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AMPSoCal 24 March 2015Innovation through Integration
of 3D Printing & Additive Manufacturing
Industry Perspective
"The Boeing Company recognizes the need for new manufacturing methods, materials development and training innovation. Additive manufacturing technologies have fundamentally changed how we think about design, fabrication, and support in aerospace manufacturing."
Orval M. "Jack" Nobles, Principal Investigator - Engineer 4The Boeing Company Boeing Research & Technology - St. Louis Adv Mfg R&D - Fabrication Proc. Direct Digital Manufacturing (DDM)
Why Manufacturing ?
Manufacturing Innovation Impact
Valley of Death
2014 3D Printing Hype Cycle
Source: Gartner (July 2014)
ASTM Committee F42 on Additive Manufacturing Technologies was formed in 2009. F42 meets twice a year, usually in January and July, with about 70 members attending two days of technical meetings. The Committee, with a current membership of approximately 100, has 3 technical subcommittees; all standards developed by F42 are published in the Annual Book of ASTM Standards, Volume 10.04 . Information on the F42 subcommittee structure, portfolio of approved standards, and Work Items under development, is available from the List of Subcommittees, Standards and Work Items below. These standards will play a preeminent role in all aspects of additive manufacturing technologies
AM Technologies
• Binder jetting• Directed energy deposition• Material extrusion• Material jetting• Powder bed fusion• Sheet lamination• Vat photopolymerization
NASA’s Jet Propulsion Laboratory (JPL) 3D printed 30 antenna array supports for the FORMOSAT-7 Constellation Observing System for Meteorology, Ionosphere, and Climate (COSMIC-2) satellite mission. FDM-based Fortus 900mc 3D Production Systems from Stratasys ULTEM 9085.
3D Printed Injection Mold
Digital Materials
Steps to Success
1. Computer Aided Design2. STL convert3. File Transfer to AM system4. Machine Setup5. Build6. Remove7. Post Process8. Application
Material Properties as they exist now
Randall Schubert, HRL Laboratories @ 2013
Chesapeake Tool
Chesapeake Tool
Chesapeake Tool
Installed Product
3D Printed Trocar
World Congress of Endourology and James L Goebel Grand Prize for “Development and In-Vitro Test of Ureteral Stents Using Three-Dimensional Printing Technology” at AUA western section in 2013
3D Printed Fiber Optic Brain Probe
Bluetooth/RFID Bike Lock Current Design
Fourth Design and Prototype
• Silicone snap-in design #3
• Concept:– Improve pillar design
by replacing them with stronger and wider tabs
• Functionality goals met!
Conceptual CAD Designs
Final CAD Design
Initial PrototypeCurrent product is focused on stability and control, since safety of the phone is of upmost concern.
After product completion and testing, the design will be optimized for weight and size
RapidTech Industry Partnerships
3D Systems3M3M/Brontes Technologies3T RPD LtdAccelerated Technologies Inc.Access Business GroupAcu-Cast Technologies, LLCAdvanced Laser Materials, LLCAdvantage Prototype Systems CorpAgile Manufacturing, Inc.Alcoa inc.Allied PhotopolymersAmcor PET PackagingAmway Corporation (Access Business Group)Angerman Communications GroupApplied Rapid Technologies CorporationArt Center College of DesignASACO PVT. LTD.AT 3D-SQUARED GmbHAxis Prototypes Inc.Baxter Healthcare Corp.BD TechnologiesBecton DickinsonBMW-Sauber F1 TeamBoeingBose CorporationBurton SnowboardsChristie Digital Systems Inc.Chrysler, LLCConmed / LinvatecCorning Cable SystemsCovidienCrestron ElectronicsCRP TechnologyDelphi PackardLoughborough UniversityLSS Laser Sinter Service GmbHMasco CorporationMaterialiseMattel Inc.Medical Modeling IncMercury Marine CompanyMet-L-Flo, Inc.
Milwaukee School of EngineeringMoeller Design & DevelopmentMorris TechnologiesMotorola, inc.MSOENational RP Support, Inc.Naval Surface Warfare CenterNaval Surface Warfare Center Panama City DivisionNaval Surface Warfare Center, Carderock DivisionNavistar, Inc.NCP Leasing, Inc.Nike inc.Northern Lights RP -University of Minnesota DuluthNorthrop Grumman Corp.Northrop Grumman Integrated SystemsOslo School of architecture and designOn Demand Manufacturing, Inc.Oslo School of architecture and designP.A.D.TPactiv Corp.Paramount Industries, Inc.Phoenix Analysis & DesignPratt & Whitney FloridaProto Technoligies Inc.ProtoCAMProtoscanz Inc.R.P. SUPPORTDinsmore & AssociatesDODDSM SomosDSTLEagle Design & Technology, Inc.Edwards Life SciencesEvonik Degussa GmbHExpress Pattern, Inc.Federal Bureau of InvestigationFineLine Prototyping, Inc.Five Star PlasticsForecastGE AviationGeorgia Institute of TechnologyGMGN ReSound NAHarley Davidson Motor Company
Hewlett PackardHMGCCHofmann, GermanyHuntsman Advanced MaterialsINCS.incInspire AGInstitute of Bioengineering & NanotechnologyIn'Tech Industries, Inc.INTECH SRLInternational Truck & Engine Corp.JACOBS/ICRC ESTS NASA/MSFCL-3 Communications Integrated SystemsLaser Prototypes (Europe) LtdLaser ReproductionsLasko ProductsLexmark InternationalLittle TikesLockheed MartinRaytheonRealize, Inc.ReebokReebok InternationalRenault F1 TeamRobtecRP Support LtdRPDGS.C. Johnson & Son, Inc.Scicon Technologies Inc.Siemens Healthcare DiagnosticsSiMTSociety of Manufacturing EngineersSolid ConceptsSolidiform, Inc.Spectrum3DStryker OrthopedicsSynergeering GroupThe Boeing Company's Phantom WorksThe Technology HouseThe Valspar CorporationToyota Motorsport GmbHToyota Tech CenterTrace LaboratoriesTyco ElectronicsU.S. ArmyUniversity of Applied Sciences St. Gallen
University of KentuckyUniversity of LouisvilleUniversity of Texas at El PasoUS Army, RDECOMUTEP Keck CenterV.G.Kunststofftechnik GmbHValeo SylvaniaValspar CorporationVolvo PentaWalter Reed Army Medical CenterWilliam Harris Investors
Industry Workshop & Workforce Training Attendees
The RapidTech Center
• AM Technology & Process Consulting• Early Stage Concept & Design Services• Multi Modality Product Development• AM Research• AM Materials Research• Reverse Engineering• Community of world class Researchers
Sustainability Model
