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Aluminium mobile scaffold model 150 Structure and use guidance July 2013 edition permissible load: 2 kN/m 2 according to load class 3 DIN EN 1004 (DIN 4422 part 1) max. structure height of the working platform: in buildings =11,65 m out of doors = 7,65 m Attention: Danger of accident during non-observance of the load table on side 11!

Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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Page 1: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

Aluminium mobile scaffoldmodel 150

Structure anduse guidance

July 2013 edition

permissible load: 2 kN/m2 according to load class 3DIN EN 1004 (DIN 4422 part 1)

max. structure height of the working platform: in buildings =11,65 mout of doors = 7,65 m

Attention: Danger of accident during non-observance of the load table on side 11!

Page 2: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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1. Who may develop, dismantle and use the scaffold?

Only persons, who are familiar with this structure and use guidance.

2. For which work the scaffold may be used?

For easy assembly -, maintenance and similar work, whereby you must pay attention that the scaffold does not come with materials into connection, that aluminum attacks.

3. Which loads are permissible?

Maximally 2.0 kN/m2 on a platform according to load class 3.

4. Up to which lining height the scaffold may be developed?

See structure table page 11.

5. What is to note with the up and dismantling of the scaffold?

5.1 The underground must be sufficiently load-carrying and even. If necessary load allocating bases must be used.

5.2 Only original, clean and intact scaffold parts may be used.

5.3 The kind of structure must correspond to table on page 11.5.4 The up and dismantling of the scaffold must take place in exact sequence (see fig. page 3-7).5.5 The necessary stabilization measures (see page 11) must be implemented during the structure.

Ballast weights must be arrange as shown at table on page 11. Ballast weights must be arrange as near as possible to the spindle.

5.6 The working platform must be bordered with a three-part side protection; consisting of: rail beam, cross-beam, and toe board.

5.7 All scaffold construction parts must install themselves and let dismantle without use of force.

5.8 The connection of several scaffolds by means of planks, bridges and such a thing, is not permissible.

5.9 Loads may not be attached outside of the platform.

5.10 The mounting and use of lifting witnesses is inadmissible.

5.11 All castors must be braked.

6. What is to note before and during the use of the scaffold?

6.1 Before using the correct and complete structure is to be examined. In addition control of all connections for effectiveness of the safety elements. All four rolles and the booms must be firmly stand on theground. The mobile scaffold must be vertical, any unevenness in the floor may be compensated with the spindles.

6.2 A damaged, wrongly installed or a not safety developed scaffold may not be used.

6.3 The ascending and descending may take place only inside the scaffold.

6.4 The side protection may not be used as additional support (e.g. with work with the drill press).

6.5 The transport of additional heavy loads over the stairs is forbidden.

6.6 Safety devices may not be made ineffective.

7. What is to note moving a developed scaffold?

7.1 The necessary stability measures (see page 6-7 and back) require care and attention and must be kept.

7.2 The scaffold may be moved only by hand and as possible in longitudinal direction.

7.3 The driving ground must be evenly (max. 3 % inclination) and free by obstacles. Any impact is to be avoided.

7.4 Before moving the brake levers must be solved and the Castors according to the direction of travel must be swivelled. After moving the Castors are to be brought back in brake position.

7.5 Loose parts are to be secured against falling down.

7.6 During the moving nobody may be on the scaffold.

Page 3: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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� Put in the castors with spindle (10) into the ladder frames and secure them with the safety device (16)

� The safety device (16) takes place under the screw of the spindle. The u-shaped tabs of the safety device access to the lowest rung from the ladder frame (1) and are secured by screws.

� Railing frame (5) into the ladder rungs of the ladder frame (1) hang up

� Railing frame within the second ladder frame hang up.

� The castors with spindle (10) far out until the mobile scaffold stands horizontal

� Hang up the floor panel (7) and floor panel with flap (6) in to the ladder frames

Structure and use guidance model 150/1

Page 4: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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Structure and use guidancemodel 150/2 to model 150/5

� Put in the castors with spindle (10) into the ladder frames and secure them with the safety device (16)

� The safety device (16) takes place under the screw of the spindle. The u-shaped tabs of the safety device access to the lowest rung from the ladder frame (1) and are secured by screws.

� Railing frame (5) into the ladder rungs of the ladder frame (1) hang up.

� Railing frame within the second ladder frame hang up.

� Diagonals (3) moving in opposite directions into the ladder frames (1). Put in the floor panel. Then railing frame (5) take out.� Mount the normal clamps with wing nuts (14) on both ladder frames and put in the aluminium prop (6).

Page 5: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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� Hang up the floor panel (8) and the floor panel with flap (7) into the ladder frames (1)

� Take in the railing frames (5) on the highestrung of the ladder frame 1,00 m (2)

Toe boards (11) and front toe boards (12) above the floor panel with flap (7) and the floor panel (8) slot together For example mobile scaffold model 150/4

� Put on the ladder frame 1,00 m (2) on to the ladder frame 2,00 m (1)

� Secure the ladder frames (1+2) with safetybows (16)

� Push in the castors with spindle (10) into the driving beams (9) from below. The castors will be secured (10) with the safety screw against falling out.

� Attach the ladder frames 2,00 m (1) on thepins of the driving beams (13). Diagonals (3) hang up and safety clamp has to engage.

� Diagonals (3) moving in opposite directionsinto the ladder frames (1) hang up from edge to edge. The back handrail (4) current-ly serves only as bracing element and is subsequently removed again

Structure and use guidancemodel 150/6 to model 150/11

Page 6: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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� Mount the floor panel (8) in the lowest propsof the driving beams (9). The castors with spindle (10) far out until the mobile scaffoldstands horizontal.

� Hang up one floor panel (8) and one floor panel with flap (7) into the ladder frames (1)

� Now you could take out the back handrail.Put in the ladder frame 2,00 m (1).

� Secure the ladder frames (1+2) with safetybows (16).

� Put in the back handrails (4) and attach the diagonals in (3) opposite directionsinto the ladder frames (1).

� Using a board for the next steps.

� Screw down the standard clamps with wing nuts (14) at the sleeves of the driving beams and mount the aluminium prop (6).With off-center design of the mobile scaffold is the connection at the farthest pair of rollers to assemble.

Standard clamp Alu-Gerüstrohr Standard clamp

Page 7: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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Increase ladder frames 2,00 m (1) and secure with safety bows (16).

Store material on the floor panel (8). Diagonals (3) takes place in opposite direc-tions from edge to edge to the ladder fra-mes (1).

� Increase ladder frames 1,00 m (2) and secure with safety bows (16).

� Hang up the railing frames (5). Attach the toe boards (11) and front toe boards (12).

� For example mobile scaffold model 150/6

Attention!The driving beams can bereplaced by booms. Theboom is coupled to the hand-le tubes of the ladder framesoutwards, so that a squarefootprint is created. All booms must stand firmlyon the ground. The areconnected in pairs usingrotary clamps uand alumini-um props.(Ballast see page 9)

Page 8: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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(1) Ladder frame 2,00 m

(2) Ladder frame 1,00 m

(3) Diagonal model F

(4) Back handrail

(5) Railing frame

(6) Aluminum prop 3,00 m

(7) Floor panel with flap model F

(8) Floor panel model F

(9) Driving frame model 150

(10) Castor with spindle

(11) Toe board

(12) Front toe board

(13) Socket for driving frame

(14) Rotary clamp with wing nut

(15) Standard clamp with wing nut

(1) Ladder frame model 150, 2,0 m order no. 46040

(2) Ladder frame model 150, 1,0 m order no. 46041

(4) Back handrail Model F order no. 46010

(3) Diagonal model Forder no. 46008

Single parts:

Principle diagram:

(5) Railing frame model F order no. 46035

1

11

14

12

6

15

7

8

2

3

3

10

9

5

Page 9: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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(9) Driving frame model 150 order no. 46045

(6) Aluminium prop 3,00 morder no. 61039

(13) Socket for driving frame model 150 order no. 46046

(8) Floor panel model F order no. 46007

(12) Front toe board model 150order no. 46043(11) Toe board model F

order no. 46044

(14) Rotary clamp with wing nut order no. 46016

(15)Standard clampwith wing nutorder no. 46015

(16) Safety boworder no. 29740

(7) Floor panel with flap model F order no. 46006

(17) Ballast weight 12,5 kgorder no. 46019

(16) Castor safety deviceorder no. 46042

Boom long execution (150 cm) with plug order no. 46029with role order no. 46030

Boom short execution (85 cm) with plug order no. 46026with role order no. 46028

(10) Castor with spindle5,0 kN order no. 610487,5 kN order no. 61057

Page 10: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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Parts listDesignation / Model order no. 150/1 150/2 150/3 150/4 150/5 150/6 150/7 150/8 150/9 150/10 150/11

Driving frame Model 150 46045 – – – – – 2 2 2 2 2 2

Castor 5,0 kN 61048 4 4 4 4 4 – – – – – –

Castor 7,5 KN 61057 – – – – – 4 4 4 4 4 4

Castor safety device Model 150 46042 2 2 2 2 2 – – – – – –

Ladder frame 2,0 m Model 150 46040 2 2 4 4 6 6 8 8 10 10 12

Ladder frame 1,0 m Model 150 46041 – 2 – 2 – 2 – 2 – 2 –

Floor panel with flap 2,5 m mod. F 46006 1 1 1 1 2 2 2 2 3 3 3

Floor panel 2,5 m Model F 46007 1 1 1 1 2 3 3 3 4 4 4

Diagonal Model F 46008 – 2 2 4 4 6 6 8 8 10 10

Back handrail 2,5 m Model F 46010 – – – – 6 4 4 4 8 8 8

Railing frame 2,5 m 46035 2 2 2 2 2 2 2 2 2 2 2

Toe board 2,5 m 46044 2 2 2 2 2 2 2 2 2 2 2

Front toe board 46043 2 2 2 2 2 2 2 2 2 2 2

Scaffold tube 3,0 m 61039 – 1 1 1 1 3 3 3 3 3 3

Rotary clamp with wing nut 46016 – – – – – 2 2 2 2 2 2

Safety bow 29740 – 4 4 8 8 16 16 20 20 24 24

Standard clamp with wing nut 46015 – 2 2 2 2 2 2 2 2 2 2

Mobile scaffold model 150/1 150/2 150/3 150/4 150/5 150/6

Working height (m) 3,40 4,40 5,40 6,40 7,40 8,65

Scaffold height (m) 2,30 3,30 4,30 5,30 6,30 7,75

Platform height (m) 1,40 2,40 3,40 4,40 5,40 6,65

Weight (kg) 115 153 167 185 258 366

Order number 41501 41502 41503 41504 41505 41506

Mobile scaffold model 150/7 150/8 150/9 150/10 150/11

Working height (m) 9,65 10,65 11,65 12,65 13,65

Scaffold height (m) 8,95 9,75 10,95 11,75 12,95

Platform height (m) 7,65 8,65 9,65 10,65 11,65

Weight (kg) 381 398 465 482 497

Order number 41507 41508 41509 41510 41511

Working height

Scaffold height

Platform height

Page 11: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

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Ballast table model 150

BallastG 1

BallastG 2

BallastG 1

BallastG 2

centric erection

one-sided erection

Needed ballast weights above every spindle(Ballast weights = 12,5 kg)

centric erection one-sided erection

Designation in buildings out of doors in buildings out of doors

Ballast per spindle G 1 G 2 G 1 G 2 G 1 G 2 G1 G2

Model 150/1 0 0 0 0 0 0 0 0

Model 150/2 0 0 0 0 0 0 0 0

Model 150/3 0 0 0 0 0 0 0 0

Model 150/4 0 0 0 0 0 0 0 2

Model 150/5 0 0 2 2 0 0 1 3

Model 150/6 0 0 3 3 0 1 3 4

Model 150/7 0 0 5 5 0 2 5 5

Model 150/8 0 0 0 2

Model 150/9 0 0 0 2

Model 150/10 1 1 0 3

Model 150/11 1 1 0 4

not allowed

Mobile scaffold without boom Mobile scaffold with boom

and without driving frame Boom short execution Boom long execution

Designation in buildings out of doors in buildings out of doors in buildings out of doors

Model 150/1 0 1 0 0 0 0

Model 150/2 1 1 0 0 0 0

Model 150/3 2 3 0 0 0 0

Model 150/4 2 0 1 0 1

Model 150/5 3 0 2 0 2

Model 150/6 0 3 0 3

Model 150/7 1 5 0 5

Model 150/8 1 1

Model 150/9 1 1

Model 150/10 1 1

Model 150/11 2 2

not allowed

not allowed

not allowed

not allowed

Mobile scaffold with driving frame

Page 12: Aluminium mobile scaffold model150 · 2015-09-22 · Aluminium mobile scaffold model150 Structure and use guidance July 2013 edition permissible load: 2 kN/m2 according to load class

Technical subject to change 26.09.13

Müller + Baum construction equipment, scaffolding GmbH & Co. KGBirkenweg 52 · 59846 Sundern/Hachen · Postbox 2045 · 59837 Sundern/Hachen

phone. +49 (0) 29 35/8 01-0 · fax. +49 (0) 29 35/8 01-42 · www.mueba.de · mail. [email protected]

Note structure and use guidance!

ATTENTIONAccident risk

if not following