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Chandan Complex 490/A-1, Shop No. 12,13,Opp. Himalaya Machinery, G.I.D.C. Estate,Makarpura, Vadodara - 390010. Gujarat, India. Tel 0265 2657469 / Mo 9227120924 Email: - [email protected] Email: - [email protected] Year 2017-2018

AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

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Page 1: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

Chandan Complex 490/A-1,Shop No. 12,13,Opp. Himalaya Machinery,

G.I.D.C. Estate,Makarpura, Vadodara - 390010.Gujarat, India.

Tel 0265 2657469 / Mo 9227120924Email: - [email protected] Email: - [email protected]

Year 2017-2018

Page 2: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

We have installed German Make SPECTRO METER Which is capable

NABL Accredited Testing Laboratory in Chemical and Mechanical FieldAbout Us Dear Sir, Our Laboratory is established in Sep-2005 & since May-2007 onward Our Laboratory is

“NABL Accredited in Chemical & Mechanical Field.”

& reliability. Our Laboratory has Third Reaccredited by NABL within Span of 5 ½ Year (National

Within Span of 6½ Year we have served more than 1400 customers within Gujarat & across The Comtary support (Cooperation) of our customer as acceptance of our competency

Accreditation Board for testing & Calibration Laboratory, Department of Science & Technology, Government of India) as per ISO / IEC 17025:2005 in Chemical & Mechanical Field. Advance Metal Testing Laboratory is providing as per bellow Services :-

We have installed German Make SPECTRO METER Which is capableto analyzed any ● FERROUS BASE

● NON FERROUS BASELike Aluminum , Copper , Nickel .We can analyz Nitrogen also andNo Extra Charges for Nitrogen Element.

● Tensile Test / Compression Test ● TMT Bar Testing ● Mockup / Pullout / Load Test ● Nick Brake Test / Fracture Test ● Impact test up - 196⁰C (-80⁰C with NABL) ● Hardness Test ● Bend Test / Flattening / Flaring Test ● Permanent Set Test ● Permanent Load Test ● Twist Test of Washer ● Macro Test of Butt Weld / Fillet Weld

● Microstructure / Grain Size ● Inclusion Rating● IGC Test - All Practice● Salt Spray Test● Mass of Zinc Coating ● Macro Test of Weld

PHYSICAL / MECHANICAL TESTING LAB

SPECTRO LAB

METALLURGICAL AND CORROSION TESTING LAB ● PMI Testing ● Ultra Sonic Test ● Magnetic Partical Test ● Die Penetrant Test ● UT Thickness Test ● Portable Hardness Test

METALLURGICAL AND CORROSION TESTING LAB

NDT / PMI AND SITE SERVICES

Page 3: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

2017-2018

Ferrous Aluminum Nickel CopperBase Base Base Base35 60 80 8050 75 90 9590 150 180 180-- 650 650 650

650 900 900 900

More then 2 to 44 Elements Elements

90 100100 110

90Tensile Test Welded Sample or WQT 150

120

Anaiysis

150 -- --

By Wet Method 130

900

--

Chemical Anaiysis

Elements to be Tested per Sample

110

Type of Testing Description Test Charges in Rs.

Spectro Chemical

Our Testing Charges are as bellow

2 to 4 Elements (Per Element)More Then 4 Elements (Per Element)

Tensile Test / Compression Test up to 40 T

Tensile Test with Electronic Extensometer 0.2 , 0.5 & 1.0 %

Only oneElement

Ferrous Base MetalNon FerrousBase MetalPurity of Cu , Ni , Zn , Al Base Metal of Each Sample

at our Lab (Per Sample)PMI Testing by XRF Method -Identification of MaterialPurity of MetalOnly One (1) Element

( Including Nitrogen )Elements per Sample

1207090120901753502002509020010030015015025010010060120300450400100120

Physical / Mechanical Shear Test of BoltPermanent Set Test ( Per Washer )

Glass Content TestFracture Test Up to 10 mm Thick.

Anaiysis

Fracture Test Above 11 to 20 mm Thick.

Permanent Load Test ( Per Washer )Twist Test of WasherNick Break TestLoad Test Bend Test of Tube & Pipe

Proof Load of Bolt Full Size Breaking of Bolt Up to 20 mmWedge Load Test for Bolt Up to 20 mm

Bend Test , Root Bend , Face Band , Side Bend up to 10 mm Thk.Bend Test,Root Bend,Face Band,Side Bend from 11 to 20 mm Thk.Bend Test,Root Bend,Face Band,Side Bend from 21 to 30 mm Thk.Flattening / Flaring Test Tensile Test for steel Bar Up to 20 mm Dia.Tensile Test for steel Bar Above 20 mm Dia.Re Bend Testing with Ageing Up to 20 mm Dia.Re Bend Testing with Ageing Above 20 mm Dia.Unit Weight Measurement TestDimension Measurement ( Up to Five Dimensions )Proof Load Test on Nut Up to 40000Kg / 400 KN

Tensile Test with Electronic Extensometer 0.2 , 0.5 & 1.0 %

120130150250150200100

Pull Out test

Fracture Test Above 11 to 20 mm Thick. Shear Test of FRPTensile / Compressive / Crushing / Flexural Test of FRPCantilever Test Cold Crushing Strength of Refractory

Tear Test , Peel Test

Page 4: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

2017-2018

Test Charges

150300755075

110140180180

25035025035030015018027580150

Physical / Mechanical

Type of Testing Description

Bulk Density of RefractoryCompression Test of Spring

Brinell Hardness Test ( 2.5 mm Dia. / 5 mm Dia. Ball Indentor )

IMPACT TEST By ISO/ASTM Machine

Impact Test Charpy at Room Temperature (Per One Sample)Impact Test Charpy 0° C to - 60⁰C (MINUS) TemperatureImpact Test Charpy Bellow - 61⁰C to -196⁰C (MINUS)Temp. (Per One Sample)Mock Up Pullout Test

Hardness Test Rockwell A , B , C ( Three Indentation )Vickers Hardness Test ( Per Indentation )

Macro Test of Butt Weld Sample / Fillet Weld SampleMacro Test of Weld Sample With Machining Up to 20 mm ThicknessMacro Test of Weld Sample With Machining above 20mm ThicknessMacro Test of Welded Pipe Up to 50 mmMacro Test of Welded Pipe Above 51 to 100 mm

Microstructure Examination without Photograph (Per Location)Microstructure Examination with Photograph (Per Location)Microstructure Examination & Grain Size without Photograph (Per Location)Microstructure Examination & Grain Size with Photograph (Per Location)Microstructure Examination of Welded Sample

150450250250100200500750500250

1500250400400200

2000400450

2000500

Metallography

Macro Test of Welded Pipe Above 51 to 100 mm

Nondestructive Microstructure [Replica At Our Lab]Quantative Metallography [By Image Analyser] [Avg. 5 Fields]Coating Thickness Measurement by Microscopic MethodMacro Examination as per ASTM E 381Austanitic Grain Size Determination as per E 112

Inclusion Rating [Method A]Grain Size Determination (As Per Receive Condition)Case Depth / Decarburizing DepthMounting Charges Up to 1 inch Dia. Of MouldLeak Path Test Per Location

Macro Examination with Weld width measurementMacro Examination with Weld width & Stud PenetrationTest as per G 28 Method ACarbon Test

MacroTest of Tube To Tube Sheet Mockup JointRing Test Of TMT Bar with PhotographMesh Size Measurement% Ferrite by Ferritoscope Method [Per Location]Volume Fraction Ferrite by Metallography Method E 562 [Avg. of 10 Fields]

Page 5: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

35020003500700750850

Pitting Test G48 Method A 4000100

ANNEXURE - 1

200100150750200

Site

On RequestServices

Corrosion Test As Per ASTM - A 262

Miscellaneous Test

Practice 'A'

Sensitization Charges per SampleMachining Charges over 10 mm Thickness / Diameter of specimen

Mass of Zink Coating (By Stripping Method )Mass of Zink Coating (By Coating Thickness Gauge )Adhesion / Hammer test /Uniformity Test

Practice 'B'Practice 'C'Practice 'E' (up to 15 mm)Practice 'E' (Over 16 mm to 25 mm )Practice 'E' (Over 25 mm )

DP - Die Penetrant TestMPI - Magnetic Partical TestUT Thickness MeasurementRT - Radiographic TestPortable Hardness Test

Salt Spray test (24 hour )Uniformity of Coating

PMI - Positive Metal Identification (XRF Method)UT - Ultrasonic Testing

Portable Hardness TestCoating Thickness Measurement Third Party Inspection

Advance Metal Testing Laboratory

Page 6: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

2017-18

CS / MS S.S. Ni / DS1 110 110 1802 140 230 3803 280 330 5504 400 550 9005 450 -- --6 600 -- --7

CS / MS S.S. Ni / DS1 70 100 1752 90 230 3003 140 320 5004 250 450 700

CS / MS S.S. Ni / DSMachining Charges for Tensile / Bend / Nick Break / IGC Test for Welding Test Coupon

ANNEXURE - 1 W.E.F. 01.04.2017-18

100

150 250 350

Welder Qualification Up to 20 mm Thk.Tensile / Bend / Nick Break Test Piece for

1

2

Up to 20 mm Over 21 mm to 40 mmOver 41 mm to 60 mmOver 61 mm to 100 mmOver 101 mm to 150 mm

Our Machining Charges for Various Sample preparations for Mechanical Testing Are as Bellow per Test Specimen in Rs.Machining Charges for Tensile / Nick Break / IGC Test Specimen Thickness / Diameter

Up to 20 mm Over 21 mm to 40 mmOver 41 mm to 60 mmOver 61 mm to 100 mm

Tensile / Bend / Nick Break Test Piece for

Over 151 mm to 200 mmThreading Charges for Small Sample

Above Charges are applicable for Sample width Up to 40 mm & 35 mm for CS & SS Respectively & above theseCutting Charges are applicableMachining Charges for Bend/Side Bend /Root Bend /Face Bend Test Specimen

Machining Charges for Impact with Grinding Per Each Sample CS / MS S.S. Ni / DS1 120 180 3002 150 200 5003 200 350 6004 250 450 750

CS / MS S.S. Ni / DS

123456

Machining Charges for Flattening / FlaringUp to 50 mm OD51 mm to 100 mm OD

160 190 300

3

150 250 350Tensile / Bend / Nick Break Test Piece for Welder Qualification Up to 21 To 40 mm Thk

Charges in Rs.

1

Charges in Rs.406070

14028050

Tensile / Bend / Nick Break Test Piece for Welder Qualification Up to 41 mm To 60 mm Thk.

2

125 160 200

3 300 400 --

2

101 mm to 150 mm OD151 mm to 250 mm OD251 mm to 400 mm ODPlug Charges for Pipe ( Per Plug )

Forging Charges for Small Sample for Spectro

Up to 20 mm Thickness21 mm to 40 mm Thickness41 mm to 60 mm ThicknessAbove 60 mm Thickness

Impact Test Piece for Welder Qualification Up to 20 mm With Machining Charges for Impact Test for Welder Qualification Test [Per Piece]

Grinding & as Per Marking (for Weld Zone & HAZ)Impact Test Piece for Welder Qualification Above 21 mm to40 mm With Grinding & as Per Marking (for Weld Zone & HAZ)Impact Test Piece for Welder Qualification Above 41 mm to 60 mm With Grinding & as Per Marking S.S.

1

Advance Metal Testing Laboratory

Charges in Rs.30

Forging Charges for Small Sample for SpectroForging Charges for Small Sample for Spectro

Page 7: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

2017-18

Our Cutting Charges for Various Sample preparations for Mechanical Testing Are as Bellow per Test Specimen Rs.

CS / MS S.S. Ni / DS1 30 40 1002 50 70 2003 100 180 3004 200 200 5005 400 400 700

CS / MS S.S. Ni / DS1 50 150 1502 100 300 3003 125 450 4504 150 -- --5 200 -- --

CS / MS S.S. Ni / DS1 50 150 1502 100 300 3003 125 450 4504 150 -- --5 200 -- --

Charges in Rs.

Up to 10 mm ThicknessOver 11 mm to 20 mm ThicknessOver 21 mm to 40 mm ThicknessOver 41 mm to 60 mm ThicknessOver 61 mm to 100 mm Thickness

ANNEXURE - 2 W.E.F. 01.04.2017-18

Cutting Charges for Hacksaw Cut (HC) Per Cut

Cutting Charges for Butt Weld Sample (HC) Per Cut

Cutting Charges for Fillet Weld Sample (HC) Per Cut

Up to 10 mm ThicknessOver 11 mm to 20 mm ThicknessOver 21 mm to 40 mm ThicknessOver 41 mm to 60 mm ThicknessOver 61 mm to 100 mm Thickness

Up to 10 mm ThicknessOver 11 mm to 20 mm ThicknessOver 21 mm to 40 mm ThicknessOver 41 mm to 60 mm ThicknessOver 61 mm to 100 mm Thickness

Cutting Charges Gas Cut (GC) Per Cut12345

1). Above Chares are for width 50 mm for CS and 35 mm for S.S. & Cutting will be applicable, if is more then specified2). Any Charges Which are not indicated herewith will be provided on Request.

Terms & Condition ● Service Tax are applicable as per Govt. prevailing Rate @14.5%

● Our Charges are Payable by DD Only● 100% advance payment against Test Reports / Performa Invoice.● Octopi, Courier, Fax and Forwarding Charges will be born by you i.e. Customer.● Lodging, Boarding & Transportation Charges for Site Visit will be born by you.● For Second copy / any Correction will be charges Rs. 50/ - per Copy● Any Charges which are not indicated herewith will be provided on request.

● 10% Extra for NABL Certificate. ● For Urgent Testing Charges must be double than the Original.

Charges in Rs.15Up to 10 mm Thickness

Over 11 mm to 20 mm Thickness4060

100

20Over 21 mm to 40 mm ThicknessOver 41 mm to 60 mm ThicknessOver 61 mm to 100 mm Thickness

Advance Metal Testing Laboratory

Cutting Charges Gas Cut (GC) Per Cut

Page 8: AMTL Test Charges 2017-2018 - advancemetallab.co.inadvancemetallab.co.in/Certi/AMTL Test Charges 2017-2018.pdf · Microstructure / Grain Size Inclusion Rating IGC Test - All Practice

2017-18

1

12345678910

PHYSICAL ANALYSIS Duration

Testing Time Schedule / Duration of Various Testings

SPECTRO CHEMICAL ANALYSIS Duration

Impact Test 2 to 3 Days2 to 3 Days

Same Day or 24 HoursSPECTRO CHEMICAL ANALYSIS

Advance Metal Testing Laboratory

2 Days3 to 4 Days1 to 2 Days1 to 2 Days1 to 2 Days

Hardness TestMetallurgical TestingZinc Coating / Corrosion Test As per Testing Requirements

2 to 3 DaysSame Day or 24 Hours

Bend TestCompression TestFlattening TestWelding Procedure Qualification TestProof Load Test

Tensile Test

Advance Metal Testing Laboratory