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    C 18/12/2014 Issued for Approval M.B J.E.L. A.V.G.

    B 22/10/2014 Issued for Approval M.B J.E.L. A.V.G.

    A 01/09/2014 Issued for Approval F.T. J.E.L. A.V.G.

    Rev Date Description Prepared By Checked By Approved By

    CONTRACTOR REQUISITION No: 9451Y-000-SR-4110-001

    CONTRACTOR Doc. Code (AS PER SR PART II): A1001

    ITEM NAME: Amine Contactor 576-PU/V-2674/1

    PURCHASE ORDER No: 9456D-000-PO-4110-01-506

    COMPANY Requisition No. AD197-473-G-02151

    COMPANY Manual No. AD197-473-G-02097

    Data Sheet for

    Amine Contactor

    576-PU/V-2674/1

    VENDOR NAME: COMART

    TAG No.: 576-PU/V-2674/1

    VENDOR Document No. 14C040F03-2674-VVV-5V107

    UMM LULU PHASE II FULL FIELD DEVELOPMENTPROJECT PACKAGE 2 - UMM LULU SUPER COMPLEXAND SUBSEA COMPOSITE POWER CABLES

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    1 MANUFACTURER TBA SERVICE

    2 QUANTITY 1 LOCATION

    3 HORIZONTAL VERTICAL EQUIPMENT TAG

    4

    5 CODE FLUID COMPOSITION WET SOUR GAS / LEAN AMINE

    6 HEAD TYPE FLOW RATE SOURGAS/LEANAMINE 34482 / 56094 kg/h

    7 TOTAL LENGTH (TAN-TAN) mm OPERATING PRESSURE 45,4 barg

    8 LENGTH BOTTOM PART (TAN-TAN) mm OPERATING TEMPERATURE 39.9-77.9 C

    9 LENGTH UPPER PART (TAN-TAN) mm AMINE OP. LL(FROM B.T.L.) 800 mm

    10 INTERNAL DIAMETER BOTTOM PART (F) mm AMINE VOLUME AT NLL (from bottom of vessel) 3.56 m

    11 INTERNAL DIAMETER UPPER PART (F) mm HC OPERATING LIQ.LEVEL(from bucket bottom) - mm

    12 CONICAL TRANSITION Toriconical type 45/length 425mm HC VOLUME AT NLL - m

    13 SHELL THICKNESS BOTTOM/TOP (83) mm LIQUID DENSITY LEAN AMINE 1019 kg/m3

    14 HEAD THICKNESS BOTTOM/TOP (83) mm PRESSURE DROP 0.3 bar

    15 CLADDING THICKNESS (29-33) MAWP by manufacturer

    16 DESIGN PRESSURE barg

    17 FULL VACUUM DESIGN YES FV@ 150C

    18 DESIGN MAX TEMP. 104 C

    19 DESIGN MIN TEMP (MDMT) -28 (HOLD) C

    20 HYDROTEST (75) YES barg

    21 SEISMIC LOAD NOT REQUIRED

    22 WIND VELOCITY (20) SEE APPL. SPEC HEAD TOP

    23 BLAST LOAD (76) YES HEAD BOTTOM

    24 TRANSPORTATION LOAD (72) YES NO SHELL

    25 EXTERNAL NOZZLE LOADS (D) YES FORGINGS SA 350 LF2 cl.1+ SS 316L Clad.

    26 CORROSION ALLOWANCE mm REINFORCING PAD N.A.

    27 VESSEL SUPPORT TYPE SKIRT FORGED NOZZLE NECKS SA 350 LF2 cl.1+ SS 316L CLAD

    28 INSULATION THICKNESS (77) 25 (PP) 50 (HC) (77A) mm PIPE NOZZLE NECKS SA 333 GR.6smls + SS 316L CLAD

    29 INSULATION SUPPORTS (77) YES FITTING NOZZLE NECKS SA 420 WPL6smls + SS 316L CLAD

    B 30 FIREPROOFING YES NO FLANGES SA 350 LF2 cl.1+ SS 316L CLAD

    31 LADDERS & PLATFORMS (78) YES NO BLIND FLANGES SA 350 LF2 cl.1+ SS 316L CLAD

    32 LADDERS & PLATFORMS CLIPS YES NO SUPPORT SKIRT SA 516 Gr. 70N

    33 PIPE SUPPORTS CLIPS YES NO TRUNNIONS & TAILING SA 516 Gr. 70N

    34 LIFTING LUGS YES NO DAVIT LUG SA 516 Gr. 70N

    35 EARTHING LUGS YES NO DAVIT ARM HOLD

    36 MANWAY COVERS HINGED DAVIT NAMEPLATE SS 316L

    37 WEIGHTS(NOTE 83) NAMEPLATE SUPPORT SA 516 Gr. 70N

    38 EMPTY (WITHOUT INTERNALS) kg EARTHING BOSS As per fig. 1 of GIS 46-020

    39 OPERATING kg EXTERNAL BOLTS/NUTS SA 320 L7M/SA 194 Gr.7M

    40 HYDROTEST kg INTERNAL BOLTS/NUTS SA 193 B8MA/SA 194 B8MA

    41 ESTIMATED WEIGHT OF THE INTERNALS kg EXTERNAL GASKET 316SS OCTOGONAL RING (TYPE R)

    42 CAPACITY 15.6 m INTERNAL GASKET N.A.

    43 FABRICATION & INSPECTION INTERNAL SUPPORT CLIPS DIRECTLY WELDED ON SHELL SS 316L

    44 MATERIAL CERTIFICATE REQUIREMENT (24) ACC. EN 10204 - 3.2 EXTERNAL SUPPORT CLIPS DIRECTLY WELDED ON SHELL SA 516 Gr. 70N

    45 POSTWELD HEAT TREATEMENT (9) YES ANCHOR BOLT ASTM A 325M46 MATERIAL IMPACT TESTS SEE APPL. STD / AS PER CODE INTERNALS (FREE ISSUED BY COMART TO MANUFACTURER)

    47 WELD TEST COUPONS (8) SEE APPL. STD / AS PER CODE VALVE TRAYS SA 240 316L

    48 RADIOGRAPHY FULL JOINT EFFICIENCY=1 GAS INLET DEVICE (N1) (Schoepentoeter) SA 240 316L

    49 MAGNAFLUX TEST SEE APPL. STD / AS PER CODE MIST ELIMINATOR (N1) SA 240 316L

    50 DYE PENETRANT SEE APPL. STD / AS PER CODE INTERNALS (SUPPLY BY FABRICATOR)

    51 ULTRASONIC SEE APPL. STD / AS PER CODE INTERNAL BUCKET FOR HYDROCARBON SKIMMING SA 240 316L

    52 ASME CODE STAMP REQUIREMENT YES NO SUPPORTS FOR ALL ABOVE MENTIONED INTERNALS SA 240 316L

    53 LETHAL SERVICE (60 - 71) YES NO COLLECTOR PIPE SA 312 316L

    54 HIC TEST NACE TM0284 / NACE TM0177 (79) YES NO SA 276 316L

    55 ALTERNATIVE TO HIC TEST (79) YES NO

    56 POSITIVE MATERIAL IDENTIFICATION (12) YES NO

    57 NACE MR.01-75 / ISO 15156 edition 2003 YES NO SURFACE PREPARATION SA 2,5 ISO 8501-1

    58 SOUR SERVICE (51 - 59) YES NO PAINTING CYCLE (CS) PSN 340

    59 PAINTING (14) YES NO TOP COLOUR TBA

    60 TEMPORARY SADDLE FOR TRANSPORT YES NO

    61 PICKLING AND PASSIVATION FOR SS YES

    62 CRITICALITY RATING (81) 3

    63 INSPECTION AND TESTING AS PER ITP

    64

    20500

    700

    25520

    36100

    AMINE CONTACTOR

    2:1 ELLIPTICAL

    MATERIALS

    576-PU/V-2674/1

    SA 516 Gr.70N + SS 316L CLAD / OVERLAY

    SA 516 Gr.70N + SS 316L CLAD / OVERLAY

    AMINE CONTACTOR

    MECHANICAL DATA SHEETSheet 2 of 7

    DESIGN DATA OPERATING CONDITIONS

    ASME VIII Div.1 2013 Edition(+ Project Spec. AD197-473-G-02000)

    10800

    SA 516 Gr.70N + SS 316L CLAD / OVERLAY

    UMM LULU FULL FIELD DEVELOPMENT PROJECT, PACKAGE -2

    0

    1350

    52

    9025

    1150

    3mm SS 316L

    2000

    40+3/24+3

    40+3/24+3

    NO

    MISCELLANEA

    (100% BUT T

    WELDS)

    C

    C C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

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    1

    2

    3 SERVICE

    4 GAS INLET(with inlet device, Schoepentoeter)

    5 LEAN AMINE INLET

    6 GAS OUTLET

    7 HC SKIMMING (with collector pipe)

    8 RICH AMINE OUTLET

    9 PSV

    10 UTILITY CONNECTION

    11 VENT

    12 DRAIN

    13

    14

    15 SKIRT ACCESS

    16 SKIRT OPENING

    17 SKIRT VENT

    18

    19

    20 PRESSURE TRANSMITTER

    21 PRESSURE TRANSMITTER

    22 PRESSURE TRANSMITTER

    23 LEVEL TRANSMITTER

    24 LEVEL TRANSMITTER

    25 LEVEL GAUGE

    26 LEVEL GAUGE

    27 TEMPERATURE INDICATOR

    28 PRESSURE INDICATOR

    29

    30

    31

    32 MANWAY

    33 MANWAY

    34 MANWAY

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46 1 WELDED INTERNALS

    47 2 WELDED EXTERNAL ATTACHMENTS FOR PLATFORMS, LADDERS, PIPING CLIPS

    48 3 FOUNDATION BOLTS DESIGN AND SUPPLY

    49 4 DETAIL DESIGN OF EXTERNAL LADDERS AND PLATFORMS BASED ON INPUT BY COMART, SUPPLY IS EXCLUDED

    50 5 SUPPORTS FOR HEAT INSULATION

    51 6 ALL LIFTING/TAILING LUGS

    52 7 NITROGEN FILLING PRIOR TO SHIPMENT

    53 8 LIQUID VORTEX BREAKER

    54 9 INTERNAL BUCKET FOR HYDROCARBON SKIMMING

    55

    56

    57 1 VALVE TRAYS

    58 2 GAS INLET DEVICE

    59 3 MIST ELIMINATOR

    6061

    62

    INCLUSIONS BY MANUFACTURER

    INTERNALS FREE ISSUED BY COMART

    HHLL mm 1375

    RD

    1

    O2

    O1 TBA

    2"

    8'' WNRTJ

    600#

    -

    WNRTJ

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)TBA

    TBA

    1100

    500

    LLLL mm

    O3

    1

    TBA

    600# TBA

    4''

    mm

    mm

    350

    HLL

    600#

    600#

    --

    SKIRT

    600#2"

    1

    WNRTJ

    mm

    TBA

    LIP TYPE

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    600#24" RTJTBA

    TBA RTJ

    LIP TYPE

    LIP TYPE

    RTJ

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    1

    1

    I1

    MARK THK

    MECHANICAL DATA SHEET

    SIZE

    Sheet

    PROJECT FROM C.L.

    8" WNRTJ

    FACINGNo OFF

    AMINE CONTACTOR

    PROCESS NOZZLES

    600# WNRTJ4''1

    600#

    TBA

    7

    NOZZLES

    RATING

    1

    3

    600#

    of

    TBA LIP TYPE

    1 2"

    Sa -

    NOTES'(3)' (47) '(74)

    TYPE

    LIP TYPE

    I2

    D LIP TYPE

    -

    V

    UC 2"

    LIP TYPE

    LIP TYPE

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    TBA NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    WNRTJ

    WNRTJ NOTES'(3)' (47) '(74)LIP TYPE

    -

    -

    WNRTJ

    NOTES'(3)' (47) '(74)

    LIP TYPE

    NOTES'(3)' (47) '(74)LIP TYPE

    WNRTJLIP TYPE NOTES'(3)' (47) '(74)

    -

    2"

    1

    LIP TYPE

    LIP TYPE

    TBA

    LIP TYPE

    WNRTJ

    WNRTJ

    TBA

    WNRTJ

    2" 600#

    L1A/B

    WNRTJLIP TYPE

    3"

    P3A/B

    600#

    2

    2

    2

    L2A/B

    LG1A/B

    LIP TYPE

    WNRTJ2

    TBA

    2"

    TBA

    TBA

    Sv 1-6

    TBA600#

    6

    So

    600#

    - -

    -

    6"

    4"

    2"

    P2

    600#

    LIP TYPE600#

    1

    -

    24"

    1

    MW1 1

    LG2A/B 2"

    1

    600#

    2P4

    600#

    MANHOLES - HANDHOLES

    24"

    NOTES'(3)' (47) '(74)

    NOTES'(3)' (47) '(74)

    TBA

    600#

    T 1 2"

    2

    MW2

    800NLL

    LEVEL SET(from BTL)

    LLL

    LIQUID LEVELS

    600# TBA LIP TYPE WNRTJ

    LIP TYPE

    INSTRUMENT CONNECTIONS

    P1A/B 3"2

    1 2"

    TBA WNRTJ600#

    WNRTJ

    1

    600#

    MW3

    24"

    NOTES'(3)' (47) '(74)

    LIP TYPE WNRTJTBA2"

    C

    C

    C

    C

    C

    C

    C

    C

    C

    C

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    SheetMECHANICAL DATA SHEET

    4

    AMINE CONTACTOR

    of

    VESSEL SKETCH

    7

    (hold)

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    1

    2 GENERAL NOTES

    3 1 UNLESS OTEHRWISE NOTED ALL DIMENSIONS ARE IN MILLIMETERS.

    4 2 UNLESS OTHERWISE INDICATED, ALL GIRTH FLANGES AND FLANGE CONNECTIONS BOLT HOLES MUST BE STAGGERED T O MAIN AXIS OF THE EQUIPMENT.

    5 3

    6 4 ALL ELEVATIONS ARE MEASURED FROM BOTTOM TANGENT LINE

    7 5 ALL CARBON STEEL EXTERNAL BOLTS ARE PAINTED AS PER PROJECT SPECIFICATION

    8 6 ALL EXTERNAL PARTS WELDED TO THE SHELL ARE SAME GRADE OF MATERIAL AS THE SHELL TO WHICH THEY ARE ATTACHED.

    9 7 STATIC EQUIPMENT SUPPORTS SHALL BE IN ACCORDING TO AD197-473-G-02000_Rev.1 Para 6.6

    10 8 WELD IS IN ACCORDANCE WITH AD197-473-G-00502_Rev.1

    11 9 PWHT IS IN ACCORDANCE WITH AD197-473-G-00501_Rev.0.

    12 10 IN CASE OF PWHT VESSELS, ALL NON-DESTRUCTIVE TESTING (RADIOGRAPHY, UT, DP, WFMT) SHALL BE DONE AFTER PWHT

    13 11 DELETED

    14 12 PMI IS IN ACCORDANCE WITH AD197-473-G-00503_Rev.0

    15 13 THE TOLERANCES OF EQUIPMENT ARE IN ACCORDANCE WITH;

    16 A. GIS 46-010, 7.1.5 and 8.1.h

    17 B. GIS 46-020, Annex Y

    18 C. GIS 46-040, 5.10

    19 14 PAINTING IN ACCORDANCE WITH AD197-473-G-02344_Rev.0

    20 15 GASKETS USED FOR HYDROTEST SHALL BE SAME GRADE/QUALITY/SPECIFICATION WITH THE SERVICE GASKET. GASKETS SHALL BE REPLACED AFTER HYDROTEST

    21 16 THE HYDROSTATIC TEST IS MAINTAINED AT LEAST 20, BUT NOT EXCEED 50. AS PER GIS 46-010, Para . 9.5 WATER SHALL NOT CONTAIN MORE THAN 10PPM SUSPENDED SOLIDS.

    22 THE CHLORIDE CONTENT OF THE TEST WATER FOR AUSTENITIC STAINLESS STEEL IS NOT EXCEED 30 ppm AS PER SP-1021, Para. 5.5.

    23 17 EQUIPMENT IS INTERNALLY DRIED, CLEANED AND HERMETICALLY SEALED BEFORE SHIPPING.

    24 18 FLANGED OPENINGS ARE PROTECTED WITH METAL, NOT PLASTIC, COVER PLATES. COVERS ARE A MINIMUM OF 6MM THICK AND ARE INSTALLED WITH A FULL-WIDTH GASKET USING A MINIMUM OF

    25 4 PCS OF FULL DIAMETER BOLTS/NUTS. THE COVER AND FLANGE ARE TAPED FOR WATERPROOF PROTECTION AS PER AD197-473-G-02002, Para. 6.8.5.

    26 19 HEADS SHALL BE OF ONE PIECE OF CONSTRUCTION.

    27 20 WIND CONDITIONS AS PER PROJECT SPECIFICATION AD197-473-G-02000 para. 6.4.1

    28 DELETED

    29 DELETED

    30 DELETED

    31 DELETED

    32 DELETED

    33 DELETED

    34 DELETED

    35 21 FOR VERTICAL STATIC EQUIPMENT, THE MAXIMUM DEFLECTION AT THE TOP SHALL NOT EXCEED 1/200 OF THE TOTAL STATIC EQUIPMENT HEIGHT.

    36 THE VESSEL MANUFACTURER SHALL CHECK THE STATIC DEFLECTION AND STRESSES INDUCED UNDER FULL WIND LOADING IN BOTH, THE OPERATION AND SHUTDOWN CASES.

    37 22 AFTER DESIGNING THE EQUIPMENT AS A STATIC STRUCTURE, THOSE WITH OVERALL HEIGHT TO DIAMETER RATIO EXCEEDING 10 SHALL BE INVESTIGATED FOR WIND INDUCED VIBRATIONS (WIV)

    38 OR DYNAMIC BEHAVIOUR UNDER WIND LOADING CONDITIONS. THE DAMPING COEFFICIENT OF 0.01 SHALL BE USED FOR THIS ANALYSIS FOR ALL CONDITIONS.

    39 23 DESIGN FOR SEISMIC LOADING IS NOT REQUIRED

    40 24 MATERIAL CERTIFICATION:

    41 - PRESSURE PARTS (PLATES, PIPES, FITTINGS, FORGINGS, FLANGES,HEAT EXCHANGER TUBES, FINNED TUBES, PLUGS ETC) OF PRESSURE VESSELS AND HEAT EXCHANGERS

    42 (INCLUDING AIR COOLERS, PLATE EXCHANGERS, SHELL AND TUBE) ARE AS PER AD197473G02002 clause 6.1.7.4 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.2.

    43 VENDOR TO APPOINT THIRD PARTY (BV/GL/DNV/LLOYDS/ABS/TUV/VELOSI )

    44 - NON PRESSURE PARTS OF PRESSURE VESSEL AND HEAT EXCHANGERS (THIS INCLUDES INTERNALS AND EXTERNALS & SUPPORTS, CLEATS, BASE PLATES, PIPE SUPPORT CLEATS,

    45 PLATFORM SUPPORT CLEATS, WRAPPER PLATES, SADDLE WEBS, SUPPORT FRAME FOR AIR COOLERS, PLENUM FOR AIR COOLERS, BASE PLATES, ANODES INSIDE THE VESSELS ETC) -

    46 ARE AS PER AD197473G02002 CLAUSE 6.1.7.4 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.1

    47 - PRESSURE PARTS FASTENERS OF PRESSURE VESSELS AND HEAT EXCHANGERS (INCLUDING AIR COOLERS, PLATE EXCHANGERS, SHELL AND TUBE), A193/A194, A320/A194, 9925 ETC -

    48 CP-102 PAGE 15, SECTION 4.11 - CERTIFICATION AS PER BS EN 10204/ISO 10474: 3.1. ALL EXTERNAL GASKETS SHALL BE TO 3.1 CERTIFICATION.

    49 25 DESIGN CONDITION: FULL VACUUM AT 150C.

    50 26 PRESSURE VESSELS SHALL BE CODE STAMPED.

    51 27 THIS EQUIPMENT SHALL BE ASME CODE STAMPED FOR "LETHAL SERVICE"

    52 28 ALL EQUIPMENT SHALL BE SUITABLE FOR OFFSHORE INSTALLATION

    53 CLADDING

    54 29 CLAD STEEL WHICH IS EITHER EXPLOSION BONDED OR ROLL BONDED ARE ACCEPTABLE FOR SHELL AND HEAD COMPONENTS. WELD OVERLAY SURFACING IS ACCEPTABLE

    55 FOR THICK SECTIONS SUCH AS TUBE SHEETS OR TO REPLACE STRIPPED-BACK CLADDING WITH ALLOY STEEL WELD METAL.

    56 30 FOR MANUFACTURING NOZZLES, WELD OVERLAID CONSTRUCTION IS ACCEPTABLE OR INTEGRALLY CLAD PLATES SHALL BE USED.

    57 31 UNLESS NOTED OTHERWISE, ALL CARBON STEEL PLATES WITH ALLOY CLADDING SHALL BE ULTRASONICALLY EXAMINED (100%SCANNING)PER SA-578, LEVEL C AND QUALITY LEVEL (CLASS-1)

    58 REQUIREMENTS TO VERIFY THE INTEGRITY OF CLAD BOND WITH THE BACKING STEEL. ALL ALLOY OVERLAYS SHALL BE 100% LIQUID PENETRANT EXAMINED.

    59 32 REQUIREMENTS FOR CLADDED EQUIPMENTS AS PER THE WELDING SPECIFICATIONAD197-473-G-00502 AND BP PRESSURE VESSEL SPECIFICATIONS ANNEXURE C OF GIS 46-010

    60 AND BP GIS 18-013 IN ADDITION TO OTHER BP WELDING SPECIFICATIONS

    61 33 REQUIREMENT WITH REGARD TO WELD OVERLAY SHALL BE A MINIMUM OF 5 MM THICKNESS WITH A GUARANTEED UNDILUTED CHEMISTRY TO A

    62 DEPTH OF 3 MM FROM THE SURFACE AFTER FINAL MACHINING AS PER C.8.1 OF GIS 46-010.

    Sheet 5 of

    NOTES

    AMINE CONTACTOR

    MECHANICAL DATA SHEET7

    UNLESS OTHERWISE INDICATED NOZZLE PROJECTIONS ARE MEASURED FROM EQUIPMENT CENTERLINE TO CONTACT FLANGE FACINGS.

    C

    C

    C

    C

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    1

    2

    3 MANHOLE, NOZZLE, FLANGE, GASKET ETC.

    4 34 ALL PROCESS NOZZLES SHALL BE CAPABLE OF TAKING EXTERNAL PIPING LOADS. VENDOR SHALL INDICATE MAXIMUM PERMISSIBLE NOZZLE LOADS AND MOMENTS FOR ALL SUCH NOZZLES.

    5 35 ALL INTERNAL BOLTED ATTACHMENTS SHALL BE SECURED WITH DOUBLE NUTS SYSTEM (NUT & LOCKNUT)

    6 36 ALL INSIDE EDGES OF NOZZLES AND CONNECTIONS, WHETHER FLUSH OR EXTENDED, SHALL BE ROUNDED OFF TO A MINIMUM RADIUS OF 3MM.

    7 37 THE MINIMUM NOZZLE DIAMETER PERMITTED SHALL BE 2 NOMINAL (NPS), SCHEDULE 160 OR ALTERNATIVELY, 2 INCH LONG WELD NECK TYPE.

    8 38 THE MINIMUM RATING OF 300# SHALL BE USED FOR NOZZLE FLANGES FOR THE FOLLOWING:

    9 FOR 2 INCH AND 3 INCH NOZZLES FOR ALL SERVICE

    10 FOR ALL SIZES OF INSTRUMENT NOZZLES.

    11 FOR ALL SIZES OF NOZZLES FOR EQUIPMENT IN LETHAL SERVICE.

    12 39 UNLESS OTHERWISE SPECIFIED ON MECHANICAL DATASHEET ALL NOZZLES SHALL HAVE WELD NECK TYPE FLANGES

    13 40 NOZZLE FLANGES UP TO THE SIZE OF 24 INCH NPS AS PER ASME B 16.5. NOZZLE FLANGES LARGER THAN 24 INCH NPS SHALL BE AS PER ASME B 16.47 SERIES A.

    14 41 FLANGE FACING SHALL BE RING TYPE JOINT (RTJ) FOR VESSEL IN LETHAL SERVICE.

    15 DELETED

    16 42 THE FINISH OF THE GASKET CONTACT SURFACE OF FLANGE FACINGS SHALL CONFORM TO ASME B16.5 OR ASME B16.47 AS APPLICABLE.

    17 43 UNLESS NOTED OTHERWISE, THE FLANGE GASKET SEATING FACE SHALL BE AS PER AD197-473-G-02000 para .6.8.8

    18 44 THE MINIMUM NECK THICKNESS FOR ALL NOZZLE SIZES SHALL BE IN ACCORDANCE WITH GIS 46-010, AA 7.1 ( b )

    19 45 NOZZLE REINFORCEMENT SHALL BE IN ACCORDANCE WITH GIS 46-010, PARAGRAPH 7.6.1 (e) AND 7.6.2. HOWEVER, FOR EQUIPMENT FOR LETHAL SERVICE AS IDENTIFIED IN LETHAL SERVICE,

    20 REQUIREMENTS SPECIFIED IN DATASHEET AND PARAGRAPH 6.5.6.1 OF AD-197-473-G-02002 SHALL BE MET.

    21 46 SOCKET WELDED, PAD TYPE, BUILT TYPE AND SCREWED NOZZLES ARE NOT PERMITTED.

    22 47 PROJECTION OF FLANGED NOZZLES SHALL PERMIT REMOVAL OF BOLTING FROM EITHER SIDE WITHOUT REMOVAL OF INSULATION

    23 48 THE MINIMUM SPACING BETWEEN WELDS SHALL BE AS PER ADMA OPCO CP 108

    24 49 ALL NOZZLES TO SHELL OR HEAD WELDS SHALL BE FULL PENETRATION WELDS

    25 50 ALL NOZZLES SHALL BE SET IN TYPE

    26 SOUR SERVICE REQUIREMENTS

    27 51 EQUIPMENT OPERATING UNDER WET SOUR SERVICE SHALL COMPLY WITH THE REQUIREMENTS LISTED IN:

    28 - PROJECT SPECIFICATION FOR MATERIALS FOR SOUR SERVICE - AD197-473-G-02352;

    29 - ADMA OPCO SPECIFICATION SP-1000;

    30 - BP SPECIFICATION GP 36-25;

    31 - NACE MR-0175/ ISO 15156.

    32 52 DELETED

    33 DELETED

    34 DELETED

    35 53 THE PRESSURE RETAINING WELD SEAMS SHALL BE MAINTAINED AWAY FROM APPURTENANCES FROM EXTERNAL AND INTERNAL APPURTENANCES TO ALLOW FULL ACCESSIBILITY IN ORDER TO MONITOR

    36 THEIR INTEGRITY BY NDE IN THE FIELD.

    37 54 THE CARBON, CARBON MANGANESE AND LOW ALLOY STEEL PLATES SHALL MEET THE REQUIREMENTS SPECIFIED IN THE SPECIFICATION FOR MATERIALS FOR SOUR SERVICE AD197-473-G-02352.

    38 55 INTERNAL CLEAT ATTACHMENTS, INTERNAL SUPPORT RINGS & OTHER INTERNALS WELDED TO THE VESSEL SHALL BE PROVIDED WITH FULL PENETRATION WELDS.

    39 56 EXTERNAL BOLTING SHALL COMPLY WITH SOUR SERVICE REQUIREMENTS REGARDLESS OF VESSEL BEING INSULATED OR NOT.

    40 57 CARBON CONTENT FOR CARBON STEELS, EXCEPT HIC TESTED MATERIAL, ARE NOT EXCEED 0.20%. THE CARBON EQUIVALENT (CE = C+Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15) IS NOT EXCEED 0.43%

    41 AS PER GIS 46-010, Para. A.6.1.3.3.

    42 58 DELETED

    43

    44 59 THROUGH-THICKNESS TENSILE TEST SHALL BE PERFORMED AS PER AD197-473-G02352 & SP-1000.

    45 LETHAL SERVICE REQUIREMENTS

    46 60 EQUIPMENT OPERATING UNDER LETHAL SERVICE SHALL COMPLY WITH THE REQUIREMENTS LISTED IN:

    47 - AD197-473-G-2000-R1 and AD197-473-G-2002-R0

    48 - ASME Code UW-2(a)

    49 61 LEAK TEST OR VISUAL INSPECTION AFTER HYDRO TEST SHALL NOT BE WAIVED. VISUAL INSPECTION OF JOINTS & CONNECTIONS FOR LEAK SHALL BE CARRIED OUT DURING HYDRO TEST. NO INTERNAL

    50 OR EXTERNAL PRESSURE PARTS SHALL BE PAINTED PRIOR TO HYDRO TEST.

    51 62 ALL BUTT WELDED JOINTS (CATEGORY A, B, C AND D) SHALL BE 100 % RADIOGRAPHED AFTER POST WELD HEAT TREATMENT.

    52 ALL (CATEGORY A, B, C AND D) JOINTS SHALL BE OF BUTT WELDED TYPE NO. 1 OF TABLE UW-12.

    53 63 VESSELS FABRICATED OF CARBON OR LOW ALLOY STEEL SHALL BE POST WELD HEAT TREATED.

    54 64 ALL NOZZLES SHALL BE INTEGRALLY REINFORCED.

    55 65 THE NOZZLE TO SHELL OR HEAD JOINT SHALL BE READILY RADIOGRAPHABLE AS PER ASME CODE FIG UW 16.1 ((f-1), (f- 2) or (f-4) FOR DIVISION 1 VESSELS.

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    3 66 CARBON STEEL MATERIALS SA 36 OR SA 283 GR C SHALL NOT BE USED FOR PRESSURE PARTS.

    4 67 SLIP ON FLANGES ARE NOT ALLOWED.

    5 68 HUB TYPE FLANGES SHALL BE OF BUTT WELDED CONSTRUCTION.

    6 69 RIGIDITY INDEX (J) OF 0.85 SHALL BE USED IN THE DESIGN OF NON STANDARD FLANGE.

    7 70 RING TYPE JOINT (RTJ) WITH 300 # RATING SHALL BE USED FOR NOZZLES FLANGES AS A MINIMUM.

    8 71 ALL PLATES SHALL BE ULTRASONICALLY EXAMINED USING 100 % SCANNING IRRESPECTIVE OF THE THICKNESS OF THE PLATE.

    9 GENERAL NOTES

    10 72 THE TRANSPORTATION LOADS SHALL BE ACCORDING TO AD197-473-G-02000_Rev.1 Para6.10.1

    11 73 THE DESIGN AND INSTALLATION OF LIFTING OR TAILING LUGS SHALL BE ACCORDING TO AD197-473-G-02000_Rev.1 Para6.10.2

    12 74 MINIMUM NOZZLE PROJECTION SHALL BE IN ACCORDING TO THESE REQUIREMENTS:

    13 a. Minimum projection from the outside of the vessel wall to the nozzle face shall be:

    14 1. For nozzles less than or equal to DN 200 (NPS 8): 200 mm (8 inches).

    15 2. For nozzles larger than DN 200 (NPS 8): 250 mm (10 inches).

    16 b. The dimension from the face of the nozzle to the vessel centreline or reference line shall be rounded up to the next greater 10 mm (1/2-inch) increment.

    17 c. Projection of flanged nozzles with external piping attached shall permit removal of bolting from either side without removal of insulation.

    18 d. Deleted

    19 e. Nozzles shall be extended sufficiently such that flanges and bolting are outside vessel insulation.

    20 f. When establishing nozzle and manway projections, the following shall apply:

    21 1. Clearance shall be provided for removing flange stud bolts from between the flange and vessel and for accessing flange stud nuts.

    22 2. Clearance shall be provided for flange studs and nuts if nozzles penetrate insulation or platforms.

    23 75 HYDROTEST AS PER PROJECT SPECIFICATION AD197-473-G-02002 Para 6.6

    24 76 BLAST LOAD AS PER AD197-473-7046-RB AND "DESIGN BLAST LOADS SPECIFICATION VERIFICATION SHEET" PROVIDED BY COMART

    25 77 FOR INSULATION AND INSULATION SUPPORTS SEE AD197-473-G-02958, AD197-473-G-02002 para. 6.2.7.1 and SP-1028

    26 77A UPTO LEVEL +350 FROM BTL, PP INSULATIONTO BE INSTALLED; FROM LEVEL +350 UPWARD (TILL TOP OF VESSEL) HC INSULATION.

    27 78 Ladders and platforms are provided by COMART and not by vessel manufacturer

    28 79 HIC TEST (FOR BACKING CARBON STEEL PLATE) IS IN ACCORDANCE WITH SP-1000_Rev.2 - APPENDIX D and AD197-473-G-02352

    29 Alternatively to HIC testing, requirements as per para. 6 of AD197-473-G-02352 (Ammendent to para. 4.2.3 of SP-1000) shall be met for backing Carbon Steel plates.

    30 80 All removable internals shall be passed through manway.

    31 81 As per ITP AD197-576-G-00519 Rev0

    32 82 All Carbon Steel pressure parts shall be purchased in normalized condition.

    33 83 Shell/head thicknesses and equipment weigths are preliminary. Equipment manufacturer will provide final values.

    34

    35 SPECIAL NOTES FOR PRESSURE VESSELS

    36 A PRESSURE VESSELS SHALL BE DESIGNED TO COMPLY WITH THE DESIGN CODE ASME SEC VIII DIV.1 Ed 2013, BP GP 46-01, BP GIS 46-010,

    37 DESIGN BASIS FOR STATIC EQUIPMENT AD197-473-G-02000,SPECIFICATION FOR PRESSURE VESSELS AD197-473-G-02002, SP-1050 MECHANICAL DESIGN CRITERIA, PART II.

    38

    39 B DELETED

    40 C SPARE PARTS FOR CONSTRUCTION, PRE-COMMISSIONING & COMMISSIONING AS INDICATED IN SPEC. AD204-600-G-02002 Para 6.2.9

    41 D ALL PROCESS NOZZLES (SHELL AND HEADS) OF PRESSURE VESSEL SHALL BE DESIGNED TO WITHSTAND NOZZLE LOADS AS PER NOZZLE LOADS

    42 TABLE ATTACHED IN THE APPENDIX OF DESIGN BASIS FOR STATIC EQUIPMENT AD197-473-G-02000.

    43 E NITROGEN IS USED FOR PRESERVATION DURING TRANSPORT.

    44 F VESSEL INSIDE DIAMETER IS REFERRED AFTER CLADDING. VESSEL INSIDE DIAMETER FOR NOT CLADDED PARTS SHALL BE SPECIFIED BY VENDOR

    45 G DELETED

    46 H ALL INTERNAL PARTS SUCH AS SUPPORTS THAT ARE WELDED TO PRESSURE BEARING PARTS AND/OR TO CLADDING ARE TO BE PROVIDED BY FABRICATOR

    47 I DELETED

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