing. • Unique design ensures perfect feeding with large inlet, and low noise with double sound

insulation.• Standard mesh for screening and filtering is 8mm. There are 3 options (6mm, 10mm, 12mm)• Material containers are made of stainless steel with wheel underneath.


Product: LMS PELLETIZER (LMS-1000 PM)

It can process pulverized biomass materials such as, grass, saw dust, paper, rotten vegetable, wheat bran, Saw dust, grass, foam, paper, feeds, algae Paper and other possible organic fertilizer Materials for easy packaging.

Technical Specifications (LMS Pelletizer)

Application: Wheat bran, sawdust, grass, fertilizers, foams, papers, feeds, algae, biomass

Model Motor HP

Output kg/hr


LMS1000-PM 5 580 220v, 3 phase, 60hz

200 kg 860L x 580W x 1000H

Features:• Small and light weight suitable for homemade or farm pellet production.• Rollers are made of precise material of alloy metal which makes the roller anti-bearable and

not easily broken.• New developed flat plate design pellet machine has two pairs of rollers which allow greater

capacity for making pellets.• Pellets diameter 6 – 12mm for user-select.• High adoptability to different raw materials.


KEY FEATURES: ECOSOLUTION TECHNOLOGY


It promotes zero waste as it processes/recycles both biodegradable and non-biodegradable wastes into useful and income-generating by-products.

It is efficient as the process of producing organic fertilizer is 88% faster.

It is sustainable as it is locally-manufactured/produced which makes parts and services cost-effective and available. No importation of spare parts needed.

It is affordable and economical as it is cheaper than similar imported machines.

It is user and environment-friendly as it does not use a broiler to process the waste.

OPERATING CAPACITIES


1 ton per day 5 tons per day 20 tons per day

The machine is customized to meet client’s requirements.

About the ECOSOLUTION TECHNOLOGY


The machinery and multi-strain microbes (or enzymes) perform the rapid composting process.

The machinery system is protected under Republic Act No. 8293 with Registration No. H2004-110 dated February 26, 2004.

Multi-strain microbes is copyrighted under Dr. Luis Cervantes, Jr.

Benefits of Non-Biodegradable Solid By-Product


• LGU generates income when bricks, hallow blocks are produced from pulverized plastics.

• LGU generates savings by using the materials for infrastructure projects.

Benefits of Fiber By-Product


LGU provides livelihood opportunities and additional revenues for constituents using the coco fiber by-product which may be woven into rugs and decorative pieces.

Benefits of Biodegradable Solid Compost By-Product


LGU may use by-products to sustain and complement its agricultural industry.

Benefits of Liquid By-Product


If used as liquid fertilizer, it gets the nitrogen from the air which helps the natural process for plants – nitrogen-fixing bacteria found in the microbes.

If used as methane gas, it can empower the whole waste management facility because its heating value is 10 times more than regular gasoline.

Waste to Wealth

EARTHConsultants

Southern Tagalog Inventors’ Marketing Cooperative

Daily Energy Consumption of Processing Facility (8 hours/day)

LMS-500 MSP (15Hp)

Motor

Usage kw/hrUsage Kw/ 8

hrs.Cost Kw per

Day (Php)Cost Kw per Month (Php)

Cost Kw per Year (Php)

Main Shredder 15 Hp 10.82 86.56 976.40 29,292.00 351,504.00

TOTAL 10.82 86.56 976.40 29,292.00 351,504.00

779,648.40

Multi-Shredder (Pulverizer)

Estimated at power cost of Php 11.28/kwhr

RCM-3000-MSF (17.5Hp)

Motor

Usage kw/hrUsage Kw/ 8

hrs.Cost Kw per

Day (Php)Cost Kw per Month (Php)

Cost Kw per Year (Php)

Enclined Main Screw Conveyor (2hp)

1.5 12 135.36 4,060.80 48,729.60

Enzyme Spayer (Water pump) (0.5hp)

0.373 2.984 33.66 1,009.80 12,117.60

Charcoal & Coco Dust Distributor (0.5hp)

0.373 2.984 33.66 1,009.80 12,117.60

Feeder Screw (1hp) 0.75 6 67.68 2,030.40 24,364.80

Shredder (7.5hp) 5.52 44.16 498.13 14,943.90 179,326.80

Squeezer (5hp) 3.73 29.84 336.60 10,098.00 121,176.00

Submersible Pump for Leachate/liquid Discharge

(.75hp)0.56 4.48 50.54 1,516.20 18,194.40

Auger screw (Press cake output) (0.5 hp)

0.373 2.984 33.66 1,009.80 12,117.60

TOTAL 13.179 105.432 1,189.29 35,678.70 428,144.40

Rapid Composting Machine

Estimated at power cost of Php 11.28/kwhr

Estimated Yearly Quantity of Fertilizers & Recyclable Materials Produced from 3 tons Solid Waste Processing at 10% Yearly Increase

Particular

No. of Liters/Kilos

(Income Amount (Php)

No. of Liters/Kilos(Income Amount

(Php)No. of

Liters/Kilos(Income Amount

(Php)No. of


(Php)No. of


(Php)No. of


(Php)

A. Estimated Fertilizer Production

1. Liquid Fertilizer (liters) @ P50/lts.

108,000.00 5,400,000.00 118,800.00 5,940,000.00 130,680.00 6,534,000.00 143,748.00 7,187,400.00 158,122.80 7,906,140.00 659,350.80 32,967,540.00

2. Compost (kg.) @ P12/kg.

162,000.00 1,944,000.00 178,200.00 2,138,400.00 196,020.00 2,352,240.00 215,622.00 2,587,464.00 237,184.20 2,846,210.40 989,026.20 11,868,314.40

TOTAL 7,344,000.00 8,078,400.00 8,886,240.00 9,774,864.00 10,752,350.40 44,835,854.40

B. Non-Biodegradable

1. Paper/Cardboard @ P5/kg.

90,000.00 450,000.00 99,000.00 495,000.00 108,900.00 544,500.00 119,790.00 598,950.00 131,769.00 658,845.00 549,459.00 2,747,295.00

2. Plastics (kg.) @ P9/kg 90,000.00 810,000.00 99,000.00 891,000.00 108,900.00 980,100.00 119,790.00 1,078,110.00 131,769.00 1,185,921.00 549,459.00 4,945,131.00

3. Metals (kg.) @P18/kg. 45,000.00 810,000.00 49,500.00 891,000.00 54,450.00 980,100.00 59,895.00 1,078,110.00 65,884.50 1,185,921.00 274,729.50 4,945,131.00

4. Broken Glass (kg.) @ P4/kg.

45,000.00 180,000.00 49,500.00 198,000.00 54,450.00 217,800.00 59,895.00 239,580.00 65,884.50 263,538.00 274,729.50 1,098,918.00

TOTAL 2,250,000.00 2,475,000.00 2,722,500.00 2,994,750.00 3,294,225.00 13,736,475.00

Grand Total (Php) 9,594,000.00 10,553,400.00 11,608,740.00 12,769,614.00 14,046,575.40 58,572,329.40

Year 5 TotalYear 1 Year 2 Year 3 Year 4

Types Composition (%) Garbage Collection (tons/day)

Process

Biodegradables 50% 7.17 RCM

Non-biodegradablesDisposable

43%7%

6.1661.003

LMS Multi-Shredder/Pulveriz

er

Waste Generation a Day

100%14.34 tons/day

Source: NSWMC Dashboard

Municipality of Pasacao, Camarines Sur

Population 47,804

No. of Barangay 19

Waste Generation per Day 14.34 Tons/day

Waste Being Disposed(75%) = 10.755

Tons/day

Waste Rate Diversion (25%) = 3.59 Tons/day

Open Dump Site: Brgy. Caranan


Process



43%7%

14.202.312


er


100%33.04 tons/day


Municipality of Libmanan, Camarines Sur

Population 110,135

No. of Barangay 75


Waste Being Disposed(75%) = 24.78

Tons/day



Process



43%7%

9.0851.479


er


100%21.13 tons/day


Municipality of Sipucot, Camarines Sur

Population 70,426

No. of Barangay 46


Waste Being Disposed (75%) = 15.85 Tons/day



Process



43%7%

7.6541.246


er


100%17.80 tons/day


Municipality of Ragay, Camarines Sur

Population 59,319

No. of Barangay 38


Waste Being Disposed (75%) = 12.75 Tons/day


Recommended pair of machines


Schematic Timeframe of Set-Up of SW Processing Facility

ACTIVITY 1st Month 2nd Month 3rd Month 4th Month 5th Month

1. FABRICATION. Fabrication shall commence immediately upon signing of contract.

2. TESTING & EVALUATION. After fabrication of the entire processing unit, testing and evaluation shall be done at the plant site in the presence of client LGU with their technical representatives. Modifications, if any, shall be instituted immediately to suit client satisfaction.

3. DELIVERY OF MACHINE & COMPONENTS. Delivery time and duration shall depend on the distance and location of the LGU’s processing center.

4. INSTALLATION. Installation shall take place immediately considering electrical installations and lay-out, and readiness of other utilities.

5. TRAINING OF LGU PERSONNEL. This training shall cover all pertinent operational aspects of the machine, basic functions and maintenance, solid wastes loading to bagging, storing of marketable fertilizer products.

6. COMMISSIONING & ACCEPTANCE OF EQUIPMENT BY CLIENT LGU.

Thank you!L.G.L.M.S. INDUSTRIAL SALES AND TECHNICAL SERVICES

INC.

Documents

An Alternative to Solid Waste Management LG-Lopez Machine shop Industrial Sales & Technical Services Inc. (LG-LMS) In Collaboration with; SOUTHERN TAGALOG