ALVEY® ROBOTIC SOLUTIONS

Tooling is the heart of any robotic system. Alvey robotic tools are designed for the specifics of each application, fabricated in Intelligrated’s manufacturing facility and tested with product supplied by the customer to ensure exceptional reliability.

Effective pallet and sheet handling can be designed into the robot tool with a corresponding increase in robot utilization as a lower cost, more compact alternative to ancillary pallet and sheet dispensers.

Additionally, as the application requires, Intelligrated can integrate other commercially available tools. So whether your product is a case, pail, bundle or bag, in case, row or layer quantities; Intelligrated has the right tool for you.

Intelligrated is the largest manufacturer of conveyor equipment in North America. Our manufacturing and system design capability combined with over a century of conveyor application experience enable us to design the best available conveyor system solution for any robotic application.

Intelligrated has been perfecting row forming design for over 60 years on conventional Alvey palletizers and over 15 years for robotic applications. High-speed, gentle and accurate positioning of products is critical to maximizing robotic throughput and minimizing downtime.

Infeed Conveyor & Load Forming

Alvey Robotic Tooling

Fork and Clamp Tool

Side Clamp Tool

Product Infeed and Row Forming

High-Speed Sortation

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• Widest product range of transportation and accumulation conveyors

• High-speed sortation for feeding multiple pick points and robot cells

• Row and layer formers based on 60 years of Alvey palletizing

experience

• Auxiliary layer tables to improve throughput

• Multiple case turning options

• Simple “pusher” case sorter option

• Fork, clamp, vacuum or combination tooling for virtually any product

• In-house custom tool design for complex applications

• Single case, complete row or entire layer handling tools available

• Complex layer handling tool to handle thousands of SKUs

• Third party tool integration if required

• Segmented, multi-drop tools

Alvey Robotic Solutions

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Infeed Conveyor & Load Forming

Alvey Robotic Tooling

Pallet & Sheet Handling

Allied Products & Services

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• Pallet load conveyors and integration of stretch wrapping systems

• Fully integrated control systems

• Comprehensive after-sales service and support

• Customer Service Dashboard™ incident and project tracking database

• OnTimeParts™ comprehensive on-line parts catalog

OHIO

KENTUCKY

TENNESSEE

MISSISSIPPI ALABAMA

MISSOURI

ARKANSAS

LOUISIANA

GEORGIA

S.C.

N.C.

VIRGINIAW.

VA.

PA.

NEW YORK

VT.

N.H.

FLORIDA

INDIANA

IOWA

MINNESOTA

WISCONSIN

ILLINOIS

OKLAHOMA

KANSAS

TEXAS

NEBRASKA

SOUTH DAKOTA

NORTH DAKOTAMONTANA

WYOMING

COLORADO

NEW MEXICOARIZONA

UTAH

IDAHO

OREGON

NEVADA

CALIFORNIA

MICHIGANCT.

MA.R.I.

N.J.

DE.MD.

MAINEWASHINGTON

ALASKA

Headquarters

To maximize robot cell efficiency, full pallet loads must be removed from the robot work envelope quietly and reliably.

Intelligrated offers a complete line of pallet conveyor system components, including many types of chain driven live roller (CDLR) conveyor, multi-strand chain conveyors, transfer cars, turntables and right angle transfers. All of this equipment is designed, manufactured, controlled, installed and commissioned by Intelligrated - providing true single-source responsibility for the complete robotic system.

Intelligrated has service engineers strategically placed in regional offices throughout the U.S., Canada and Mexico. Trained service professionals are available to provide assistance with products or pattern changes, troubleshooting, training or replacement parts.

Effective pallet and sheet handling is a critical component of any robotic palletizing cell. Intelligrated offers a complete line of multi-function robotic tooling that is capable of placing slip sheets, tier sheets and empty pallets. For higher speed applications, stack-fed Alvey pallet dispensers and sheet dispensers are available.

Where multiple products are palletized on different pallets within a single or multiple robot cell, space constraints within the robot cell or reach limitations of the robots can hinder efficient cell design. Auxiliary pallet dispensers and high-speed sheet dispensers provide a flexible solution while maintaining maximum palletizing speed of the robot.

Pallet & Sheet Handling

Allied Products & Services

Service Locations

Pallet Conveyor and Transfer Car

Robotic Pallet Handling

High-Speed Pallet Dispenser

FPO

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FPO

• Multi-function robot tooling can handle customer product plus sheet

and pallets

• Standalone Alvey pallet and sheet dispensers offer additional flexibility

• Pallet gantry or shuttle systems can deliver pallets to multiple robot

cells

• Multiple pallet types feeding on-demand to robot cells

• Complete safety interlocks for pallet and sheet replenishment

Intelligrated provides a full range of Alvey robotic palletizing solutions. Alvey robotic solutions provide future floor space savings, product flexibility and consistent, around-the-clock productivity.

FPO

• Systems Integration

• Sortation Systems

• Conveyor Systems

• Palletizing Solutions

• Software & Controls

• Order Fulfillment Systems

• 24x7 Technical Support

• Design & Build

Intelligrated Products and Services

Intelligrated Service & Support

The in-house Customer Service and Support (CSS) program offered by Intelligrated backs all of our products. Services available include:

• IN-24X7® technical support

• Replacement parts logistics

• Field service

• Equipment and system audits

• Upgrades and modifications

• Full service and maintenance contracts

• Preventive maintenance

• Customer training and documentation

CSS is available 24x7 to provide all of the services needed to keep your equipment running at peak efficiency. Whether it’s on-site support or troubleshooting via our hotline, Intelligrated has the most comprehensive customer support program in the industry.

Service and Parts Hotline

Phone + 1 877.315.3400

www.ontimeparts.com

RB02 10.10 © 2010 Intelligrated. All rights reserved. Alvey® is a Registered trademark of Intelligrated Inc.

7901 Innovation Way, Mason, Ohio 45040 + 1 866.936.7300

info@intelligrated.com www.intelligrated.com

For more information, contact:

Headquarters in Mason, Ohio

About Intelligrated

Intelligrated is a leading North American-owned, single-point provider of automated material handling solutions with operations in the U.S., Canada and Mexico. Headquartered in Cincinnati, Intelligrated designs, manufactures and installs complete material handling automation solutions, including conveyor systems, IntelliSort® sortation systems, Alvey® palletizers and robotics, Real Time Solutions® order fulfillment systems, warehouse control software and advanced machine controls—all supported by 24x7 Customer Service and Support.

Serving the warehousing, distribution, consumer product manufacturing, postal and parcel markets, Intelligrated collaborates closely with its clients to develop productivity solutions and support their needs throughout the life of their material handling systems.