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Ammonia-Fueled Ammonia-Fueled Combustion Turbines Combustion Turbines University of Florida University of Florida Department of Mechanical & Aerospace Engineering Department of Mechanical & Aerospace Engineering Gainesville, FL Gainesville, FL William E. Lear **

Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

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Page 1: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

Ammonia-FueledAmmonia-FueledCombustion TurbinesCombustion Turbines

University of FloridaUniversity of FloridaDepartment of Mechanical & Aerospace EngineeringDepartment of Mechanical & Aerospace Engineering

Gainesville, FLGainesville, FL

William E. Lear**

Page 2: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

Outline of PresentationOutline of Presentation BackgroundBackground Technical issuesTechnical issues R&D needsR&D needs ConclusionsConclusions

Page 3: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

Gas TurbinesGas Turbines

Wide range of:Wide range of: SizeSize ComplexityComplexity FlameFlame T and pT and p Emission controlsEmission controls FuelsFuels

Page 4: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

WhatWhat’’s Different on NHs Different on NH33?? Turbine/compressor matchingTurbine/compressor matching

Low heating value means turbine flow higherLow heating value means turbine flow higher Fuel supply systemFuel supply system Gas & flame properties (radiant heat transfer,Gas & flame properties (radiant heat transfer,

specific heat ratiospecific heat ratio……))

Combustion process is main issueCombustion process is main issue Flame speed/combustor sizeFlame speed/combustor size Flammability limits/turndown ratioFlammability limits/turndown ratio NOxNOx

Page 5: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

Combustion Design ImpactsCombustion Design Impacts

Larger combustorsLarger combustors StabilityStability limits impact part-powerlimits impact part-power

Flame zone Flame zone stoichiometrystoichiometry

Higher temperature better for flame speedHigher temperature better for flame speedand wider flammability limitsand wider flammability limits Large engines favoredLarge engines favored NOx NOx concernsconcerns

Page 6: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

Ammonia OxidationAmmonia Oxidation NH3 -> N2 or NONH3 -> N2 or NO Which predominates?Which predominates? Lessons from hydro-Lessons from hydro-

carbon carbon chemstrychemstry In flames, fuel-NIn flames, fuel-N makesmakes

NH3, then NONH3, then NO Post-flame NH3 is thermalPost-flame NH3 is thermal

de-Noxde-Nox Key: Key: rxn rxn temperaturetemperature

NeedNeed NH3NH3 post-flame post-flame Inject itInject it Convect Convect itit

Page 7: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

NH3 in Gas Turbine NH3 in Gas Turbine vs vs ICEICE ICE results promising; GT data lacking but kineticsICE results promising; GT data lacking but kinetics

calculations pessimistic (>1000 calculations pessimistic (>1000 ppm ppm even with RQL)even with RQL) Explanation?Explanation?

Thermal Thermal Nox Nox reduction in ICE due to reduced flame Treduction in ICE due to reduced flame T ButBut……DLN technologies in GT already do that (~10 DLN technologies in GT already do that (~10 ppm ppm gas/50 gas/50 ppmppm)) Does residual NH3 survive the ICE flame zone? Maybe we Does residual NH3 survive the ICE flame zone? Maybe we wantwant that. that.

Differences:Differences: Combustion continuous Combustion continuous vs vs intermittentintermittent SteadySteady vs vs pulsed fuel injectionpulsed fuel injection High ICE flame T, higher sensitivityHigh ICE flame T, higher sensitivity Mixedness Mixedness dependent on designdependent on design

Much effort to mix wellMuch effort to mix well Design to do a poorer job of mixing?Design to do a poorer job of mixing? Allow fugitive NH3?Allow fugitive NH3?

Page 8: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

SummarySummary Traditional hydrocarbon fuel-N to NO attributed to NH3Traditional hydrocarbon fuel-N to NO attributed to NH3

pathway at high Tpathway at high T Thermal Thermal de-NOx de-NOx works at moderate Tworks at moderate T Speculate that observed Diesel Speculate that observed Diesel NOx NOx reductions dominatedreductions dominated

by thermal by thermal ZelZel’’dovich dovich mechanismmechanism Little opportunity for gains in GT with DLNLittle opportunity for gains in GT with DLN Higher Diesel CR may trigger large Higher Diesel CR may trigger large NOx NOx increaseincrease

Gas turbine NH3 combustionGas turbine NH3 combustion research needed:research needed: Oxidation pathways lackingOxidation pathways lacking carbon species; modelingcarbon species; modeling Sufficient Sufficient unmixedness unmixedness to to de-NOxde-NOx Optimal flame temperature regimeOptimal flame temperature regime

•• Must still suppress thermal Must still suppress thermal NOxNOx•• Suppress NO pathwaySuppress NO pathway•• But keep T high enough for stabilityBut keep T high enough for stability

Enhancement by fuel blends,Enhancement by fuel blends, NH3 cracking, etc.NH3 cracking, etc. Experimental dataExperimental data

Page 9: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

NH3 Gas Turbine R&D NeedsNH3 Gas Turbine R&D Needs Oxidation pathways lacking carbon species; modelingOxidation pathways lacking carbon species; modeling Sufficient Sufficient unmixedness unmixedness to to de-NOxde-NOx Optimal flame temperature regimeOptimal flame temperature regime

Must still suppress thermal Must still suppress thermal NOxNOx Suppress NO pathwaySuppress NO pathway But keep T high enough for stabilityBut keep T high enough for stability

Enhancement by fuel blends, NH3 cracking, etc.Enhancement by fuel blends, NH3 cracking, etc. Experimental dataExperimental data System innovationsSystem innovations

Page 10: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

Blue Sky Ideas/ConceptsBlue Sky Ideas/Concepts

Page 11: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

Combined HPRTE/VARS CycleCombined HPRTE/VARS Cycle

43.2

3.1

3

2.9

2

1

8

5 6

R

7

9

T1

T2

C1 C2 cm

IC1

6r 1rGenerator

5r 4rEvaporator

5r

Generator2.9 3.0

2r

6r

7r8r

1r

Pump

Absorber

AmbientCooling

RegulatingValve

4r

3rCondenser

ExpansionValve

CoolingLoads

Evaporator

3.2 3.1

AmbientCooling

2r

WaterHarvesting

10

Vapor Absorption

Refrigeration System (VARS)

High Pressure Regenerative

Turbine Engine (HPRTE)NH3

NH3

Page 12: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear

PoWER Combined Cycle Demonstration at UF

Page 13: Ammonia-Fueled Combustion Turbines · PDF fileAmmonia-Fueled Combustion Turbines University of Florida Department of Mechanical & Aerospace Engineering Gainesville, FL William E. Lear