23
You must read these instructions carefully before you start to assemble this pavillion.Please ensure that you find all parts 9820402-2 9820402-1 Aluminum Pavilion Instruction manual IMPORTANT in the carton box in the correct type and quantity as mentioned in the list illustrated in every page accordingly. Please carry out the steps in the order set out in these instructions. Keep these instructions in a safe place for future reference. size/cm:397Lx297Wx196/252H size/inch:156Lx117Wx77/99H polycarbonate panels. Do not tighten the steps in the Aluminum Pavilion until completing on the assembly of the

Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

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Page 1: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

You must read these instructions carefully before you start to assemble this pavillion.Please ensure that you find all parts

9820402-29820402-1

Aluminum Pavilion

Instruction manual

IMPORTANT

in the carton box in the correct type and quantity as mentioned in the list illustrated in every page accordingly.Please carry out the steps in the order set out in these instructions.

Keep these instructions in a safe place for future reference.

size/cm:397Lx297Wx196/252H

size/inch:156Lx117Wx77/99H

polycarbonate panels.

Do not tighten the steps in the Aluminum Pavilion until completing on the assembly of the

Page 2: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

This is a multi-part assembly, Allow at least 4 hours for assembly.

clear panels.

TOOLS & EQUIPMENT REQUIREDProtective Equipment:

1.Helmet

2.Glove

3.Long Sleeve Cotton Overalls

4.Emergency Medicine Cabinet

5.Eye Shield

-2-

Installation Tool:

5.Electric screwdriver+5mm Hexagon

2.Spanner 10mm/(25/64) (Ratchet Wrench is better)1.Triangle Stairs≈

9.Percussion bit(10mm)9.Percussion bit(10mm)(25/64)

3.Spanner 14mm/(35/64) (Install the expansion screw)4.Hexagon wrench 5mm(13/64)inch

wrench (suggest)

6.Wooden Mallet

7.Marking Pen

10.Knife

11.Phillips screwdriver

4.9 Feet Height

(13/64)inch

2.Angle Square

3.Level Meter

(16.4Feet)1.Tape Measure

Measurement Tools:

Hot items such as recently used grills, blowtorches etc.must not be stored in the Wall shed.

Keep children away from the assembly area.

!

SAFETY ADVICEWe strongly recommend the use of work gloves during assembly.

Do not attempt to assemble the Aluminum Pavilion in windy or wet conditions,

Do not touch overhead power cables with the aluminum profiles.

Always wear shoes and safety goggles when working with extruded aluminum.

The Aluminum Pavilion must be positioned and fixed on a flat level surface.

Do not lean against or push the Aluminum Pavilion during construction.

Do not position your Aluminum Pavilion in an area exposed to excessive wind.

Do not attempt to assemble this Aluminum Pavilion if you are tired ,have taken drugs or

alcohol or if you are prone to dizzy spells.

If using a step ladder or power tools ensure that you follow the manufactures safety advice.

Ensure there are no hidden pipes or cables in the ground before inserting the pegs.

Dispose of all plastic bags safely and keep them out of reach of children.

Note that the door is hinged on the right hand side and therefore opens to the right space needed.

GENERAL ADVICE

Selecting a site-choose a sunny level position away from overhanging trees.

If you are fixing your Aluminum Pavilion directly to a solid concrete foundation use the

pre drilled holes in the metal base supplied.

The component parts should be checked and laid out close at hand.

Keep all small parts(screws etc)in a bowl so they do not get lost.

Keep roof clear of snow and leaves.

with cold clean water.

Aluminum Pavilion needs cleaning, use a mild detergent solution and rinse

CARE & MAINTENANCEWhen your

Do NOT use acetone, abrasive cleaners or other special detergents to clean the

clear panels.

Page 3: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

9820402-29820402-1

PRODUCT SIZE

-3-

256cm / 100.8inch

397cm / 156inch297cm / 117inch

196cm / 77inch

200cm / 78.7inch

252cm / 99.2inch

356cm / 140inch

Make sure to install at the right location

be caused from screws facing into month.

screws that might hurt your eyes, and avoid suffocation that may

5.Avoid looking up while working high up and avoid dropping

4. Wear long sleeve cotton overalls,gloves and helmet during

of them and pay high attention to electric safety.

7.If injuries occur, please take immediate action to

OTHER CAUTIONS

!

OTHER CAUTIONS

1. 4-5 people required, one is for measuring & taking marks to

ensure the installation dimension ,the second person is

responsible for the installation and the last one do as assistant

and assure the safety.

2. High-power electric tools are required, ensure the normal work

3. Be careful when using the kind of blunt tools, like hammer.

installation and wear safety glasses when using power tools .

6. No climbing, No standing on the tent to avoid falling down.

locate and use a first-aid kit. In case of emergency,please go to the nearest emergency room.

Page 4: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

/ 98"

/ 59"

/ 139.7"

/ 100"

/ 29.4"

/ 27.8"

/ 19.5"

/ 76.7"

/ 31.6"

/ 144"

PARTS LIST

SKELETON SCREW

B1 1

B2 1

B5 4

B6 4

1497mm

B9 2

B10 16

B11 4

B12 4

SUMMARY STATEMENT FOR POLYCARBONATE PANEL

OTHER

P1L P1R

P3L

P3R

x4x4

x4

x4

F1 64

F2 79

F3 12

F4 12

F5 40

B15 12

S6 128

S8 12

比例 25.400 比例 25.400

比例 25.400 比例 25.400

比例 25.400

比例 25.400

比例 25.400

比例 25.400

B13 8

P2P2

P2P2

1 4

2 2

3660mm

3 2

1423mm

5 8

804mm

8L 4

8R 4 804mm

1950mm

6 4

11 8

706mm

748mm

9 8

495mm

10 8

12 22548mm

13 23548mm

CONNECT

B8 8

2497mm

B7 2

S9 58

M6(15/64)

M6(15/64)

M8(5/16)

T4.8(3/16)

T5(13/64)

/ 76.7"1950mm

/ 104.7"2660mm

/ 56"

/ 31.6"

Page 5: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

Schematic diagram of connections Schematic diagram of frames

-5-

B9B9

6

8L8R

1010

B11

B5

B8

B8

1

22

B2

B1

B3

B9B9

B9

B9

6

6

6

6

5

5

5

5

B8B8

2 2

12 12B6

6

B13

1

B12

B15

1

1

1

1

1

2

2

3

3

5

5

5

5

5

5

5

5

8L

8L

8L

8L

8R

8R

8R

8R

6

6

6

6

77

7

7

7 7

7

7

9

9

9

9

9

9

9

9

10

10

10

10

10

10

10

10

11

11

11

11

11

11

11

11

12

12

13

13

B1

B2

B5

B5

B5

B5

B6

B6

B6

B6

B7

B7

B8

B8

B8

B8

B8

B8

B8

B8

B9

B9

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B11

B11

B11

B11

B12

B12

B12

B12

Page 6: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

"hexagonal screw" installation

Place the "hexagonal screw"into the groove,turn clockwise

until it stops turning.

Adjust the "hexagonal screw"by hand and twist so threads fix

it in place.

Place other parts on "screw"and assemble nut .

SUMMARY STATEMENT FOR POLYCARBONATE PANEL

UV

-6-

Face the white film side of panels towards the sun as they are UV-protected.

Page 7: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

Columns Assembly

-7-

x4Ⅰ

x4Ⅱ

F2 x28

1 x4

B5 x4

B12 x4

F2

F2

B5

1

F2

F2

Ⅲx4

x4

B12

F2

F2

F2

1

Page 8: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

12 x2

B13 x4

-8-

F5 x 8S6 x56

2

12

F5

F5

F5

F5

B13

B13

x2Ⅰ x4Ⅱ

S6 x14

S6 x14

12

12

B13

F5

12

F5

B13

2

F5x4

12

2

2 x2

Ⅲx2

2

Beam Assembly

Page 9: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

Fabric Hook S6 and Hook Stopper B13 preinstallation

13 x2

B13 x4

-9-

F5 x 12S6 x72

x2Ⅰ x4Ⅱ

S6 x18

S6 x18

13

13

B13

F5

13

F5

B13

3

F5x6

13

3

3 x2

Ⅲx2

3

3

13

F5

F5

F5

F5

F5

F5

B13

B13

ⅢⅡ

No.3# Beam assembly

1.Tighten all screws2.Fabric hook and hook stopper is preinstalled here.It's much convenient for users to install sunshade or mosquito nets afterwards.

Page 10: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

B8 x8

F2 x32

x2Ⅰ

B8

B8

3

3

1

1

B5

B5

B8

B8

3

3

x2

F2

F2

B8

x4Ⅰ

B8

F2

F2

33

x2

1

1

B8B8

x2

x2

x2

x2

B5

F2

F2

3

1

-10-

Connection among columns,beams and studdles.

Page 11: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

F2 x8

Ⅱ x2

x2Ⅰ

F2

F2

B5

B5

2

2

F2

F2

1

1

B8

B8

B8

B8

B8

B8

B5

B5

B5

B5

-11-

3

3

Make sure the columns are verticalto the ground,and beams are horizotal.

Page 12: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

F2 x8F1 x8

B6 x4

1

B8

B8

B8

B8

B8B8

F2

F2

F2

F2

x4

B6

B6

B6

B6

x4Ⅱ

2

3

1

B6

-12-

F1

F1

Tighten all screws by diagonals.

Connection Strap Installation

Page 13: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

!

B1

F1 x12

F1

B1

-13-

F1

F1

F1

F1

F1

F1

F1

F1

F1

F1

F1

F1

Preparation: Reserve F1 Screws before installing the roof.

Do not tighten F1.

Page 14: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

Skeleton Assembly.

5 x8

6 x4

F4 x12

6

B1

F4

F1

F1

6

F4

B1

F4 and F1 need tighten

!

x4Ⅰ

x8Ⅱ

F4

5

B1

-14-

9 x4

9

9

9

9

9

5

5

5

5

5

5

5

5

6

6

6

6

Page 15: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

F1 x24

B9 x2

Ⅰx4

F1

6

F1

F1

5

B9

x8

5

B9

F1

761mm±3

!

5

B9F1

B9

B9

6

6

B9 B9

x4

F1

F1 need tighten

!

-15-

B7 x2

66

6

6

55 5

55 5

55

B9

B9

B7

B7

B9

F1

F1

F1

!

x2Ⅱ

Ⅲx2

F1

F1

F1

F1

F1

B7

761mm 761mm

761mm761mm

30inch30inch

30inch30inch

30inch±0.1

Roof stators installation

Do not tighten F1.

Page 16: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

-16-

B2

F2 x3

F2

F2

F2

B2

B2

Roof cap installation

Tighten all screws.

Page 17: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

Team Work Required (2 or 3 persons)

!

180°

-17-

Roof Installation

Page 18: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

5±0.1inch

-18-

F1 x12

Ⅰx8

5

F1

x4Ⅱ

F1

6

B6

126±3mm

5

B5

F1 need tighten

!

6

154±3mm

F1 need tighten

!

!

!

5

5

5

5

5

5

5

5

F1

F1

F1

F1

F1

F1

F1

F1

6

6

6

6

F1

F1

F1

F1

6.06±0.1inch

Make sure the measurements below are in tolerances.

Page 19: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

8L / 8R Studdles Installation

-19-

8L x4

8R x4

F1 x8

Ⅰx4

2

2

12

12

F1

F1

!

8L

12

2

2

12

8R

x4Ⅱ

22

8L8R

F1

F1

F1

B7B9

Ⅲx4

F1 need tighten

!

8L8R

6

B7B9

8L

8L

8L

8L

8R

8R

8R

8R

B9

B9

B7

B7

ⅠⅠ

Do not tighten F1.

Page 20: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

!

-20-

P1L

P1R

x4

x4

P3R

x4

P3L

x4

P2 P2

PC Panels Installation

Face the UV surface of the panels towards the sun

Page 21: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

10 x8

11 x8

B10 x16 B11 x4

10

10

11

11

B10

B10

B10

B11

B11

Ⅰx8

x8Ⅱ Ⅲx4

B10

10

10

5

F5 x 20

B10

10

11

8R

6

11

11

B11

F5

F5

F5

x4

-21-

9 x4

9

9

9

9

B11

B11

B11

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

11

1111

11

11

11

10

10

10

10

10

10

PC Panels Plastic Holders,Plastic end caps Installation

Page 22: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

Fix the feet after checking everything was done as shown.

-22-

F3 x12

B15 x12

S8 x12

S8

Prison ground

F3

F3

F3

Soft ground

1.Make sure all columns are vertical to the ground.

2.Tighten all screws by diagonal.

Final inspection:

Page 23: Aluminum Pavilion Instruction manual...T5(13/64) 1950mm / 76.7" 2660mm / 104.7" / 56" / 31.6" Schematic diagram of frames Schematic diagram of connections-5-B9 B9 6 8R 8L 10 10 B11

-23-

1.WARNING: If there is lightening, do not stay in or under the product. The frames are constructed of aluminum alloy, which

2.If there is any distorting with the calibration, please fix immediately. Any distortion can cause the skylight to fall.

1.The frames are made of aluminum alloy structure. If white spots or dirt is shown, please wipe with a wet cloth.

4.The boards/panels have flame retardant polycarbonate material applied to them and is recommended to keep away from

1.When using the product, please do not use sharp objects on collision films to avoid cuts. Be careful not to have a sharp

Maintenance:

1.If the ground is not level, the unit may tilt to one side. If you find this is the case, please fix immediately to avoid damage.

2.Please prevent adding any increased weight to the product.

3.Avoid any vine/climbing plants, fruits, or vegetables from growing on the canopy as to not compromise the structureand durability of the product. If the structure is compromised, it can easily cause the frame to crack, break, or collapse.

PC Panel Maintenance:

2.If films rupture, you may use glue to repair or use transparent tape. Polyurethane adhesive is also available for repairs. 3.Clean films regularly to keep the light transmittance as clear as possible.

object touch the film as it may scratch.

fire to avoid softening or deformation.

Frame Maintenance:

3.If any connection piece rusts, change out the screws to ensure the connection part is firm and stable.

White spots are normal in a wet/warm environment.

Please refer to the instruction manual for repairs.

Weather Protection:

3.Clear any leaves on top of canopy to reduce heat preservation.4.During snowy months, please remove any snow from pavilion to avoid any walls or roofs from collapsing.

is conductive, and may cause serious damage.2.When wind power reaches 40mph or above, you may need to set up defense equipment and fix the shed walls.

To fix the walls, use a strong rope or cable and connect to the four angles of the anchors with a block inserted into thesoil or tied to a nearby tree at least 4in.in diameter. When wind decreases, please remove safety measures of ropes.